Marantz DV-6500 Service Manual
Service
DV6500 /N1B/N1S
Manual
STANDBY
POWER ON/STANDBY
SECTION PAGE
TECHNICAL SPECIFICATIONS .............................................................................................. 1-1-1
SERVICE HINTS AND TOOLS ................................................................................................ 1-2-1
WARNING AND LASER SAFETY INSTRUCTIONS ................................................................ 1-2-2
LASER BEAM SAFETY PRECAUTIONS ................................................................................ 1-2-3
IMPORTANT SAFETY PRECAUTIONS .................................................................................. 1-3-1
STANDARD NOTES FOR SERVICING ................................................................................... 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS............................................................................ 1-5-1
TROUBLESHOOTING ............................................................................................................. 1-6-1
BLOCK DIAGRAMS ................................................................................................................. 1-7-1
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS .......................................................... 1-8-1
WAVEFORMS .......................................................................................................................... 1-9-1
WIRING DIAGRAMS.............................................................................................................. 1-10-1
FIRMWARE RENEWAL MODE ............................................................................................. 1-11-1
IC PIN FUNCTION DESCRIPTIONS ..................................................................................... 1-12-1
LEAD IDENTIFICATIONS ...................................................................................................... 1-13-1
EXPLODED VIEWS ............................................................................................................... 1-14-1
PARTS LIST ........................................................................................................................... 1-15-1
SUPER AUDIO CD/DVD PLAYER DV6500
Super Audio CD / DVD Player
AUDIO
EX.
TABLE OF CONTENTS
GROUP
P.SCAN
PLAY STOP PAUSE
SACD
DVD A
M
VCD
AUDIO EX.
OPEN/CLOSE
ENTER
MENU
Please use this service manual with referring to the user guide (D.F.U) without fail.
DV6500
DV6500
Part no. 90M13BW855010
First Issue 2004.06
ecm
MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound.
Only original
MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which
it is famous.
Parts for your
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
USA
MARANTZ AMERICA, INC
1100 MAPLEWOOD DRIVE
ITASCA, IL. 60143
USA
PHONE : 630 - 741 - 0300
FAX : 630 - 741 - 0301
AMERICAS
SUPERSCOPE TECHNOLOGIES, INC.
MARANTZ PROFESSIONAL PRODUCTS
2640 WHITE OAK CIRCLE, SUITE A
AURORA, ILLINOIS 60504 USA
PHONE : 630 - 820 - 4800
FAX : 630 - 820 - 8103
AUSTRALIA
QualiFi Pty Ltd,
24 LIONEL ROAD,
MT. WAVERLEY VIC 3149
AUSTRALIA
PHONE : +61 - (0)3 - 9543 - 1522
FAX : +61 - (0)3 - 9543 - 3677
NEW ZEALAND
WILDASH AUDIO SYSTEMS NZ
14 MALVERN ROAD MT ALBERT
AUCKLAND NEW ZEALAND
PHONE : +64 - 9 - 8451958
FAX : +64 - 9 - 8463554
EUROPE / TRADING
MARANTZ EUROPE B.V.
P. O. BOX 8744, BUILDING SILVERPOINT
BEEMDSTRAAT 11, 5653 MA EINDHOVEN
THE NETHERLANDS
PHONE : +31 - 40 - 2507844
FAX : +31 - 40 - 2507860
AUSTRALIA
TECHNICAL AUDIO GROUP PTY, LTD
43-53 Bridge Rd.,
STANMORE NSW 2048
AUSTRALIA
PHONE : +61 - (0)2 - 9519 - 0900
FAX : +61 - (0)2 - 9519 - 0600
THAILAND
MRZ STANDARD CO., LTD
746 - 754 MAHACHAI ROAD.,
WANGBURAPAPIROM, PHRANAKORN,
BANGKOK, 10200 THAILAND
PHONE : +66 - 2 - 222 9181
FAX : +66 - 2 - 224 6795
TAIWAN
PAI- YUING CO., LTD.
6 TH FL NO, 148 SUNG KIANG ROAD,
TAIPEI, 10429, TAIWAN R.O.C.
PHONE : +886 - 2 - 25221304
FAX : +886 - 2 - 25630415
CANADA
MARANTZ CANADA INC.
5-505 APPLE CREEK BLVD.
MARKHAM, ONTARIO L3R 5B1
CANADA
PHONE : 905 - 415 - 9292
FAX : 905 - 475 - 4159
HONG KONG
Jolly ProAudio Broadcast Engineering Ltd.
UNIT 2, 10F, WAH HUNG CENTRE,
41 HUNG TO ROAD, KWUN TONG, KLN.,
HONG KONG
PHONE : 852 - 21913660
FAX : 852 - 21913990
SINGAPORE
WO KEE HONG DISTRIBUTION PTE LTD
No.1 JALAN KILANG TIMOR
#08-03 PACIFIC TECH CENTRE
SINGAPORE 159303
PHONE : +65 6376 0338
FAX : +65 6376 0166
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD.
2ND FLOOR BANGUNAN INFINITE CENTRE
LOT 1, JALAN 13/6, 46200 PETALING JAYA
SELANGOR DARUL EHSAN, MALAYSIA
PHONE : +60 - 3 - 7954 8088
FAX : +60 - 3 - 7954 7088
JAPAN
MARANTZ JAPAN, INC.
35- 1, 7- CHOME, SAGAMIONO
SAGAMIHARA - SHI, KANAGAWA
JAPAN 228-8505
PHONE : +81 42 748 1013
FAX : +81 42 741 9190
Technical
KOREA
MK ENTERPRISES LTD.
ROOM 604/605, ELECTRO-OFFICETEL, 16-58,
3GA, HANGANG-RO, YONGSAN-KU, SEOUL
KOREA
PHONE : +822 - 3232 - 155
FAX : +822 - 3232 - 154
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and
controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and
verified before it is return to the user/customer.
Ref. UL Standard No. 1492.
In case of difficulties, do not hesitate to contact the Technical
Department at above mentioned address.
040401ECM
TECHNICAL SPECIFICATIONS
SIGNAL SYSTEM
PAL color
APPLICABLE DISCS
(1) DVD-Audio/DVD-Video Discs
1-layer 12cm single-sided discs, 2-layer 12cm single-sided
discs, 2-layer 12cm double-sided discs (1 layer per side)
1-layer 8cm single-sided discs, 2-layer 8cm single-sided
discs, 2-layer 8cm double-sided discs (1 layer per side)
(2) Super Audio CD
(3) DVD-R/DVD-RW
(4) Compact discs (CD-DA, Video CD, Super Audio CD)
12cm discs, 8cm discs
(5) CD-R/CD-RW
S-VIDEO OUTPUT
Y output level: 1Vp-p (75 /ohms)
C output level: 0.30Vp-p
Output connectors: S connectors, 1 set
VIDEO OUTPUT
Output level: 1Vp-p (75 /ohms)
Output connector: Pin jacks, 1 set
COMPONENT OUTPUT
Y output level: 1Vp-p (75 /ohms)
B/PB
output level: 0.7Vp-p (75 /ohms)
C
CR/PRoutput level: 0.7Vp-p (75 /ohms)
Output connector: Pin jacks, 1 set
AUDIO/VIDEO
21-pin scart jack
AUDIO OUTPUT
Output level: 2Vrms
2 channel (L, R) output connector: Pin jack, 1 set
Multi channel (FL, FR, C, SW, SL, SR)
output connector: Pin jack, 1 set
AUDIO OUTPUT PROPERTIES
(1) Frequency response
1 DVDs (linear PCM) : 4Hz to 22kHz (48 kHz sampling)
: 4Hz to 44kHz (96 kHz sampling)
: 4Hz to 88kHz (192 kHz sampling)
2 CDs : 4Hz to 20kHz
3 Super Audio CD : 4Hz to 100kHz (192 kHz sampling)
(2) S/N ratio : 115dB
Total harmonic distortion
(3)
(4) Dynamic range : DVD: 100dB
DIGITAL AUDIO OUTPUT
Optical digital output: Optical connector, 1 set
Coaxial digital output: Pin jack, 1 set
POWER SUPPLY
AC 230V, 50Hz
POWER CONSUMPTION
13 W
MAXIMUM EXTERNAL DIMENSIONS
440 (width) x 75 (height) x 211 (depth) mm
MASS
2.2 Kg (4.9 lbs)
REMOTE CONTROL UNIT
RC6500DV
Infrared pulse type
Supply: DC 3V, 2 R6P/AA batteries
: 1kHz CD: 0.0045%
CD: 98dB
2
46
7
135
21
8
15
13
10
1214
11
9
16
1820
1719
Contacts, signal levels and impedances
Contact 1
Audio Output (Right): 2.0Vrms/01k
Contact 3
Audio Output (Left): 2.0Vrms/01k
Contact 4
Audio, Ground
Contact 5
RGB, Ground (Blue)
Contact 7
RGB Output (Blue): 0.7Vp-p/75
Contact 8
Function Select Switching Control
Contact 9
RGB, Ground (Green)
Contact 11
RGB Output (Green): 0.7Vp-p/75
Contact 13
RGB, Ground (Red)
Contact 14
RGB Switching Control, Ground
Contact 15
RGB Output (Red): 0.7Vp-p/75
Contact 16
RGB Switching Control
H: 3.3V DC RGB Mode
Contact 17
Video Output Signal, Ground
Contact 18
Video Input Signal, Ground
Contact 19
Video Output (CVBS): 1.0Vp-p/75
Contact 21
Common Ground (shielding)
L : 0.0~2.0V DC
Power Off
M: 4.5~7.0V DC
Wide-Screen Mode
(16:9)
H: 9.5~12.0V DC
Normal Mode (4:3)
1-1-1
The following discs can be played back on this DVD player.
Track 1 Track 2 Track 5 Track 6Track 3 Track 4
Example
Example
Group 1 Group 2
Track 1 Track 2 Track 5 Track 6Track 3 Track 4
DVD-Video
(NOTE 1)
DVD-Audio
DVD-R
DVD-RW
(NOTE 2, 3)
CD
CD-R
CD-RW
(NOTE 4)
Picture CD
Digital video
(MPEG2)
Digital audio
MP3
WMA
(NOTE 5)
Digital picture
(JPEG)
JPEG
Mark (logo)
Usable
discs
Recorded
signals
Disc Size
12 cm
12 cm
12 cm
8 cm
8 cm
NOTE 1: Some DVD-Video discs do not operate as described in this manual
due to the intentions of the discs’ producers.
NOTE 2: This unit can play DVD-RW discs recorded in DVD video format or
DVD video recording format.
* The disc may not be played back due to recording quality or
properties of the disc, dirt on the disc or the pickup lens, or
condensation on the pickup lens.
NOTE 3: Discs that have not be finalized cannot be played.
Depending on the disc’s recording status, the disc may not be
accepted or may not be played normally (the picture or sound may
not be smooth, etc.).
NOTE 4: Some of CD-R/CD-RW discs may be incompatible because of
“scratch and stain of disc”, “Recording condition”, and “Characteristic
of Recorder”.
NOTE 5: Windows Media and the Windows logo are trademarks
or registered trademarks of Microsoft Corporation in
the United States and/or other countries.
Sound
and
Pictures
12 cm
8 cm
(Singles)
Video
CD
Digital audio 12 cm
Super Audio
CD
DIGITAL VIDEO
Disc TypesPlayable Discs
[DVD-Audio]
DVD-Audios are divided into several large sections called
“groups” and smaller sections called “tracks.” Numbers are
alloted to these sections. These numbers are called “group
numbers” and “track numbers.”
Example
Track 1 Track 2 Track 1 Track 2Track 3 Track 4
[DVD-Video]
Data on a DVD is divided into sections called “titles” and then
into subsections called “chapters” each of which is given a
title or chapter number. Playback conditions are preset on
some DVD-Video discs, and these playback conditions take
priority over user operations on this player. If a function you
selected does not run as desired, refer to the manual accompanying the disc.
Example
Chapter 1 Chapter 2 Chapter 1 Chapter 2Chapter 3 Chapter 4
Group 1 Group 2
Title 1 Title 2
This player conforms to the PAL colour system. Also you can play
discs recorded with the NTSC system via a PAL system TV set.
Some discs include region codes as shown below.
The number inside the symbol refers to a region of the world,
and a disc encoded in a specific region format can only be
played back on DVD players with the same region code.
:
This label indicates playback compatibility with DVD-RW
discs recorded in VR mode (Video Recording Format).
On the following discs, only the sound can be heard
(picture cannot be viewed).
CDV
CD-G
NEVER play back the following discs. Otherwise, mal-
function may result!
DVD-RAM
CD-I
Photo CD
DVD with region codes other than 2 or ALL
DVD-ROM for personal computers
CD-ROM for personal computers
Any other discs without compatibility indications.
[Audio CD, Video CD, Super Audio CD]
Data on Audio CD, Super Audio CD or Video CD is divided
into sections called “tracks,” each of which is given a track
number.
ABOUT THE PBC FUNCTION OF VIDEO CD
This unit conforms to ver.1.1 and ver.2.0 of Video CD
standard, with PBC function.
Ver.1.1 (without PBC function):
You can enjoy playback pic-
ture as well as music CD.
Ver.2.0 (with PBC function):
While using a Video CD with
PBC function, “PBC” appears on the screen and the display.
What is PBC?
“PBC” stands for the Playback Control.
You can play interactive software using menu screens.
Refer to instructions in the Video CD.
NOTE:
When playing Video CDs with PBC function, some operations
(e.g., track search and repeat tracks) cannot be performed
unless the function is cancelled temporarily (Refer to page 16).
[MP3, JPEG, WMA]
Data on an MP3, JPEG or WMA are divided into sections
called “groups” and then into subsections called “tracks” each
of which is given an group or track number.
CAUTION:
• Use caution not to pinch your finger in the disc slot.
• Be sure to remove a disc and unplug the AC power cord
from the outlet before carrying the DVD player.
1-1-2
SERVICE HINTS
SERVICE HINTS AND TOOLS
SERVICE TOOLS
Audio signals disc 4822 397 30184
Disc without errors (SBC444)+
Disc with DO errors, black spots and fingerprints (SBC444A) 4822 397 30245
Disc (65 min 1kHz) without no pause 4822 397 30155
Max. diameter disc (58.0 mm) 4822 397 60141
Torx screwdrivers
Set (straight) 4822 395 50145
Set (square) 4822 395 50132
13th order filter 4822 395 30204
DVD test disc (PAL) 4822 397 10131
DVD test disc (NTSC) ALMEDIO TDV-540
1-2-1
WARNING AND LASER SAFETY INSTRUCTIONS
GB
WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce
life drastically.
When repairing, make sure that you are
connected with the same potential as the
mass of the set via a wrist wrap with
resistance.
Keep components and tools also at this
potential.
F
ATTENTION
D
WARNUNG
I
WAARSCHUWING
AVVERTIMENTO
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor elektrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie
kan de levensduur drastisch doen
verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tous les IC et beaucoup d’autres semiconducteurs sont sensibles aux décharges
statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution
n’est prise a leur manipulation.
Lors de réparations, s’assurer de bien être
relié au même potentiel que la masse de
l’appareil et enfiler le bracelet serti d’une
résistance de sécurité.
Veiller a ce que les composants ainsi que les
outils que l’on utilise soient également a ce
potentiel.
GB
Safety regulations require that the set be restored to its original condition
and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke
toestand wordt terug gebracht en dat onderdelen, identiek aan de
gespecifieerde worden toegepast.
Alle IC und viele andere Halbleiter sind
empfindlich gegen elektrostatische
Entladungen (ESD).
Unsorgfältige Behandlung bei der Reparatur
kann die Lebensdauer drastisch vermindern.
Sorgen sie dafür, das Sie im Reparaturfall
über ein Pulsarmband mit Widerstand mit
dem Massepotential des Gerätes verbunden
sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls
auf diesem Potential.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten.
Der Originalzustand des Gerats darf nicht verandert werden.
Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle
condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli
specificati.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevita potrebbe essere fortemente
ridatta in caso di non osservazione della piu
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello
della massa dell’apparecchio tramite un
braccialetto a resistenza.
Assicurarsi che i componenti e anche gli
utensili con quali si lavora siano anche a
questo potenziale.
F
“Pour votre sécurité, ces documents
doivent être utilisés par des
spécialistes agrées, seuls habilités à
réparer votre appareil en panne.”
Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et
que soient utilisées les pièces de rechange identiques à celles spécifiées.
LASER SAFETY
This unit employs a laser. Only a qualified service person should remove the cover or attempt to service this
device, due to possible eye injury.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will increase eye hazard.
Repair handling should take place as much as possible with a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDS
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL Å PNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
Æ
TTELSE FOR STRÅLING
030804ecm
1-2-2
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
1-2-3 E5981LBS
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a
substitute replacement that does not have the same
safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review
continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory,
our products are carefully inspected to confirm with
the recognized product safety and electrical codes of
the countries in which they are to be sold. However, in
order to maintain such compliance, it is equally important to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent
shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-3-1 DVD_SFNP
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d’)
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
≥ 3 mm(d)
≥ 6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
AC Voltmeter
(High Impedance)
Fig. 1
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kΩ RES.
Connected in
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
i≤0.7mA AC Peak
i≤2mA DC
1-3-2 DVD_SFNP
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
Top View
Input
Out
2. For other ICs, pin 1 and every fifth pin are indicated
as shown.
In
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Pin 1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
* Be careful to avoid a short circuit.
1-4-1 DVD_NOTE
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5
1-4-2 DVD_NOTE
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so
you can install a replacement flat pack-IC more
easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
To Solid
Mounting Point
CBA
Hot Air Blower
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Example :
or
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Tweezers
Flat Pack-IC
Fig. S-1-6
1-4-3 DVD_NOTE
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
(1) Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
< Incorrect >
< Correct >
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4 DVD_NOTE
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[14] Stopper Bracket
[1] Top Cover
[2] Front Unit
[5] Rear Panel [6] DVD Main CBA Unit
[10] AV CBA
[11] LED CBA
[12] Power PCB Holder
[8] JackPCB Holder
[7] DVD Audio CBA
[3] Function CBA
[4] Front Assembly
[9] DVD Mecha
[13] Loader Base
2. Disassembly Method
ID/
LOC.
No.
[1] Top Cover D1 5(S-1) -
[2] Front Unit D2
[3]
[4]
[5] Rear Panel D4 10(S-3), 3(S-4) -
[6]
[7]
[8]
[9] DVD Mecha
PAR T
Function
CBA
Front
Assembly
DVD Main
CBA Unit
DVD Audio
CBA
Jack PCB
Holder
Fig.
No.
D3 6(S-2) -
D3 ---------- -
D5
D6 (S-6), *CN7101 -
D6 2(S-7), *2(L-4) -
D5
D7
REMOVAL
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
*2(L-1), Tray Panel,
*2(L-2), *3(L-3),
*CN2081
2(S-5A), (S-5B),
*CN201, *CN301,
*CN401, *CN601,
*CNS01
4(S-8)
Note
1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
2
2-1
2-2
2
3
ID/
LOC.
No.
[10] AV CBA D8
[11] LED CBA D8 2(S-11) -
[12]
[13] Loader Base D9 4(S-12) -
[14]
↓
(1)
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
(5): Refer to “Reference Notes.”
PART
Power PCB
Holder
Stopper
Bracket
↓
(2)
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
Fig.
No.
D8 ---------- -
D9 ---------- -
↓
(3)
REMOVAL
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
3(S-9), (S-10),
*CN2101
↓
(4)
Note
-
↓
(5)
About tightening screws
When tightening screws, tighten them with the following torque.
Screws Torque
(S-1), (S-2), (S-3), (S-4),
(S-5A), (S-6), (S-7), (S-8),
(S-9), (S-10), (S-11), (S-12)
(S-5B) 0.38 ± 0.04 N·m
0.45 ± 0.05 N·m
Reference Notes
CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are
fragile. Be careful not to break them.
1-1. Connect the wall plug to an AC outlet and press
the [OPEN/CLOSE] button to open the tray.
1-2. Remove the Tray Panel by releasing two locking
tabs (L-1).
1-3. Press the [OPEN/CLOSE] button again to close
the tray.
1-4. Press the [POWER] button to turn the power off.
1-5. Unplug an AC cord.
1-6. Disconnect connector CN2081.
1-5-1 E59M7DC
1-7. Release two Locking Tabs (L-2). Then release
three Locking Tabs (L-3), and remove the Front
Unit.
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc, during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN201) from
it. If you disconnect the FFC cable (CN201), the
laser diode of pickup will be destroyed. (Fig. D4)
2-2. Disconnect Connectors (CN301), (CN401),
(CN601) and (CNS01). Remove three Screws
(S-5A) and (S-5B) and lift the DVD Main CBA
Unit. (Fig. D5)
CAUTION 3: When reassembling, confirm the FFC
cable (CN201) is connected completely. Then remove
the solder from the three short lands of FPC cable.
(Fig. D5)
(L-1)
(L-3)
Tray Panel
(L-1)
(L-2)
(L-2)
CN2081
[2] Front Unit
Fig. D2
(S-1)
[1] Top Cover
(S-1)
(S-1)
Fig. D1
[3] Function CBA
[4] Front Assembly
[5] Rear Panel
(S-4)
(S-2)
(S-3)
(S-4)
(S-2)
Fig. D3
(S-3)
(S-4)
Fig. D4
1-5-2 E59M7DC
CN201
CN301
(S-5B)
CNS01
CN401
A
(S-5A)
CN601
[6] DVD Main
CBA Unit
Short the three short lands by soldering.
(Either of two places.)
(S-8)
(S-8)
[7] DVD Mecha
Fig. D7
(S-6)
(L-4)
Connector
View for A
CN7101
[7] DVD Audio CBA
[8] Jack PCB Holder
(S-7)
Fig. D5
(S-11)
[11] LED CBA
[12] Power
PCB Holder
(S-12)
(S-10)
CN2101
(S-9)
[10] AV CBA
Fig. D8
(S-12)
[13] Loader
Base
Fig. D6
[14] Stopper
Bracket
Fig. D9
1-5-3 E59M7DC
HOW TO EJECT MANUALLY
1. Remove the Top Cover.
2. Rotate the roulette in the direction of the arrow as shown
below.
Rotate this roulette in
the direction of the arrow
A
View for A
1-5-4 E59M7DC
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