Manitowoc Ice S Series User Manual

S Model
Ice Machines
Installation
Use and Care
Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.
This manual is updated as new information and mod els are released. Visit our website for the latest manual. www.manitowocice.com
Part Number 80-1620-3
12/2004
Safety Notices
Procedural Notices
As you work on an S Model Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine.
Throughout this manual, you will see the following types of safety notices:
Warning
!
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
!
Warning
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Caution
!
Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.
As you work on an S Model Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
Important
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
Caution
!
Proper installation, care and maintenance are essential for maximum ice production and trouble­free operation of your Manitowoc Ice Machine. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.
Important
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
MANITOWOC ICE, INC.
2110 South 26th Street P.O. Box 1720
Manitowoc, WI 54221-1720
Phone: (920) 682-0161
Service Fax: (920) 683-7585
Web Site - www.manitowocice.com
© 2004 Manitowoc Ice, Inc.
Litho in U.S.A.
Section 1 General Information
Table of Contents
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Guardian Sachet Packets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
AuCS® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2 Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Remote Condenser Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Removing Drain Plug and Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . 2-8
Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
S320/S420 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . 2-1
S600 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
S600 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
S300/S450/S500/S850/s1000/S1200 Air and Water-Cooled Ice Machines 2-3
S500/S850/S1000 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
S1400/S1600/S1800 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . 2-5
S1400 / S1800 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
30 inch (76 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
22 Inch (56 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
48 Inch (130 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
JC0495/JC0895/JC1395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Maximum breaker size & Minimum Circuit Amperage Chart . . . . . . . . . . . 2-10
Part Number 80-1620-3 1
Table of Contents (continued)
Self-Contained Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Self Contained Ice Machine 115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . 2-11
Self Contained Ice Machine 208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Self Contained Ice Machine 230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Remote Ice Machine With Single Circuit Model Condenser
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Remote Ice Machine With Single Circuit Model Condenser
208-230/3/60 or 380-415/3/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Remote Ice Machine With Single Circuit Model Condenser
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Water Supply and Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Cooling Tower Applications (Water-Cooled Models) . . . . . . . . . . . . . . . . . . . 2-13
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . 2-14
Remote Condenser/Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Remote Ice Machines Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . . 2-17
Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Remote Ice Machine Usage with Non-Manitowoc Multi-Circuit Condensers 2-19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Head Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Internal Condenser Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Condenser DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Quick Connect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Non-Manitowoc Multi-Circuit Condenser Sizing Chart . . . . . . . . . . . . . . . . . 2-20
Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Additional Checks for Remote Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
AuCS® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Section 3 Ice Machine Operation
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . 3-2
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Safety Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Warm Water Rinse Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Harvest Sequence Water Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Section 4
2 Part Number 80-1620-3
Maintenance
Table of Contents (continued)
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Water-Cooled Condenser and Water Regulating Valve . . . . . . . . . . . . . . . . . 4-2
AlphaSan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Guardian Sachet Replacement Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Sachet Installation/Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Clean Up Procedure for Damaged Sachet Packet . . . . . . . . . . . . . . . . . . . 4-3
Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Removal of Parts For Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Removing the Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Self-Contained Air-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
AuCS Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Section 5 Before Calling For Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Part Number 80-1620-3 3
Table of Contents (continued)
4 Part Number 80-1620-3
Section 1 General Information
Section 1
General Information
Model Numbers
Warning
This manual covers the following models:
Self-Contained
Air-Cooled
SD0302A SY0304A SD0322A SY0324A SR0420A SD0422A SY0424A SD0452A SY0454A SR0500A SD0502A SY0504A SD0602A SY0604A SR0850A SD0852A SY0854A SD1002A SY1004A SD1202A SY1204A SD1402A SY1404A SD1602A SY1604A SR1800A SD1802A SY1804A
Self-Contained
Water-Cooled
SD0303W SY0305W SD0323W SY0325W SR0421W SD0423W SY0425W SD0453W SY0455W
SR501W SD0503W SY0505W SD0603W SY0605W SR0851W SD0853W SY0855W SD1003W SY1005W SD1203W SY1205W SD1403W SY1405W SD1603W SY1605W SR1801W SD1803W SY1805W
Remote
----
----
----
----
----
----
----
----
SD0592N SY0594N
SD0692N SY0694N SR0890N SD0892N SY0894N SD1092N SY1094N
---
--­SD1492N SY1494N SD1692N SY1694N SR1890N SD1892N SY1894N
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
PERSONAL INJURY POTENTIAL
Remove all ice machine panels before lifting and installing.
How to Read a Model Number
9 REMOTE
AIR-COOLED
ICE MACHINE
MODEL
ICE CUBE SIZE
R REGULAR D DICE Y HALF DICE
Ice Cube Sizes
!
!
Warning
# CUBE SIZE
0 REGULAR 1 REGULAR 2 DICE 3 DICE 4 HALF-DICE 5 HALF-DICE
CONDENSER TYPE
AIR-COOLED WAT ER-COOLED AIR-COOLED WAT ER-COOLED AIR-COOLED WAT ER-COOLED
S Y 1094 N
ICE MACHINE
SERIES
CONDENSER TYPE
A SELF-CONTAINED AIR-COOLED W SELF-CONTAINED WAT ER-COOLED N REMOTE AIR-COOLED
NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: SY1004A3
Regular
1-1/8" x 1-1/8" x 7/8"
2.86 x 2.86 x 2.22 cm
Part Number 80-1620-3 1-1
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x 2.22 cm
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x 2.22 cm
General Information Section 1
Accessories
Contact your Manitowoc distributor for these optional accessories:
BIN CASTER
Replaces standard legs.
ICE BAGGER
Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.
GUARDIANf SACHET PACKETS
Guardian sachet packets release chlorine dioxide on a controlled basis to inhibit the growth of bacteria and slime.
Guardian sachet packets are available through your local Manitowoc Ice Machine dealer.
ARCTIC PUREf WATER FILTER SYSTEM
Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number Sanitizer Part Number
16 ounce Bottle - 94-0546-3 16 ounce Bottle - 94-0565-3
AuCS®-SO - 94-0546-3 AuCS®-SO - 94-0565-3
AuCS®-SI - 40-1326-3 AuCS®-SI - 40-1327-3
AUCS® AUTOMATIC CLEANING SYSTEM
This accessory reduces equipment cleaning expense. The AuCS® accessory monitors ice making cycles and initiates cleaning procedures automatically.
DISPENSER
A counter-top dispenser is ideal for cafeterias and many types of self-service facilities. Manitowoc auto-fill, floor­standing ice dispensers meet the strict sanitary requirements of the food service, lodging and health care industries.
1-2 Part Number 80-1620-3
Section 1 General Information
Model/Serial Number Location
These numbers are required when requesting information from your local Manitowoc distributor, or Manitowoc Ice, Inc.
SV13147
The model and serial number are listed on the MODEL/ SERIAL NUMBER DECAL affixed to the ice machine, remote condenser and storage bin.
MODEL/SERIAL DECAL
LOCATION
Model/Serial Number Location
Part Number 80-1620-3 1-3
General Information Section 1
Owner Warranty Registration Card
GENERAL
The packet containing this manual also includes warranty information. Warranty coverage beg ins the day your new ice machine is installed.
Important
Complete and mail the OWNER WARRANTY REGISTARATION CARD as soon as possible to validate the installation date.
If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Warranty Coverage
GENERAL
The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc Distributor, Manitowoc Ice, Inc. or visit our website at www .manitowocice.com if you need further warranty information.
Important
This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.
PARTS
1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.
LABOR
1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.
EXCLUSIONS
The following items are not warranty coverage:
1. Normal maintenance, adjustments and cleaning.
2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.
3. Damage caused by improper installation of the ice machine, electrical supply , water supp ly or drainage, or damage caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6. Damage or problems caused by installation, cleaning and/or maintenance procedures
inconsistent with the technical instructions provided in this manual.
7. This product is intended exclusively for commercial application. No warranty is extended
for personal, family, or household purposes.
AUTHORIZED WARRANTY SERVICE To comply with the provisions of the warranty, a
refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.
NOTE: If the dealer you purchased the ice machine from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.
Service Calls Normal maintenance, adjustments and cleaning as
outlined in this manual are not covered by the warranty. If you have followed the procedures listed on
page 5-1 of this manual, and the ice machine still does not perform properly, call your authorized service company.
included in the ice machine’s
1-4 Part Number 80-1620-3
Section 2 Installation Instructions
Section 2
Installation Instructions
General
These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor , or ca ll Manitowoc Ice, Inc. for information regarding start-up services.
Ice Machine Dimensions
S320/S420 AIR AND WATER-COOLED ICE MACHINES
Failure to follow these installation guidelines may affect warranty coverage.
ELECTRICAL
Important
2.20" (5.58cm)
5.0" (12.7cm)
AUCS
ELECTRICAL
H
19.3" (49.0 cm)
4" (10cm)
2.6" (6.6cm)
1.8" (4.6cm)
3.25" (8.3cm)
5.06" (12.85cm)
6.68" (16.96cm)
8.49" (21.56cm)
1.1" (2.6cm)
17.0" (43.2cm)
4.21" (10.69cm)
2.85" (7.30cm)
D
W
AUCS
TUBING &
MODULAR
WIRE
DRAIN 1/2"NPTF
CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)
AUXILLARY BASE DRAIN
1/2"CPVC SOCKET WATER INLET 3/8"FPT
CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)
Ice Machine Dimension W Dimension D Dimension H
S320 22 in. (55.9 cm) 24.5 in. (62.2 cm) 21.5 in (54.6 cm) S420 22 in. (55.9 cm) 24.5 in. (62.2 cm) 21.5 in (54.6 cm)
Part Number 80-1620-3 2-1
Installation Instructions Section 2
S600 AIR AND WATER-COOLED ICE MACHINES
H
1.50" (3.81cm)
A
8.50" (21.60cm)
6.50" (16.5cm)
B
2.61" (6.62cm)
1.81" (4.59cm)
5.06" (12.85cm)
6.68" (16.96cm)
7.75" (19.7 cm)
17.25" (43.81 cm)
2.85" (7.30cm)
4.25" (10.81 cm)
D
W
ELECTRICAL
AUCS
CONNECTIONS
AUXILLARY BASE DRAIN 1/2"CPVC SOCKET
WATER INLET 3/8"FPT
DRAIN 1/2"NPTF
CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)
CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)
Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H
S600 11.5 in (29.2 cm) 9.0 in (22.9 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)
S600 REMOTE ICE MACHINES
H
1.50" (3.81cm)
1.81"
A
B
2.61" (6.62cm)
(4.59cm)
5.06" (12.85cm)
6.68" (16.96cm)
11.50" (29.21cm)
6.25" (15.88cm)
D
16.0" (40.64cm)
W
ELECTRICAL
REMOTE CONDENSER ELECTRICAL
AUXILLARY BASE DRAIN 1/2"CPVC SOCKET
WATER INLET 3/8"FPT
DRAIN 1/2"NPTF
REFRIGERANT LIQUID LINE
REFRIGERANT DISCHARGE LINE
Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H
S600 11.5 in (29.2 cm) 9.0 in (22.9 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)
2-2 Part Number 80-1620-3
Section 2 Installation Instructions
S300/S450/S500/S850/S1000/S1200 AIR AND WATER-COOLED ICE MACHINES
ELECTRICAL
2.20" (5.58cm)
A
B
2.61" (6.62cm)
SV3143
1.81" (4.59cm)
C
5.06" (12.85cm)
6.68" (16.96cm)
8.49" (21.56cm)
F
1.06 (2.7cm)
25.52" (64.82cm)
E
4.21" (10.69cm)
2.85" (7.30cm)
W
H
AUCS
CONNECTIONS
CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)
D
AUXILLARY BASE DRAIN 1/2"CPVC SOCKET
WATER INLET 3/8"FPT
DRAIN 1/2"NPTF
CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)
Width, Depth, and Height Dimensions
Ice Machine Dimension W Dimension D Dimension H
S300 30 in. (76.2 cm) 24.50 in. (62.2 cm) 16.5 in (41.9 cm) S450 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S500 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)
S850 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm) S1000 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm) S1200 30 in. (76.2 cm) 24.50 in. (62.2 cm) 29.5 in (74.9cm)
SV3143B
Electrical and AuCS Dimensions
Ice Machine
Dimension A Dimension B Dimension C Dimension E Dimension F
S300 14.00 in (35.6 cm) NA 10.0 in (25.4 cm) 6.0 in (15.24 cm) 4.0 in (10.16 cm) S450 19.25 in (48.9 cm) 17.5 in (44.45 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S500 19.25 in (48.9 cm) 17.5 in (44.45 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm)
S850 23.82 in (60.5 cm) 22.32 in (56.69 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S1000 23.82 in (60.5 cm) 22.32 in (56.69 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S1200 27.0 in (68.6 cm) 25.25 in (54.1 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm)
Part Number 80-1620-3 2-3
Electrical AuCS
Installation Instructions Section 2
S500/S850/S1000 REMOTE ICE MACHINES
ELECTRICAL
2.20" (5.58cm)
A
H
B
1.81" (4.59cm)
1.06 (2.69cm)
6.12" (15.54cm)
REMOTE CONDENSER ELECTRICAL
2.61" (6.62cm)
SV3146
5.06" (12.85cm)
6.68" (16.96cm)
12.26" (42.27cm)
16.64" (64.82cm)
W
D
REFRIGERANT WATER INLET 3/8"FPT
DRAIN 1/2"NPTF
LIQUID LINE
REFRIGERANT DISCHARGE LINE
Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H
S300 14.00 in (35.6 cm) NA 30 in. (76.2 cm) 24.50 in. (62.2 cm) 16.5 in (41.9 cm) S450 19.25 in (48.9 cm) 17.5 in (44.45 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S500 19.25 in (48.9 cm) 17.5 in (44.45 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S850 23.82 in (60.5 cm) 22.32 in (56.69 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm)
S1000 23.82 in (60.5 cm) 22.32 in (56.69 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm)
Ice Storage Bin Dimensions
30 INCH (76 CM) ICE STORAGE BINS 22 INCH (56 CM) ICE STORAGE BINS
SV3146B
SV1609
Bin Model Dimension A Dimension B
B170 29.5 in (74.9 cm) 19.1 in (48.5 cm) B400 34.0 in (86.3 cm) 32.0 in (81.3 cm) B570 34.0 in (86.3 cm) 44.0 in (111.7 cm)
Bin Model Dimension A Dimension B
B320 34.0 in (86.3 cm) 32.0 in (81.3 cm) B420 34.0 in (86.3 cm) 44.0 in (111.7 cm)
SV1614
2-4 Part Number 80-1620-3
Section 2 Installation Instructions
S1400/S1600/S1800 AIR AND WATER-COOLED ICE MACHINES
2.50" (6.35cm)
A
B
C
11.0" (27.9cm)
H
E
5.75" (14.6cm)
3.0" (7.6cm)
3.75" (9.5cm)
D
4.0" (10.2cm)
1.1" (2.8cm)
7.8" (19.8cm)
10.25" (26.0cm)
11.0" (27.9cm)
2.0" (5.1cm)
F
W
ELECTRICAL
WATER INLET 3/8"FPT
AUXILLARY BASE DRAIN 1/2"CPVC SOCKET
AuCS
Connections
DRAIN 1/2"NPTF
CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)
CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)
Width, Depth, and Height Dimensions
Ice Machine Dimension W Dimension D Dimension H
S1400 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1600 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1800 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm)
Electrical and AuCS Dimensions
Ice Machine
Dimension A Dimension B Dimension C Dimension E Dimension F
S1400 22.75 in (57.8 cm) 22.25 in (56.5 cm) 14.0 in (35.6 cm) 9.5 in (24.1 cm) 7.5 in (19.1 cm) S1600 Not Available at Time of Printing S1800 22.75 in (57.8 cm) 22.25 in (56.5 cm) 14.0 in (35.6 cm) 9.5 in (24.1 cm) 7.5 in (19.1 cm)
Electrical AuCS
S1400 / S1800 REMOTE ICE MACHINES
2.50" (6.35cm)
A
B
4.0" (10.2cm)
1.1" (2.8cm)
7.8" (19.8cm)
10.25" (26.0cm)
11.0" (27.9cm)
C
2.0" (5.1cm)
23.75" (60.3cm)
28.25" (71.8cm)
11.0" (27.9cm)
8.0" (20.3cm)
E
F
5.75" (14.6cm)
3.0" (7.6cm)
3.75" (9.5cm)
H
D
W
Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H
S1400 22.75 in (57.8 cm) 22.25 in (56.5 cm) 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1600 Not Available at Time of Printing 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1800 22.75 in (57.8 cm) 22.25 in (56.5 cm) 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm)
ELECTRICAL
WATER INLET 3/8"FPT
AUXILLARY BASE DRAIN 1/2"CPVC SOCKET
AuCS
Connections
DRAIN 1/2"NPTF
CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)
REFRIGERANT DISCHARGE LINE
CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)
REFRIGERANT LIQUID LINE
Part Number 80-1620-3 2-5
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