MANITOU 160 ATJ EURO 3, 180 ATJ 2 EURO 3 Service Manual
647123EN (09/06/2016)
160 ATJ EURO 3
180 ATJ 2 EURO 3
REPAIR MANUAL
2 647123EN
DATE OF ISSUE OBSERVATION
19 / 09 / 2012
19 / 03 / 2013
02 / 05 / 2013
19 / 11 / 2013
23 / 12 / 2015
31 / 05 / 2016
09 / 06 / 2016
1st PUBLICATION DATE
UPDATE ADDITION OF THE 180 ATJ 2 EURO 3
UPDATE ref. CP-NI 547>647, addition ref MR DANA axle som30, modication of
hydraulic diagram 70-02, addition of machine selection 80-04, modication speed
settings 80-04
UPDATE 1004 ENGINE VALUES, 2004 HYDRAULIC VALUES, 2006 HYDROSTATIC
ENGINE REMOVAL, 7002 HYDRAULIC DIAGRAM, 7004 HYDRAULIC VALUES, 80
01 LOCATION AND BUNDLES, 8002 ELECTRIC DIAGRAM, 8004 NEW UPC
UPDATE : Update electric localisation et electric diagrams
UPDATE : separation of V2 and V3 electrical diagrams
UPDATE : ELECTRICAL CONTROL AND ADJUSTMENT (ASSIST)
MANITOU BF S.A Limited liability company with a Board of Directors.
Head oce: 430, Rue de l’Aubinière - 44150 Ancenis - FRANCE
Share capital: 39,548,949 euros
857 802 508 RCS Nantes
Tel: +33 (0)2 40 09 10 11
www.manitou.com
This manual is for information purposes only. Any reproduction, copy, representation, recording, transfer, distribution, or other,
in part or in whole, in any format is prohibited. The plans, designs, views, commentaries and instructions, even the document
organization that are found in this document, are the intellectual property of MANITOU BF. Anyviolation of the aforementioned
may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU-BF
and may not be used without express and formal authorization. All rights are reserved.
M
(29/09/2011) 00-M173EN
(29/09/2011)00-M173EN
HOW TO USE THIS REPAIR MANUAL ?
647123EN
3
1
GENERAL, CHARACTERISTICS AND SAFETY
ENGINE
TRANSMISSION
AXLE
BRAKE
BOOM
HYDRAULIC
ELECTRIC
DRIVER’S CAB
FRAME - BODY
OPTIONS - ATTACHMENTS
00102030405070808590110
2
GENERAL, CHARACTERISTICS AND SAFETY
- GENERAL INSTRUCTIONS AND SAFETY NOTICE
00
3
GENERAL INSTRUCTIONS AND SAFETY NOTICE
PREAMBLE........................................................................2
MAINTENANCE POSITION .........................................................3
RULES FOR MAINTENANCE ........................................................4
pages
00
4
General instructions and safety
notice4
00
00
RULES FOR MAINTENANCE
Do not carry out any work on the machine unless you have followed
a suitable training course and have the knowledge required for it.
Make sure you have taken into consideration all the indicator plates
on the machine and in the instruction manual.
Be careful not to burn yourself when touching hot liquids or parts
when operations have to be done before the machine has had
time to cool down.
Before carrying out any operation on an electrically powered
1
component, activate the battery cut-o.
If the telehandler does not have a battery isolation device, disconnect
2
the battery connecters then re-assemble them.
Before carrying out any welding operations, think about
ECU
disconnecting computers.
A machine operating in a contaminated environment should be
specifically equipped. Moreover, local safety notices deal with
maintenance and repair work on such machines.
R
547982 : See the repair manual N° 547982.
70 - HYDRAULIC : See the group N° 70 called «Hydraulic».
GENERAL
ENGINE SPECIFICATION
TRANSMISSION
AXLE
BRAKE
00102030405570808590110
JIB - ACCESS PLATFORM
HYDRAULICS
ELECTRICITY
DRIVER'S CAB
FRAME - BODY
OPTIONS - ATTACHMENTS
GENERAL
GENERAL INSTRUCTIONS AND SAFETY
NOTICE
GENERAL CONTROL AND ADJUSTMENT
00
GENERAL INSTRUCTIONS AND SAFETY NOTICE
00
pages
GENERAL INSTRUCTIONS..........................................................2
SPARE PARTS .....................................................................3
TECHNICAL DOCUMENTATION.....................................................4
REPAIR PROCEDURES..............................................................5
HYDRAULICS......................................................................6
SYMBOLS .........................................................................7
SERVICING AND REPAIR EQUIPMENT...............................................8
(02/05/2013) 00-00-M193EN
2
00
00
GENERAL INSTRUCTIONS AND SAFETY NOTICE
GENERAL INSTRUCTIONS
This chapter sets out the safety instructions to be followed when carrying out repairs on an access
platform.
Maintenance or repairs other than those detailed in part: 3 - MAINTENANCE OF THE OPERATOR’S MANUAL
for the platform, are to be carried out by qualied personnel (consult your dealer) and under optimum
safety conditions to maintain the health of the operator and of others, as well as to avoid damage to
the platform.
Insofar that the platform manufacturer does not directly control maintenance or repair operations,
theoperator and the manager in charge of the establishment shall be responsible for the safety of
these processes.
BEWARE OF LEAKS - Diesel fuel or hydraulic uid escaping under high pressure may pierce the
skin and cause serious injury. In the event of injury due to a pressurised liquid jet, immediately
b
consult a doctor.
FRONT and rear are indicated in the gures for ease of understanding.
For information:
PLATFORM TYPE FRONT REAR
ARTICULATED Counterweight Basket
SCISSOR Steering axle Steps
VERTICAL MAST Counterweight Basket
TRUCK-MOUNTED PLATFORM Driver's cab Basket
TELESCOPIC Basket extension Steps
As our policy is one of constant improvement of our products, our range of access platforms may undergo
certain modications, without obligation for us to advise our customers.
(02/05/2013)00-00-M193EN
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