Makita PLM4630N2, PLM4631N2, PLM4632N, PLM5130N Instruction manual

				Petrol Lawn Mower		Original instruction manual
GB
CS
				Mesin Pemotong Rumput		Petunjuk penggunaan asli
ID
				Berbahan Bakar Bensin
				Maùy Caét Coû Daïng Ñaåy		Taøi lieäu höôùng daãn goác
VI
TH

PLM4630N2

PLM4631N2

PLM4632N

PLM5130N

	1
2	19	11		20	A
		21
3	4		18
	5 6		17	16
	7
	8			15
					14
	9
	10

11 12

33

13

1 PLM5130N

2 PLM4630N2

2

3 PLM4631N2

4 PLM4632N

3

22

23

24

5

6

25

7

9

8

10

4

26

11

13

15

17

12

14

16

27

18

5

19

20B

22

20A

21
16	PLM5130N/
	PLM4632N

23

6

16	PLM4630N2/	28
	PLM4631N2
24		25
	29
	30
26		27
28		29

7

30

31

21

32

33

PLM5130N/PLM4632N 31

34

35

8

PLM4631N2/PLM4630N2
32
36	37

9

	CONTENTS
ENGLISH..................................................................................................................	11
...................................................................................................................	19
BAHASA INDONESIA ..............................................................................................	26
TIEÁNG VIEÄT ............................................................................................................	34
....................................................................................................................	42

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ENGLISH

Explanation of general view

1.	Brake control handle	12.	Sideward flap	23.	Washer
2.	Upper handle	13.	Deck	24.	Locking knob
3.	Self-drive control handle	14.	Spark plug	25.	Lock nut
4.	Throttle choke lever	15.	Oil cap	26.	The angle adjusting gear
5.	Starter handle	16.	Fuel cap	27.	Button
6.	Rope guide	17.	Cable clamp	28.	Oil cap/dipstick
7.	Locking lever	18.	Cable fixing ring	29.	Max: upper limit
8.	Lower handle	19.	Speed adjustment lever	30.	Min: lower limit
9.	Grass catcher	20.	Mulching wedge	31.	Screw
10.	Height adjustment lever	21.	Level indicator	32.	Tab
11.	Side discharge channel	22.	Bolt	33.	Locking mechanism

WARNING:

For your own safety please read this manual before attempting to operate your new unit. Failure to follow instructions can result in serious personal injury. Spend a few moments to familiarize yourself with your mower before each use. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well.

Intended use

The equipment may only be used for the tasks it is designed to handle. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

The petrol lawn mower is intended for private use i.e. for use in home and gardening environments.

Private use of the lawn mower refers an annual operating time generally not exceeding that of 50 hours, during which time the machine is primarily used to maintain small-scale, residential lawns and home/hobby gardens. Public facilities, sporting halls, and agricultural/forestry applications are excluded.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

The operating instructions as supplied by the manufacturer must be kept and referred to in order to ensure that the lawn mower is properly used and maintained. The instructions contain valuable information on operating, maintenance and servicing conditions. Important! Due to the high risk of bodily injury to the user, the lawn mower may not be used to trim bushes, hedges or shrubs, to cut scaling vegetation, planted roofs, or balcony-grown grass, to clean (suck up) dirt and debris off walkways, or to chop up tree or hedge clippings. Moreover, the lawn mower may not be used as a power cultivator to level out high areas such as molehills.

For safety reasons, the lawn mower may not be used as a drive unit for other work tools or tool kits of any kind.

1.SYMBOLS MARKED ON THE PRODUCT (ON THE REAR COVER)

Read operator’s manual.

Keep bystanders away.

Pay more attention to the operator’s hands and feet to avoid injury.

Fuel is flammable, keep fire away. Do not add fuel with running machine.

Toxic fumes; don’t operate inside house.

When mowing, please wear the glasses and ear plugs to defend the operator himself.

When repairing, please pick up the spark plug, and then repair it according to the operational manual.

Caution: Engine hot.

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2. GENERAL SAFETY RULES

WARNING: When using petrol tools, basic safety precautions, including the following, should always be followed to reduce the risk of serious personal injury and/ or damage to the unit. Read all these instructions before operating this product and retain these instructions for future reference.

WARNING: This machine produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.

Training

•Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. Learn how to stop the engine quickly.

•Only use the lawn mower for the purpose for which it was designed, i.e. for cutting and collecting grass. Any other use can be hazardous, causing damage to the machine. Examples of improper use may include, but are not limited to:

-transport of people, children or animals on the machine;

-being transported by the machine;

-using the machine to tow or push loads;

-using the machine for leaf or debris collection;

-using the machine to trim hedges, or for cutting vegetation other than grass;

-use of the machine by more than one person;

-using the blade on surfaces other than grass.

•Never allow children or people unfamiliar with these instructions to use the lawn mower. Local regulations can restrict the age of the operator.

•Never use the lawn mower:

-when people, especially children, or pets are nearby;

-if the operator has taken medicine or substances that can affect his ability to react and concentrate.

•Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

•The operators must receive proper training in the use, adjustment and operation of the machine, including prohibited operations.

Preparation

•While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

•Thoroughly inspect the area where the equipment is to be used and remove all objects, such as stones, toys, sticks and wires, which can be thrown by the machine.

•WARNINGPetrol is highly flammable.

-store fuel in containers specifically designed for this purpose;

-refuel outdoors only and do not smoke while refueling;

-add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot;

-if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated;

-replace all fuel tank and container caps securely.

•Replace faulty silencers.

•Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

•Check regularly to ensure that all starting interlocks and operator presence controls are properly functioning.

Operation

•Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

•Do not use the machine while being tired, ill or under influence of alcohol or other drugs.

•Warning! Do not use the lawn mower when there is a risk for lighting.

•It is recommended to limit the duration of operation, in order to minimize the risks from noise and vibration.

•Be careful when using the lawn mower in slopes and near drop-offs, ditches or embankments.

•Mow only in daylight or in good artificial light.

•Avoid operating the equipment in wet grass, where feasible.

•Always be sure of your footing on slopes.

•Walk, never run.

•For wheeled rotary machines, mow across the face of slopes, never up and down.

•Exercise extreme caution when changing direction on slopes.

•Do not mow excessively on steep slopes.

•Use extreme caution when reversing or pulling the lawn mower towards you.

•Stop the blade(s) if the lawn mower has to be tilted for transportation when crossing surfaces other than grass, and when transporting the lawn mower to and from the area to be mowed.

•Never operate the lawn mower with defective guards, or without safety devices, for example deflectors and/or grass catchers, in place.

•Caution: The lawn mower shall not be operated without either the entire grass catcher or self-closing discharge opening guard in place.

•Do not change the engine governor settings or overspeed the engine.

•Do not alter or tamper with any sealed adjustment for the engine speed control.

•The lawn mower safety systems or features shall not be tampered with or disabled.

•Disengage all blades and drive clutches before starting the engine.

•Start the engine carefully according to instructions and with feet well away from the blade(s).

•Do not tilt the lawn mower when starting the engine.

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•Do not start the engine when standing in front of the discharge chute.

•Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

•Never pick up or carry a lawn mower while the engine is running.

•Stop the engine and disconnect the spark plug wire, make sure that all moving parts have come to a complete stop and, where a key is fitted remove the key:

-before clearing blockages or unclogging chute;

-before checking, cleaning or working on the lawn mower;

-after striking a foreign object. Inspect the lawn mower for damage and make repairs before restarting and operating the lawn mower;

-if lawn mower starts to vibrate abnormally (check immediately).

•Stop the engine and disconnect the spark plug wire, make sure that all moving parts have come to a complete stop and, where a key is fitted remove the key:

-whenever you leave the lawn mower;

-before refueling.

•Reduce the throttle setting during engine shut down and, if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing.

•Only use the lawn mower for the purpose for which it is designed, for cutting and collecting grass. Any other use can be hazardous, causing damage to the machine.

Maintenance and storage

•Keep all nuts, bolts and screws tight to be sure the equipment are in safe working condition.

•Never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or spark.

•Allow the engine to cool before storing in any enclosure; Clean and maintain the lawn mower before storage.

•To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease.

•Check the grass catcher frequently for wear or deterioration.

•Replace worn or damaged parts for safety.

•If the fuel tank has to be drained, this should be done outdoors.

•Improper maintenance, use of non-conforming replacement components, or the removal or modification of safety components can damage the lawn mower and injure the operators seriously.

•Only use the recommended blades and spare parts by the manufacturer. The use of non-genuine parts can damage the machine and injure the operators. Keep the lawn mower in good working condition.

•If the blade stopping device doesn't work, please contact service center for help.

Transportation and handling

•Whenever the machine is to be handled, raised, transported or tilted you must:

-wear strong working gloves;

-grasp the machine at the points that offer a safe grip, taking account of the weight and its distribution;

-use an appropriate number of people for the weight of the machine and the characteristics of the vehicle or the place where it has to be placed or collected.

•During transport, fasten the machine securely with ropes or chains.

WARNING: Do not touch rotating blade.

WARNING: Refuel in a well ventilated area with the engine stopped.

3.PARTS DESCRIPTION (Fig. 1, Fig. 2, Fig. 3, Fig. 4)

Including

A: Spark plug wrench

4. TECHNICAL DATA

	Model	PLM4630N2	PLM4631N2	PLM4632N	PLM5130N
	Engine type	B&S 675EXi Series,	B&S 675EXi Series,	B&S 750EX Series,	B&S 750EX Series,
		ReadyStart	ReadyStart	ReadyStart	ReadyStart
	Self-propelled	No	Yes	Yes	Yes
	Engine displacement	163 cm3	163 cm3	161 cm3	161 cm3
	Nominal Power	2.6 kW	2.6 kW	2.5 kW	2.5 kW
	Blade width	460 mm	460 mm	460 mm	510 mm
	Rated speed	2,800/min	2,800/min	2,800/min	2,800/min
	Fuel tank capacity	1.0 L	1.0 L	1.0 L	1.0 L
	Oil tank capacity	0.47 L	0.47 L	0.6 L	0.6 L
	Grass catcher capacity	60 L	60 L	60 L	65 L
	Net weight	30 kg	32.5 kg	35 kg	38 kg
	Height adjustment	25 – 70 mm,	25 – 70 mm,	25 – 70 mm,	25 – 70 mm,
		8 adjustment	8 adjustment	8 adjustment	8 adjustment

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5. ASSEMBLY

5-1 ASSEMBLING THE FOLDING HANDLE

1.Fix the lower handlebar onto the handle bracket with bolt, washer and locking knob. (Fig. 5)

2.Lift the two locking levers to connect the upper and lower handle. (Fig. 6)

3.Push the locking lever closed to lock the handlebars in the operating position. (Fig. 7)

4.Adjust the tension by turning the lock nut with a suitable spanner. (Fig. 8)

5.Position the cable over the handle shaft. Clamp it around the middle of lower handle by the cable clamp and make sure the cable is fixed around the outside of the handle. (Fig. 9, Fig. 10) Otherwise the cable may be pinched by opening/closing the rear cover.

5-2 ADJUSTMENT FOR AN APPROPRIATE ANGLE

1)Pull the locking lever opening.

2)Rotating the upper handle centered of the angle adjusting gear for adjusting an appropriate angle into the scope -15º to 15º (3 position: -15º/0º/15º) as the

Fig. 11 shown.

3)Push the locking lever closed to connect the lower handle and the upper handle.

5-3 MOUNTING AND DISMOUNTING THE GRASS CATCHER

1.To fit: Raise the rear cover and hitch the grass catcher on rear of mower. (Fig. 12, Fig. 13, Fig. 14)

2.To remove: Grasp and lift rear cover, remove grass catcher.

5-4 STARTER HANDLE

Move the starter handle from the engine to the rope guide.

(Fig. 15)

5-5 HEIGHT OF CUT

Apply outward pressure to disengage lever from rack. Move lever forward or back to adjust height. (Fig. 16 and see clause 7-9)

6. FUNCTION

These lawn mowers can be retrofitted from its normal function, based on the application purpose:

From lawn mower with rear collection to:

1.Mulching mower or as

2.Side-discharge mower. What is mulching?

When mulching, the grass is cut in one working step, then finely chopped and returned to the grass strip as natural fertilizer.

Hints for mulch-mowing:

- Regular cut-back by max. 2 cm from 6 cm to 4 cm

grass height.

-Use a sharp cutting knife.

-Do not mow wet grass.

-Set max. engine speed.

-Only move at working pace.

-Regularly clean mulching wedge, housing inner side and mowing blade.

Starting Operation

6-1 Retrofitting for mulching mower

WARNING: Only with a stopped engine and standstill cutter.

1.Raise the rear cover and remove the grass catcher.

2.Push the mulching wedge into the deck. Lock the mulching wedge with the button into the opening on the deck. (Fig. 17, Fig. 18)

3.Lower the rear cover again. (Fig. 19)

4.Lift sideward flap and remove the side discharge channel.

6-2 Resetting for side-discharge mowing

Only when engine and cutting are at standstill!

1.Lift the rear cover and remove the grass catcher.

2.Mount the mulching wedge.

3.Unlock the locking mechanism. (Fig. 20A)

4.Lift sideward flap for side discharge. (Fig. 20B)

5.Mount the side discharge channel for side discharge on the support pin of the sideward flap. (Fig. 21)

6.Lower the sideward flapthe flap lies on the side discharge channel. (Fig. 22)

6-3 Mowing with the grass catcher

WARNING: Only with a stopped engine and standstill cutter.

For mowing with the grass catcher, remove the mulching wedge and discharge channel for side discharge and mount the grass catcher.

1.Removing the mulching wedge.

-Lift rear cover and remove the mulching wedge.

2.Removing the side discharge channel for side discharge.

-Lift sideward flap and remove the side discharge channel.

-The sideward flap automatically closes the discharge opening on the housing by mean of spring force.

-Regularly clean the sideward flap and discharge opening forms of grass rest and stuck dirt.

3.Mount the grass catcher.

-To fit: Raise the rear cover and hitch the grass catcher on rear of mower.

-To remove: Grasp and lift the rear cover, remove grass catcher.

7. OPERATING INSTRUCTIONS

7-1 BEFORE STARTING

Service the engine with gasoline and oil as instructed in the separate engine manual packed in your mower. Read instructions carefully. (Fig. 23, Fig. 24, Fig. 25, Fig. 26)

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WARNING: Petrol is highly flammable. Store fuel in containers specifically designed for this purpose.

Refuel outdoors only, before starting the engine and do not smoke while refueling or handling fuel.

Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.

If petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated.

Replace all fuel tanks and container caps securely. Before tipping the lawn mower to maintain the blade or drain oil, remove fuel from tank.

WARNING: Never fill fuel tank indoors, with engine running or until the engine has been allowed to cool for at least 15 minutes after running.

7-2 TO START ENGINE AND ENGAGE BLADE

1.The unit is equipped with a rubber boot over the end of the spark plug, make certain the metal loop on the end of the spark plug wire (inside the rubber boot) is fastened securely over the metal tip on the spark plug.

2.When starting cool or warm engine, turn throttle choke

lever at anywhere between “” position and “ ” position. When operating, turn throttle choke lever to

“ ” position. (Fig. 27)

3.Standing behind the unit, grasp the brake control handle and hold it against the upper handle as shown in Fig. 28.

4.Grasp the starter handle as shown in Fig. 28 and pull up rapidly. Return it slowly to the rope guide bolt after engine starts.

Release the brake control handle to stop the engine and blade.

Start the engine carefully according to instructions and with feet well away from the blade.

Do not tilt the lawn mower when starting the engine. Start the mower on a level surface, free of high grass or obstacles.

Keep hands and feet away from the rotating parts. Do not start the engine when standing in front of the discharge opening.

7-3 OPERATION PROCEDURES

During operation, tightly hold the brake handle with both hands.

NOTE: During operation, when the brake handle is released, the engine will stop and thus stopping the lawn mower from operating.

WARNING: In order to avoid any unintentional start-ups of the lawn mower, it comes equipped with an engine brake which must be pulled back before the

engine can be started. When the engine control lever is released it must return to its initial position, at which point the engine automatically switches off.

NOTE: Engine brake (brake handle): Use the lever to stop the engine. When you release the lever the engine and the blade stop automatically. To mow, hold the lever in the working position. Before you start to mow, check the start/stop lever several times to be sure that it is working properly. Ensure that the tension cable can be smoothly operated (i.e. is not catching or kinking in any way).

7-4 TO STOP ENGINE

CAUTION: The blade continues to rotate for a few seconds after the engine is shut off.

1.Release the brake control handle to stop the engine and blade. (Fig. 29)

2.Disconnect and ground the spark plug wire as instructed in the separate engine manual to prevent accidental starting while equipment is unattended.

7-5 CONNECTION FOR AUTO MOVE

For PLM4631N2

Grip the self-drive control handle, the lawn mower will move forward automatically with about 3.6 km/h (Fig. 30), release the self-drive handle, the lawn mower will stop move.

For PLM4632N, PLM5130N

The mower is equipped with a speed adjusting system which can adjust 3 speeds from 3.0 km/h to 4.5 km/h. Position “”: the slowest position; Position “ ”: the fastest position. (Fig. 31)

The step as below:

1.Release the self-drive control handle until the lawn mower does not go forward.

2.Adjust the appropriate speed which you want.

(Fig. 31)

3.Grasp the self-drive control handle to go on mowing.

(Fig. 30)

CAUTION: Your mower is designed to cut normal residential grass of a height no more than 250 mm.

Do not attempt to mow through unusually tall dry or wet grass (e.g., pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.

7-6 FOR THE BEST RESULTS WHEN MOWING

Clear lawn of debris. Be sure that the lawn is clear of stones, sticks, wire or other foreign objects which could be accidentally thrown out by the mower in any direction and cause serious personal injury to the operator and others as well as damage to property and surrounding objects. Do not cut wet grass. For effective mowing do not cut wet grass because it tends to stick to the underside of the deck preventing proper mowing of the grass clippings. Cut no more than 1/3 the length of the grass. The

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recommended cut for mowing is 1/3 the length of the grass. Ground speed will need to be adjusted so the clippings can be dispersed evenly into the lawn. For especially heavy cutting in thick grass it may be necessary to use one of the slowest speeds in order to get a clean well mowed cut. When mowing long grass you may have to cut the lawn in two passes, lowering the blade another 1/3 of the length for the second cut and perhaps cutting in a different pattern than was used the first time. Overlapping the cut a little on each pass will also help to clean up any stray clippings left on the lawn. The mower should always be operated at full throttle to get the best cut and allow it to do the most effective job of mowing. Clean underside of deck. Be certain to clean the underside of the cutting deck after each use to avoid a build-up of grass, which would prevent proper mulching. Mowing leaves. The mowing of leaves can also be beneficial to your lawn. When mowing leaves make sure they are dry and are not laying too thick on the lawn. Do not wait for all the leaves to be off the trees before you mow.

WARNING: If you strike a foreign object, stop the engine. Remove wire from spark plug, thoroughly inspect the mower for any damage and repair the damage before restarting and operating the mower. Extensive vibration of the mower during operation is an indication of damage.

The unit should be promptly inspected and repaired.

7-7 GRASS CATCHER

There is a level indicator on the top of the grass catcher that shows whether the catcher is empty or full (Fig. 32, Fig. 33):

-The level indicator inflates if the catcher is not full during the moving. (Fig. 33)

-If the catcher is full, the indicator collapses; once this happens, stop moving immediately and empty the catcher, make sure it is clean and ensure its meshwork is ventilated. (Fig. 32)

IMPORTANT

If the position of indicator opening is very dirty, the indicator will not inflate-in this case, clean the position of indicator opening immediately.

7-8 DECK

The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings, leaves, dirt or other matter. If this debris is allowed to accumulate, it will invite rust and corrosion, and may prevent proper mulching. The deck may be cleaned by tilting the mower and scraping clean with a suitable tool (make certain the spark plug wire is disconnected).

7-9 HEIGHT ADJUSTMENT INSTRUCTIONS

CAUTION: Do not at any time make any adjustment to lawn mower without first stopping the engine and disconnecting the spark plug wire.

CAUTION: Before changing mowing height, stop mower and disconnect spark plug cable.

Your mower is equipped with a central height adjustment lever offering 8 height positions.

The height (the blade to the ground) can be adjusted from 25 mm to 70 mm (8 height positions). (Fig. 34)

The lowest adjustment: 25 mm (position 1), the highest adjustment: 70 mm (position 8).

1.Stop mower and disconnect spark plug cable before changing mower cutting height.

2.The central height adjustment lever offers you 8 different height positions. (Fig. 34)

To change the height of cut, squeeze adjustment lever toward the wheel, moving up or down to selected height.

8.MAINTENANCE INSTRUCTIONS

SPARK PLUG

Use only original replacement spark plug. For best results, replace the spark plug every 100 hours of use.

BRAKE PADS

Check and/or replace the engine brake pads in service agent regularly, only original parts can be used as replacement.

9. LUBRICATION INSTRUCTIONS

CAUTION: DISCONNECT SPARK PLUG BEFORE SERVICING.

1.WHEELS-Lubricate the ball bearings in each wheel at least once a season with a light oil.

2.ENGINE-Follow engine manual for lubrication instructions.

10. CLEANING

CAUTION: Do not hose engine. Water can damage engine or contaminate the fuel system.

1.Wipe deck with dry cloth.

2.Hose under deck by tilting the mower so that the spark plug is up.

10-1 ENGINE AIR CLEANER

CAUTION: Do not allow dirt or dust to clog the air filter foam element. The engine air cleaner element must be serviced (cleaned) after 25 hours normal mowing. The foam element must be serviced regularly if the mower is used in dry dusty conditions.

TO CLEAN AIR FILTER

1.Remove the screw. (Fig. 35 for PLM4632N and PLM5130N)

2.Lift the tab on the filter cover. (Fig. 36 for PLM4630N2 and PLM4631N2)

3.Remove the filter cover.

4.Wash filter element in soap water. DO NOT USE

GASOLINE!

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