Makita PC5000C Owner's Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Concrete Planer Surfaceuse à beton Cepillo para Concreto

PC5000C PC5001C

009839

DOUBLE INSULATION DOUBLE ISOLATION

WARNING:

For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

AVERTISSEMENT:

Pour votre propre sécurité, prière de lire attentivement avant l'utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.

ADVERTENCIA:

Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.

DOBLE AISLAMIENTO

ENGLISH

SPECIFICATIONS

Model PC5000C PC5001C

Wheel diameter 125 mm (5")

Hole diameter 22.23 mm (7/8")

No load speed (RPM) 10,000/min.

Overall length 437 mm (17-1/8") 479 mm (18-13/16")

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

• Note: Specifications may differ from country to country.

• Weight according to EPTA-Procedure 01/2003

GENERAL SAFETY RULES

(For All Tools)

WARNING! Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS.

Work Area

1. Keep your work area clean and well lit.

Cluttered benches and dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

4. Double insulated tools are equipped with a polarized plug ( one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation

the three wire grounded power cord and grounded power supply system.

5. Avoid body contact with grounded surfaces

such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Net weight 4.0 kg (8.9 lbs) 5.1 kg (11.2 lbs)

USA002-2

7. Do not abuse the cord. Never use the cord to

carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of

electric shock.

8. When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A

moment of inattention while operating power tools may result in serious personal injury.

10. Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

Loose clothes, jewelry, or long hair can be caught in moving parts.

11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.

12. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

eliminates the need for

13. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

14. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.

Tool Use and Care

15. Use clamps or other practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body is unstable and may lead to loss of control.

16. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

17. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

18. Disconnect the plug from the power source

before making any adjustments, changing accessories, or storing the tool. Such

preventive safety measures reduce the risk of starting the tool accidentally.

19. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

20. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

21. Check for misalignment or binding of moving

parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly

maintained tools.

22. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.

SERVICE

23. Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.

24. When servicing a tool, use only identical

replacement parts. Follow instructions in the Maintenance section of this manual. Use of

unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Table 1: Minimum gage for cord

Ampere Rating

Volts Total length of cord in feet

120 V 25 ft. 50 ft. 100 ft. 150 ft.

More Than Not More Than AWG

0 6 18 16 16 14

18 16 14 12610

10 12 16 16 14 12

000173

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to Concrete Planer safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Accessories must be rated for at least the

12 16 14 12

USB096-1

speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.

2. Hold tool by insulated gripping surfaces when

performing an operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

3. Always use safety glasses or goggles.

Ordinary eye or sun glasses are NOT safety glasses.

4. Make sure cord is clear of wheel. Do not wrap cord around your arm or wrist. If control of tool is lost, cord may become wrapped around you and cause personal injury.

Not Recommended

5. This is a dry-use tool. Never use water or coolant. If water or coolant gets into the tool or offset diamond wheel, damage to the tool or a dangerous situation may occur.

6. Adequate ventilation of your work area is very important when using this tool. Use a dust mask or appropriate respirator.

7. Due to the dusty nature of this tool, be sure to clean it often to remove dust accumulations. Carefully blow the dust out of the motor, switch and dust cover areas frequently.

8. Always install the dust cover before operation.

9. Always use Makita offset diamond wheels only.

Never use ordinary diamond wheels which may be available on the market. Never use depressed center wheels, cut-off wheels, or any other type of accessory on this tool. Failure to do so may result in serious injury or death to operator or anyone nearby.

10. Check the offset diamond wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately.

11. Before using the tool on an actual workpiece, let it run for a while, keeping it away from your body. Watch for vibration or wobbling that could indicate poor installation, a poorly balanced wheel, or a damaged wheel.

12. Hold the tool firmly with both hands during operation.

13.

Do not leave the tool running unattended. Operate the tool only when handheld. Do not fasten or mount the tool to a bench, table or vise and then introduce workpieces to the tool.

14. Do not touch the offset diamond wheel immediately after operation; it may be extremely hot and could burn your skin.

15. Do not bear down on tool. Work the tool away from and toward you without bearing down on it. Otherwise the planer will leave marks on the surface, the motor speed will drop and suction efficiency will decrease.

SAVE THESE INSTRUCTIONS.

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols

The followings show the symbols used for tool.

･ volts

･ amperes

･ hertz

･ alternating current

･ no load speed

･ Class II Construction

･ revolutions or reciprocation per minute

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and

unplugged before adjusting or checking function on the tool.

Switch action

1. Lock lever

2. Switch trigger

008415

CAUTION:

• Before plugging in the tool, always check to see

that the switch trigger actuates properly and returns to the "OFF" position when released.

• Switch can be locked in "ON" position for ease of

operator comfort during extended use. Apply caution when locking tool in "ON" position and

maintain firm grasp on tool. To prevent the switch trigger from accidentally pulled, a lock lever is provided. To start the tool, push in the lock lever (B) and then pull the switch trigger (A). Release the switch trigger to stop. For continuous operation, push in the lock lever (B), pull the switch trigger (A) and then push in the lock lever (B) further. To stop the tool from the locked position, pull the switch trigger (A) fully, then release it.

USD201-2

Electronic function Constant speed control

• Possible to get fine finish, because the rotating

speed is kept constantly even under the loaded condition.

• Additionally, when the load on the tool exceeds

admissible levels, power to the motor is reduced to protect the motor from overheating. When the load returns to admissible levels, the tool will operate as normal.

Soft start feature

• Soft start because of suppressed starting shock.

Indication lamp

008416

1. Indication lamp

The indication lamp lights up green when the tool is plugged. If the indication lamp does not light up, the mains cord or the controller may be defective. The indication lamp is lit but the tool does not start even if the tool is switched on, the carbon brushes may be worn out, or the controller, the motor or the ON/OFF switch may be defective.

Unintentional restart proof

Even locking lever keeping the switch trigger depressed (Lock-on position) does not allow the tool to restart even when the tool is plugged. At this time, the indication lamp flickers red and shows the unintentional restart proof device is on function. To cancel the unintentional restart proof, pull the switch trigger fully, then release it.

Level planing (for PC5001C only)

1. Base (for PC5001C only)

2. Hex wrench

3. Front roller

To level a surface, the base of the planer should be aligned with the diamond wheel. The front roller should be adjusted (use hex wrench) upward to the level required for the desired stock removal amount. To change the amount of stock (concrete) removed, loosen the hex socket head bolts on the base holder with the hex wrench. Raise or lower the front roller to adjust the gap between it and the diamond wheel. The difference is the stock removal amount. Then secure the hex socket head bolts very carefully.

1. Hex socket head

009848

bolt

2. Stock removal amount

NOTE:

• Maximum stock removal should be less than 4.0

mm (5/32").

Tilting base for smoother planing ( for PC5001C only)

For smooth removal of a given surface roughness or texture, tilting the base is helpful. Use the hex wrench to loosen the two hex socket head bolts securing the base on either side.

009849

Use a hex wrench to lower the three hex socket head bolts on the base by turning them on the base clockwise.

1. Base

2. Hex wrench

3. Hex socket head bolt

1. Hex wrench

2. Hex socket head bolt

009847

009850

Use a square or ruler to obtain the desired base angle in relation to the diamond wheel. Then secure carefully the hex socket head bolts on either side of the base. Adjust center of base near wheel so that it is on the same level as the wheel.

1. Same level

2. Square or ruler

3. Hex socket head bolt

Max.

009851

NOTE:

• After base adjustment, turn the three hex socket

head bolts on the base counterclockwise until the heads are flush with the back side of the base. Turn gently or base adjustment will be thrown off.

Base adjustment to compensate for wheel wear (for PC5001C only)

With long use, the diamond wheel will wear and thus create a gap with the planing surface so that performance becomes poor. Check the tool after every 4 or 5 hours of use. If the wheel and base surfaces are not aligned, loosen two hex socket head bolts securing the base. Turn three hex socket head bolts on the base clockwise and adjust the base so as to be level with the wheel surface. Retighten firmly the hex socket head bolts securing base and then lightly turn the hex socket head bolts counterclockwise so that the hex socket head bolts do not come loose during operation.

Dust cover adjustment

1. Raise

2. Lower

3. Dust cover

4. Screw

clockwise to raise, counterclockwise to lower.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and

unplugged before carrying out any work on the tool.

Installing or removing diamond wheel

009841

To replace a worn diamond wheel with a new one, press in the shaft lock to hold the shaft steady, then loosen the lock nut counterclockwise with the lock nut wrench provided. Remove the worn diamond wheel. To install a new one, follow the above removal procedure in reverse. When installing a diamond wheel, always make sure to tighten the lock nut firmly.

NOTE:

• The ordinary diamond wheels on the market have

no exhaust holes, so dust evacuation is poor. Also, if the installing hole is not of the exact diameter, tool vibration occurs and accidents can occur. ALWAYS USE A MAKITA OFFSET DIAMOND WHEEL.

Replacing dust cover's brush

1. Lock nut

2. Lock nut wrench

3. Diamond wheel

4. Shaft lock

009885

Loosen the screw. and adjust the dust cover's brush level. The dust cover's brush should be either flush with the diamond wheel surface or very slightly above (when tool is inverted) 0.5 mm (0.020"). Suction/pickup will be poor if they are not approximately on the same level. After adjusting, be sure to tighten the screw firmly. To adjust the dust cover, grip it on the outside; turn

009880

To remove the dust cover's brush from the dust cover, grab an end of the dust cover's brush and take it out slowly outward.

Connecting a vacuum cleaner

009881

To install a dust cover's brush, put the outer edge of the dust cover's brush in the groove in the dust cover.

009882

And then expand the groove. With the groove being expanded, insert the inner edge of the dust cover's brush. Repeat this action and insert all the remaining part.

Dust bag

1. Dust bag

009846

To install dust bag, slip onto dust port. Always make sure to slip onto dust port all the way until it stops so that it does not come off during operation. Remove dust bag when it begins to touch cutting surface. This is a sign that it is full. Failure to empty bag will lead to poor suction/pickup.

009845

When you wish to perform clean planing operation, connect a Makita vacuum cleaner to your tool as shown in the figure.

OPERATION

Planing in corners

For PC5000C

Flush planing of corners is possible after first removing the dust cover cap.

For PC5001C only

1. Dust cover cap

2. The whole roller

009883

Before performing the flush planing of corners, remove the hex bolt which secures roller holder and base holder and then take away the whole roller holder. Next, loosen the hex socket head bolt and take away the dust cover cap and then adjust the dust cover in a proper position according to your work.

009884

holder

3. Hex socket head bolt

4. Hex bolt

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and

unplugged before attempting to perform inspection or maintenance.

Replacing carbon brushes

1. Limit mark

001145

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

009844

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

1. Brush holder cap

2. Screwdriver

ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Offset diamond wheel (Dry type)

• Elbow joint 32

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

EN0006-1

FRANÇAIS

SPÉCIFICATIONS

Modèle PC5000C PC5001C

Diamètre de la meule 125 mm (5")

Diamètre de l'orifice 22.23 mm (7/8")

Vitesse à vide (T/MIN) 10,000/min.

Longueur totale 437 mm (17-1/8") 479 mm (18-13/16")

Poids net 4.0 kg (8.9 lbs) 5.1 kg (11.2 lbs)

• Étant donné l'évolution constante de notre programme de recherche et de développement, les spécifications contenues dans ce manuel sont sujettes à modification sans préavis.

• Note : Les spécifications peuvent varier suivant les pays.

• Poids conforme à la procédure EPTA du 01/2003

Règles de sécurité générales

(POUR TOUS LES OUTILS)

MISE EN GARDE ! Assurez-vous d'avoir lu et compris toutes les instructions. Il y a risque de choc

électrique, d'incendie et/ou de blessure grave si les instructions ci-dessous ne sont pas respectées.

CONSERVEZ CE MODE D'EMPLOI.

Zone de travail

1. Maintenez votre aire de travail propre et bien éclairée. Les établis encombrés et les aires de

travail sombres ouvrent la porte aux accidents.

2. N'utilisez pas les outils électriques dans les

atmosphères explosives, par exemple en présence de liquides, gaz ou poussières inflammables. Les outils électriques produisent

des étincelles au contact desquelles la poussière ou les vapeurs peuvent s'enflammer.

3. Tenez à distance les curieux, les enfants et les

visiteurs pendant que vous travaillez avec un outil électrique. Ils pourraient vous distraire et

vous faire perdre la maîtrise de l'outil.

Sécurité en matière d'électricité

4. Les outils à double isolation sont équipés d'une fiche polarisée (une des lames est plus large que l'autre), qui ne peut se brancher que d'une seule façon dans une prise polarisée. Si la fiche n'entre pas parfaitement dans la prise, inversez sa position ; si elle n'entre toujours pas bien, demandez à un électricien qualifié d'installer une prise de courant polarisée. Ne modifiez pas la fiche de l'outil. La double

isolation d'alimentation à trois fils avec mise à la terre ainsi que d'une prise de courant mise à la terre.

élimine le besoin d'un cordon

USA002-2

5. Évitez tout contact corporel avec des surfaces

mises à la terre (tuyauterie, radiateurs, cuisinières, réfrigérateurs, etc.). Le risque de

choc électrique est plus grand si votre corps est en contact avec la terre.

6. N'exposez pas les outils électriques à la pluie ou à l'eau. La présence d'eau dans un outil électrique augmente le risque de choc électrique.

7. Ne maltraitez pas le cordon. Ne transportez

pas l'outil par son cordon et ne débranchez pas la fiche en tirant sur le cordon. Gardez le cordon à l'écart de la chaleur, de l'huile, des bords tranchants et des pièces en mouvement. Remplacez immédiatement un cordon endommagé. Un cordon endommagé augmente

le risque de choc électrique.

8. Lorsque vous utilisez un outil électrique à

l'extérieur, employez un prolongateur pour l'extérieur marqué "W-A" ou "W". Ces cordons

sont faits pour être utilisés à l'extérieur et réduisent le risque de choc électrique.

Sécurité personnelle

9. Restez alerte, attentif à vos gestes, et faites preuve de bon sens lorsque vous utilisez un outil électrique. Évitez d'utiliser l'outil lorsque vous êtes fatigué ou sous l'influence de drogues, d'alcool ou de médicaments. Tout

moment d'inattention pendant l'utilisation d'un outil électrique comporte un risque de blessure grave.

10. Habillez-vous convenablement. Ne portez ni

vêtements flottants ni bijoux. Confinez les cheveux longs. N'approchez jamais les cheveux, les vêtements ou les gants des pièces en mouvement. Des vêtements flottants,

des bijoux ou des cheveux longs risquent d'être happés par des pièces en mouvement.

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