ENGLISH (Original instructions)
INSTRUCTION MANUAL
Compound Miter Saw
LS1040
LS1040S
DOUBLE INSULATION
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
1
001854
ENGLISH (Original instructions)
SPECIFICATIONS
Model LS1040 / LS1040S
Blade diameter 255 mm -260 mm
Hole diameter
For all countries other than European countries 25.4 mm and 25 mm
For European countries 30 mm
Max. Cutting capacities (H x W) with blade 260 mm in diameter
Bevel angle
0°
45° (left)
No load speed (min-1) 4,600
Dimensions (L x W x H) 530 mm x 476 mm x 532 mm
Net weight 12.4 kg
Safety class /II
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
0° 45° (left and right)
93 mm x 95 mm 93 mm x 67 mm
69 mm x 135 mm 69 mm x 95 mm
53 mm x 95 mm 49 mm x 67 mm
35 mm x 135 mm 35 mm x 94 mm
END217-3
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
･ Read instruction manual.
･ DOUBLE INSULATION
･ To avoid injury from flying debris, keep
holding the saw head down, after
making cuts, until the blade has come
to a complete stop.
･ Do not place hand or fingers close to
the blade.
･ For your safety, remove the chips, small
pieces, etc. from the table top before
operation.
･ Always set SUB-FENCE to left position
when performing left bevel cuts. Failure
to do so may cause serious injury to
operator.
･ To loosen the bolt, turn it clockwise.
･ Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment and its
implementation in accordance with
Intended use
The tool is intended for accurate straight and miter
cutting in wood. With appropriate saw blades, aluminum
can also be sawed.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets
without earth wire.
For Model LS1040
For public low-voltage distribution systems of
between 220 V and 250 V.
Switching operations of electric apparatus cause voltage
fluctuations. The operation of this device under
unfavorable mains conditions can have adverse effects
to the operation of other equipment. With a mains
impedance equal or less than 0.30 Ohms it can be
presumed that there will be no negative effects. The
mains socket used for this device must be protected with
Miter angle
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible
recycling facility.
ENE004-1
ENF002-1
ENF100-1
2
a fuse or protective circuit breaker having slow tripping
characteristics.
For Model LS1040,LS1040S
ENG102-3
Noise
The typical A-weighted noise level determined according
to EN61029:
Sound pressure level (L
Sound power level (L
Uncertainty (K) : 3 dB(A)
Wear ear protection
) : 93 dB(A)
pA
) : 106 dB(A)
WA
ENG238-1
Vibration
The vibration emission value determined according to
EN61029 :
Vibration emission (a
Uncertainty (K) : 1.5 m/s
The declared vibration emission value has been
•
) : 2.5 m/s2 or less
h
2
ENG901-1
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
• The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
• The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
• Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH003-11
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Compound Miter Saw
Model No./ Type: LS1040,LS1040S
are of series production and
Conforms to the following European Directives:
98/37/EC until 28th December 2009 and then with
2006/42/EC from 29th December 2009
And are manufactured in accordance with the following
standards or standardised documents:
EN61029
The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
000230
30th January 2009
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN
ENA001-2
SAFETY INSTRUCTIONS
WARNING! When using electric tools, basic safety
precautions, including the following, should always
be followed to reduce the risk of fire, electric shock
and personal injury. Read all these instructions
before operating this product and save these
instructions.
For safe operations:
1. Keep work area clean.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use
power tools in damp or wet locations. Keep work
area well lit. Do not use power tools where there is
risk to cause fire or explosion.
3. Guard against electric shock.
Avoid body contact with earthed or grounded
surfaces (e.g. pipes, radiators, ranges,
refrigerators).
4. Keep children away.
Do not let visitors touch the tool or extension cord.
All visitors should be kept away from work area.
5. Store idle tools.
When not in use, tools should be stored in a dry,
high or locked up place, out of reach of children.
6. Do not force the tool.
It will do the job better and safer at the rate for
which it was intended.
7. Use the right tool.
Do not force small tools or attachments to do the
job of a heavy duty tool. Do not use tools for
purposes not intended; for example, do not use
circular saws to cut tree limbs or logs.
8. Dress properly.
Do not wear loose clothing or jewellery, they can
be caught in moving parts. Rubber gloves and
non-skid footwear are recommended when
3
working outdoors. Wear protecting hair covering
to contain long hair.
9. Use safety glasses and hearing protection.
Also use face or dust mask if the cutting operation
is dusty.
10. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these
are connected and properly used.
11. Do not abuse the cord.
Never carry the tool by the cord or yank it to
disconnect it from the socket. Keep the cord away
from heat, oil and sharp edges.
12. Secure work.
Use clamps or a vice to hold the work. It is safer
than using your hand and it frees both hands to
operate the tool.
13. Do not overreach.
Keep proper footing and balance at all times.
14. Maintain tools with care.
Keep cutting tools sharp and clean for better and
safer performance. Follow instructions for
lubrication and changing accessories. Inspect tool
cord periodically and if damaged have it repaired
by an authorized service facility. Inspect extension
cords periodically and replace, if damaged. Keep
handles dry, clean and free from oil and grease.
15. Disconnect tools.
When not in use, before servicing and when
changing accessories such as blades, bits and
cutters.
16. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning it on.
17. Avoid unintentional starting.
Do not carry a plugged-in tool with a finger on the
switch. Ensure switch is off when plugging in.
18. Use outdoor extension leads.
When tool is used outdoors, use only extension
cords intended for outdoor use.
19. Stay alert.
Watch what you are doing. Use common sense.
Do not operate tool when you are tired.
20. Check damaged parts.
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to
determine that it will operate properly and perform
its intended function. Check for alignment of
moving parts, free running of moving parts,
breakage of parts, mounting and any other
conditions that may affect its operation. A guard or
other part that is damaged should be properly
repaired or replaced by an authorized service
center unless otherwise indicated in this
instruction manual. Have defective switches
replaced by an authorized service facility. Do not
use the tool if the switch does not turn it on and
off.
21. Warning.
The use of any accessory or attachment, other
than those recommended in this instruction
manual or the catalog, may present a risk of
personal injury.
22. Have your tool repaired by a qualified person.
This electric tool is in accordance with the relevant
safety requirements. Repairs should only be
carried out by qualified persons using original
spare parts, otherwise this may result in
considerable danger to the user.
ADDITIONAL SAFETY RULES
FOR TOOL
1. Wear eye protection.
2. Keep hands out of path of saw blade. Avoid
contact with any coasting blade. It can still
cause severe injury.
3. Do not operate saw without guards in place.
Check blade guard for proper closing before
each use. Do not operate saw if blade guard
does not move freely and close instantly.
Never clamp or tie the blade guard into the
open position.
4. Do not perform any operation freehand. The
workpiece must be secured firmly against the turn
base and guide fence with the vise during all
operations. Never use your hand to secure the
workpiece.
5. Never reach around saw blade.
6. Turn off tool and wait for saw blade to stop
before moving workpiece or changing
settings.
7. Unplug tool before changing blade or
servicing.
8. Always secure all moving portions before
carrying the tool.
9. Stopper pin which locks the cutter head down
is for carrying and storage purposes only and
not for any cutting operations.
10. Do not use the tool in the presence of flammable
liquids or gases.
11. Check the blade carefully for cracks or damage
before operation.
Replace cracked or damaged blade immediately.
12. Use only flanges specified for this tool.
13. Be careful not to damage the arbor, flanges
(especially the installing surface) or bolt. Damage
to these parts could result in blade breakage.
4
ENB034-3
14. Make sure that the turn base is properly secured
so it will not move during operation.
15. For your safety, remove the chips, small pieces,
etc. from the table top before operation.
16. Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
17. Make sure the shaft lock is released before the
switch is turned on.
18. Be sure that the blade does not contact the turn
base in the lowest position.
19. Hold the handle firmly. Be aware that the saw
moves up or down slightly during start-up and
stopping.
20. Make sure the blade is not contacting the
workpiece before the switch is turned on.
21. Before using the tool on an actual workpiece, let it
run for a while. Watch for vibration or wobbling
that could indicate poor installation or a poorly
balanced blade.
22. Wait until the blade attains full speed before
cutting.
23. Stop operation immediately if you notice anything
abnormal.
24. Do not attempt to lock the trigger in the on
position.
25. Be alert at all times, especially during repetitive,
monotonous operations. Do not be lulled into a
false sense of security. Blades are extremely
unforgiving.
26. Always use accessories recommended in this
manual. Use of improper accessories such as
abrasive wheels may cause an injury.
27. Do not use the saw to cut other than wood,
aluminum or similar materials.
28. Connect miter saws to a dust collecting device
when sawing.
29. Select saw blades in relation to the material to
be cut.
30. Take care when slotting.
31. Replace the kerf board when worn.
32. Do not use saw blades manufactured from
high speed steel.
33. Some dust created from operation contains
chemicals known to cause cancer, birth
defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based-painted material and,
• arsenic and chromium from
chemically-treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area
and work with approved safety equipment,
such as those dust masks that are
specially designed to filter out microscopic
parti cles.
34. To reduce the emitted noise, always be sure
that the blade is sharp and clean.
35. The operator is adequately trained in the use,
adjustment and operation of the machine.
36. Use correctly sharpened saw blades. Observe
the maximum speed marked on the saw blade.
37. Refrain from removing any cut-offs or other
parts of the workpiece from the cutting area
whilst the tool is running and the saw head is
not in the rest position.
SAVE THESE INSTRUCTIONS.
INSTALLATION
Installing auxiliary plate
1
2
001855
12
34
001832
Install the auxiliary plate using the notch in the tool's
base and secure it by tightening the hex bolt.
Bench mounting
When the tool is shipped, the handle is locked in the
lowered position by the stopper pin. Release the stopper
pin by lowering the handle slightly and pulling the
stopper pin.
5
1. Auxiliary plate
2. Hex bolt
3. Base
3
1. Auxiliary plate
2. Base
3. Hex bolt
4. Nut
1. Stopper pin
1
001792
This tool should be bolted with two bolts to a level and
stable surface using the bolt holes provided in the tool's
base. This will help prevent tipping and possible injury.
1
001856
1. Bolt
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Blade guard
1. Blade guard
OR REMOVED. DOING SO IS HIGHLY DANGEROUS
AND CAN CAUSE SERIOUS PERSONAL INJURY.
If the see-through blade guard becomes dirty, or
sawdust adheres to it in such a way that the blade is no
longer easily visible, unplug the saw and clean the guard
carefully with a damp cloth. Do not use solvents or any
petroleum-based cleaners on the plastic guard.
If the blade guard is especially dirty and vision through
the guard is impaired, use the supplied socket wrench to
loosen the hex bolt holding the center cover. Loosen the
hex bolt by turning it counterclockwise and raise the
blade guard and center cover. With the blade guard so
positioned, cleaning can be more completely and
efficiently accomplished. When cleaning is complete,
reverse procedure above and secure bolt. Do not
remove spring holding blade guard. If guard becomes
discolored through age or UV light exposure, contact a
Makita service center for a new guard. DO NOT
DEFEAT OR REMOVE GUARD.
1. Blade guard
1
001782
Kerf board
1. Kerf board
2. Turn base
1
001860
When lowering the handle, the blade guard rises
automatically. The guard is spring loaded so it returns to
its original position when the cut is completed and the
handle is raised. NEVER DEFEAT OR REMOVE THE
BLADE GUARD OR THE SPRING WHICH ATTACHES
TO THE GUARD.
In the interest of your personal safety, always maintain
the blade guard in good condition. Any irregular
operation of the blade guard should be corrected
immediately. Check to assure spring loaded return
action of guard. NEVER USE THE TOOL IF THE
BLADE GUARD OR SPRING ARE DAMAGED, FAULTY
12
002256
This tool is provided with the kerf board in the turn base
to minimize tearing on the exit side of a cut. If the kerf
groove has not yet been cut in the kerf board by the
factory, you should cut the groove before actually using
the tool to cut a workpiece. Switch on the tool and lower
the blade gently to cut a groove in the kerf board.
6
Maintaining maximum cutting capacity
2
1
002257
2
1
001540
This tool is factory adjusted to provide the maximum
cutting capacity for a 260 mm saw blade.
When installing a new blade, always check the lower
limit position of the blade and if necessary, adjust it as
follows:
First, unplug the tool. Lower the handle completely. Use
the socket wrench to turn the adjusting bolt until the
periphery of the blade extends slightly below the top
surface of the turn base at the point where the front face
of the guide fence meets the top surface of the turn
base.
With the tool unplugged, rotate the blade by hand while
holding the handle all the way down to be sure that the
blade does not contact any part of the lower base.
Re-adjust slightly, if necessary.
CAUTION:
• After installing a new blade, always be sure that
the blade does not contact any part of the lower
base when the handle is lowered completely.
Always do this with the tool unplugged.
1. Socket wrench
2. Adjusting bolt
1. Top surface of
turn base
2. Periphery of
blade
3. Guide fence
3
Adjusting the miter angle
1. Pointer
1
2. Lock lever
3. Grip
4. Miter scale
4
3
001778
2
Loosen the grip by turning counterclockwise. Turn the
turn base while pressing down the lock lever. When you
have moved the grip to the position where the pointer
points to the desired angle on the miter scale, securely
tighten the grip clockwise.
CAUTION:
• When turning the turn base, be sure to raise the
handle fully.
• After changing the miter angle, always secure the
turn base by tightening the grip firmly.
Adjusting the bevel angle
1. Lever
001864
1
1
2
001865
3
To adjust the bevel angle, loosen the lever at the rear of
the tool counterclockwise.
Push the handle to the left to tilt the saw blade until the
pointer points to the desired angle on the bevel scale.
Then tighten the lever clockwise firmly to secure the
arm.
CAUTION:
• When tilting the saw blade, be sure to raise the
handle fully.
• After changing the bevel angle, always secure the
arm by tightening the lever clockwise.
Switch action
CAUTION:
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and
returns to the "OFF" position when released.
1. Lever
2. Bevel scale
3. Pointer
7
• When not using the tool, remove the lock-off button
and store it in a secure place. This prevents
unauthorized operation.
• Do not pull the switch trigger hard without pressing
in the lock-off button. This can cause switch
breakage.
For European countries
2
004853
1. Lever
1
2. Lock-off button
To prevent the switch trigger from being accidentally
pulled, a lock-off button is provided. To start the tool,
push the lever to the left, press in the lock-off button and
then pull the switch trigger. Release the switch trigger to
stop.
For all countries other than European countries
1
001862
1. Lock-off button
2. Switch trigger
2
To prevent the switch trigger from being accidentally
pulled, a lock-off button is provided. To start the tool,
press in the lock-off button and pull the switch trigger.
Release the switch trigger to stop.
WARNING:
• NEVER use tool without a fully operative switch
trigger. Any tool with an inoperative switch is
HIGHLY DANGEROUS and must be repaired
before further usage.
• For your safety, this tool is equipped with a lock-off
button which prevents the tool from unintended
starting. NEVER use the tool if it runs when you
simply pull the switch trigger without pressing the
lock-off button. Return tool to a Makita service
center for proper repairs BEFORE further usage.
• NEVER tape down or defeat purpose and function
of lock-off button.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the
tool.
Installing or removing saw blade
CAUTION:
• Always be sure that the tool is switched off and
unplugged before installing or removing the blade.
• Use only the Makita socket wrench provided to
install or remove the blade. Failure to do so may
result in overtightening or insufficient tightening of
the hex bolt. This could cause an injury.
Lock the handle in the raised position by pushing in the
stopper pin.
To remove the blade, use the socket wrench to loosen
the hex bolt holding the center cover by turning it
counterclockwise. Raise the blade guard and center
cover.
1
3
2
001858
Press the shaft lock to lock the spindle and use the
socket wrench to loosen the hex bolt clockwise. Then
remove the hex bolt, outer flange and blade.
2
001859
To install the blade, mount it carefully onto the spindle,
making sure that the direction of the arrow on the
surface of the blade matches the direction of the arrow
on the blade case. Install the outer flange and hex bolt,
and then use the socket wrench to tighten the hex bolt
(left-handed) securely counterclockwise while pressing
the shaft lock.
1. Center cover
2. Socket wrench
3. Hex bolt
4. Blade guard
4
1. Socket wrench
2. Shaft lock
1
8
2 1 4 3
001787
1. Blade case
2. Arrow
3. Saw blade
4. Arrow
CAUTION:
For all countries other than European countries
1. Spindle
2. Flange
4
3. Saw blade
4. Flange
5. Hex bolt
6. Ring
1
004852
3
2
6
5
CAUTION:
• The silver ring 25.4 mm in outer diameter is
factory-installed onto the spindle. The black ring 25
mm in outer diameter is included as standard
equipment. Before mounting the blade onto the
spindle, always be sure that the correct ring for the
arbor hole of the blade you intend to use is
installed onto the spindle.
For European countries
• The ring 30 mm in outer diameter is
factory-installed between the inner and outer
flanges.
Install the outer flange and hex bolt, and then use the
socket wrench to tighten the hex bolt (left-handed)
securely counterclockwise while pressing the shaft lock.
Return the blade guard and center cover to its original
position. Then tighten the hex bolt clockwise to secure
the center cover. Lower the handle to make sure that the
blade guard moves properly. Make sure shaft lock has
released spindle before making cut.
Dust bag
1
2
1. Dust nozzle
2. Dust bag
3. Fastener
The use of the dust bag makes cutting operations clean
and dust collection easy. To attach the dust bag, fit it
onto the dust nozzle.
When the dust bag is about half full, remove the dust
bag from the tool and pull the fastener out. Empty the
dust bag of its contents, tapping it lightly so as to remove
particles adhering to the insides which might hamper
further collection.
NOTE:
If you connect a Makita vacuum cleaner to your saw,
more efficient and cleaner operations can be performed.
Securing workpiece
WARNING:
• It is extremely important to always secure the
workpiece properly and tightly with the vise. Failure
to do so can cause the tool to be damaged and/or
the workpiece to be destroyed. PERSONAL
INJURY MAY ALSO RESULT. Also, after a cutting
operation, DO NOT raise the blade until the blade
has come to a complete stop.
CAUTION:
• When cutting long workpieces, use supports that
are as high as the top surface level of the turn base.
Do not rely solely on the vertical vise and/or
horizontal vise to secure the workpiece.
Thin material tends to sag. Support workpiece over
its entire length to avoid blade pinch and possible
KICKBACK.
1
001549
2
1. Support
2. Turn base
Sub-fence
1
1. Sub-fence
001861
3
001766
9
This tool is equipped with the sub-fence. It should be
positioned as shown in the figure.
CAUTION:
• When performing left bevel cuts, flip the fence over
to the left position as shown in the figure.
Otherwise, it will contact the blade or a part of the
tool, causing possible serious injury to the
operator.
1. Sub-fence
1
001767
Vertical vise
1. Vise arm
6
2. Vise rod
3. Guide fence
4. Holder
5. Holder
assembly
6. Vise knob
7. Screw
001796
1
2
3
4
57
The vertical vise can be installed in two positions on
either the left or right side of the guide fence or the
holder assembly (optional accessory). Insert the vise rod
into the hole in the guide fence or the holder assembly
and tighten the screw to secure the vise rod.
Position the vise arm according to the thickness and
shape of the workpiece and secure the vise arm by
tightening the screw. If the screw to secure the vise arm
contacts the guide fence, install the screw on the
opposite side of vise arm. Make sure that no part of the
tool contacts the vise when lowering the handle all the
way. If some part contacts the vise, re-position the vise.
Press the workpiece flat against the guide fence and the
turn base. Position the workpiece at the desired cutting
position and secure it firmly by tightening the vise knob.
CAUTION:
• The workpiece must be secured firmly against the
turn base and guide fence with the vise during all
operations.
Horizontal vise (optional accessory)
3
12
4
001807
The horizontal vise can be installed on either the left or
right side of the base. When performing 15° or greater
miter cuts, install the horizontal vise on the side opposite
the direction in which the turn base is to be turned. By
turning the vise knob counterclockwise, the screw is
released and the vise shaft can be moved rapidly in and
out. By turning the vise knob clockwise, the screw
remains secured. To grip the workpiece, turn the vise
knob gently clockwise until the projection reaches its
topmost position, then fasten securely. If the vise knob is
forced in or pulled out while being turned clockwise, the
projection may stop at an angle. In this case, turn the
vise knob back counterclockwise until the screw is
released, before turning again gently clockwise.
The maximum width of the workpiece which can be
secured by the horizontal vise is 130 mm.
CAUTION:
• Grip the workpiece only when the projection is at
the topmost position. Failure to do so may result in
insufficient securing of the workpiece. This could
cause the workpiece to be thrown, cause damage
to the blade or cause the loss of control, which can
result in PERSONAL INJURY.
1. Vise knob
2. Projection
3. Vise shaft
4. Base
Holders and holder assembly (optional
accessories)
1. Holder
2. Holder
assembly
12
002247
The holders and the holder assembly can be installed on
either side as a convenient means of supporting
workpieces horizontally. Install them as shown in the
figure. Then tighten the screws firmly to secure the
holders and the holder assembly.
10
When cutting long workpieces, use the holder-rod
assembly (optional accessory). It consists of two holder
assemblies and two rods 12.
1. Holder
2
1
002246
assembly
2. Rod 12
CAUTION:
• Always support long workpieces level with the top
surface of the turn base for accurate cuts and to
prevent dangerous loss of control of the tool.
OPERATION
CAUTION:
• Before use, be sure to release the handle from the
lowered position by pulling the stopper pin.
• Make sure the blade is not contacting the
workpiece, etc. before the switch is turned on.
• Do not apply excessive pressure on the handle
when cutting. Too much force may result in
overload of the motor and/or decreased cutting
efficiency. Push down handle with only as much
force as is necessary for smooth cutting and
without significant decrease in blade speed.
• Gently press down the handle to perform the cut. If
the handle is pressed down with force or if lateral
force is applied, the blade will vibrate and leave a
mark (saw mark) in the workpiece and the
precision of the cut will be impaired.
1. Press cutting
001788
Secure the workpiece with the vise. Switch on the
tool without the blade making any contact and wait
until the blade attains full speed before lowering.
Then gently lower the handle to the fully lowered
position to cut the workpiece. When the cut is
completed, switch off the tool and WAIT UNTIL
THE BLADE HAS COME TO A COMPLETE STOP
before returning the blade to its fully elevated
position.
2. Miter cutting
Refer to the previously covered "Adjusting the
miter angle".
3. Bevel cut
001868
Loosen the lever and tilt the saw blade to set the
bevel angle (Refer to the previously covered
"Adjusting the bevel angle"). Be sure to retighten
the lever firmly to secure the selected bevel angle
safely. Secure the workpiece with a vise. Switch on
the tool without the blade making any contact and
wait until the blade attains full speed. Then gently
lower the handle to the fully lowered position while
applying pressure in parallel with the blade. When
the cut is completed, switch off the tool and WAIT
UNTIL THE BLADE HAS COME TO A COMPLETE
STOP before returning the blade to its fully
elevated position.
CAUTION:
• Always be sure that the blade will move down to
bevel direction during a bevel cut. Keep hands out
of path of saw blade.
• During a bevel cut, it may create a condition
whereby the piece cut off will come to rest against
the side of the blade. If the blade is raised while the
blade is still rotating, this piece may be caught by
the blade, causing fragments to be scattered which
is dangerous. The blade should be raised ONLY
after the blade has come to a complete stop.
•
When pressing the handle down, apply pressure
parallel to the blade. If the pressure is not parallel to
the blade during a cut, the angle of the blade might be
shifted and the precision of the cut will be impaired.
• Always set the sub-fence to the left position when
performing left bevel cuts.
4. Compound cutting
Compound cutting is the process in which a bevel
angle is made at the same time in which a miter
angle is being cut on a workpiece. Compound
cutting can be performed at angle shown in the
table.
11
• When the wood facing is attached, do not turn the
7. Cutting repetitive lengths
006366
Bevel angle
45
Miter angle
Left and Right 0 - 45
When performing compound cutting, refer to
"Press cutting", "Miter cutting" and "Bevel cut"
explanations.
5. Cutting aluminum extrusion
1. Vise
1
2
3
4
5
001844
2. Spacer block
3. Guide fence
4. Aluminum
extrusion
5. Spacer block
001846
When securing aluminum extrusions, use spacer
blocks or pieces of scrap as shown in the figure to
prevent deformation of the aluminum. Use a
cutting lubricant when cutting the aluminum
extrusion to prevent build-up of the aluminum
material on the blade.
CAUTION:
• Never attempt to cut thick or round aluminum
extrusions. Thick aluminum extrusions may come
loose during operation and round aluminum
NOTE:
• Use of the holder-rod assembly (optional
extrusions cannot be secured firmly with this tool.
6. Wood facing
Use of wood facing helps to assure splinter-free
cuts in workpieces. Attach a wood facing to the
Carrying tool
guide fence using the holes in the guide fence.
See the figure concerning the dimensions for a
suggested wood facing.
Over 10mm Over 460mm
90mm
25mm
11
1. Hole
004855
90mm 107mm 90mm107mm
CAUTION:
• Use straight wood of even thickness as the wood
facing.
• Use screws to attach the wood facing to the guide
fence. The screws should be installed so that the
001792
Make sure that the tool is unplugged. Secure the blade
at 0° bevel angle and the turn base at right miter angle
fully. Lower the handle fully and lock it in the lowered
position by pushing in the stopper pin.
Carry the tool by carrying grip as shown in the figure. If
you remove the holders, dust bag, etc., you can carry
the tool more easily.
screw heads are below the surface of the wood
facing.
turn base with the handle lowered. The blade
and/or the wood facing will be damaged.
1. Set plate
1
3
2. Holder
3. Screw
2
When cutting several pieces of stock to the same
length, ranging from 240 mm to 400 mm, use of the
set plate (optional accessory) will facilitate more
efficient operation. Install the set plate on the
holder (optional accessory) as shown in the figure.
Align the cutting line on your workpiece with either
the left or right side of the groove in the kerf board,
and while holding the workpiece from moving,
move the set plate flush against the end of the
workpiece. Then secure the set plate with the
screw. When the set plate is not used, loosen the
screw and turn the set plate out of the way.
accessory) allows cutting repetitive lengths up to
2,200 mm approximately.
1. Stopper pin
1
12
1. Triangular rule
2. Grip
3. Guide fence
1
2
001774
CAUTION:
• Always secure all moving portions before carrying
the tool.
• Stopper pin is for carrying and storage purposes
only and not for any cutting operations.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
WARNING:
• Always be sure that the blade is sharp and clean
for the best and safest performance.
Adjusting the cutting angle
This tool is carefully adjusted and aligned at the factory,
but rough handling may have affected the alignment. If
your tool is not aligned properly, perform the following:
1. Miter angle
1
002258
Loosen the grip which secures the turn base. Turn
the turn base so that the pointer points to 0° on the
miter scale. Tighten the grip and loosen the hex
bolts securing the guide fence using the socket
wrench.
Lower the handle fully and lock it in the lowered
position by pushing in the stopper pin. Square the
side of the blade with the face of the guide fence
using a triangular rule, try-square, etc. Then
securely tighten the hex bolts on the guide fence in
the order from the right side.
1. Hex bolt
3
002259
2. Bevel angle
(1) 0° bevel angle
1
001768
Lower the handle fully and lock it in the
lowered position by pushing in the stopper
pin. Loosen the lever at the rear of the tool.
Loosen the hex nut and turn the 0° bevel
angle adjusting bolt on the right side of the
turn base two or three revolutions clockwise
to tilt the blade to the right.
Carefully square the side of the blade with
the top surface of the turn base using the
triangular rule, try-square, etc. by turning the
0° bevel angle adjusting bolt
counterclockwise. Then tighten the hex nut to
secure the 0° bevel angle adjusting bolt and
tighten the lever securely.
1
001819
Make sure that the pointer on the turn base
point to 0° on the bevel scale on the arm. If it
does not point to 0°, loosen the screw which
secures the pointer and adjust the pointer so
that it will point to 0°.
1. Arm
2. Lever
3. 0 ﾟ adjusting
2
bolt
3
4. Hex nut
4
1. Triangular rule
2. Saw blade
2
3. Top surface of
turn base
3
13
1. Arm
2. Bevel scale
3. Pointer
4. Turn base
4
12
001769
3
(2) 45° bevel angle
1. Lever
2. Arm
3. Pointer
4. 45 ﾟ bevel
angle adjusting
1
001770
2
3
bolt
4
Adjust the 45° bevel angle only after
performing 0° bevel angle adjustment. To
adjust left 45° bevel angle, loosen the lever
and tilt the blade to the left fully. Make sure
that the pointer on the arm points to 45° on
the bevel scale on the arm. If the pointer does
not point to 45°, turn the 45° bevel angle
adjusting bolt on the left side of the arm until
the pointer points to 45°.
Replacing carbon brushes
1. Limit mark
1
001145
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones
and secure the brush holder caps.
1. Screwdriver
2. Brush holder
cap
12
001772
After use
• After use, wipe off chips and dust adhering to the
tool with a cloth or the like. Keep the blade guard
clean according to the directions in the previously
covered section titled "Blade guard". Lubricate the
sliding portions with machine oil to prevent rust.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Steel & Carbide-tipped saw blades
• Auxiliary plate
• Vise assembly (Horizontal vise)
• Vertical vise
• Socket wrench 13
• Holder set
• Holder assembly
• Holder rod assembly
• Set plate
• Dust bag
• Triangular rule
• Lock-off button (2 pcs.)
14
15 16
884085E228
Makita Corporation Anjo, Aichi, Japan
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