Makita LS1016, LS1016L User Manual

Optional accessories

Note: The standard equipment for the tool shown may differ by country.

Vertical vise ............................... 1

TCT saw blade .......................... 1

Dust bag .................................... 1

Socket wrench 13 ....................... 1

Triangular rule ........................... 1

Spare lock-off button .................. 2

Holder set ................................... 2 (all countries except North America)

Hex wrench ................................ 1 (LS1016L only)

Horizontal vise Dust box

TCT saw blades Portable miter saw stand

Crown molding stopper set

ECHNICAL INFORMATION

Models No.

LS1016, LS1016L

PRODUCT

P 1/ 37

Description

Slide Compound Miter Saw 255mm (10")*1/ 260mm (10-1/4")

[*1 255mm (1") for North America]

CONCEPT AND MAIN APPLICATIONS

LS1016 and LS1016L are upgraded sister tools of LS1013 series models, featuring DXT (Deep eXact cutting Technology) achieved by our consistent pursuit of cutting larger size workpiece but with higher accuracy. The features and benefits of DXT are:

Deep cutting

3-Stage reduction gear unit and Movable rear blade guard provide larger capacities of cutting Crown molding and Baseboard (Skirt board) which are typical workpieces of slide compound miter saws.

eXact cutting

Precise and exact cutting obtained by employing: Double sliding mechanism Double sliding guide fence Quick and accurate miter angle lock, etc

LS1016L additionally features laser marker for easy cut line alignment.

Specification

Voltage (V) Cycle (Hz)

110

120 220 230 240

Current (A)

15 1,510

15 900 2,60050/60

7.2 1,510 800 2,00050/60

6.9 1,510 800 2,00050/60

6.6 1,510 800 2,00050/60

Length (L)

Width (W) Height (H)

Continuous Rating (W)

Input Output

900 2,60050/60

---

Dimensions: mm (")

718 (28-1/4)

640 (25-1/4) 671 (26-1/2)

Max. Output (W)

Specification

No load speed: min-1 = rpm

Saw blade: mm (")

Electric brake

Electronic control Laser marker Lock-off switch

Protection against electric shock Cord length: m (ft) Net weight*2: kg (lbs) 24.1 (53.1) 24.2 (53.3)

Net weight*3: kg (lbs)

*2 Weight according to EPTA-Procedure 01/2003, with *3 With TCT saw blade, without "Blocking mechanism at the rest position" See next page for the cutting capacities.

Diameter

Hole diameter

Soft start Constant speed

Model No.

European countries: 30, North America: 15.88 (5/8), Other countries: 25.4 (1)

LS1016 LS1016L

3,200

250 (9-7/8) - 260 (10-1/4)

Yes

Yes Yes

Yes

Double insulation

2.5 (8.2)

23.6 (52.0) 23.7 (52.2)

TCT saw blade and "Blocking mechanism at the rest position"

Standard equipment

YesNo

Specification (cont.)

[Cutting Capacities]

North America

Cutting capacities [Height x Width in mm (")] with 255mm (10") saw blade

Miter angle

Bevel angle

0 degree

45 degrees left & right

52 degrees left & right

60 degrees right

All countries except North America

Cutting capacities [Height x Width in mm] with 260mm (10-1/4") saw blade

Bevel angle

Miter angle

0 degree

45 degrees left & right

52 degrees left & right

60 degrees right

45 degrees left

47 x 305 (1-7/8 x 12) 61 x 279 (2-3/8 x 11)

47 x 215 (1-7/8 x 8-1/2) 61 x 197 (2-3/8 x 7-3/4)

45 degrees left

42 x 310 58 x 279

42 x 218 58 x 197

71 x 305 (2-13/16 x 12)

91 x 279 (3-5/8 x 11)

71 x 215 (2-13/16 x 8-1/2)

91 x 197 (3-5/8 x 7-3/4)

71 x 187 (2-13/16 x 7-3/8)

91 x 171 (3-5/8 x 6-3/4)

71 x 152 (2-13/16 x 6)

91 x 139 (3-5/8 x 5-1/2)

68 x 310 91 x 279

68 x 218 91 x 197

68 x 190 91 x 171

68 x 155 91 x 139

P 2/ 37

45 degrees right0 degree

29 x 305 (1-1/8 x 12)

43 x 279 (1-11/16 x 11)

29 x 215 (1-1/8 x 8-1/2)

43 x 197 (1-11/16 x 7-3/4)

45 degrees right0 degree

29 x 310 43 x 279

29 x 218 43 x 197

All countries

Capacities of cutting Crown molding and Baseboard (Skirt board) with 255mm (10”) or 260mm (10-1/4") saw blade at 0 degree/ 0 degree

Workpiece Capacity: mm (")How to cut

Crown molding,

45 degree type

Baseboard

(Skirt board)

* Diagonal cut is to cut a crown molding that is held tilted against the guide fence using Crown molding stopper. ** The capacity of crown molding diagonal cut is the length L shown in the drawing on right. ***Vertical cut is to cut a baseboard (skirt board) that is clamped with Horizontal vise.

168 (6-5/8)**Diagonal cut*

120 (4-3/4)Vertical cut***

P 3/ 37

Repair

CAUTION: Unplug the tool and remove the saw blade from the machine for safety before repair/ maintenance in accordance with the instruction manual!

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Code No. Description Use for

1R028 Bearing setting pipe 20-12.2 Mounting Retaining ring S-12 1R031 Bearing setting pipe 28-12.2 Mounting Helical gear 27

1R034 Bearing setting plate 12.2 Mounting Helical gear 27

1R036 Bearing setting plate 17.2 Mounting Helical gear 28 1R045 Gear extractor (large) Mounting / Removing Helical gear 14

1R207 45-degree set square Adjusting the bevel angle of Saw blade to 45 degree

1R208 90-degree set square Adjusting the bevel angle of Saw blade to 90 degree

1R217 Ring 22 Removing Helical gear 27 1R220 Ratchet head 27 Attachment for 1R254

1R222 Socket adapter Attachment for 1R254

1R232 Pipe 30 Mounting Helical gear 28

1R254 Torque wrench shaft 2 - 6 N.m Tightening Hex lock nut M10-17

1R269 Bearing extractor (small) Removing Ball bearings

1R291 Retaining ring S and R pliers Removing Retaining ring in Gear section

1R315 Laser beam positioning jig Adjusting Laser beam

253771-0 Flat washer 16 Adjusting Laser beam

782232-8 Box wrench 13 (standard accessory) Installing /Removing Blade Adjusting Blade position

134829-3 Socket 17-38 assembly Attachment for 1R254

1R346 Center attachment Attachment for 1R045 1R361 Bearing retainer wrench 14-23 Mounting / Removing Bearing retainer wrench 14-23

Apply Lubricants to the designated portions in order to protect parts and product from unusual abrasion.

Fig. 4

Item No. Description Portion to lubricate Lubricant Amount

a little

Cam

Tip portion which contacts with 196 Leaf spring

Whole portion

Pin portion for receiving Stopper

180

161

190

Arm section

Arm complete

Portion where Arm’s hole without thread contacts

Rubber ring 9

195 Lock pin 8 Portion where Compression spring 6 contacts VG100 designated with

designated with

196 Leaf spring

Surface where 195 and Compression spring 6 contact

197 Center shaft

161

190

Stopper

Retaining ring S-12

Flat washer 12

M10 Hex bolt as an axis of Lever 105

180

Pin portion of Arm for receiving Stopper

Lever 105

195

196

197

Makita grease SG.No.00

Compression spring 6

[2] LUBRICATIONS (cont.)

Fig. 2

Item No.

Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.

Description

Portion to lubricate

Center washer

4x16 Tapping screw

Center plate

Center cover

Safety cover A complete

Torsion Spring 45

Portion where Center cover contacts

Loop portion

Safety cover B

102

103

Safety cover section

a. Portion where Pin 4 contacts

Upper fence

Lower fence

Guide fence

Lower fence L, R

b. Portion where Lower fence contacts

138

136

143

Pin 4

136 143

138

P 4/ 37

Repair

O ring 5

Rod 16

Sleeve 17 Drum portion

Pivot portion which contacts with Front arm

Drum portion

Whole portion

Stopper pin

149

152

Arm section

150

Knob 20

149

152

150

Front armTorsion spring 35

Blade case

Fig. 3

Fig. 4

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Repair

Fig. 5

Fig. 6

Its teeth portion for smooth engaging with Spur gear 34

210

228 Miter lock plate

Turn base Rib which is on the opposite side of Turn base

207

Rack block

Slide plate Surface on which 207 Turn base moves

242

Base Hole for pivoting of Turn base

Surface where Cam portion of Grip 50 contacts.

248

Item No. Description Portion to lubricate Amount

Armature Gear shaft portion for smooth engaging with Spiral bevel gear 32

Teeth portion for smooth engaging with Helical gear 27

Motor and Blade case section

Turn base section

80 Helical gear 28

Link plate53

Link plate’s hole with which Rubber pin contacts

Blade case

Rubber pin

15g

a little

210

207

248

242

Linear bearing box complete

Lock plate

Cam portion of Grip 50

228

Blade case

Motor bracket

Helical gear 27

rib of Turn base Spur gear 43

Spiral bevel gear 32

[2] LUBRICATIONS (cont.)

Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.

[3] DISASSEMBLY/ASSEMBLY [3]-1. Blade case, Motor section

DISASSEMBLING

Remove Strain reliefs from Arm complete and Blade case by unscrewing 4x12 Tapping screw (2pcs.).

Link plate complete

Remove Link plate as illustrated below.

Blade case

Fig. 8

Fig. 7

Fig. 9

1. Remove Stop ring E-5, Flat washer 6 and Ring 6. Link plate complete can be free from blade case.

2. Remove M6x20 Hex socket head bolt, Flat washer 6 and Ring 6. Link plate complete can be free from Front arm.

Ring 6

Flat washer 6

Ring 6

Flat washer 6

Stop ring E-5

M6x20 Hex socket head bolt

Knob 20

Aligning notch B with Stopper pin, push Knob 20 toward the notch. Blade case can be locked at starting position.

Remove M4x10 Pan head screw (2pcs.) for Guard as illustrated below and then separate Guard section.

notch A: locking Blade case to Base at 90 degrees

notch B: locking Blade case at starting position

notch C: locking Blade case at the lowest position

Blade case

Note: Refer to Fig. 7. The three notches on Blade case have important role for disassembly / assembly. (1) Disconnect the linkage of Blade case with Arm and Base section by removing Strain relief and Link plate as illustrated in Figs. 8 and 9.

notch B

Strain relief

4x12 Tapping screw

Strain relief

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Repair

Guard section

M4x10 Pan head screw (2pcs.)

[3] DISASSEMBLY/ASSEMBLY [3]-1. Blade case, Motor section (cont.)

DISASSEMBLING

Fig. 10

Correct Wrong

Fig. 11

Fig. 12

Sleeve 6

2. Holding Blade case by hand, lift up it slowly until notch A aligns with Stopper pin. And then, push Knob 20.

1. Remove M5x18 Hex socket head bolt and Sleeve 6. Then pull Knob 20 while holding Blade case by hand.

M5x18 Hex socket head bolt

3. Loosen M6x16 Hex socket head set bolt for fixing Rod 16 so slightly that Rod 16 can be pushed out smoothly in the step of Fig. 9.

4. Loosen M6x20 Hex socket head bolt for fixing Torsion spring 35 until the bolt becomes free from force of the torsion spring.

Knob 20

notch A

notch B

Socket wrench 10

Blade case

Blade case, Torsion spring 35 and Sleeve 17 can be removed from Front arm as illustrated above.

Sleeve 17

Torsion spring 35

Remove Rod 16 by striking the Socket wrench 10 in the same direction in which Knob 20 is pushed. Fig. 12 is the reason why Rod 16 has to be removed.

Knob 20

Direction for pushing Knob 20

Rod 16

Blade case

The inside of Sleeve 17 is scraped by burr on Rod 16, if the Rod is pulled off in the direction designated with black arrow.

burr produced by pressure of the Hex socket head set bolt

M6x16 Hex socket head set bolt

Front arm

Sleeve 17

Blade case

Rod 16

Front arm

Knob 20

The inside of Sleeve 17 is not scraped by burr on Rod 16, because the burr portion is not passed through Sleeve 17.

(2) Remove Rod 16 as illustrated in Figs. 10 and 11. Blade case can be separated from Arm and Base section.

P 7/ 37

Repair

[3] DISASSEMBLY/ASSEMBLY [3]-1. Blade case, Motor section (cont.)

DISASSEMBLING

ASSEMBLING

4x18 Tapping screw

1. Remove Carbon brushes from Motor housing.

Lead cover holder

Blade case

(3) Motor section can be disassembled from Blade case as illustrated in Figs. 13 and 14.

Fig. 13

Fig. 14

Fig. 15

2. Remove 4x18 Tapping screw, Lead cover holder and Lead cover.

Remove M6x80 Pan head screw (4pcs). Motor housing, Motor bracket and Handle section can be separated from Blade case.

3. Disconnect connectors of Laser circuit from that of Power supply circuit.

M6x80 Pan head screw (4pcs.)

Motor bracket

(1) Make the drum portion of Rod 16 smooth by filing and applying grease.

Motor housing

Handle section

6x18 Tapping screw (6pcs.)

Remove Handle cover by unscrewing 6x18 Tapping screw (6pcs.). The electrical parts in Handle can be replaced.

Motor housing

Handle cover

Lead cover

Before assembling, remove burr by scraping with file, and apply grease to the drum portion for smooth assembling Rod 16 into Sleeve 17.

Rod 16 removed in Fig.11 has burr at the point on which Hex socket head set bolt puts pressure.

P 8/ 37

Repair

[3] DISASSEMBLY/ASSEMBLY [3]-1. Blade case, Motor section (cont.)

ASSEMBLING

(2) Assemble Rod 16 which functions as an axis for Blade case in the order of Figs. 16 17 and 18.

Fig. 16

Fig. 17

Fig. 18

Sleeve 17

Insert Sleeve 17 into Torsion spring 35.

Torsion spring 35

Front arm

Blade case

Groove for setting the tail of Compression spring 35

Knob 20

Aligning notch C with Stopper pin, push Knob 20 toward the notch to lock Blade case at the lowest position.

notch C

Insert Rod 16 from the left hole of Front arm to the left hole of Blade case completely until the top end of Rod 16 is flush with the inside of Blade case as illustrated below.

Knob 20

Put Blade case onto Front arm while aligning the hole to that of Front arm in order to pass Rod 16 smoothly in the step of Fig. 15.

Blade case

Front arm

right hole of Front arm

right hole of Blade case

left hole of Blade case

Aligning notch A with Stopper pin, push Knob 20 toward the notch to keep 90 degrees between Blade case and Base.

tail

Put one of the tail of Torsion spring 35 into the groove of Front arm.

Knob 20

top end of Rod 16

Push Rod 16 until the top end reaches the surface of Front arm through Blade case and Front arm as illustrated above.

Rod 16

(3) Tighten Torsion spring 35 with M6x20 Hex socket head bolt until the Hex socket head bolt is seated on Blade case. And tighten Rod 16 with M6x16 Hex socket head set bolt. Refer to right illustration in Fig. 10.

P 9/ 37

Repair

left hole of Front arm

inside of Blade case

[3] DISASSEMBLY/ASSEMBLY [3]-1. Blade case, Motor section (cont.)

ASSEMBLING

DISASSEMBLING

Fig. 19

Fig. 20

Fig. 21

Handle

Pressing Handle toward the rib of Blade case, assemble it to Motor housing by tightening with 4x18 Tapping screws.

Pressing Lead cover holder toward Lead cover, assemble it to Handle complete by tightening with 4x18 Tapping screw.

Lead cover holder

rib of Blade case

Lead cover

4x18 Tapping screw

Motor housing

(4) When assembling Motor section to Blade case, do as illustrated in Fig. 19.

[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)

(1) Lock Blade case at starting position as illustrated in Fig. 8. And remove Link plate as illustrated in Fig. 9. (2) Remove Motor housing and Handle section as illustrated in Figs. 13 and 14. However, no need to remove Handle cover. (3) Tilt Blade case in the direction of Motor housing at 45 degrees to prevent Gear portion from falling off. And then, separate Gear section from Blade case as illustrated in Figs. 20 and 21.

1R361

Turn Bearing retainer 14-23 with 1R361 counterclockwise. Bearing retainer can be removed from Blade case.

M5 Hex nut

M5x16 Countersunk head screw (2pcs.)

M5x16 Pan head screw (3pcs.)

Remove the Screws illustrated below and Bearing retainer 51.

Insert slotted screwdrivers between Blade case and Bearing box and lift up Bearing box as illustrated below.

Gear section can be separated from Blade case together with Bearing box.

Bearing retainer 14-23

M5 Hex nut

While pressing Shaft lock, remove M5 Hex nut with Socket bit 8.

Spring washer 5

Flat washer 5

Helical gear 28

Baring box

shaft of Helical gear 14

Helical gear 27

Spiral bevel gear 32

Bearing retainer 51

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P 11/ 37

Repair

[3] DISASSEMBLY/ASSEMBLY [3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.)

DISASSEMBLING

Fig. 22

Fig. 23

Fig. 24

(4) Spiral bevel gear 32 and Helical gear 14 can be disassembled as illustrated in Figs. 22 and 23.

(5) Helical gear 27 and Gear shaft can be disassembled as illustrated in Fig. 24.

Woodruff key 4

Grease holder

Shaft of Helical gear 14

1R045

1R346

Unscrew 4x12 Tapping screws and remove Grease holder from Bearing box.

4x12 Tapping screw

1. Remove Ball bearing 608DDW with 1R269 from the shaft of Helical gear 14.

2. Remove Retaining ring S-12 with

1R291 from the shaft of Helical gear 14. Rubber washer 12

Flat washer 12

Spiral bevel gear 32

Helical gear 14

Ball bearing 6000ZZ

Helical gear 27

Gear shaft

Steel ball 4

Disassemble Helical gear 27 from Bearing box. Remove Ball bearing 6000ZZ from Gear shaft with 1R269. And then, take out Steel ball 4 from the Gear shaft.

Putting the Helical gear 27 on 1R217, remove Gear shaft by pressing with arbor press.

1R269

1R217

Bearing box

Ball bearing 608DDW

Ball bearing 608DDW can be removed by pressing from Grease holder side to Bearing retainer side.

Helical gear 27

[3] DISASSEMBLY/ASSEMBLY [3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.)

DISASSEMBLING

ASSEMBLING

(6) Helical gear 28 and Spindle can be disassembled as illustrated in Figs. 25.

(1) Assemble Helical gear 28 section to Bearing box as illustrated in Fig. 26. And then, assemble Retaining ring S-15 and Ball bearing 608DDW to Spindle. Refer to Fig. 25. (2) Assemble Helical gear 27 section to Bearing box as illustrated in Fig. 27.

Fig. 25

Ball bearing 608DDW

Disassemble Ball bearing 608DDW with 1R269. And remove Retaining ring S-15 from Spindle with 1R291.

Receiving Ball bearing 6002DDW with the table of Arbor press, press down Spindle with Arbor press.

Bearing box

1R269

Retaining ring S-15

1R291

Spindle

Ball bearing 6002DDW

Helical gear 28

Fig. 26

Fig. 27

Spindle

Helical gear 28

1R232

1R036

Ball bearing 6002DDW

Rim portion has to be faced to Bearing box side.

Bearing box

Gear shaft

Steel ball 4

Helical gear 27

The convex side has to be faced to Gear shaft end on which Steel ball 4 is mounted.

Convex side

Assemble Helical gear 27, Ball bearing 6000ZZ and Steel ball 4 to Gear shaft. And then, assemble the Helical gear 27 section to Bearing box.

Ball bearing 6000DDW

P 12/ 37

Repair

+ 25 hidden pages