Makita JV100DZ, JV100DZW, JV100DWE, JV100DW, JV100DWEW Technical Information

...
Jig saw blade No. B-10 .................................. 1
Hex wrench ................................................... 1
Guide rule set (for some countries only) ........ 1
Note: The standard equipment for the tool shown above may vary by country.
Jig saw blades Guide rule set Hose 28 Cover plate Kerf board set Charger DC10WA*
2
Li-ion battery BL1013*2 Charger DC10WB*3 Li-ion battery BL1014*3
JV100DZW
JV100DZ
BL1013DC10WA
NoNo
Model No.
type quantity
Charger
No
JV100DWE
1
2
JV100DW
Battery
Makita blue
white
VJ01ZW
VJ01Z
NoNo No
Makita blue
white
Makita blue
JV100DWW white
JV100DWEW white
Makita blue
BL1014DC10WB
No
Yes
No
Yes
VJ01W
2
VJ01 Makita blue
Offered to
white
Dimensions: mm (")
Width (W)
Height (H)
Length (L)
231 (9-1/8)
76 (3)
196 (7-3/4)
Model No.
Description
P 1/ 11
JV100D (VJ01
*1)
Cordless Jig Saw
0 - 2,400
18 (11/16)
B-type
65 (2-9/16)
2 (1/16)
Yes
1.7 (3.7)
No load speed: strokes per minute
Battery
Stroke length: mm (")
Shank type
130Max. output: W
Capacities: mm (")
Wood
Mild steel
4 (5/32)Aluminum
Variable speed control by trigger
YesElectric brake
Cut settings
Cell
Voltage: V
Capacity: Ah
Li-ion
Energy capacity: Wh 14
1.3
All models also include the accessories listed below in "Standard equipment".
L
W
H
PRODUCT
*1 Model number for North and Central American countries
except Mexico and Guam
T
ECHNICAL INFORMATION
CONCEPT AND MAIN APPLICATIONS
Model JV100D (VJ01*1) has been developed as the first cordless jig saw of the 10.8V Li-ion Cordless series. Its main features are:
• Compact and lightweight design achieved while maintaining the power
enough to perform smooth light duty cutting
The same mechanical parts and functions as used for AC model 4329
This product is available in the following variations.
Plastic
carrying
case
Housing
color
50 with DC10WA*2,
(DW10WB*3)
10.8*
2,
(10.8/12V max*3)
Charging time
(approx.): min.
3 Orbital settings
+
Straight cutting
Weight according to EPTA-Procedure 01/2003*
4: kg (lbs)
*2 For all countries except North and Central American countries
(Mexico and Guam are included.)
*3 For North and Central American countries except Mexico and Guam *4 With battery
Standard equipment
Specification
Optional accessories
All countries except
North and Central
American countries
(Mexico and
Guamare included)
North and Central
American countries
except Mexico
and Guam
P 2/ 11
Repair
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.
[1] NECESSARY REPAIRING TOOLS
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Code No. Description Use for
1R029 Bearing Setting Pipe 23-15.2 Pressing Bearing case complete, when assembling it to DC Motor
1R032 Bearing Setting Plate 8.2 Supporting DC Motor, when assembling it to Bearing case complete
1R258 V Block Supporting DC Motor, when assembling it to Bearing case complete
1R269 Bearing Extractor Separating DC Motor from Bearing case complete
1R291 Retaining Ring S & R Pliers Removing /assembling Retaining ring S-6
1R274 Type 72 Field Insert Jig Supporting DC Motor, when assembling it to Bearing case complete
[2] LUBRICATION
Item No. Description AmountPortion to lubricate
DC Motor
21 Balance plate The portion that 23 Gear complete contacts
22 Pin 3 Whole portion
23 Gear complete Gear teeth and Armature gear in Bearing case complete and Balance plate
25 Slider guide Hole where 27 Slider reciprocates
27 Slider Elliptic hole where 37 Collar sleeve moves
33 Slider support
Hole where 27 Slider reciprocates
37 Collar sleeve Whole portion
42 Retainer complete The portion that 20 Push plate contacts
Approx. 3 g
Bearing case complete
Pin
Dust seal
20 Push plate Both side
a little
a little
a little
a little
a little
a little
a little
a little
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -1. Housing
DISASSEMBLING
Fig. 2
Fig. 3
4x35 Tapping screw (1 pc.)
Housing R
Clamp plate
Hex wrench 3 (Standard equipment)
M4x16 Hex socket head bolt
4x18 Tapping screw (9 pc.)
ASSEMBLING
Base
Note; Before assembling Housing R, make sure that Holder (with M4 Screw hole) is mounted to Housing L to fasten Housing set with M4x16 Hex socket head bolt
1. Remove Clamp plate and Base from Housing set by unscrewing M4x16 Hex socket head bolt with Hex wrench 3.
2. Separate Housing R by unscrewing M4x35 Tapping screw (1pc.) and 4x18 Tapping screws (9pcs).
3. Remove Safety wire.
Holder
(2) Set Safety wire to Housing L (Fig. 2-3). (3) Assemble Housing R to Housing L (Fig. 2-2). (4) Assemble Base and Clamp plate to Housing set and tighten them with M4x16 Hex socket head bolt (Fig. 2-1).
(1) Make sure to insert Holder to Housing L (Fig. 3).
Safety wire
P 3/ 11
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -2. Reciprocating Mechanism
DISASSEMBLING
2. Turn DC motor shaft to move Collared sleeve 4 up to the top position of Slider’s elliptical hole.
4. Remove Slider section from the Collared sleeve 4.
5 . Remove Collared sleeve 4.
7. Now, remove Gear complete and Pin 3.
8. Remove Balance plate and Push plate from Bearing case complete.
9. Remove DC motor from Bearing case complete with 1R269.
Slider
Collared sleeve 4
Collared sleeve 4
Housing L
3. A space for removing Slider from Collared sleeve 4 is secured.
Slider
Collared sleeve 4
Slider section
Leaf spring
Gear complete
Push plate
Dust seal
Balance plate
Bearing case complete
Pin 3
Retaining ring S-6
6 . Remove Retaining ring S-6 with 1R291.
Note;
Retaining ring S-6 is deformed in this step. Do not re-use it.
Bearing case complete
DC motor
(1) Separate Housing R from Housing L (Fig. 2). (2) Now, Reciprocating mechanism can be disassembled (Fig. 4).
Fig. 4
Collared sleeve 4
1. Remove Leaf spring.
P 4/ 11
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