Makita DGA900, DGA700 User Manual

ENGLISH: Original instructions
INSTRUCTION MANUAL
Cordless Angle Grinder
DGA700 DGA900
Read before use.
SPECIFICATIONS
Ni-MH
Wheel diameter 180mm 230mm
Max. wheel thickness 7.2mm 6.5mm
Spindle thread M14 or M16 or 5/8″ (country specic)
Rated speed (n) 7,800min
Overall length 499mm
Rated voltage D.C.36 V
Battery cartridge BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840,
Net weight 5.0 - 6.0 kg 5.2 - 8.0 kg
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications and battery cartridge may differ from country to country.
The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi­est combination, according to EPTA-Procedure 01/2014, are shown in the table.
Symbols
The following show the symbols used for the equip­ment. Be sure that you understand their meaning before
use.
Read instruction manual.
Wear safety glasses.
Vibration
The vibration total value (tri-axial vector sum) deter­mined according to EN60745:
Model DGA700
Work mode: surface grinding with normal side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Work mode: surface grinding with anti vibration side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with normal side grip
Vibration emission (a
Only for EU countries Do not dispose of electric equipment or battery
pack together with household waste material! In observance of the European Directives,
on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their imple-
mentation in accordance with national laws,
electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Li-ion
Intended use
The tool is intended for grinding, sanding and cutting of
metal and stone materials without the use of water.
Noise
The typical A-weighted noise level determined accord­ing to EN60745:
Model DGA700
Sound pressure level (L Sound power level (LWA) : 99 dB (A) Uncertainty (K) : 3 dB(A)
) : 88 dB(A)
pA
Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with anti vibration side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Model DGA900
Work mode: surface grinding with normal side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Work mode: surface grinding with anti vibration side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with normal side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with anti vibration side grip
Vibration emission (a Uncertainty (K) : 1.5 m/s
NOTE: The declared vibration emission value has
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE: The declared vibration emission value may also be used in a preliminary assessment of
exposure.
Model DGA900
Sound pressure level (L Sound power level (LWA) : 99 dB (A)
) : 88 dB(A)
pA
Uncertainty (K) : 3 dB(A)
WARNING: Wear ear protection.
2 ENGLISH
-1
BL1840B, BL1850, BL1850B, BL1860B
) : 7.5 m/s
h, AG
2
) : 7.5 m/s
h, AG
2
) : 2.5 m/s2 or less
h, DS
2
) : 2.5 m/s2 or less
h, DS
2
) : 7.0 m/s
h, AG
2
) : 7.5 m/s
h, AG
2
) : 2.5 m/s2 or less
h, DS
2
) : 2.5 m/s2 or less
h, DS
2
6,000min
2
2
2
2
-1
WARNING: The vibration emission during actual
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
WARNING: The declared vibration emission
value is used for main applications of the power tool. However if the power tool is used for other applica-
tions, the vibration emission value may be different.
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included as Annex A
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listed below may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con­ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic elds (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and ignore tool safety principles. A careless action
can cause severe injury within a fraction of a
second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.
3 ENGLISH
It is an employer's responsibility to enforce the use of appropriate safety protective equip­ments by the tool operators and by other per­sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable, from the power tool before making any adjust-
ments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
5.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may
affect the power tool’s operation. If damaged, have
the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
8.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled. The entangle­ment of cloth work gloves in the moving parts may result in personal injury.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of re when used with another battery pack.
2. Use power tools only with specically desig- nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi­nals together may cause burns or a re.
4.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acci­dentally occurs, ush with water. If liquid con-
tacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is dam-
aged or modied. Damaged or modied batteries may exhibit unpredictable behaviour resulting in re, explosion or risk of injury.
6. Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or tem-
perature above 130 °C may cause explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specied in the instruc­tions. Charging improperly or at temperatures
outside the specied range may damage the battery and increase the risk of re.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2. Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
Cordless grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1.
This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations
and specications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.
2.
Operations such as polishing are not recom­mended to be performed with this power tool.
Operations for which the power tool was not designed
may create a hazard and cause personal injury.
3. Do not use accessories which are not speci- cally designed and recommended by the tool manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than
their rated speed can break and y apart.
5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
4 ENGLISH
Threaded mounting of accessories must match
6.
the grinder spindle thread. For accessories
mounted by anges, the arbour hole of the accessory must t the locating diameter of the ange. Accessories that do not match the mounting
hardware of the power tool will run out of balance,
vibrate excessively and may cause loss of control.
7.
Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged acces-
sories will normally break apart during this test time.
8.
Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appropri-
ate, wear dust mask, hearing protectors, gloves
and workshop apron capable of stopping small
abrasive or workpiece fragments. The eye pro­tection must be capable of stopping ying debris generated by various operations. The dust mask or respirator must be capable of ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
9.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may y away and cause injury beyond immediate area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
11. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the accessory into your body.
13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal
may cause electrical hazards.
14. Do not operate the power tool near ammable materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other acces­sory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s move-
ment at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip on the power tool and
position your body and arm to allow you to resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kick­back forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create fre-
quent kickback and loss of control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-Off Operations:
1. Use only wheel types that are recommended
for your power tool and the specic guard
designed for the selected wheel. Wheels for which the power tool was not designed cannot be
adequately guarded and are unsafe.
2. The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot be adequately protected.
3.
The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the opera-
tor from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
4.
Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied
to these wheels may cause them to shatter.
5. Always use undamaged wheel anges that are
of correct size and shape for your selected wheel. Proper wheel anges support the wheel
thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel anges.
6. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
tool and may burst.
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