Makita DCS6421, DCS6421R, PS-6400, PS-6400H User Manual

DCS6421 (Makita Teal)
DCS6421R (Makita Red)
PS-6400 (Dolmar Red)
PS-6400H (Dolmar Red)
rev 10_20-12-04
16
1
2
120
84
11
8
6
7
5
20
18
19
21
4
4
4
4
188
9
12
13
85
3
14
10
15
17
USA
DCS6421, DCS6421R
PS-6400
Tank, Handle
2rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
1
1 038-310-025 TUBULAR HANDLE ASSY 1 1 1
1
1
1
1
1
1
1
1
1
1 5 038-114-200 TANK CPL. RED
1
1
1
1 7 038-114-031 GRIP PLATE RED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 85 038-310-115 WRAP AROUND HANDLE ASSY.
1
1 038-310-021 TUBULAR HANDLE ASSY 1 1 1
1 038-310-020 TUBULAR HANDLE ASSY 1 1
2 038-310-062 CLAMP, DCS6401 1 1 1 1
2 038-310-061 CLAMP, DCS6401 1 1 1
3 908-006-145 SCREW 6x14 1 1 1 1
4 266478-9 SCREW 5.5x16 4 4 4 4
4 913-455-164 SCREW 5.5x16 4 4 4
5 038-114-700 TANK CPL. BLUE, DCS6401 1
5 038-114-609 TANK CPL. BLUE, DCS6401 1
6 957-114-061 AIR VALVE CPL, DCS6401 1 1 1 1
7 038-114-631 GRIP PLATE BLUE 1
7 038-114-630 GRIP PLATE, BLUE 1
8 038-117-020 CATCH LEVER 1 1 1 1
9 038-117-030 ROCKER 1 1 1 1
10 038-117-010 THROTTLE LEVER 1 1 1 1
11 038-117-050 SPRING 1 1 1 1
12 935-930-240 CYLINDRICAL PIN 3x24 1 1 1 1
13 935-930-280 CYLINDRICAL PIN 3x28 1 1 1 1
14 038-117-042 BOWDEN CABLE, DCS6421 1 1 1 1
14 038-117-041 BOWDEN CABLE, DCS6421 1 1 1 1
14 010-117-040 BOWDEN CABLE 1 1 1
15 913-340-204 SCREW 4x20 S27 1 1 1 1
16 038-114-052 FUEL LINE, DCS6421 1 1 1 1
16 038-114-051 FUEL LINE, DCS6401 1 1 1
17 975-001-241 SHORT CIRCUIT SWITCH, DCS6401 1 1 1 1
18 010-114-050 TANK CAP cpl. 1 1 1 1
19 963-228-030 PACKING RING 28x3 1 1 1 1
20 010-114-010 SUCTION HEAD 1 1 1 1
20 963-601-122 SUCTION HEAD CPL., DPC7321 1 1 1
21 963-601-240 FELT for SUCTION HEAD 1 1 1 1 For use with 963-601-122
21 010-114-020 SUCTION HEAD REPAIR KIT 1 1 1 1 For use with 010-114-010
84 038-310-070 SPRING LIMITER, DCS6421 1 1 1 1
85 038-310-111
WRAP AROUND HANDLE ASSY.
DCS6421, DCS6421R
PS-6400
1 1 1 1
1 1 1 1
1 1
1 1 1

Tank, Handle

USA (EPA)
USA (EPA)
USA (EPA)
3rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
DCS6421, DCS6421R
PS-6400
Tank, Handle
1 120 010-114-039 SET OF SPRINGS, DCS6421
1 188 266478-9
1
188 913-455-164 SCREW 5.5x16 1 1 1 1
SCREW 5.5x16 1 1 1 1
1 1 1 1 Inc. 2, 70, 88, 90, 93
4rev 10_20-12-04
22
USA
23 24
49
50
53
33
54
38
40
46
41
45
31
30
37
35
36
44
43
42
39
26
27
52
25
51
29
32
34
47
194
62
199
197
58
59
193
195
196
48
198
326
328
327
325
324
323
322
329
330
321
320
HEAVY DUTY
DCS6421, DCS6421R
PS-6400
Cover, Air Filter, Mu󰀪er
5rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
2
22 038-118-024 COVER BLACK 1 1 1 1
2
23 038-173-101 AIR FILTER CPL., DCS6401 1 1 1 1
2
24 038-173-011 AIR FILTER COMPLETE, NYLON, DCS6401 1 1 1 1
2
25 038-118-670 BOTTOM BLUE, DCS6401 1
2
25 038-118-630 BOTTOM, BLUE 1
2 25 038-118-170 BOTTOM RED
2
26 038-118-110 RUBBER FLAP 2 2 2 2
2
27 938-650-062 RIVET 2 2 2 2
2
29 038-118-083 ADJUSTING GUIDE, DCS6421 1 1 1 1 2009-10>
2
29 038-118-081 ADJUSTING GUIDE, DCS6421 1 1 >2009-09
2
30 038-155-052 CHOKE LINKAGE, DCS6401 1 1 1 1
2
30 038-155-051 CHOKE SHAFT, DCS6401 1 1 1
2
31 038-155-020 CHOKE GUIDE 1 1 1 1
2
33 001-118-100 BUSHING 2 2 2 2
2
34 038-155-060 SPACER L=30MM 2 2 2 2
2
35 908-005-205 SCREW 5x20 2 2 2 2
2
36 001-118-100 BUSHING 2 2 2 2
2
37 038-111-050 CLIP 2 2 2 2
2
38 038-111-060 SQUARE NUT M5 2 2 2 2
2
39 908-204-555 SCREW 4x55 2 2 2 2
2
40 921-804-004 SQUARE NUT M4 2 2 2 2
2
41 038-155-012 RETAINING CLIP, DCS6401 1 1 1 1
2
42 038-131-031 INSERT FOR SUCTION HOSE, DCS6401 1 1 1 1
2
43 038-171-041 FLANGE 1 1 1 1
2
44 038-131-011 SUCTION HOSE, DCS6401 1 1 1 1
2
45 965-603-050 HOSE CLAMP 1 1 1 1
2
46 965-452-382 TUBE, 1 1 1 1
2
46 965-452-380 TUBE,L=65 1 1 1
2
47 038-171-012 CONNECTING MUFF, DCS7901 1 1 1 1
2
47 038-171-011 CONNECTING MUFF, DCS7901 1 1 1 1
2
48 038-118-050 HOOD CPL. BLACK, DCS6421 1 1 1 1 2012-01 2012-01>
2 48 038-118-291 HOOD CPL. BLACK
2
49 038-118-140 INSERT 1 1 1 1
2
50 038-118-130 CABLE GUIDE 1 1 1 1
2
51 917-105-205 SCREW M5x20 2 2 2 2
2
52 038-171-031 HOLDER 1 1 1 1
2
53 038-118-100 PLUG 1 1 1 1
DCS6421, DCS6421R
PS-6400
Cover, Air Filter, Mu󰀪er
1 1 1
1 1 >2011-12
6rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
2
54 130-118-070 STEEL CLIP, DCS6401 2 2 2 2
2
54 038-118-071 STEEL CLIP 2 2 2
2
58 038-174-811 GASKET, DPC8112 1 1 1 1
2
59 038-174-023 COVER PLATE, DCS6401 1 1 1 1
2
59 038-174-021 COVER PLATE, DCS6401 1 1 1
2
62 266960-8 SCREW M5x20 2 2 2 2
2
62 908-405-205 SCREW M5x20 2 2 2 2
2
193 038-174-300 MUFFLER, DCS6421 1 1 1 1
2
194 038-174-910 SPARK ARRESTOR SCREEN, DCS6421 1 1 1 1 2010-01>
2
195 038-174-400 CARRIER FOR CATALYST 1 1 1 1 2010-01>
2
196 266612-1 SCREW M5X10, DCS6421 2 2 2 2 2010-01>
2
196 909-005-105 SCREW M5X10, DCS6421 2 2 2 2 2010-01>
2
197 038-174-410 CONNECTING LINK, DCS6421 1 1 1 1 2010-01>
2
198 038-174-451 PLUG FOR MUFFLER TUBE, DCS6421 2 2 2 2 2010-01>
2
199 266480-2 TORX SCREW 5X55, EHW120 1 1 1 1
2
199 908-505-555 TORX SCREW 5X55, EHW120 1 1 1 1 2010-01>
2 320 957-173-400 HEAVY DUTY AIR FILTER KIT
2 321 038-171-050 CONNECTING MUFF
2 322 038-118-460 INTERMEDIATE BOTTOM
2 323 038-118-490 BELLOWS
2 324 038-118-450 CLIP FOR BOW
2 325 038-173-310 AIR-FILTER CARTRIDGE
2 326 038-173-350 PRE-FILTER
2 327 038-118-410 COVER
2 328 038-173-370 PRE-FILTER
2 329 908-405-255 SCREW
2 330 924-805-310 DISC
DCS6421, DCS6421R
PS-6400
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
1 1 1 1 ACCESSORY ONLY
Cover, Air Filter, Mu󰀪er
7rev 10_20-12-04
71
73
See page 4.
72
270
63
271
64
65
66
67
69
70
120
49
48
DCS6421, DCS6421R
PS-6400

Cylinder, Piston, Crankshaft

8rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
DCS6421, DCS6421R
PS-6400
Cylinder, Piston, Crankshaft
3 48
3 49
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3 120 010-114-039 SET OF SPRINGS, DCS6421
3 270 040-130-910 REPLACEMENT CYLINDER SET, PS-6400
3
038-118-050 HOOD CPL., BLACK, DCS6421 1 1 1 1 2012-01
038-118-140 INSERT 1 1 1 1 2012-01
63 040-130-035 CYLINDER PISTON CPL., DCS6421 1 1 1 1 2012-01
64 325-132-035 PISTON CPL., DCS6421 1 1 1 1
64 325-132-034 PISTON CPL., DCS6421 1 1 1 1
64 325-132-033 PISTON CPL. (47), DPC6410 1 1 1
65 325-132-050 PISTON RING (D=47) 1 1 1 1
66 119-132-030 PISTON PIN 1 1 1 1
67 038-132-080 SPRING RING C12x1 2 2 2 2
69 908-805-235 SCREW W/SPRING WASHER, DPC7331 4 4 4 4
70 181-114-401 SPRING W/THREADED INSERT, DCS6401 1 1 1 1
70 038-114-152 SPRING W/THREADED INSERT, DCS6401 1 1 1
71 965-531-160 GASKET, DPC6410 1 1 1 1
72 038-120-100 CRANKSHAFT CPL., DCS6421 1 1 1 1
72 038-120-021 CRANKSHAFT, DCS6401 1 1 1
73 212133-1 NEEDLE CAGE, DCS6421 1 1 1 1
73 962-210-121 NEEDLE CAGE, DCS6421 1 1 1 1
73 962-210-019 NEEDLE CAGE 1 1 1
1 1 1 1 Inc. 2, 70, 88, 90, 93
1 1 2012-01 Inc. 48, 49, 64, 271
271 038-118-180 DECOMPRESSION VALVE 1 1 1 1 2012-01
9rev 10_20-12-04
74
75
76
88 120
96
91
77
90 120
92
93 120
94
87
99
95
83
100
97
98
89
86
82
81
80
79
USA
DCS6421, DCS6421R
PS-6400

Crankcase

10rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
4
74 211154-0 BALL BEARING, DCS6421 1 1 1 1
4
74 960-102-152 BALL BEARING, DCS6421 1 1 1 1
4
74 960-102-159 BALL BEARING 6202 1 1 1
4
75 960-102-171 BALL BEARING 6203 C4 1 1 1 1
4
75 960-102-179 BALL BEARING 6203 C4 1 1 1 1
4
76 038-111-660 CRANKCASE MAG.SIDE-BLUE, DCS6401 1
4 76 038-111-160 CRANKCASE MAG. SIDE RED
4
77 038-111-641 CRANKCASE CLUTCH SIDE,BLUE, DCS6401 1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
038-111-270 CRANKCASE CLUTCH SIDE RED
77
77 038-111-141
79 038-250-222 SPIKE BAR (CRANKCASE), DCS6421 1 1 1 1
79 038-250-221 SPIKE BAR (CRANKCASE), DCS6421 1 1 1
79 038-250-202 SPIKE BAR (CRANKCASE), DCS6421 1 1 1
79 038-250-201 SPIKE BAR (CRANKCASE), DCS6401 1 1 1
80 038-111-171 CHAIN CATCH, DCS6401 1 1 1 1
81 908-805-205 SCREW 5x16 1 1 1 1
82 010-114-050 TANK CAP cpl. 1 1 1 1
83 963-228-030 PACKING RING 28x3 1 1 1 1
86 962-900-052 RADIAL RING 1 1 1 1
87 962-900-061 RADIAL RING 17x28x5/4 1 1 1 1
88 038-114-130 SPRING cpl.,w/cap 1 1 1 1
89 913-455-204 SCREW 5.5x20 1 1 1 1
90 038-114-130 SPRING cpl.,w/cap 1 1 1 1
91 038-114-191 POT, DCS6401 1 1 1 1
91 038-114-190 POT 1 1 1
92 913-455-204 SCREW 1 1 1 1
93 038-114-141 SPRING, DCS6401 1 1 1 1
94 908-005-305 SCREW 5x30 6 6 6 6
95 936-430-160 SPIRAL CLAMPING PIN 3x16 2 2 2 2
96 038-111-043 GASKET 1 1 1 1
96 038-111-042 GASKET 1 1 1 1
97 934-660-250 SLOTTED PIN 6x24 1 1 1 1
CRANKCASE CLUTCH SIDE RED
DCS6421, DCS6421R
PS-6400
Crankcase
1 1
1 1 1
1 1
11rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
4
98 266477-1 FLAT HEAD SCREW M5X12, DCS460 1 1 1 1
4
98 908-105-126 FLAT HEAD SCREW M5X12, DCS460 1 1 1 1 2015-01>
4
98 908-005-125 SCREW 5X12 1 1 1 1 >2014-12
4
99 168504-9 VENT VALVE 1 1 1 1
4
99 010-245-030 VENT VALVE 1 1 1
4
100 038-232-011 FASTENING BOLT, DCS6421 2 2 2 2
4
100 038-232-010 BOLT 2 2 2
4 120 010-114-039 SET OF SPRINGS, DCS6421
DCS6421, DCS6421R
PS-6400
1 1 1 1 Inc. 2, 70, 88, 90, 93
Crankcase
12rev 10_20-12-04
101
104
102
107
111
109
110
103
105 106
108
181
145
123
125
112
122
113
121
114
116
117
115
126
119
184
118
280
183
Previous models
Black
124
DCS6421, DCS6421R
PS-6400

Starter, Ignition, Flywheel

13rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
5
101 038-160-610 STARTER ASS’Y. BLUE, DCS6421 1
5
101 038-160-604 STARTER ASS’Y., DCS6401 1
5 101 038-160-010 STARTER ASSY. RED
5
102 928-405-000 SPRING WASHER 1 1 1 1
5
103 038-112-630 FAN HOUSING, BLUE 1
5 103 038-112-033 FAN HOUSING RED
5 103 038-112-032 FAN HOUSING RED
5
104 001-161-020 STARTER GRIP, DPC6410 1 1 1 1
5
105 108-164-020 STARTER ROPE,(L=980MM) 1 1 1 1
5
106 985-000-155 STARTER ROPE, (L=100M) 1 1 1 1 ACCESSORY ONLY
5
107 266607-4 SCREW M5x20 3 3 3 3
5
107 908-605-205 SCREW M5x20 3 3 3 3
5
108 038-162-024 CABLE DRUM, DCS6401 1 1 1 1
5
109 924-605-510 WASHER 5.5x18x1.6 1 1 1 1
5
110 913-455-204 SCREW 5.5x20 1 1 1 1
5 111 980-115-674 LABEL, PS6400
5 111 980-115-747
5
111 980-115-539 LABEL, DCS6421 1 1
5
112 038-112-020 AIR DUCT 1 1 1 1
5
113 970-502-110 INSULATING HOSE,L=140 1 1 1 1
5
114 038-143-041 IGNITION COIL RED, DCS6401H 1 1 1 1
5
115 038-143-030 CABLE HARNESS 1 1 1 1
5
116 957-604-240 PLUG CAP 1 1 1 1
5
117 965-603-021 SPARK PLUG 1 1 1 1 NGK BPMR7A .020
5
118 965-401-011 RUBBER BUSH 1 1 1 1
5
119 957-311-590 EARTH CABLE, DCS6421 1 1 1 1 Inc. 184 2010-10>
5
119 970-311-540 EARTH CABLE 1 1 >2010-09
5
121 908-304-205 SCREW 4x10x20 S27 2 2 2 2
5
122 038-111-110 CLIP 2 2 2 2
5
123 010-038-141 FLYWHEEL, DCS6401 1 1 1 1
5
123 010-038-140 FLYWHEEL, DCS6401 1 1 1 1
5
123 957-141-000 FLYWHEEL, DCS6401 1 1 1 1
5
123 010-381-141 FLYWHEEL ASSY. 1 1 1
5
124 108-166-051 STARTER RATCHET cpl. 2 2
5
125 267822-3 SPRING WASHER 1 1 1 1
5
125 926-208-001 SPRING WASHER 1 1 1
LABEL, DCS6421 1 1
DCS6421, DCS6421R
PS-6400
Starter, Ignition, Flywheel
1 1 1
1 1 1
1 1 1
1 1
14rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
5
126 920-208-024 HEXAGONAL NUT M8x1 1 1 1 1 >2010-09
5
145 038-166-050 STARTER RACHET CPL. PS-7910 1 1 1 1 2010-10>
5
181 038-162-050 SPACER 1 1 1 1
5
183 010-038-141 FLYWHEEL/IGNITION COIL KIT, DCS6401 1 1
5
184 038-111-150 CLAMP, PS-7910 1 1 1 1
5
280 251480-5 TAPPING SCREW ST 3.5X9.5, EA4300F 1 1 1 1
5
280 915-535-100 SCREW BZ3.5x9.5 1 1 1 1
DCS6421, DCS6421R
PS-6400
Starter, Ignition, Flywheel
15rev 10_20-12-04
DCS6421
PS-6400

Oil Pump, Clutch

137
136
130
135
129
127
128
134
132
133
131
138
140
139
189
191
143
M
A
T
R
E
E
W
O
P
7
-
8
/
3
144
146
190
16rev 6_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
6
127 038-245-011 OIL PUMP CPL., DCS6401 1 1 1 1
6
128 030-245-070 REPAIR KIT 1 1 1 1
6
129 001-245-140 ANGULAR NIPPLE 1 1 1 1
6
130 038-245-110 OIL LINE 1 1 1 1
6
131 038-245-031 PUMP DRIVE, DCS6401 1 1 1 1
6
132 908-005-125 SCREW 5x12 2 2 2 2
6
133 038-224-021 DISC, DCS6401 1 1 1 1
6
134 038-245-061 OIL LINE, DCS6401 1 1 1 1
6
135 038-245-020 SUCTION LINE OIL cpl. 1 1 1 1
6
136 900-005-066 DISTANCE RING 1 1 1 1
6
137 963-601-100 STRAINER SCREEN 1 1 1 1
6
138 001-182-042 GUIDE DISC, DCS6401 1 1 1 1
6
139 038-180-014 CLUTCH ASS’Y, DCS6421 1 1 1 1
6
139 038-180-013 CLUTCH ASS’Y, DCS6421 1 1 1 1
6
139 038-180-012 CLUTCH ASS’Y, DCS6421 1 1 1 1
6
139 038-180-011 CLUTCH ASS’Y, DCS6401 1 1 1
6
140 181-184-020 SPRING 3 3 3 3
6
140 024-184-021 SPRING 3 3 3 3
6
141 957-223-092 CLUTCH DRUM CPL., DCS6401 1 1 1 1
6
141 957-223-091 CLUTCH DRUM CPL., DCS6401 1 1 1
6
141 957-223-090 CLUTCH DRUM CPL., DCS6401 1 1 1
6
141 038-223-020 CLUTCH DRUM CPL., DCS6401 1 1 2005-12
6
142 962-210-024 NEEDLE SLEEVER, DCS510 1 1 1 1 2005-12
6
143 119-224-070 RIM SPROCKET, T=3/8” 1 1 1 1
6
144 267820-7 WASHER 29, EA4300F 1 1 1 1
6
144 181-224-081 DISC, DCS510 1 1 1 1
6
146 259045-7 STOP RING E-8, EA4300F 1 1 1 1
6
146 927-408-000 WASHER, D=8x1.3 1 1 1 1
6
189 957-223-092 CLUTCH DRUM CPL., DCS6401 1 1 1 1 Inc. 190,191
6
190 962-300-009 NEEDLE SLEEVE, DCS510 1 1 1 1
6
191 038-223-100 WASHER, PS-7910 1 1 1 1
DCS6421
PS-6400
Oil Pump, Clutch
17rev 6_20-12-04
USA
149
150
151
186
153
170
156
159
161
162
154
155
157
167
172
185
173
171
158
175
166
164
168
169
174
180
179
160
163
152
148
147
165
176
182
178
USA
DCS6421
PS-6400

Chain Brake

18rev 6_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
7
147 038-213-380 HAND GUARD CPL., DCS6401 1 1 1 1
7
147 038-213-221 HAND GUARD CPL., DCS6401 1 1 1 1
7
148 810449-4 CAUTION LABEL 1 1 1 1
7
148 185-114-237 CAUTION LABEL 1 1 1 1
7
148 980-114-237 LABEL 1 1 1
7
149 266960-8 SCREW 5x20 1 1 1 1
7
149 908-405-205 SCREW 5x20 1 1 1 1
7
150 038-213-160 BUSHING 1 1 1 1
7
151 957-213-031 BRAKING MECHANISM 1 1 1 1
7
151 957-213-030 BRAKING MECHANISM 1 1 1 1
7
152 257934-0 WASHER 4 1 1 1 1
7
152 927-304-000 WASHER 4 1 1 1 1
7
153 908-805-205 SCREW 5x20 1 1 1 1
7
154 038-213-152 POT, DCS6421 1 1 1 1
7
154 038-213-150 POT 1 1 1
7
155 038-213-130 SPRING 1 1 1 1
7
156 038-213-200 FOAM SPONGE 1 1 1 1
7
157 038-213-010 BRAKE SPRING 1 1 1 1
7
158 915-135-100 SCREW BZ3.5x9.5 1 1 1 1
7
159 038-213-040 PLATE 1 1 1 1
7
160 251480-5 TAPPING SCREW ST 3.5X9.5, EA4300F 1 1 1 1
7
160 915-535-100 SCREW BZ3.5x9.5 1 1 1 1
7
161 038-111-030 GUIDE PLATE 1 1 1 1
7
162 251480-5 TAPPING SCREW ST 3.5X9.5, EA4300F 1 1 1 1
7
162 915-535-100 SCREW BZ3.5x9.5 1 1 1 1
7
163 038-213-641 SPROCKET GUARD CPL., DCS6401 1 BLUE
7 163 038-213-103 SPROCKET GUARD CPL. RED
7
164 038-213-636 SPROCKET GUARD, DCS6401 1 BLUE
7
164 038-213-635 SPROCKET GUARD, DCS6401 1 BLUE
7
164 038-213-036
7
164 038-213-035
7 165 980-116-004 LABEL, PS-6400
7 165 980-114-593 LABEL
7
166 038-213-190 CHIP GUIDE 1 1 1 1
7
167 957-213-023 CHAIN TENSIONER, DCS6401 1 1 1 1
7
168 038-213-080 BUSHING 1 1 1 1
7
169 038-213-230 SPRING WASHER 2 2 2 2
SPROCKET GUARD RED
SPROCKET GUARD RED
DCS6421
PS-6400
Chain Brake
1 1 1 RED
1 1 1 RED
1 1
1 1
1 1
19rev 6_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
7
170 028-213-012 WASHER, DCS6421 1 1 1 1
7
170 028-213-011 WASHER, DCS6421 1 1
7
170 028-213-010 WASHER 12x9 1 1
7
171 957-213-040 TENSIONING SCREW, DCS6401 1 1 1 1
7
172 038-213-091 SQUARE NUT, DCS6401 1 1 1 1
7
173 038-213-070 TENSIONING SCREW BEARING 1 1 1 1
7
174 251480-5
7
174 915-535-100 SCREW BZ3.5x9.5 1 1 1 1
7
175 024-213-240 CHAIN GUIDE 1 1 1 1
7
176 252145-2 HEX. NUT M8 2 2 2 2
7
176 923-208-004 HEX. NUT M8 2 2 2 2
7
178 038-250-232 SPIKE BAR 1 1 1 1
7
178 038-250-212 SPIKE BAR 1 1 1
7
178 038-250-211 SPIKE BAR, DCS6401 1 1 1
7
179 908-005-125 SCREW M5x12 2 2 2 2
7
180 920-405-000 HEX. NUT M5 2 2 2 2
7
185 924-104-300 WASHER, DCS6401 1 1 1 1
7
186 935-940-100 CYLINDRAL PIN, DCS-6401 1 1 1 1
TAPPING SCREW ST 3.5X9.5, EA4300F
DCS6421
PS-6400
Chain Brake
1 1 1 1
20rev 6_20-12-04
209
212
208
221
214
224
225
207
201
203
202
204
206
210
212
212
211
211
211
213
223
205
219
220
218
222
L
H
USA
209
265
208
203
202
254
262
264
210
266
263
263
223
205
250
DM18
USA
L
H
260
260
260
259
259
259
2012 =>
=> 2011
Previous models
DCS6421, DCS6421R
PS-6400

Carburetor

21rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
8
201 038-153-515 CARBURETOR W/ADJUSTING GUIDE, DCS6421 1 1 1 1 2012-01>
8
201 038-153-500 CARBURETOR CPL., , DCS6421 1 1 1 >2011-12
8
201 038-153-023 CARBURETOR, DCS6401 1 1 1
8
202 038-153-030 PUMP COVER 1 1 1 1
8
203 038-153-360 SCREW 1 1 1 1
8
204 038-153-040 DIAPHRAGM COVER 1 1 1 1 >2011-12
8
205 001-153-020 SCREW 4 4 4 4
8
206 038-153-410 DIAPHRAGM/GASKETS SET, DCS6401 1 1 1 1 >2011-12
8
207 038-153-070 PUMP DIAPHRAGM, TEFLON 1 1 1 1 >2011-12 Standard Equipment
8
207 038-153-370 PUMP DIAPHRAGM, RUBBER 1 1 1 1 >2011-12 Accessory Item
8
208 038-153-210 LOCKING BALL 1 1 1
8
209 038-153-220 IDLE STOP SCREW (S) 1 1 1 1
8
210 036-153-040 SCREEN, DCS34 1 1 1 1
8
211 957-153-061 THROTTLE SHAFT KIT, DCS6401 1 1 1 1 >2011-12
8
212 957-153-051 CHOKE SHAFT KIT, DCS6401 1 1 1 1 >2011-12
8
213 957-153-100 CONTROL PARTS, DCS6401 1 1 1 1 >2011-12
8
214 038-153-260 SPRING 2 2 2 2 >2011-12
8
218 038-153-310 LIMITER CAP 1 1 >2011-12
8
219 038-153-290 IDLE ADJUSTM. SCREW-L 1 1 >2011-12
8
220 038-153-300 MAIN ADJUSTM. SCREW-H 1 1 >2011-12
8
221 038-153-250 WASHER 3 3 >2011-12
8
222 038-153-320 ADJUSTING GUIDE 1 1 >2011-12
8
223 038-153-350 WELCH PLUG, DCS6421 1 1 1 1 >2011-12
8
250 038-153-515 CARBURETOR W/ADJUSTING GUIDE, DCS6421 1 1 1 1 2012-01>
8
254 038-153-540 DIAPHRAGM COVER ASSY, DCS6421 1 1 1 1 2012-01>
8
259 038-153-570 THROTTLE SHAFT KIT, DCS6421 1 1 1 1 2012-01>
8
260 038-153-580 CHOKE SHAFT KIT, DCS6421 1 1 1 1 2012-01>
8
262 028-153-200 SCREW, DCS6421 1 1 1 1 2012-01>
8
263 038-153-550 SET DIAPHRAGMS / GASKETS, DCS6421 1 1 1 1 2012-01>
8
264 038-153-560 REBUILD KIT, DCS6421 1 1 1 1 2012-01>
8
265 038-153-232 IDLE ADJUSTMENT SCREW, DCS6421 1 1 1 1 2012-01>
8
266 038-153-301 MAIN ADJUSTMENT SCREW, DCS6421 1 1 1 1 2012-01>
DCS6421, DCS6421R
PS-6400
Carburetor
22rev 10_20-12-04
303
300
301
280
308
307
305
311
304
306
DCS6421, DCS6421R
PS-6400

Heated Handle

23rev 10_20-12-04
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
DCS6421, DCS6421R
PS-6400
Heated Handle
9 280
9 280
9 300 038-310-031 TUBULAR HANDLE ASSY., PS-6400H
9
9
9
9 305 957-148-020 GENERATOR COIL, PS-6400H
9
9
9
9
9 310
9 3 11 957-311-590 EARTH CABLE, DCS6421 1 1 1 1
251480-5
915-535-100 SCREW BZ3.5x9.5 1 1 1 1
301 038-114-090 TANK CPL. RED, PS-6400H 1
303 975-001-250 SWITCH, PS-6400H 1
304 038-111-180
306 038-146-030 INSULATING CAP, PS-6400H 1
307 913-340-205 SCREW M4X20 3
308 957-148-002 FLYWHEEL ASSY, PS-6400H 1
310 038-143-042 IGNITION COIL RED, DCS6401H 1 1 1 1
038-143-041 IGNITION COIL RED, DCS6401H 1 1 1 1
TAPPING SCREW ST 3.5X9.5, EA4300F
CRANKC. MAG. SIDE RED, PS-6400H
1 1 1 1
1
1
1
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
ONLY FOR HEATED HANDLE MODELS
24rev 10_20-12-04
DCS6421, DCS6421R
PS-6400
A06
A01
10

Bar, Chain

A03
A10
A12
A11
A13
A14
25rev 10_20-12-04
A15
PPrroodduuccttss wwiitthh mmuullttiippllee vveerrssiioonnss aarree lliisstteedd iinn ssuubbssiiddiinngg oorrddeerr wwiitthh tthhee nneewweesstt vveerrssiioonn oonn ttoopp nnoott iinnddeenntteedd..
PS-6400
PS-6400H
Tech Bulletin
Notes
Section
Fig. No.
Part No.
Description
DCS642120
DCS6421R
10
A01 445-050-665 20” GUIDE BAR .050, 3/8” 1 1 MAKITA
10
A01 415-050-665 20” GUIDE BAR .050, 3/8” 1 1 DOLMAR
10
A03 713204-A 20” BAR 3/8 X.050G SPEED TIP 1 1 1 1
10
A03 713205-A 24” BAR 3/8 X.050G SPEED TIP 1 1 1 1
10
A06 523-100-072 20” CHAIN , .050-3/8,DCS6401-20 1 1 1 1 72LG
10
A06 523-102-072A 20” CHAIN , .050-3/8,DCS6401-20 1 1 1 1 72VL
10
A06 713105-A LOOP CHAIN 24” (72LG 84) 1 1 1 1 MAKITA
10
A06 523-100-084 LOOP CHAIN 24” (72VL 84) 1 1 1 1
10
A10 952-020-650 CHAIN PROTECTOR 20” 1 1 1 1
10 A10 952-020-660 CHAIN PROTECTOR 24” 1 1 1 1
10 A11 957-004-002 TOOL KIT 1 1 1 1
10 A12 941-719-133 WRENCH 1 1 1 1
10 A13 782025-3 T-27 TORX WRENCH 1 1 1 1
10 A13 940-827-000 T-27 TORX WRENCH 1 1 1 1
10 A14 944-340-001 SCREWDRIVER 1 1 1 1
10 A15 950-004-002 PLASTIC BAG 1 1 1 1
DCS6421, DCS6421R
PS-6400
10
Bar, Chain
26rev 10_20-12-04
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