MAKITA DCS6401, DCS7301 User Manual

Fuel Tank, Tubular Grip

64CC CHAIN SAW Model DCS6401-PH
73CC CHAIN SAW Model DCS7301-PH
79CC CHAIN SAW Model DCS7901-PH

Item Part No.
No. No. Used Description

1 038 310 020 1 Tubular Handle Assy
2 038 310 061 1 Clamp(Old 038 310 060)
3 908 006 145 1 Screw 6X14

4 913 455 204 4 Screw 5,5X20
5 038 114 603 1 Tank CPL. Blue

(Old 038 114 601)
6 957 114 060 1 Air Valve CPL
7 038 114 630 1 Grip Plate, Red Blue
8 038 117 020 1 Catch Lever
9 038 117 030 1 Rocker

10 038 117 010 1 Throttle Lever
11 038 117 050 1 Spring

10-2005

Item Part No.
No. No. Used Description

12 935 930 240 1 Cylindrical Pin 3X24
13 935 930 280 1 Cylindrical Pin 3X28
14 010 117 040 1 Bowden Cable

15 913 340 204 1 Screw 4X20 S27
16 038 114 051 1 Fuel Line(Old 038 114 050)
17 975 001 240 1 Short-Circuit Switch

(Old 975 001 210)
18 010 114 050 1 Tank Cap CPL
19 963 228 030 1 O Ring 28X3
20 963 601 130 1 Suction Head
21 963 601 240 1 Felt for Suction Head
22 038 118 620 1 Cover, Grey

Model DCS7901-PH - Available In Late 2002

Hood, Air Filter, Muffler

Item Part No.
No. No. Used Description

23 038 173 101 1 Air Filter CPL, Wool

(Old 038 173 100)

038 173 011 1 Air Filter, Nylon

(Old 038 173 010)

23a 038 173 200 1 Pre-Filter (Option)
23b 038 173 080 1 Air Filter, Nylon

(Mesh size: 0.05m/m)

25 038 118 630 1 Bottom, Blue
26 038 118 110 2 Rubber Flap
27 938 650 062 2 Rivet
29 038 118 120 1 Adjusting Guide
30 038 155 050 1 Choke Shaft
31 038 155 020 1 Choke Guide
32 965 401 020 1 Rubber Bush
33 001 118 100 2 Bushing
34 038 155 060 2 Spacer L=30mm

35 908 005 205 2 Screw 5X20
36 001 118 100 2 Bushing
37 038 111 050 2 Clip
38 038 111 060 2 Square Nut M5
39 908 204 555 2 Screw 4X55
40 921 804 004 2 Square Nut M4

2 Model DCS6401
2 Model DCS7301
2 Model DCS7901

Item Part No.
No. No. Used Description

41 038 155 010 1 Retaining Clip
42 038 131 030 1 Insert for Suction Hose
43 038 171 041 1 Flange

44 038 131 011 1 Suction Hose
45 965 603 050 1 Hose Clamp

46 965 452 380 1 Tube L=65 (Sold by Meter)
47 038 171 011 1 Connecting Muff (Old 038 171 010)

48 038 118 690 1 Hood CPL, Grey
49 038 118 140 1 Insert
50 038 118 130 1 Cable Guide

51 917 105 205 2 Screw M5X20
52 038 171 030 1 Holder
53 038 118 100 1 Plug
54 038 118 071 2 Steel Clip
55 038 174 200 1 Muffler
56 038 174 040 1 Spark Arrester Screen CPL
57 915 035 100 1 Screw 3,5X10

58 965 531 130 1 Gasket
59 038 174 020 1 Cover Plate
60 038 174 030 1 Connecting Link
61 908 305 405 1 Screw M5X40
62 908 405 205 2 Screw 5X20

Cylinder, Crankcase

Item Part No.
No. No. Used Description

63 040 130 031 1 Cylinder/Piston CPL D=47 DECO

(DCS6401)(Old 040 130 030)

039 130 030 1 Cylinder/Piston CPL D=50 DECO

(DCS7301)

038 130 030 1 Cylinder/Piston CPL D=52 DECO

(DCS7901)

64 325 132 032 1 Piston CPL D=47 (DCS6401)

(Old 325 132 031)

394 132 111 1 Piston CPL D=50 (DCS7301)
038 132 000 1 Piston CPL D=52 (DCS7901)

65 325 132 050 1 Piston Ring D=47 (DCS6401)

394 132 020 1 Piston Ring D=50 (DCS7301)
038 132 020 1 Piston Ring D=52 (DCS7901)

66 119 132 030 1 Piston Pin (DCS6401 & DCS7301)

038 132 040 1 Piston Pin (DCS7901)

67 119 132 060 2 Spring Ring C12X1
68 001 131 150 1 Decompression Valve

69 908 005 205 4 Screw 5X20

70 038 114 150 1 Spring with Threaded Insert(Type 1)

038 114 151 1 Spring with Threaded Insert (Type 2)

[The Clamp (038 310 060) (Item # 2)
Has to be turned 180 ? when Type 2
Spring is used]

71 965 531 121 1 Gasket

Item Part No.
No. No. Used Description

72 038 120 020 1 Crankshaft CPL
73 962 210 019 1 Needle Cage
74 960 102 159 1 Ball Bearing 6202

75 960 102 179 1 Ball Bearing 6203 C4
76 038 111 630 1 Crankcase Magneto Side, Blue

77 038 111 640 1 Crankcase Clutch Side, Blue(Type 1)

038 111 641 1 Crankcase Clutch Side, Blue (Type 2)

79 038 250 200 1 Spike Bar
80 038 111 080 1 Chain Catch
81 908 005 165 1 Screw 5X16
82 010 114 050 1 Tank Cap CPL
83 963 228 030 1 O Ring 28X3
86 962 900 052 1 Radial Ring 15/24/7
87 962 900 061 1 Radial Ring 17X28X5/4
88 038 114 130 1 Spring CPL With Cap
89 913 455 204 1 Screw 5,5X20
90 038 114 130 1 Spring CPL With Cap
91 038 114 190 1 Pot
92 913 455 204 1 Screw 5,5X20

93 038 114 140 1 Spring CPL with Cap
94 908 005 305 6 Screw 5X30
95 936 430 160 2 Spiral Clamping Pin 3X16

96 038 111 042 1 Gasket
97 934 660 250 1 Slotted Pin 6X24
98 908 005 125 1 Screw 5X12
99 010 245 030 1 Vent Valve

100 038 232 010 2 Bolt

3 Model DCS6401
3 Model DCS7301

3 Model DCS7901

Ignition Electronics, Starter

Item Part No.
No. No. Used Description

101 038 160 601 1 Starter Assy, Blue(Old 038 160 600)
102 928 405 000 1 Spring Washer

103 038 112 630 1 Fan Housing, Blue
104 001 161 010 1 Starter Grip
107 908 605 205 3 Screw M5X20

108 038 162 023 1 Cable Drum CPL(Old 038 162 021
109 924 605 510 1 Washer 5,5X18X1,6

110 913 455 204 1 Screw 5,5X20 KST
111 980 114 835 1 Label DCS6401

980 114 836 1 Label DCS7301
980 114 837 1 Label DCS7901

112 038 112 020 1 Air Duct
113 970 502 110 1 Insulating Hose A6X0,5 L=140

114 038 143 020 1 Ignition Coil
115 038 143 030 1 Cable Harness
116 957 604 240 1 Plug Cap
118 965 401 011 1 Rubber Bush
119 970 311 540 1 Earth Cable
120 915 135 100 1 Screw BZ3,5X9,5
121 908 304 205 2 Screw 4X10X20 S27
122 038 111 110 2 Clip

123
124 108 166 051 2 Starter Ratchet CPL

125 926 208 001 1 Spring Washer B8
126 920 208 024 1 Hexagonal Nut M8X1
181 038 162 050 1 Spacer

Accessories

A01 108 164 020 1 Starter Rope 3.5mm Dia.X0.98M

*

SD 4100 4.5 1 Starter Rope 9/64"X250'

& 038 162 022)

(Sold by Meter)

1 Flywheel Assy

(3.6mm Dia. X 76.2M)

Oil Pump, Clutch

A02 965 603 014 1 Spark Plug

Item Part No.
No. No. Used Description

127 038 245 010 1 Oil Pump CPL
128 030 245 070 1 Repair Kit

129 001 245 140 1 Angular Nipple
130 038 245 110 1 Oil Line
131 038 245 031 1 Pump Drive(Old 038 245 030)
132 908 005 125 2 Screw 5X12

133 038 224 020 1 Disc
134 038 245 060 1 Oil Line
135 038 245 020 1 Oil Suction Line CPL

136 900 005 066 1 Distance Ring
137 963 601 100 1 Strainer Screen
138 001 182 041 1 Guide Disc

139 038 180 010 1 Clutch Assy
140 024 184 021 3 Spring
141
142
143 119 224 070 1 Rim Sprocket T=3/8”, Z=7
144 001 224 011 1 Disc
145 021 224 010 1 Disc
146 927 408 000 1 Washer D=8X1,3
230 900 007 010 1 Washer

*
*

1 Clutch Drum
1 Needle Cage 10X16X12

4 Model DCS6401
4 Model DCS7301

4 Model DCS7901

Chain Brake

Item Part No.
No. No. Used Description

147 038 213 220 1 Hand Guard CPL
148 980 114 237 1 Label

149 908 405 205 1 Screw 5X20
150 038 213 160 1 Bushing
151 957 213 030 1 Braking Mechanism

152 927 304 000 1 Washer 4
153 908 005 206 1 Screw 5X20
154 038 213 150 1 Pot

155 038 213 130 1 Spring
156 038 213 200 1 Foam Sponge
157 038 213 010 1 Brake Spring
158 915 135 100 1 Screw BZ3,5X9,5
159 038 213 040 1 Plate
160 915 135 100 1 Screw BZ3,5X9,5
161 038 111 030 1 Guide Plate
162 915 135 100 1 Screw BZ3,5X9,5
163

164 038 213 635 1 Sprocket Guard, Blue

*

038 213 602 1 Sprocket Guard CPL

1 Sprocket Guard CPL, Blue

(Includes Item 167 Type 2)

Item Part No.
No. No. Used Description

165 980 114 784 1 Makita Label
166 038 213 190 1 Chip Guide

167
168 038 213 080 1 Bushing
169 038 213 230 1 Spring Washer

170 028 213 010 1 Washer 12X9
171

172 038 213 090 1 Tensioning Nut
173 038 213 070 1 Tensioning Screw Bearing
174 915 135 100 1 Screw BZ3,5X9,5
175 024 213 240 1 Chain Guide
176 923 208 004 2 Hexagonal Nut M8
178 038 250 210 1 Spike Bar
179 908 005 125 2 Screw M5X12
180 920 405 000 2 Hexagonal Nut M5
185 924 104 300 1 Washer (Old 038 213 280)
186 935 940 100 1 Cylindrical Pin 4X10

*

*

1 Chain Tensioner CPL

(Old 038 213 210 - 2pcs)

1 Tensioning Screw

5 Model DCS6401
5 Model DCS7301

5 Model DCS7901

Carburetor

Item Part No.
No. No. Used Description

201 038 153 021 1 Carburetor C3M

(Old 038 153 020)
202 038 153 030 1 Pump Cover
203 038 153 360 1 Screw
204 038 153 040 1 Diaphragm Cover
205 001 153 020 4 Screw

206 038 153 060 1 Diaphragm/Gaskets Set (Type 1)

038 153 050 1 Diaphragm/Gaskets W/Pump

207 038 153 070 1 Pump Diaphragm,Teflon

038 153 370 1 Pump Diaphragm, Rubber 5/pk

208 038 153 210 1 Locking Ball
209 038 153 220 1 Idle Stop Screw S

210 028 153 180 1 Screen
211 957 153 061 1 Throttle Shaft Kit(Old 957 153 060)
212 957 153 051 1 Choke Shaft Kit (Old 957 153 050)
213 957 153 070 1 Control Parts
214 038 153 260 2 Spring
218 038 153 310 1 Limiter Cap
219 038 153 290 1 Idle Adjusting Screw L
220 038 153 300 1 Main Adjusting Screw H
221 038 153 250 3 Washer
222 038 153 320 1 Adjusting Guide
223 038 153 350 1 Plug
224 038 153 150 1 Spring
225 038 153 100 1 Spring

*

RB-101 1 Carburetor Rebuild Kit

Diaphragm Rubber (Type 2)

(038 153 060 & 957 153 070)

Accessories

6 Model DCS6401
6 Model DCS7301
6 Model DCS7901

Item Part No.
No. No. Used Description

Accessories

A01 108 164 020 1 Starter Rope 3.5Dia.X0.98M

SD 4100 4.5 1 Starter Rope 9/64"X250'

A02 965 603 014 1 Spark Plug
A03 957 004 002 1 Tool CPL
A04 940 827 000 1 Torx Wrench
A05 941 719 131 1 Universal Wrench 13/19mm
A06 944 340 001 1 Screw Driver
A07 950 004 002 1 Plastic Bag

A08 445 045 655 1 18” Sprocket Nose Bar 3/8” 58G

445 050 655 1 20” Sprocket Nose Bar 3/8” 58G
445 060 652 1 24” Sprocket Nose Bar 3/8” 58G

A09 523 099 068 1 3/8” Chisel Chain 58G 18”

523 099 069 1 3/8” Chisel Chain 58G 20”
523 099 084 1 3/8” Chisel Chain 58G 24”

A10 952 100 643 1 Chain Cover For 15” - 18”

952 100 653 1 Chain Cover For 20” - 24”
952 100 171 1 Chain Cover For 29”

SERVICE CHANGES

1. Change On Drive Pinion and Tensioning Screw.

Item No. Description Type 1 Type 2 Type 3

163
167

171

Sprocket Guard CPL
Chain Tensioner CPL Set

Tensioning Screw/Tensioning Screw Set
Serial # DCS6401

DCS7301
DCS7901

038 213 600 038 213 601 038 213 602
957 213 020 957 213 021

038 213 120 957 213 040 (Set)

~ 34912 34913 ~
~ 57180 57181 ~

~ 30823 30824 ~

2 New Clutch Drum / New Oil Pump Drive

Item No. Description Type 1 Type 2

131
141

142
320

Pump Drive
Clutch Drum
Needle Cage

Washer

038 245 031

038 223 020 038 245 031
962 210 024 962 300 009

- - - - - 900 007 010

Above parts are interchangeable as a set.

7 Model DCS6401
7 Model DCS7301
7 Model DCS7901