Makita BUR141, BUR181, UR140D, UR180D User Manual

Page 1
T
Model No.
ECHNICAL INFORMATION
BUR141/ BUR181/ UR140D/ UR180D (LXRU01/ LXRU02/ RU01/ RU02)*
PRODUCT
P 1/ 12
H
1
Description
260mm (10-1/4") Cordless String Trimmer
*1 Model number for North and Central American countries
CONCEPT AND MAIN APPLICATIONS
Models BUR141/ BUR181/ UR140D/ UR180D have been developed as lightweight 260mm (10-1/4") Cordless string trimmers for home gardening powered by the following Li-ion batteries: BUR141 by BL1415/BL1430 (14.4V-1.3/3.0Ah) BUR181 by BL1815/BL1830 (18V-1.3/3.0Ah) UR140D by BL1411G (14.4V-1.1Ah) UR180D by BL1811G (18V-1.1Ah)
And they feature well balanced tool design with angle adjustable cutting head.
These products are available in the variations listed in the next page.
Specification
Specification
Cell Voltage: V
Battery
Max. output: W Cutting width: mm (")
No load speed: min
Nylon cutting head
Length adjust range of pipe shaft: mm (")
Edger function Yes Weight according to EPTA-Procedure
01/2003*
1 Model number for North and Central American countries
* *2 with Battery, Nylon cutting head, Shoulder strap, Guard, Loop handle
Capacity: Ah
Energy capacity: Wh 19/ 44 201624/ 54
Charging time: min.
ˉ¹=rpm
Cord feeding system Cutting system Nylon cord
[diameter x length]
2: kg (lbs)
Model
BUR141
(LXRU01*1)
14.4 14.418 18
1.3/ 3.0 1.1
15/ 22
with DC18RC
160 230
6,000
BUR181
(LXRU02*1)
7,800
1.65mm x 8m (1/16" x 26ft)
L
The image is
W
Dimensions: mm (")
Length (L)
Width (W)
Height (H)*
*1 The height varies depending on the angle of
the cutting head.
Li-ion
260 (10-1/4)
Bump & Feed
Single cord
190 (7-1/2)
minimum
maximum
minimum
1
maximum
UR140D
(RU01*1)
with DC18WA
160230
6,000
model UR140D.
1,229 (48-1/2)
1,433 (56-1/2) 267 (10-1/2)
186 (7-3/8)
257 (10-1/8)
UR180D
(RU02*
60
7,800
2.9 (6.4)2.9 (6.4)/ 3.1 (6.9)2.9 (6.3)/ 3.0 (6.7) 2.9 (6.3)
1)
Standard equipment
Nylon cutting head ............................... 1
Shoulder belt ....................................... 1
Note: The standard equipment for the tool shown above may vary by country.
Safety goggles ..................................... 1
15m Nylon cord ................................... 1
Optional accessories
Shoulder belt Safety goggles 15m Nylon cord 30m Nylon cord Spool set
Battery BL1415 (for BUR141) Battery BL1430 (for BUR141) Battery BL1815 (for BUR181) Battery BL1830 (for BUR181) Battery BL1411G (for UR140D) Battery BL1811G (for UR180D)
Fast charger DC18RC (for BUR141, BUR181) Charger DC18SD (for BUR141, BUR181) Charger DC24SC (for BUR141, BUR181) Automotive charger DC18SE (for BUR141, BUR181) Charger DC18WA (for UR140D, UR180D)
Page 2
Variation list
P 2/ 12
BUR141 (LXRU01*
Model No.
BUR141Z --­BUR141RH BUR141SH BUR141RF BUR141SHE BUR141RFE
LXRU01C LXRU01 BUR181Z BUR181RH BUR181SH BUR181SF BUR181RF BUR181RFE LXRU02Z LXRU021C LXRU02C LXRU02
UR140 (RU01*
Model No.
UR140DZ UR140DW RU01 UR180DZ UR180DW RU02Z RU021 RU02
1)/ BUR181 (LXRU02*1)
Compatible
Battery
BL1415/
BL1430
DC18RA or DC18SD
BL1815/
BL1830
1)/ UR180 (RU02*1)
Compatible
Battery
BL1411G
BL1811G
Charger
--- --­DC18RC DC18SD DC18RC DC18SD DC18RC
DC18RA
DC18RC
DC18SD
DC18RC
--- ---
DC18SD
DC18RA
Charger
--- ---
DC18WA
--- ---
DC18WA
--- ---
DC18WA
Battery
Type Q’ty
BL1415
BL1430 BL1415 BL1430 BL1415 BL1430
BL1815
BL1830
BL1815
BL1830
Battery
Type Q’ty
BL1411G
BL1811G
BL1811G
Battery
cover
1
---
2
------ ---
1
---
2
--- --­1
---
2
Battery
cover
--- ---
---
1 2 1
--- --­1 ---
--- --­1
---
2 1
Housing
color
1
black
&
Makita blue
1
1
Housing
color
white
&
Makita blue
Note: All models also include the accessories listed in "Standard equipment" of page 1. *1 Model numbers for North and Central American countries
Page 3
P 3/ 12
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R022 Bearing plate Supporting Spool holder to remove Spur gear 48
1R217 Ring 22 Supporting Spur gear 48 to remove Gear shaft
1R236 Round Bar for Arbor 7-100 Removing Spool holder
1R286 Round Bar for Arbor 12-50 Supporting Spool holder to press-fit Gear shaft
[2] LUBRICATION
Apply Makita grease N. No.2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.
Item No.
10
Fig. 1
Motor housing L Gear room where Spur gear 48 rotates 3 g
Description AmountPortion to lubricate
Motor housing R
DC motor
[3] DISASSEMBLY/ASSEMBLY [3] -1. Gear shaft complete
DISASSEMBLING
(1) Remove Spool set and Safety cover as drawn in Fig. 2.
Fig. 2
10
Spur gear 48
1. While pressing the tabs, pull off Spool set. Compression spring 17 is removed together with Spool set.
Compression spring 17
Spool set
Tabs of Spool set
2. Loosen two M4x20 Pan head screws, and remove Safety cover from Motor housing set.
Note: Each M4x20 Pan head screw has O ring 4 on the thread to prevent losing. It is not necessary to separate M4x20 Pan head screws from Safety cover/ O rings 4.
Reverse side of Safety cover
M4x20 Pan head screw (2 pcs.)
M4x20 Pan head screw (2 pcs.)
Each O ring 4 on the thread of M4x20 Pan head screw
Page 4
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -1. Gear shaft complete (cont.)
DISASSEMBLING
(2) After removing Motor housing R, Remove DC motor and Gear shaft complete as drawn in Fig. 3.
Fig. 3
P 4/ 12
3. Remove five 4x18 Tapping screws and Motor housing R from Motor housing L.
4x18 Tapping screw (5 pcs.)
Motor housing R
Motor housing L
(3) Disassemble Gear shaft complete as drawn in Fig. 4.
Fig. 4
5. Remove M4x8 Pan head screw. And then, install M4 Hex socket head bolt in preparation of the next step.
M4x8 Pan head screw
M4 Hex socket head bolt
Spool holder
4. Remove Gear shaft complete together with DC motor. And separate DC motor section from Gear shaft complete. Note: Be careful not to lose Rubber pin 4.
Rubber pin 4 (2 pcs.)
DC motor
Gear shaft complete
6. Receive Spool holder with 1R022 and press M4 Hex socket head bolt with 1R236. Spool holder is removed.
Arbor press
1R236
Receive the bottom of Spool holder with 1R022.
7. Holding Spur gear 48 with 1R217, press M4 Hex. socket head bolt on Gear shaft. Spur gear 48 is removed.
Spur gear 48
1R 217
1R022
Arbor press table
8. Remove Ball bearing 696ZZ, Retaining ring S-8, Ball bearing 608ZZ and M4 Hex. socket head screw from Gear shaft.
Ball bearing 608ZZ
M4 Hex. socket head screw
Gear shaft
Spool holder
M4 Hex socket head bolt
Spur gear 48
Gear shaft
Ball bearing 696ZZ
Retaining ring S-8
Page 5
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -1. Gear shaft complete (cont.)
ASSEMBLING
(1) Assemble Gear shaft complete as drawn in Fig. 5.
Fig. 5
1. Press Gear shaft to Spur gear 48 as drawn below. Press Ball bearing 608ZZ to Gear shaft and secure Ball bearing 608ZZ with Retaining ring S-8. Press Ball bearing 696ZZ to Gear shaft. Note: Be careful to the direction of Gear shaft.
P 5/ 12
Gear shaft
Step for Ball bearing 696ZZ
Groove for Retaining ring S-8
Step for Ball bearing 608ZZ
Knurling portion
Retaining ring S-8
Ball bearing 608ZZ
Ball bearing 696ZZ
Spur gear 48
2. Supporting Spool holder with 1R286, press Gear shaft section to Spool holder.
1R286
3. Apply adhesive (ThreeBond 1342 or Locktite 242) to the thread of M4x8 Pan head screw when reusing it. Replace M4 Hex socket head bolt to M4x8 Pan head screw with adhesive. Note: Makita genuine M4x8 Pan head screw is thread locker screw.
Spool holder
Gear shaft section
Compression spring 17
(2) Assemble Gear shaft complete to Motor housing in the reverse order of Disassembly. (refer to Fig. 3)
Note: Make sure that 2 pcs. of Rubber pin 4 are mounted to Motor housing (L).
[3] -2. DC motor
DISASSEMBLING
DC motor can be removed as drawn in Fig. 3. No need to disassemble Spool set.
Note: Be careful not to lose Rubber pin 4.
ASSEMBLING
Assemble DC motor to Motor housing in the reverse order of disassembly. (Refer to Fig. 3)
Note: Make sure that 2 pcs. of Rubber pin 4 are mounted to Motor housing (L).
Page 6
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Pipe section
DISASSEMBLING
(1) Remove Spool set and Safety cover as drawn in Fig. 2. (2) Separate Motor housing (R) from Motor housing (L) as drawn in Fig. 3. (3) Disassemble Pipe 25 complete as drawn in Fig. 6.
Fig. 6
P 6/ 12
1. Remove Lock off button B and Compression spring 12.
Lock off button B
Compression spring 12
Pipe 25
3. Remove M6 Nut and M6x60 Hex bolt. And remove Front grip.
M6 NutM6x60 Hex bolt
2. Remove Pipe holder (R) by unscrewing four 4x18 Tapping screws and disconnect Lead wires (black, white) from DC motor. Note: Be careful not to lose Rubber pin 6.
Pipe holder (R)
Rubber pin 6
4. While aligning the indicator (triangle) on Lock sleeve to the just center of “Unlock” and “Lock”, pull off it toward Pipe 25 side.
Pipe 25
Indicator (triangle) on Lock sleeve
5. Remove Handle (R) from Handle (L) by unscrewing eleven 4x18 Tapping screws. Pull out Power supply cord unit from Pipe 25 complete.
Handle (R) complete
Pipe 25 complete
Pipe cap
Rubber sleeve 25
Power supply cord unit
Handle (L) complete
7. While pressing the projections on the both sides of Pipe 25 complete, pull off Pipe cap from Pipe 25 complete.
Lock sleeve
Symbol of “Lock”
6. Remove Lock sleeve and Rubber sleeve 25.
Lock sleeve
Rubber sleeve 25
Projections of Pipe cap
Pipe 25 complete
Pipe cap
Pipe 25 complete
Symbol of “Unlock”
Pipe cap
Page 7
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Pipe section (cont.)
ASSEMBLING
Assemble Pipe section as drawn in Figs. 7 and 8.
Fig. 7
P 7/ 12
1. Insert Pipe cap into Pipe 25 so that the square projection of Pipe cap fits in the left side of Pipe as drawn below. Next, mount Rubber pipe 25 and Lock sleeve 25 onto Pipe 25.
Lock sleeve
Rubber sleeve 25
Pipe 25
Caution label
Two holes on the pipe end close to caution label
Hole on the pipe end
Left
Square projection
Fig. 8
Right
Pipe cap
2. Pass Power supply cord unit through Pipe 25. Fit the square projection of Pipe cap into the inner groove of Handle (L). Set Rubber sleeve 25 in place of Handle (L). Assemble Handle (R) to Handle (L).
Power supply cord unit
Rubber sleeve 25
Pipe 25
Handle (L)
Caution label Note: Face the caution label upward as drawn in Fig. 8.
Square projection of Pipe cap
Inner groove as a guide rail for Pipe 25 moving
Caution label faced upward
3. Mount Lock off button B to Pipe holder (R) so that the notch aligns to the triangle mark as drawn below. Note: are set in place.
Notch of Lock off button B
Lock off button B
Make sure that 2 pcs. of Rubber pin 6
Caution Label
Triangle mark on Pipe holder (R)
Rubber pin 6 (2 pcs.)
4. While aligning the triangle mark of Lock sleeve to the symbol of “Unlock” on Handle (L), push Lock sleeve toward Handle complete until it clicks. And turn Lock sleeve until its triangle mark aligns to the symbol of “Lock” on Handle (R).
Lock sleeve
Symbol of “Unlock”
Handle (L)
Triangle mark
Symbol of “Lock”
Symbol of “Lock”
Handle (R)
Page 8
Circuit diagram
Fig. D-1
Black
Red
Switch
UR140D, UR180D, BUR141, BUR181
Color index of lead wires' sheath
White
Yellow
Handle section
LED warning
This Lead wire is white for some countries instead of red.
Lamp
P 8/ 12
Orange
Pipe 25 section
Terminal
Controller
Power supply cord
Red dot mark
Motor housing
DC motor
Page 9
Wiring diagram
Fig. D-2
P 9/ 12
UR140D, UR180D, BUR141, BUR181
Wiring to DC motor
While facing the wire connecting portions to Motor housing (L) side, connect Lead wire (red) receptacle to the terminal with Red dot mark and Lead wire (black) receptacle to the other terminal.
Flag receptacles
Red dot mark
Wire connecting portions
Fig. D-3
Room for Ball bearing 608ZZ of Gear shaft complete
Motor housing (L) side
Wiring in Motor housing L
1. Come out at least 5 mm long portion of Power supply cord unit from the lower edge of Labyrinth figured lead holders.
2. Make sure that Power supply cord unit is fixed in Labyrinth figured lead holders.
Labyrinth figured lead holders
Power supply cord unit (black, white)
at least 5 mm
Page 10
Wiring diagram
Fig. D-4
Lead wires for connecting to Controller in Handle set
P 10/ 12
UR140D, UR180, BUR141, BUR181
Wiring in Pipe 25
1. Insert the long sheath side into Pipe 25 complete as drawn below.
Long sheath
Coil portion
Lead wires for connecting to DC motor in Motor housing
Pipe 25 complete
2. Long sheath of Power supply cord unit except the coil portion must be tight in Pipe 25 complete.
Short sheath
Coil portion
3. Be sure to check that Pipe 25 complete can be smoothly pulled and pushed back.
Page 11
Wiring diagram
P 11/ 12
Fig. D-5
While facing the wire connecting portions to Pipe 25 side, connect the Lead wires (black, Yellow) to Terminal. And then, connect Lead wire (red) to Terminal.
UR140D, UR180D
Wiring to Terminal
Lead wire (black)
Pipe 25 side
Handle (L) side
Lead wire (Yellow)
Wire connecting portion
Lead wire (red)
Terminal
Fig. D-6
Pass Lead wire (red) between Terminal and Switch through the space between Rib A and Rib B.
Rib A
Lead wire (red)
Wiring in Handle (L)
LED warning lamp
Switch
Put LED warning lamp’s lead wire (red)* on its lead wire (black) and insert them into the groove in Handle (L). *using Lead wire (white) for some countries
Rib
Power supply cord unit
Rib
Sheath
at least 5 mm
Terminal
Rib B
1. Come out at least 5 mm long portion of Power supply cord unit from the lower edge of Labyrinth figured lead holders. But the sheath end must not go over Rib A.
2. Make sure that Power supply cord unit is fixed in Labyrinth figured lead holders.
Page 12
Wiring diagram
Fig. D-7
While facing the wire connecting portion to Pipe 25 side, connect the Lead wire (black) to Terminal. And then, connect Lead wires (red, yellow) to Terminal.
UR141D, UR181D
Wiring to Terminal
Lead wire (black)
Wire connecting portion
Pipe 25 side
P 12/ 12
Lead wire (Yellow)
Lead wire (red)
Terminal
Fig. D-8
LED warning lamp
Pass Lead wires (red, yellow) between Terminal and Switch through the space between Rib A and Rib B. Pass Lead wire (yellow) through the space between Rib A and Rib C.
Rib A
Lead wire (red)
Rib C
Terminal
Handle (L) side
Wiring in Handle (L)
Put LED warning lamp’s lead wire (red)* on its lead wire (black) and insert them into the groove in Handle (L). *using Lead wire (white) for some countries
Switch
1. Come out at least 5 mm long portion of Power supply cord unit from the lower
Rib B
edge of Labyrinth figured lead holders. But the sheath end must not go over Rib A.
2. Make sure that Power supply cord unit is fixed in Labyrinth figured lead holders.
Rib
Power supply cord unit
Sheath
Rib
at least 5 mm
Loading...