Majestic SA42C, SA36C Installation Manual

Installation Manual

Installation and Fireplace Setup

INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.

This fireplace uses SL300 Series Chimney

2” CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.

NOTICE: DO NOT discard this manual!

Model(s):

SA36C

SA42C

WOODBURNING FIREPLACE

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

•DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

•DO NOT overfire. Overfiring will void your warranty.

•Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

•DO NOT touch glass until it is cooled

•NEVER allow children to touch glass

•Keep children away

•CAREFULLY SUPERVISE children in same room as fireplace.

•Alert children and adults to hazards of high temperatures.

Hightemperaturesmayigniteclothingorotherflammable materials.

•Keep clothing, furniture, draperies and other flammable materials away.

WARNING

Fire Risk.

For use with solid wood fuel only.

Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide).

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

1

Safety Alert Key:

•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•NOTICE: Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

1 Product Specific & Important Safety Information

	A. Fireplace Certification	4
	B. Non-Combustible Materials	4
	C. Combustible Materials	4
	D. Electrical Codes	4
2	Getting Started
	A. Typical Fireplace System	5
	B. Design and Installation Considerations	6
	1. Selecting Fireplace Locations	6
	2. Locating Fireplace & Chimney	7
	C. Tools and Supplies Needed	8
	D. Inspect Fireplace and Components	8
	E. Fireplace System Requirements	8
3	Framing and Clearances
	A. Fireplace Dimensions	9
	B. Clearances	10
	Minimum Clearances to Combustibles	10
	C. Construct the Chase	11
	D. Frame the Fireplace	12
	E. Secure and Level the Fireplace	12
	F. Protective Metal Hearth Strips	13
	G. Outside Air Kit (optional)	14
4 Chimney and Termination Requirements
	A. Chimney Requirements	15
	B. Offsets/Returns	16
	C. Termination Requirements	17
5	Chimney Installation
	A. Typical Chimney System	18
	B. Assemble Chimney Sections	19
	C. Secure Offset/Return	20
	D. Install Ceiling Firestops	20
►E. Install Attic Insulation Shield		21
	F. Roof Penetration	22
	G. Install Chase/Chase Top	22
	H. Termination Cap Requirements	23
	I. Install Termination Cap	23

6 Shrouds
A. Radiation Shield		25
B. Field Constructed Shrouds		25
1.	Open Top Shroud	25
2.	Mailbox Style Shroud	26
3.	Roofed Style Shroud	26

7 Finishing
A. Finishing Material		27
B. Hearth Extension, Building and Finishing		28
1.	Fireplace Installed Flush on the Floor	29
2.	Raised Hearth Extension and Raised Fireplace	30
C. Non-Combustible Sealant Material		31
D. Mantel and Wall Projections		32
E. Sidewalls/Surrounds		33

8	Fireplace Setup
	A. Gas Log/Lighter Provision	34
	B. Wood Burning Inserts	34
9	Reference Materials
	A. Chimney Components	35
	B. Optional Components	39

2	Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained inhist installation manual.

Customer:		Date Installed:
Lot/Address		Location of Fireplace:
		Installer:
Model (circle one):	SA36C	Dealer/Distributor Phone #
	SA42C	Serial #:

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion.

Fireplace Install	YES		IF NO, WHY?
Verified that the chase is insulated and sealed. (Pg. 11)
Wiring has been installed if necessary.
Verified clearances to combustibles. (Pg. 10)
Protective hearth strips installed per manual requirements. (Pg.13)
Fireplace is leveled and secured. (Pg. 12)
Hearth extension size/height decided. (Pg. 28)
Outside air kit installed. (Pg 14)
Chimney Section 4 & 5 (Pg. 15)
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney air kit installed.
Firestops installed.
Attic insulation shield installed.
Roof flashing installed.
Termination installed.
Shrouds Section 6 (Pg. 25)
Shroud is installed properly per instructions.
Finishing Section 7 (Pg. 27)
Combustible materials not installed in non-combustible areas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Hearth extension installed per manual requirements.

Fireplace Setup Section 8 (Pg. 34)

All packaging and protective materials removed. Refractory installed correctly.

Grate is properly installed. Firescreen installed properly. Optional doors properly installed.

Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation.

Hearth & Home Technologies recommends the following:

•Photographing the installation and copying this checklist for your file.

•That this checklist remain visible at all times on the fireplace until the installation is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Comments communicated to party responsible	__________________________ by ______________________on _________
	(Builder/Gen. Contractor)	(Installer)	(Date)

4010-264 • Rev B • 3-17-16

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

3

1 Product Specific & Important Safety Information

A. Fireplace Certification

This fireplace system has been tested and listed in accordance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This fireplace may be installed in sleeping rooms. This fireplace is not approved for installation in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.

This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date. An outside air kit, gas insert, gas log set or gas log-lighter should be installed at the time of fireplace installation.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.

DO NOT:

•install or operate damaged fireplace

•modify fireplace

•install other than as instructed by Hearth & Home Technologies

•operate the fireplace without fully assembling all components

•overfire

•install any component not approved by Hearth & Home Technologies

•install parts or components not Listed or approved

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer.

B. Non-Combustible Materials

•Materials which will not ignite and burn, composed of any combination of the following:

-	Steel	-	Iron
-	Brick	-	Tile
-	Concrete	-	Slate
-	Glass	-	Plasters

•Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

•Materials made of or surfaced with any of the following materials:

-	Wood	-	Compressed paper
-	Plant fibers	-	Plastic
-	Plywood/OSB	-	Sheet rock (drywall)

•Any material that can ignite and burn; flame proofed or not, plastered or un-plastered

D.Electrical Codes

NOTICE: This fireplace must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/

NFPA 70-latest edition or the Canadian Electric Code

CSA C22.1.

•A110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in damp locations.

4Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

2 Getting Started

A. Typical Fireplace System

Additional lateral support for chimney above roof (or enclosed in chase) if needed

Non-combustible

roof flashing maintains minimum clearance around chimney

Support straps on rafter support

chimney (not shown)

Ceiling firestop on floor of attic

Chimney system

Combustible framing/header on top of V-shaped standoffs

Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 4 ft. (1.22 m) off ground level.

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Outside combustion air

Protective metal hearth strip(s)

Figure 2.1 Typical Fireplace System

Termination cap

Storm Collar

Chimney penetrates roof preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Attic insulation shield (not shown) must be used here to keep

insulation away from chimney if attic is insulated

Framing headed off in ceiling joists

Enclosed space above and around fireplace

Mantel and surround

Decorative facing and trim

Hearth extension

Factory-built fireplace

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

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B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

•Installation MUST comply with local, regional, state and national codes and regulations.

•Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

•Before installing, determine the following:

-Where the fireplace is to be installed.

-The vent system configuration to be used.

-Gas supply piping.

-Electrical wiring.

-Framing and finishing details.

-Whether optional accessories - devices such as a fan, wall switch or remote control - are desired.

1. Selecting Fireplace Locations

This fireplace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 2.2.

Locating the fireplace in a basement should be avoided. Locating near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance.

Consideration should be given to these factors before deciding on a location.

NOTICE: In addition to these framing dimensions, also reference the following section: Clearances (Section 3).

NOTICE:

•Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY.

•Illustrations/diagrams are not drawn to scale.

•Actual installation/appearance may vary due to individual design preference.

•Hearth & Home Technologies reserves the right to alter its products.

NOTICE:

A minimum 3/4 in. (19 mm) air clearance at the back and sides of the fireplace assembly must be maintained.

Chimney sections at any level require a 2 in. minimum air space clearance between the framing and chimney sections.

F

E

B Across a

C corner D

G

As a room divider

A B

48 in.

(1219 mm) minimum

H

	Note: 3/4 in. (19 mm) min. air
	G	space from fireplace to
		combustible materials. 1/2
		in. (13 mm) allowed at
B		nailing flanges.
A*	*	8 in. (203 mm) extra space
In an exterior chase	H	included for outside air
		connection. If outside air duct
or projecting into a
		has no bend, this dimension
garage
		may be reduced as long as
		minimum clearances are met.

	Along a wall	H
	A	1/2 in. (13 mm) all
	B
		configurations
		G

Note: Measurements are FRAMING dimensions only and do not include drywall either in the cavity or on the interior walls.

	Model #		A	B	C	D	E	F	G	H
	SA36	in.	51	43	74 7/8	35 3/4	15 3/4	53	23	12 in. (305 mm)
		mm	1295	1092	1902	908	400	1346	584	Minimum from FP
	SA42	in.	57	49	77 1/2	38 7/8	18	54 7/8	23	opening to any
		mm	1448	1245	1969	987	457	1394	584	perpendicular wall.

Figure 2.2 Fireplace Locations

6Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

2. Locating Fireplace & Chimney

Location of the fireplace and chimney will affect performance.

•Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire.

•Installingthefireplaceinabasementisnotrecommended.

•Penetrate the highest part of the roof. This minimizes the effects of wind loading.

•Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

•Minimize the use of chimney offsets.

•Consider the fireplace location relative to floor and ceiling and attic joists.

•Take into consideration the termination requirements in Sections 4 and 5.

•Install the outside air kit with the intake facing prevailing winds during the heating season.

•Ensure adequate outdoor air for all combustion appliances and exhaust equipment.

•Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace.

•Avoid installing the fireplace near doors, walkways or small isolated spaces.

•Recessed lighting should be a “sealed can” design.

•Attic hatches weather stripped or sealed.

•Attic mounted duct work and air handler joints and seams taped or sealed.

Location NOT recommended:

•Not the highest point of the roof

•Wind loading possible

Windward

Multi-level Roofs

	Recommended Location:
Recommended Location:	•	Above peak
• Above peak	•	Inside heated space

Marginal Location:	Marginal Location:
	• Wind loading possible
• Below peak

Recommended:

• Insulated exterior chase in cooler climates

	Not recommended in basement due
Figure 2.3 Recommended Chimney Locations	to high negative pressure concerns
	that effect draft

Location NOT recommended:

•Too close to tree

•Below adjacent structure

•Lower roof line

•Avoid outside wall

Leeward

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

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C. Tools and Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw	Framing material
Pliers	Non-combustible sealant
Hammer	Gloves
Phillips screwdriver	Framing square
Flat blade screwdriver	Electric drill and bits
Plumb line	Safety glasses
Level	Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep fireplace dry.

•Remove fireplace and components from packaging and inspect for damage.

•Vent system components and doors are shipped in separate packages.

•Report to your dealer any parts damaged in shipment.

•Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

E. Fireplace System Requirements

The HHT fireplace system requirements consist of the following:

•Fireplace

-Refractory (included with fireplace)

-Firescreen (included with fireplace)

-Grate (included with fireplace)

-Hearth Extension (required, sold separately)

•Outside Air System (optional)

-Air Inlet Hood

-Flex

•Chimney System

-Attic Insulation Shield (included with fireplace)

-Chimney air kit (required in Canada, sold separately)

-Chimney termination cap (required, sold separately)

•Non-combustible finish material

•FK23 Fan Kit (optional)

-JK9 Junction Box (included with fireplace) BC10 Fan Speed Motor Control (optional)

8	Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

3Framing and Clearances

A.Fireplace Dimensions

C

D

8-3/4 [221]

22-3/4 [578]

B
10-1/2	1-1/2
[267]
	[39]

6-1/4 [158]

	23-3/8		41-1/4
		37-3/4	[1048]
	[594]
		[958]

9-1/4		9-5/8	8-1/8
[235]		[245]
			[207]
4-1/4	8-5/8		3			A		2	7-1/2
[108]	[220]		[76]					[51]	[192]
	13-1/2								13-1/2
	[341]								[341]
		Model #			A	B	C	D
		SA36		in.	36	42	28 1/4	14 1/8
				mm	914	1067	718	359
		SA42		in.	42	48	30 7/8	15 1/2
				mm	1067	1219	784	394

Figure 3.1 Fireplace Dimensions

3-1/2 [88]

41-3/8 [1051]

9-1/4 [235]

4-1/4 [108]

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

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B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances to combustibles as specified in Figure 3.2. DO NOT pack required air spaces with insulation or other materials.

Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire.

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplace to backwall	3/4 in. (19 mm)
Fireplace to sidewall	3/4 in. (19 mm)
Top standoffs to header	0 in. (0 mm)
Door opening to sidewall	12 in. (305 mm)
MANTEL
Mantel minimum height	12 in. (305 mm)
	above opening
Maximum mantel depth	12 in. (305 mm)

	Storm Collar
	Roof Flashing	(roof)
		Shaded areas
		represent
		2 in. (51 mm) min.
		air space clearance
		required around pipe
	(attic)	Attic
		Insulation
	(insulation)	Shield
		(ceiling)
	2 in. (51 mm) min.	Offset/Return (secured
		with hanger straps)
		(ceiling)
	Ceiling Firestop	Must have 2 in. (51 mm)
	Adapter attached here	minimum clearance
	(not shown)	to header

Combustible Object

48 in.

1219 mm

0 in. to level of standoffs

3/4 in. (19 mm) to back & sides of appliance

(except at nailing flanges where it is 1/2 in. [13 mm])

0 in. to floor

Figure 3.2 Clearances to Combustible Materials

10	Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

C. Construct the Chase

A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

In cold climates, Hearth & Home Technologies recommends that the chase be well insulated using batt type insulation between the joists.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling firestops/ attic shields at each floor of the chase or every 10 ft (3048 mm) of clear space to control spread of fire.

Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated (see Figure 3.3.) Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be drywalled and taped (or the use of an equivalent method) for maximum air tightness.

Holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiber glass insulation.

WARNING! You must install false ceilings and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire.

WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).

•The chase is constructed using framing materials much the same as the walls in your home. A variety of siding materials may be used including brick, stone, veneer brick, or standard siding materials.

•In constructing the chase, several factors must be considered:

-Maintain a 2 in. (51 mm) air space around the chimney.

-The chase top must be constructed of non-

combustible material.

-In cold climates, a firestop spacer and attic insulation shield should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase.

-In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fireplace.

Round Termination Cap
	Storm Collar
Metal Chase Top
	Ceiling
Firestop
False Ceiling
	Attic
Tabs	Insulation
	Shield
	Ceiling	Insulation in the
		outside walls
	Firestop
		of the chase
Insulation	Insulation
False Ceiling	False Ceiling
	Chimney
Figure 3.3	Chase Assembly

WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.

•Insulation and other materials must be firmly secured to prevent accidental contact with chimney system.

•The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

•Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire.

Three examples of chase applications are shown in Figure 3.4.

1.Fireplace and chimney enclosed in an exterior chase.

2.Chimney offset through exterior wall and enclosed in chase.

3.Chase constructed on roof.

All outside walls should be insulated.

1

2

3

Figure 3.4 Chase Constructions

Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16

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D. Frame the Fireplace

NOTICE: Hearth extension design must be determined before installation of fireplace.

If the fireplace is placed on the floor the maximum height of a finished raised hearth is 2 in. (51 mm), if you want a higher raised hearth the fireplace must be placed on a platform.

The fireplace will fit a framed opening of:

SA36: 41-1/2 in. (1054 mm) tall and 43 in. (1092 mm) wide, SA42: 41-1/2 in. (1054 mm) tall and 49 in. (1245 mm) wide.

WARNING! Risk of Fire! Comply with all minimum clearances specified.

•A minimum 3/4 in. (19 mm) air clearance must be maintained at the back and 3/4 in. (19 mm) to the sides of the fireplace assembly.

•Chimney sections at any level require a 2

in. (51 mm) minimum air space clearance between the framing and chimney section.

WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles. DO NOT pack required air spaces with insulation or other materials.

Figure 3.5 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All required clearances to combustibles around the fireplace must be adhered to. See Figure 3.2. Any framing across the top of the fireplace must be above the level of the top standoffs.

The finished cavity depth must be no less than 23 in. (584 mm) from the finished backwall to the outside of front wall framing.

CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

E. Secure and Level the Fireplace

This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Follow the instructions for framing in Section 3. Slide the fireplace into position. Be sure to provide the minimum 3/4 in. air clearance at the sides and 3/4 in. at the back of the fireplace.

The fireplace should be positioned so the face of the noncombustible material on the fireplace will be flush with the face of the drywall on the walls.

Level the fireplace and shim as necessary.

WARNING! Risk of Fire! Prevent contact with sagging, loose insulation.

•DO NOT install against vapor barriers or exposed insulation.

•Secure insulation and vapor barriers.

•Provide minimum air space clearances at the sides and back of the fireplace assembly.

2 in. (51 mm) min. air space

clearance from chimney.

C

B

			Fireplace must be set out
			1/2 in. (13 mm) in front of
	1/2 in.
			the face of the framing
	(13 mm)
			material.

Header MUST NOT be notched!

D = extra space needed for outside air connection.

If outside air duct has no bend, this dimension may be

reduced as long as minimum clearances are met.

D

	A
		Model #		A	B*	C**	D
		SA36	in.	43	23	41 1/2	8
			mm	1092	584	1054	203
		SA42	in.	49	23	41 1/2	8
			mm	1245	584	1054	203

* If interior of chase will be drywalled, add the thickness to this measurement.

** Adjust header height for a raised floor under fireplace.

Figure 3.5 Framing the Fireplace

12	Majestic Sovereign Series • SA36/SA42C • Installers Manual • 4010-262 • Rev E • 07/19/16