Majestic QUARTZ42IN Installation Manual

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
QUARTZ SERIES
Models:
QUARTZ32IN QUARTZ32IL QUARTZ36IN QUARTZ36IL QUARTZ42IN QUARTZ42IL
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
DO NOT store or use gasoline or other am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions.
- If you cannot reach your gas supplier, call
the re department.
• Installation and service must be performed
by a qualied installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
In the Commonwealth of Massachusetts installation must be
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided with this appliance and shall be installed for
the protection of children and other at-risk individuals.
1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist ....................3
1 Product Specic and Important Safety Information
A. Appliance Certication ............................4
B. Glass Specications ..............................4
C. BTU Specications ...............................4
D. High Altitude Installations ..........................4
E. Non-Combustible Materials Specication. . . . . . . . . . . . . . 5
F. Combustible Materials Specication .................5
G. Electrical Codes .................................5
H. California ......................................5
I. Requirements for the Commonwealth of Massachusetts . . 6
2 Getting Started
A. Design and Installation Considerations ............... 7
B. Good Faith Wall Surface/TV Guidelines ..............7
C. Tools and Supplies Needed ........................7
D. Inspect Appliance and Components ..................8
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams .......9
B. Clearances to Combustibles ...................... 11
C. Constructing the Appliance Chase ..................13
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances .............. 14
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Approved Pipe ................................. 16
D. Use of Elbows .................................17
E. Measuring Standards ............................ 18
F. Use of Flex Vent (SLP-FLEX Series 6-5/8 Inch) ....... 19
G. Vent Diagrams .................................19
7 Venting and Chimneys
A. Assemble Vent Sections .........................42
B. Assemble Slip Sections ..........................43
C. Secure the Vent Sections ......................... 44
D. Disassemble Vent Sections ....................... 44
E. Vertical Termination Requirements ..................45
F. Horizontal Termination Requirements ............... 46
8 Electrical Information
A. General Information .............................48
B. Wiring Requirements ............................48
9 Gas Information
A. Fuel Conversion ................................ 51
B. Gas Pressure ..................................51
C. Gas Connection ................................ 51
D. High Altitude Installations .........................51
E. Air Shutter Setting ..............................52
F. Burner Identication/Verication ....................53
10 Finishing
A. Facing Material .................................54
B. Mantel and Wall Projections ....................... 55
C. Decorative Front Finishing ........................57
11 Appliance Setup
A. Remove Fixed Glass Assembly ....................58
B. Remove the Shipping Materials ................... 58
C. Clean the Appliance .............................58
D. Install Logs ...................................58
E. Install Fixed Glass Assembly ......................65
F. Install Majestic Decorative Front and Hood ...........65
 
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles ..................34
B. Wall Penetration Framing/Firestops .................35
C. Ceiling Firestop/Floor Penetration Framing ........... 36
D. Install Attic Insulation Shield .......................36
6 Appliance Preparation
A. Vent Collar Preparation ..........................37
B. Installing the Optional Heat-Zone
C. Securing and Leveling the Appliance ................41
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/182
®
or Heat-Duct Gas Kit . 41
12 Reference Materials
A. Vent Components Diagrams ......................66
B. Accessories ................................... 76
= Contains updated information.
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this
installation manual.
Customer: Lot/Address:
Model (circle one): QUARTZ32IN QUARTZ32IL QUARTZ36IN QUARTZ36IL QUARTZ42IN QUARTZ42IL
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could
lead to a re or explosion.
Appliance Install YES IF NO, WHY?
Veried that the chase is insulated and sealed. (Pg. 13) ___________________________ Veried clearances to combustibles. (Pg. 11-12) ___________________________ Fireplace is plum, level, square and secured. (Pg. 41) ___________________________
Venting/Chimney Section 7 (Pg 42-47)
Venting conguration complies to vent diagrams. ___________________________ Venting installed, locked and secured in place with proper clearance. ___________________________
Firestops installed. ___________________________ Attic insulation shield installed. ___________________________
Exterior wall/Roof ashing installed and sealed. ___________________________
Terminations installed and sealed. ___________________________
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
Electrical Section 8 (Pg 48-50)
Unswitched power (110-120 VAC) provided to the appliance. ___________________________ Switch wires properly installed. ___________________________
Gas Section 9 (Pg 51-53)
Proper appliance for fuel type. ___________________________
Was a conversion performed? ___________________________
Leak check performed and inlet pressure veried. ___________________________ Veried proper air shutter setting for installation type. ___________________________
Finishing Section 10 (Pg 54-57)
Combustible materials not installed in non-combustible areas. ___________________________ Veried all clearances meet installation manual requirements. ___________________________
Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 11 (Pg 58-65)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories, logs, media and embers installed correctly. ___________________________
Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Decorative front properly installed. ___________________________
Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and veried no gas leaks exist. ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date)
= Contains updated information.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
2412-982D 4/18
3
1
Product Specic and Important Safety Information
A. Appliance Certication
MODELS: QUARTZ32IN, QUARTZ32IL,
QUARTZ36IN, QUARTZ36IL
QUARTZ42IN, QUARTZ42IL
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Heater
STANDARD: ANSI Z21.88-2017 • CSA 2.33-2017
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burn-
ing Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen-
tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specications
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous lo­cations such as bathtub enclosures as dened by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certied to the re-
quirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certication Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01
and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec-
tion 1201.5 “Certication and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such certicate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specications
Models
(U.S. or Canada)
QUARTZ32IN
(NG)
QUARTZ32IL
(PROPANE)
QUARTZ36IN
(NG)
QUARTZ36IL
(PROPANE)
QUARTZ42IN
(NG)
QUARTZ42IL
(PROPANE)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
(0-2000 FT)
Maximum
Input BTU/h
21,000 15,000 #44
18,500 14,000 #55
24,000 17,000 #42
20,500 16,000 #54
28,500 20,000 #39
26,000 19,500 #53
Minimum
Input BTU/h
Orice
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Input ratings are certied without a
reduction of input rate for elevations up to 4500 feet
(1370 m)above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orice size.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/184
E. Non-Combustible Materials Specication
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specication
Materials made of or surfaced with wood, compressed pa-
per, plant bers, plastics, or other material that can ignite and burn, whether ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms
or near sinks.
H. California
WARNING: This product and the fuels used to
operate this product (liquid propane or natural
gas), and the products of combustion of such fuels, can
expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm. For more information go to: www. P65Warnings.ca.gov.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
5
Note: The following requirements reference various Massachusetts and national codes not contained in this
document.
I. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, in­cluding but not limited to decks and porches, the following requirements shall be satised:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas tter shall observe that a battery operated or hard wired carbon monoxide detec-
tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu-
eled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)
(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or
in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting
system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
Signage
A metal or plastic identication plate shall be permanent­ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/186
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
Getting Started
A. Design and Installation Considerations
Majestic direct vent gas appliances are designed to oper­ate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier, local building inspector, re ofcials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system conguration to be used.
• Gas supply piping requirements.
• Provisions for optional Heat-Zone®(s) or Heat-Duct Heat Management system.
• Electrical wiring requirements.
• Framing and nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
B. Good Faith Wall Surface/TV Guidelines
FIREPL ACE
OPENI NG
135°F
147°F
6 in.
Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance
If installing a television (TV) above the appliance, see Section 3 of the appliance Owner’s Manual.
TO CEILIN G
127°F
123°F
132°F
12 in.
TOP EDGE O F THE OPENI NG
APPLIA NCE FRONT
30 in.
24 in.
18 in.
MEASU REMENTS FROM
Installation and service of this appliance should be performed
by qualied personnel. Hearth &
Home Technologies recommen ds
NFI certied professionals.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied service technician, service agency or your dealer.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
NOTICE: Surface temperatures listed above are taken with a temperature measuring probe as prescribed by the test
standard used for appliance certication. Temperatures
on walls or mantels taken with an infrared thermometer may yield increased temperatures of up to 30 °F (17 °C) or more depending on the thermometer settings and material
characteristics being measured. Use appropriate nishing
materials that are able to withstand these conditions. For
additional nishing guidelines, see Section 10.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available. Tape measure Framing material Pliers Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses
Level Reciprocating saw
Flat blade screwdriver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300 ºF minimum continuous exposure
rating)
One 1/4 in. female connection (for optional fan).
7
D. Inspect Appliance and Components
• Carefully remove the appliance and components from
the packaging.
• The vent system components and decorative doors and
fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the
installation to ensure maximum safety and benet.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modication of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualied service technician to inspect the
appliance and to replace any part of the control system and/or gas control which has been under water.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/188
3
Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
HEAT-ZONE® ACCESS
W
Y
X
T
GAS LINE ACCESS
Appliance Dimensions Table
Location Inches Millimeters Inches Millimeters Inches Millimeters
A 36 914 41 1041 48 1219 B 31-1/8 791 36-1/8 918 43 1092 C 27-3/16 691 32-1/16 814 39-1/16 992 D 18-1/16 459 21-1/2 546 23-9/16 599 E 34-1/16 865 37-5/8 956 39-9/16 1005 F 3-9/16 90 3-9/16 90 3-9/16 90 G 6-7/8 175 6-7/8 175 6-7/8 175 H 23-3/8 594 26-7/8 683 28-7/8 733
I 34-3/8 873 37-7/8 962 39-7/8 1013
J 36-7/16 926 39-15/16 1014 41-15/16 1065 K 8 203 8 203 8 203 L 8-13/16 224 8-13/16 224 8-13/16 224
M 16-5/16 414 16-5/16 414 16-5/16 414
N 1/2 13 1/2 13 1/2 13 O 25-3/4 654 30-3/4 781 37-3/4 959
P 12-7/8 327 15-3/8 391 18-7/8 479 Q 15-7/8 403 15-7/8 403 15-7/8 403 R 6-5/8 168 6-5/8 168 6-5/8 168 S 2-3/16 56 2-3/16 56 2-3/16 56
T 6 152 6 152 6 152 U 1 25 1 25 1 25 V 30-1/16 764 33-9/16 853 35-9/16 903
W 5 127 5 127 5 127
X 14 356 14 356 14 356 Y 9-1/8 232 9-1/8 232 9-1/8 232
O
P
Q
R
Ø
C
V
S
B
A
QUARTZ32IN/IL QUARTZ36IN/IL QUARTZ42IN/IL
N
M
L
E
D
F
U
K
Ø
J
I
H
G
ELECTRICAL ACCESS
Figure 3.1 Appliance Dimensions
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
9
STANDARD DECORATIVE FRONT
A
B
QUARTZ32IN/IL SRV2401-021
QUARTZ36IN/IL DBM36BK
QUARTZ42IN/IL DBM42BK
F
E
G
D
C
A B C D E F G
in. 28-7/8 25-1/8 31 1-5/8 2-5/8 27-1/8 28-3/4
mm 733 638 787 41 67 689 730
in. 34 28-3/4 35-15/16 1-5/8 2-5/8 30-5/8 32-1/4
mm 864 730 913 41 67 778 819
in. 40-7/8 30-5/8 43 1-5/8 2-5/8 32-5/8 34-1/4
mm 1038 778 1092 41 67 829 870
Figure 3.2 Decorative Front Dimensions - Firescreen
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1810
B. Clearances to Combustibles
L
When selecting a location for the appliance it is important
to consider the required clearances to walls. See Figure 3.3.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located
out of trafc and away from furniture and draperies.
A
K
NOTICE: Illustrations reect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
E
D
A
C
Refer to Section 10.B for mantel and wall projection information.
Consider the mantel or cabinet system to be installed and comply with the necessary requirements for elevated hearth. Refer to instructions included with cabinet system.
J
I
B
G
F
H
I
F
Models A B C D
QUARTZ32IN/IL
QUARTZ36IN/IL
QUARTZ42IN/IL
in. 42 37 59-1/2
mm 1067 940 1511 13 1118 1581 413 1232 1746 383 191
in. 45-1/2 42 64-3/8 1/2 45-1/2 64-3/8 16-1/4 48-1/2 68-3/4 16-5/8 7-1/2
mm 1156 1067 1635 13 1156 1635 413 1232 1746 422 191
in. 50-1/2 49 71-1/2 1/2 50-1/2 71-1/2 16-1/4 50-1/2 71-1/2 19-1/2 9-1/4
mm 1283 1245 1816 13 1283 1816 413 1283 1816 495 235
Note: Consider use of the optional Heat-Zone® or Heat-Duct; Heat-Zones® require framing dimension adjustments.
Figure 3.3 Appliance Locations
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
See Section
10.B for
Alcove Instal-
lation
E
Min.
1/2 44 62-1/4 16-1/4 48-1/2 68-3/4 15-1/16 7-1/2
F G H I J K L
11
A
MEASURE FROM TOP OF UNIT OPENING OR FROM TOP OF HOOD
E
F
H
B
C
D
* MINIMUM FRAMING DIMENSIONS
A B C D E F G H I J
DVP Pipe SLP Pipe
Models
QUARTZ32IN/IL
QUARTZ36IN/IL
QUARTZ42IN/IL
Rough
Opening
(Width)
in.
mm
254 219 882 413 413 940 813 0 0 13 13 914
in.
mm
254 219 972 413 413 1067 813 0 0 13 13 914
in.
mm
254 219 1022 413 413 1245 813 0 0 13 13 914
Rough
Opening
(Width)
Opening
(Height)
10 8-5/8 34-3/4 16-1/4 16-1/4 37 32 0 0 1/2 1/2 36
10 8-5/8 38-1/4 16-1/4 16-1/4 42 32 0 0 1/2 1/2 36
10 8-5/8 40-1/4 16-1/4 16-1/4 49 32 0 0 1/2 1/2 36
* Adjust framing dimensions for interior sheathing (such as sheetrock) C** Add 12 inches when rear venting with one 90º elbow.
**DVP Pipe SLP Pipe
Rough
Rough
Opening
(Depth)
Rough
Opening
(Depth)
Rough
Opening
(Width)
J
Clearance
to Ceiling
G
Combustible
Floor
I
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Note: Consider use of the optional Heat-Zone® or Heat-Duct; Heat-Zones® require framing dimension adjustments.
Figure 3.4 Clearances to Combustibles
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1812
C. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
NOTICE: When installing a sprinkler head in a replace
chase, it is recommended to use a sprinkler head with a
sprinkler activation temperature classied as Extra High.
Keep sprinkler head away from vent and chimney.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob-
lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever oor of the chase should be insulated. Vapor and air inltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold air inltration may be an issue, the inside surfaces may be sheetrocked and taped (or an equivalent method may be used) to achieve maximum air tightness.
To further prevent drafts, the wall shield and ceiling re­stops should be caulked with caulk with a minimum of 300 ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300 ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being
installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the
room.
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specied air space
clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent
accidental contact.
• The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with replace or chimney.
• Failure to maintain airspace may cause overheating and a re.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
13
4
A B
Termination Location and Vent Information
A. Vent Termination Minimum Clearances
Fire Risk.
Maintain vent clearance to combustibles as
specied.
DO NOT pack air space with insulation or other
Failure to keep insulation or other materials away from vent pipe could cause overheating and re.
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
materials.
WARNING
HORIZONTAL
OVERHANG
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
IS X/ 12
WALL
6 in. (minimum) up to 20 in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* H minimum may vary depending on regional snowfall.
Refer to local codes.
Figure 4.1 Minimum Height From Roof to Lowest Discharge Opening
Figure 4.2 Staggered Termination Caps
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1814
B. Chimney Diagram
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
B
D
V
V
V
A
= AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches.................clearances above grade, veranda,
porch, deck or balcony
B = 12 inches.................clearance to window or door that may
be opened, or to permanently closed window
C = 18 inches.................clearance below unventilated soft
18 inches.................clearance below ventilated soft
30 inches ................clearance below vinyl soffits and
electrical service
D = 6 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
ter/regulator assembly within 3 feet horizontally from the center-line of the
regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet
H = 12 inches.................clearance to non-mechanical (unpow-
ered) air supply inlet, combustion air inlet or direct-vent termination
i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap
must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings
and serves both dwellings.
F
B
G
M
O
N
P
R
Q
H or i
V
X
H
V
V
H
E
V
V
A
V
K
V
L
Electrical
Service
C
V
K
V
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soft and overhang
42 inches ......... vinyl soft and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
CLEARANCE = 6 IN.
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
K = 6 inches................. clearance from sides of electrical
service
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the
electrical service.
M = 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42 inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the oor.
Figure 4.3 Minimum Clearances for Termination
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
CAUTION! Risk of Burns! Termination caps are HOT,
consider proximity to doors, trafc areas or where people
may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different
clearances.
• Vent system termination is NOT permitted in screened
porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the
venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
15
C. Approved Pipe
Approved Pipe - Rigid
This appliance is approved for use with Hearth & Home
Technologies DVP or SLP venting systems. Refer to Sec­tion 12.A for vent component information and dimensions.
DO NOT mix pipe, ttings or joining methods from differ­ent manufacturers.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Approved Pipe - Flex
This appliance (QUARTZ32/QUARTZ36/QUARTZ42) is approved for use with the Hearth & Home Technologies
SLP-FLEX (6-5/8 in.) venting system. The QUARTZ32 and QUARTZ36 ONLY are approved for use SLP-FLEX7
(7 inch) venting system.
DO NOT mix pipe, ttings or joining methods from differ­ent manufacturers. SLP-FLEX and SLP-FLEX7 venting cannot be interchanged.
SLP-FLEX (6-5/8 Inch): Venting may be used in any venting conguration shown in the venting tables provid­ed that the horizontal vent length is reduce by 25%.
SLP-FLEX7 (7 Inch-Canada Only) (QUARTZ32/QUARTZ36 ONLY): Venting requires adapt-
er collars to wsition from the 6-5/8 in. appliance starting collar and to the 6-5/8” termination cap. Refer to instal­lation instructions included with the SLP-FLEX7 collar adapter (SLP-FLEX7-AM). SLP-FLEX7 Series venting is approved for use in Canada only.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1816
D. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. See Figure 4.4.
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows. See Figure 4.4.
Figure 4.5 shows the vertical and horizontal offsets for DVP or SLP elbows.
Y
X
VERTICAL
RISE
SLP
Pipe
EFFECTIVE
LENGTH
RUN
HORIZONTAL
Effective Length Rise/Run
Inches Millimeters Inches Millimeters
SLP4 4 102 2-3/4 70
SLP6 6 152 4-1/4 108
SLP12 12 305 8-1/2 216
SLP24 24 610 17 432
SLP36 36 914 25-1/2 648
SLP48 48 1219 34 864
SLP6A 3 to 6 76 to 152 2-1/8-4-1/4 54-108
SLP12A 3 to 12 76 to 305 2-1/8-8-1/2 54-216
Vent Type
Inches Millimeters Inches Millimeters
X Y
DVP 4-1/2 114 17 432
SLP 5 127 11-3/4 298
X
X
Vent Type
Inches Millimeters
DVP 16-1/4 413
SLP 11-1/4 286
Figure 4.5 Vertical and Horizontal Offset for DVP and SLP Elbows
X
DVP
Pipe
Effective Length Rise/Run
Inches Millimeters Inches Millimeters
DVP4 4 102 2-3/4 70
DVP6 6 152 4-1/4 108
DVP12 12 305 8-1/2 216
DVP24 24 610 17 432
DVP36 36 914 25-1/2 648
DVP48 48 1219 34 864
DVP6A 3 to 6 76 to 152 2-1/8-4-1/4 54-108
DVP12A 3 to 12 76 to 305 2-1/8-8-1/2 54-216
Figure 4.4
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
17
E. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards:
• Pipe measurements are shown using the effective length of pipe. See Section 12.A for information on effective length of pipe components.
• Horizontal terminations are measured to the outside mounting surface (ange of termination cap). See Figure 4.6.
• Vertical terminations are measured to top of last section of pipe. See Figure 4.7.
• Horizontal pipe installed level with no rise.
MEASURE TO SHADED SURFACE (OUTSIDE MOUNTING SURFACE)
Figure 4.6 Measure to Outside Mounting Surface
Figure 4.7. Measure to Top of Last Section of Pipe
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1818
F. Use of Flex Vent (SLP-FLEX Series 6-5/8
Inch)
The ex vent must be supported with the spacing between support intervals not exceeding 4 feet, with no more than 1/2 inch sag between supports.
A support is required at each change in venting direction, and in any location where it is necessary to maintain the
necessary clearance to combustibles. A simple “up and out” installation (Figure 4.8) requires only enough support to maintain the necessary clearance to combustibles. However, the vent attachment point and the restop loca­tion are considered to be supports.
TERMINATION
3 in. CLEARANCE
FLEX-VENT
CAP
1 in.
CLEARANCE
G. Vent Diagrams
General Rules:
• SUBTRACT 3 ft. from the total H measurement for each 90º elbow installed horizontally.
• SUBTRACT 1-1/2 ft. from the total H measurement for each 45º elbow installed horizontally.
Rear Vented: A maximum of three 90º elbows (or six 45º elbows) may be used in any vent conguration. Some elbows may be installed horizontally. See Figure 4.23 and 4.24.
Top Vented: A maximum of four 90º elbows (or eight 45º elbows) may be used in any vent conguration. Some elbows may be installed horizontally. See Figure 4.16 and 4.17.
• Elbows may be placed back to back anywhere in the system.
Any 90º elbow may be replaced with two back to back
45º elbows.
• When penetrating a combustible wall, a wall shield
restop must be installed.
• When penetrating a combustible ceiling, a ceiling restop must be installed.
• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.
• Horizontal termination cap should have a 1/4 inch
downward slant to allow any moisture in cap to be
released. See Figure 4.9.
Figure 4.8 Flex Vent Pipe - Generic Fireplace Shown
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
WALL
1/4 in. max.
(6 mm)
Figure 4.9 Vent Cap - Generic Fireplace Shown
19
Top Vent - Horizontal Termination
*
**
*
One Elbow
Note: Use SLP Series
components only.
WARNING *
Fire Risk.
• When using SLP-HRC-SS termination cap on top vented replaces, a one foot minimum
vertical vent section is required before installing
rst elbow.
**Note: When using SLP-FLEX (6-5/8 in.) venting, there
MUST be a 25% reduction in total H when using ex vent.
V1 Minimum
90 Elbow 18 in. 457 mm
1/2 ft. 152 mm 2 ft. 610 mm
1-1/2 ft. 457 mm 3 ft. 914 mm
2-1/2 ft. 762 mm 5 ft. 1.5 m
3-1/2 ft. 1.1 m 7 ft. 2.1 m
4-1/2 ft. 1.4 m 14 ft. 4.3 m
H MAX. =14 ft. (4.3 m)
V + H MAX. = 40 ft. (12.2 m)
See warning below
H1 Maximum
H
V
1
1
Figure 4.10
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1820
Top Vent - Horizontal Termination - (continued)
V Minimum*
H1 + H
2
Maximum**
*
Two Elbows
Note: Use SLP Series
components only.
**Note: When using SLP-FLEX (6-5/8 in.) venting, there
MUST be a 25% reduction in total H when using ex vent.
WARNING *
Fire Risk.
• When using SLP-HRC-SS termination cap on top vented replaces, a one foot minimum
vertical vent section is required before installing
rst elbow.
90 Elbow 1/2 ft. 152 mm
1/2 ft. 152 mm 1 ft. 305 mm
1-1/2 ft. 457 mm 2 ft. 610 mm
2-1/2 ft. 762 mm 4 ft. 1.2 m
3-1/2 ft. 1.1 m 6 ft. 1.8 m
4-1/2 ft. 1.4 m 14 ft. 4.3 m
H + H
MAX. =14 ft. (4.3 m)
V + H + H1 MAX. = 40 ft. (12.2 m)
1
See warning below
Figure 4.11
H
2
H
1
INSTALLED
HORIZONTALLY
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
V
1
21
Top Vent - Horizontal Termination - (continued)
*
**
*
Three Elbows
Note: Use SLP Series
components only.
**Note: When using SLP-FLEX (6-5/8 in.) venting, there
MUST be a 25% reduction in total H when using ex vent.
WARNING *
Fire Risk.
• When using SLP-HRC-SS termination cap on top vented replaces, a one foot minimum
vertical vent section is required before installing
rst elbow.
V
V1 Minimum
90 Elbow 2 ft. 610 mm * *
1/2 ft. 152 mm 6 ft. 1.8 m * *
1-1/2 ft. 457 mm 10 ft. 3.0 m * *
2-1/2 ft. 762 mm 12 ft. 3.7 m * *
3-1/2 ft. 1.1 m 14 ft. 4.3 m * *
H1 + H2 Maximum
H
+ H2 MAX. =14 ft. (4.6 m)
1
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
*No specic restrictions on this value EXCEPT V
exceed 40 ft. (12.2 m)
See warning below
V1 + V2 Min.
2
+ V2 + H cannot
1
Figure 4.12
H
2
V
2
V
H
1
1
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/1822
Top Vent - Vertical Termination
No Elbow
Note: Use SLP Series
components only.
Note: If installing a vertical vent/termination off the top of the appliance, the optional vertical termination bafe may be needed.
Exhaust restrictor Instructions
Exhaust restrictors are recommended for these verti­cally terminated products which have excessive draft. Exhaust restrictors will compensate for high draft, and restore visual ame height. If the vent conguration has a total vertical of 15-60 feet, an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag.
1. Install the exhaust restrictor over the center of the ex­haust outlet in the rebox. See Figure 4.14.
2. Center the exhaust restrictor in the open end of the exhaust outlet and secure through the slots on the exhaust restrictor with the two 1/4 in. self-tapping screws provided in the appliance manual bag.
V1 = 60 ft. Max. (18.3 m)
V
1
To access the exhaust
openings, remove the
exhaust bafe. To re­move exhaust bafe, re­move the two wing nuts.
Top Vent Application
Exhaust restrictor
EXHAUST BAFFLE
Figure 4.13
Rear Vent Application
Exhaust restrictor
Note: Be sure to rein-
stall the exhaust bafe after exhaust restrictor installation.
Figure 4.14
Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. o • 5/18
23
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