CBX-CWX-USER Rev B
User’s Information Manual
Models: 497 - 2067
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
This appliance MUST NOT be installed in any location where gasoline or flammable vapors are likely to be present.
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Do not touch any electric switch; do not use any phone in your building.
•Immediately call your gas supplier from a near by phone. Follow the gas supplier’s instructions.
•If you cannot reach your gas supplier, call the fire department.
•Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Save this manual for future reference.
Contents
HAZARD DEFINITIONS .................................................... |
2 |
3. OPERATING INSTRUCTIONS |
..................................... 8 |
PLEASE READ BEFORE PROCEEDING ........................ |
3 |
4. IGNITION MODULE |
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1. PREVENT COMBUSTION AIR CONTAMINATION..... |
4 |
Diagnostic Status Indication............................................... |
9 |
2. MAINTENANCE SCHEDULE....................................... |
5 |
Ignition and Control Timings .............................................. |
9 |
Maintenance Procedures ................................................... |
6 |
Operation and Diagnostic Lights...................................... |
10 |
Boiler Must Be Serviced and Maintained .................... |
6 |
Revision Notes .................................................. |
Back Cover |
Check Boiler Area......................................................... |
6 |
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Check Pressure Temperature Gauge........................... |
6 |
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Check Vent Piping ........................................................ |
6 |
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Check Air Piping ........................................................... |
6 |
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Check Relief Valve ....................................................... |
6 |
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Test Low Water Cutoff (if installed) .............................. |
7 |
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Reset Button (low water cutoff) .................................... |
7 |
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Check Boiler Piping (gas and water) ............................ |
7 |
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Operate Relief Valve .................................................... |
7 |
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Shut Boiler Down.......................................................... |
7 |
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Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
DANGER
WARNING
CAUTION CAUTION
NOTICE
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.
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User’s Information Manual
Please read before proceeding
NOTICE |
This is a gas appliance and should be |
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installed by a licensed electrician and/or |
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certified gas supplier. Service must be |
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performed by a qualified service installer, |
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service agency or the gas supplier. |
WARNING |
If the information in these instructions is |
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not followed exactly, a fire or explosion |
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may result causing property damage, |
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personal injury, or death. |
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This appliance MUST NOT be |
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installed in any location where gasoline |
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or flammable vapors are likely to be |
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present, unless the installation is such |
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to eliminate the probable ignition of |
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gasoline or flammable vapors. |
What to do if you smell gas –
•Do not try to light any appliance.
•Do not touch any electric switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s instructions.
•If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Warranty –
Factory warranty (shipped with unit) does not apply to units improperly installed or improperly operated.
Experience has shown that improper installation or system design, rather than faulty equipment, is the cause of most operating problems.
1.Excessive water hardness causing a lime/scale build-up in the copper tube is not the fault of the equipment and is not covered under the manufacturer’s warranty (see
Water Treatment and Water Chemistry in the Copper-fin Installation and Operation Manual).
2.Excessive pitting and erosion on the inside of the copper tube may be caused by too much water velocity through the tubes and is not covered by the manufacturer’s warranty (see Boiler Flow Rates and Temperature Rise for flow requirements in the Copper-fin Installation and Operation Manual).
WARNING |
Improper |
installation, |
adjustment, |
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alteration, service or maintenance can |
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cause injury or property damage. Refer |
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to this manual for assistance or additional |
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information, consult a qualified installer, |
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service agency or the gas supplier. |
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Checking equipment –
Upon receiving equipment, check for signs of shipping damage. Pay particular attention to parts accompanying the appliance which may show signs of being hit or otherwise being mishandled. Verify total number of pieces shown on the packing slip with those actually received. In case there is damage or a shortage, immediately notify the carrier.
Do not use this appliance if any part has been under water. The possible damage to a flooded appliance can be extensive and present numerous safety hazards. Any appliance that has been under water must be replaced.
Owner warning –
The information contained in this manual is intended for use by qualified professional installers, service technicians, or gas suppliers. Consult your local expert for proper installation or service procedures.
NOTICE |
Consult and follow all local Building and |
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Fire Regulations and other Safety Codes that |
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apply to this installation. Consult a local gas |
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utility company to authorize and inspect all |
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gas and flue connections. |
Your conventionally vented gas appliance must have a supply of fresh air circulating around it during burner operation for proper gas combustion and proper venting.
WARNING Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect
the electrical supply to the pump. Instead, turn off the manual gas control valve to the appliance at a location external to the appliance.
Prevention of freezing –
Heat exchangers and headers damaged by freezing are not covered by warranty.
See Section 6, Startup - Freeze Protection in the Copper-fin Installation and Operation for more information.
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User’s Information Manual
1 Prevent combustion air contamination
WARNING
WARNING
If the boiler combustion air inlet is located in any area likely to cause contamination, or if products which would contaminate the air cannot be removed, you must have the combustion air and vent re-piped and terminated to another location. Contaminated combustion air will damage the boiler, resulting in possible severe personal injury, death, or substantial property damage.
If the boiler combustion air inlet is located in a laundry room or pool facility, for example, these areas will always contain hazardous contaminants.
Pool and laundry products and common household and hobby products often contain fluorine or chlorine compounds. When these chemicals pass through the boiler, they can form strong acids. The acid can eat through the boiler wall, causing serious damage and presenting a possible threat of flue gas spillage or boiler water leakage into the building.
Please read the information listed in Table 1A. If contaminating chemicals will be present near the location of the boiler combustion air inlet, have your installer pipe the boiler combustion air and vent to another location, per the Copper-fin Installation and Operation Manual.
WARNING To prevent the potential of severe personal injury or death, check for areas
and products listed in Table 1A before installing the boiler or air inlet piping.
If contaminants are found, you MUST:
•Remove contaminants permanently. —OR—
•Relocate air inlet and vent terminations to other areas.
Table 1A Corrosive Contaminants and Sources
Products to avoid:
Spray cans containing chloro/fluorocarbons
Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms
Adhesives used to fasten building products and other similar products
Areas likely to have contaminants
Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants
Furniture refinishing areas and establishments
New building construction
Remodeling areas
Garages with workshops
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