ONLY A QUALIFIED TECHNICIAN SHOULD SERVICE THIS GATE OPERATOR
PERIODICALLY TEST SENSITIVITY OF OVERLOAD
*** READ MANUAL ***
LOG DATE OVERLOAD TEST
DATE TESTED DATE TESTED DATE TESTED DATE TESTED
DATES OPERATOR
SERVICED
Figure 1
READ THESE STATEMENTS CAREFULLY AND FOLLOW THE
The Warning and Caution boxes throughout this manual are there to protect you and
your equipment. Pay close attention to these boxes as you follow the manual.
WARNING
Indicates a MECHANICAL
hazard of INJURY OR
DEATH. Gives instructions
to avoid the hazard.
INSTRUCTIONS CLOSELY.
CAUTION
Indicates a MECHANICAL hazard
of DAMAGE to your gate, gate
operator, or equipment. Gives
instructions to avoid the hazard.
WARNING
Indicates an ELECTRICAL
hazard of INJURY OR
DEATH. Gives instructions
to avoid the hazard.
CAUTION
Indicates an ELECTRICAL hazard
of DAMAGE to your gate, gate
operator, or equipment. Gives
instructions to avoid the hazard.
PRE-INSTALLATION NOTES
3
The Model RSX1000 Vehicular Gate Operator will provide
convenience and assurance to the ultimate users for many years.
It is ruggedly built of the finest materials and has been
thoroughly inspected and tested at the Allstar factory. It has
many features that will aid in the installation and testing of the
complete gate system. The RSX1000 has been evaluated by
Underwriters Laboratory, Inc. (UL) and is certified to comply
with ANSI/UL Standard for Safety 325, as evidenced by the UL
symbol on the name plate.
BEFORE ATTEMPTING INSTALLATION,
READ THIS MANUAL CAREFULLY SO YOU
WILL BE THOROUGHLY FAMILIAR WITH THE
FEATURES OF THE RSX1000 AND ITS PROPER
INSTALLATION PROCEDURES.
The RSX1000 Vehicular Gate Operator is designated a Class
I Vehicular Horizontal Slide Gate Operator, and is intended
for usage in a residential home, maximum of four single families
in the dwelling, or a garage or parking area associated with such
a home, or a similar location with regard to the cycle usage (see
below). Vehicular Gate operators are also designated Class II
(high cycle usage commercial location or multi-family home),
III (industrial location not intended to service the general public,
i.e. factories), and IV (secure or restricted access locations, i.e.
airports and prisons). The RSX1000 model operator cycle usage
is rated at a maximum of 10 cycles per hour, 50 cycles
maximum per day.
The RSX1000 (as well as gate operators sold by other
manufactures) is designed to start and move vehicular slide
gates weighing as much as 300 pounds with a maximum of 16
feet in length. As such, the RSX1000 is capable of producing
high levels of force. It is important in the design of the total
gate system that designers, installers and users be aware of the
hazards that may be associated with the IMPROPER design,
installation and use of vehicular gate systems and gate operators.
The gate operator is only one part of a complete automatic gate
operating system. As each location and usage is different, a
properly designed system will include all applicable safety
devices.
As the designer and installer of the GATE SYSTEM, you
must advise the purchaser on the proper use of the gate system.
You also have the primary responsibility of insuring that ALL
possible operational hazards have been considered and
eliminated. YOU MUST ADVISE AND WARN the purchaser
and the ultimate user of ANY HAZARDS
that you have not
been able to eliminate.
The RSX1000 has several features that can help reduce the
hazards of your gate system.
The Allstar RSX1000 has a built-in "Overload Detector" that
can help reduce the hazards of your gate system. This
mechanism, however, must not be considered as the primary
obstruction sensing system. Consider all available options
(electric leading edges, photoelectric sensors, protective screen
mesh, etc.) to eliminate hazards in your gate system design.
The RSX1000’s built-in overload detector will activate if there
is an increase in force above that normally required to move the
gate. The sensitivity is independently adjustable for the OPEN
or CLOSE direction. THE SENSITIVITY ACTIVATION
POINTS ARE ADJUSTABLE SETTINGS THAT MUST
BE DETERMINED AT THE TIME OF INSTALLATION.
THE SETTINGS MUST BE TESTED PERIODICALLY
TO INSURE PROPER OPERATION. THE MORE
FREELY THE GATE WILL MOVE THE MORE
RESPONSIVE THE SETTINGS CAN BE MADE.
DILIGENT MAINTENANCE OF THE GATE ROLLERS
AND THE GATE TRACK WILL ASSURE THE MOST
RESPONSIVE OPERATION OF THE SENSITIVITY
MECHANISM. (See Pagez17).
Adevise the purchaser to check the sensitivity of the
Overload Device periodically and record the date tested on
the Log provided on page 2 (see Figure 1).
THE IMPORTANT SAFEGUARDS AND
INSTRUCTIONS IN THIS MANUAL CANNOT
COVER ALL POSSIBLE CONDITIONS AND
SITUATIONS WHICH MAY OCCUR DURING ITS USE.
IT MUST BE UNDERSTOOD THAT COMMON SENSE
AND CAUTION MUST BE EXERCISED BY THE
PERSON(S) INSTALLING, MAINTAINING AND
OPERATING THE EQUIPMENT DESCRIBED
HEREIN. DO NOT USE THIS EQUIPMENT FOR ANY
OTHER THAN ITS INTENDED PURPOSE —
OPERATING A SLIDE GATE.
Connections for External Entrapment Prevention Sensors
Because all gate system installations are different, the RSX1000
control panel provides independent connections for Open and
Close non-contact (photoelectric) and contact (edge) sensors. In
this way a photoelectric sensor could be utilized to guard the
gate area when closing and an edge sensor would provide the
protection when opening. Depending on the particular
application a combination contact and non-contact sensor
protection system for the open and close directions may provide
more effective entrapment protection than a single device for
both directions. See pages 4, 5, 11, 12, 13, 19, 20, 21, and 22.
SMART™ Self adjusting MAximum Run Timer
The RSX1000 has a Self adjusting MAximum Run Timer,
SMART™. The amount of time for the first few cycles of
operation are registered and averaged within the motor
controller circuitry. After the first few initial cycles, if the gate
is activated and no other command is given or an end limit (open
or close) is not reached in the previously counted cycle time plus
approximately 2 seconds, the operator will be turned off. See
page 18.
OTHER FEATURES
Auto Close Timer: Adjustable from 2 to 60 seconds, provides
an automatic closure of the gate from the full open position. See
page 17 and 18.
A: GATE SYSTEM DESIGN / INSTALLATION
4
TO REDUCE THE RISK OF SEVERE
WARNING!
GATE SYSTEM DESIGN AND INSTALLATION
SAFETY CHECK LIST:
• The RSX1000 operator may be installed only on a Class I
Vehicular Slide Gate. See page 3 for an explanation of the different
Class locations. See the last page of this manual for the operator
specifications (voltage, maximum gate weight & length etc.).
• Make sure that the gate moves freely, all rollers are in good
working order, the gate does not bind in any manner and the gate
area is clean and free of irregularities. DO NOT INSTALL THE
OPERATOR UNTIL ALL GATE PROBLEMS HAVE BEEN
CORRECTED.
• Do not increase the built-in overload detector adjustment to
compensate for a poorly working gate. A well maintained gate will
ensure easy manual operation (if needed) and maximum operator
obstruction sensitivity.
• Install the operator on the inside of the property/fence line. DO
NOT install an operator on the public side of the fence line or gate.
• Make sure the gate operating system is placed far enough back
from the road to eliminate traffic backup. The distance from the
road, size of the gate, usage level and gate cycle/speed must be
taken into consideration to eliminate potential hazards.
• The gate must be installed in a location so that enough clearance is
supplied between the gate and any adjacent structures when
opening and closing to reduce the risk of entrapment.
• For ORNAMENTAL “GRILL TYPE” GATES (or any
other type of open gate where a handhold or toehold may
be achieved), injuries may occur when people put arms
through the openings or children “ride” the gate by
standing on the bars and holding on to the
106709
INJURY OR DEATH: READ AND FOLLOW
ALL INSTALLATION INSTRUCTIONS AND
GATE SYSTEM DESIGN PARAMETERS!
Figure 3
104949
Figure 2
gate. THIS POTENTIAL HAZARD CAN BE MINIMIZED BY
INSTALLING A MESH SCREEN ON THE GATE. Allstar
strongly recommends the entire gate and adjacent fence area the
gate covers when open be meshed or guarded such that a handhold
or toehold cannot be achieved. At a minimum all openings on a
horizontal slide gate must be guarded or screened from the bottom
of the gate to a mimimum of 4 feet above the ground to prevent a
2-1/4 inch (57.15 mm) sphere from passing through the openings
anywhere in the gate, and in that portion of the fence the gate
covers when in the open position. See Figure 2.
• All RSX1000 gate operators are VEHICULAR GATE
OPERATORS and as such are NOT INTENDED FOR
PEDESTRIAN traffic. In installations where pedestrians passage
through the fence is necessary, install a pedestrian access opening.
The pedestrian access opening shall be designed to promote
pedestrian usage. Locate the vehicular gate and the pedestrian
access opening such that persons will not come into contact with
the vehicular gate during entire path of travel of the vehicular gate.
See page 21 for additional information.
• Use the illustration at left (Figure 3) and the diagrams and
information on pages 11, 12, and 13 to minimize the risk of injury
in your design of the slide gate operator system. IDENTIFY THE
ENTRAPMENT ZONES AND PINCH POINT AREAS IN YOUR
GATE. Design the gate installation to minimize the risk of
entrapment in these areas. Install additional safety equipment such
as electric gate edges and photocells to further minimize risk. All
entrapment zones are required to be protected.
• Entrapment Zones: Design in personal entrapment protection
devices to protect people from entrapment in the zones shown in
Figure 3 at left and the diagrams and information on pages 11, 12,
and 13. Install vertical posts with electric gate edges attached on
both sides of the gate to prevent body entrapment.
• Pinch Points: Use protective measures (guards, padded edges,
etc.) to protect people from the pinch points shown in Figure 3 and
the diagrams and information on pages 11, 12, and 13. Attach
roller guards in cantilevered gate systems to minimize the risk of
hands being caught between the top of the gate and the roller.
A: GATE SYSTEM DESIGN & INSTALLATION
5
• DO NOT consider the built-in overload detector as the primary
defense system. Consider all options in the gate system design.
• DO NOT connect any auxiliary equipment to the RSX1000 operator
(detectors, card readers, etc.) until the gate operator and all its
functions are fully tested. Only connect one device at a time and
ensure its proper function(s) before moving on to the next device.
• DO NOT locate any control device (key switch, switch, key pad,
card reader, etc.) in a position where it may be activated by a person
reaching through the gate or while touching the gate in any manner.
Locate all control devices a minimum of 10 feet from the gate when
opened or closed.
• Outdoor or easily accessible controls must be of the security type to
prevent unauthorized use of the system.
• Install all devices that will Open, Close or Stop the gate in such a
manner that THE GATE WILL BE IN FULL VIEW WHEN THE
DEVICE IS OPERATED.
• Before activating the "timer to close" option of the RSX1000,
ENSURE THE PERSONAL ENTRAPMENT PROTECTION
DEVICES (operator reversing feature, edges, photocells) ARE
OPERATING and install VEHICLE DETECTOR LOOPS AND
VEHICLE DETECTORS for protection of user vehicles. Read the
manual for information on the installation of these devices. IF
VEHICLE DETECTOR LOOPS HAVE BEEN INSTALLED TO
PREVENT THE GATE FROM CLOSING ON A VEHICLE,
INSTRUCT THE USER TO PERIODICALLY CHECK THE
OPERATION OF THE DETECTORS.
• USE EXTREME CAUTION WHEN WORKING NEAR THE
BELTS AND PULLEYS when the operator cover is removed.
Apply power to the operator only when instructed to do so.
• When the cover of the RSX1000 Control Box cover is removed,
high voltage will be exposed. NEVER LEAVE THE
INSTALLATION WITH THE CONTROL BOX COVER
REMOVED.
• ALWAYS TURN OFF THE POWER BEFORE ATTEMPTING
SERVICE OF EITHER THE ELECTRICAL OR MECHANICAL
SYSTEMS.
• SECURELY ATTACH THE WARNING SIGNS provided with the
RSX1000 on the gate (one on the outside and one on the inside)
where they can be seen by persons in the area of the gate to alert
them of automatic gate operation. Full compliance with the UL
requirements requires the signs be installed. (If the user refuses to
have the warning signs installed we (as the Gate Operator
Manufacturer) recommend that you note this on your records and
have the user sign a disclaimer.) See Figure 4.
MOVING GATE
CAN CAUSE
SERIOUS
INJURY OR
DEATH
KEEP CLEAR !
Gate May Move at Any Time.
Do not allow children to play
in gate area or operate gate.
Operate gate only when gate
area is in sight and free of
people and obstructions.
104880
AS THE INSTALLER YOU ARE RESPONSIBLE FOR:
1) ASSURING THAT THE GATE AND OPERATOR SYSTEM,
WHEN FULLY INSTALLED AND OPERABLE, COMPLIES
WITH ALL APPLICABLE REQUIREMENTS OF UL325:
STANDARD FOR SAFETY FOR DOOR, DRAPERY, GATE,
LOUVER AND WINDOW OPERATORS AND SYSTEMS.
2) ASSURING THAT THE OWNER/END USER OF THE
SYSTEM UNDERSTANDS ITS BASIC OPERATION AND
SAFETY FEATURES. IN PARTICULAR, BE SURE THE
OWNER/END USER UNDERSTANDS THE LOCATION
AND OPERATION OF A MANUAL DISCONNECT
(WHERE PROVIDED) OR HOW TO OPERATE THE
GATE .
3) YOU ALSO HAVE THE PRIMARY RESPONSIBILITY OF
INSURING THAT ALL POSSIBLE OPERATIONAL
HAZARDS HAVE BEEN CONSIDERED AND
ELIMINATED. YOU MUST ADVISE AND WARN THE
PURCHASER AND THE ULTIMATE USER OF ANY
HAZARDS THAT YOU HAVE NOT BEEN ABLE TO
ELIMINATE.
4) POINTING OUT TO THE OWNER/END USER OF THE
GATE SYSTEM THAT CHILDREN OR PETS ARE NOT
ALLOWED TO PLAY ON OR NEAR THE GATE, FENCE
OR ANY PART OF THE SYSTEM, AND THAT THE
SAFETY INSTRUCTIONS SUPPLIED WITH THIS
OPERATOR AND THEIR IMPLEMENTATION ARE THE
RESPONSIBILITY OF THE OWNER/END USER.
5) LEAVING THE INSTALLATION AND MAINTENANCE
MANUAL FOR THIS OPERATOR AS WELL AS ANY
ADDITIONAL SAFETY INFORMATION SUPPLIED WITH
THIS OPERATOR OR OTHER COMPONENTS OF THE
GATE SYSTEM WITH THE OWNER/END USER.
6) NOT PLACING IN SERVICE THIS OPERATOR IF YOU
HAVE ANY QUESTIONS ABOUT THE SAFETY OF THE
GATE OPERATING SYSTEM. CONSULT THE
OPERATOR MANUFACTURER.
Figure 4
6
THE CONCRETE OPERATOR PAD
B: PREPARING THE SITE
Installation requires the presence of a suitable concrete pad as a base for
the operator. The dimensions of this pad should be sufficient to allow
at least 5" of clearance from each edge of the pad to the nearest
operator mounting hole. The top of the pad should be 3" above grade to
raise the operator above any standing water, while the depth of the pad
below grade is dependent on the weight and size of the gate and the soil
conditions at the site of the installation, also consult your local building
codes. The RSX1000 cover is 34" high and is removed by lifting it
vertically off the operator. THE SITE FOR THE OPERATOR
SHOULD BE CHOSEN WITH AT LEAST 35" OF CLEARANCE
ABOVE THE TOP OF THE UNIT.
If no suitable concrete base exists, a pad must be poured. See Figures 5
and 6 for plans for this pad. Consult local building codes for depth of base. Typical depths range from 24 to 36 inches. In either case, if
vehicles are going to be operated in the vicinity of the operator,
consider installation of protection bollards in front of the operator.
Figure 6: Operator Footprint
103694
Figure 7: Service Conduits
CONTROLC
ONDUIT
ROUTING
POWER
CONDUIT
ROUTING
WEATHERPROOF
LOCKABLE POWER
111880
SWITCH BOX
(OPTIONAL)
103693
ELECTRICAL POWER REQUIREMENTS
Figure 5: Pad
Configuration
NOTE: Before connecting the operator, use a voltmeter to insure
that the electrical service is 115 VAC. Connection to 220 VAC
service is the most common cause of board failure in new
installations and is NOT
covered by the warranty.
The RSX1000 requires a 3-wire (Hot, Common, Ground), 115
VAC, electrical circuit with a 15 Amp breaker for proper
operation. In installations with more than one operator, each
operator must have a separate service from the breaker panel.
Powering multiple operators from the same service can result in having
to "de-sensitize" the obstruction sensing adjustment to prevent one
operator from overloading the other. The electrical hookup is made in
the junction box located in the right front corner of the frame. See
Figure 7.
The AWG wire size for the electrical service depends on the distance of
the operator from the breaker panel. Refer to the table below to determine the correct wire size. The NOMINAL column is the ideal
distance from the breaker panel to the operator for a given wire size.
WIRE SIZE NOMINAL DISTANCE
#14 100’
#12 150’
#10 250’
#8 400’
#6 600’
#4 1000’
#2 1600’
OPTIONAL ROUTING
OF POWER AND
CONTROL CONDUITS
WARNING!
AVOID ELECTROCUTION:
Do not route low voltage wires in the same conduit
as high voltage wires. Follow all local electrical
codes or the National Electric Code.
B : PREPARING THE SITE
7
The distances shown in the MAXIMUM column should never be
exceeded. For distances greater than 3200', it is recommended that
your local utility be contacted to install a service feeder for the
installation.
Wiring from external controls such as guard shack, telephone entry,
keypad or card reader systems should be brought to the operator by a
conduit separate from the 115 VAC electrical hookup. Low voltage
control wires MUST NEVER be routed in the same conduit as A.C.
power wires. ALWAYS CONSULT AND FOLLOW ALL LOCAL
ELECTRICAL CODES.
PLACING THE VEHICLE DETECTOR LOOPS
Proper placement of vehicle detector wire loops is critical if the loops
are to provide satisfactory, extended service. The most important
considerations are: 1) Proper wire type and, 2) Good, tight connections
from the loop to the loop terminating connector. When a "Stand
Alone" vehicle detector is used, the detection loop is connected to the
wire harness on the detector itself. (See WIRING VEHICLE
DETECTORS, Page 14.)
The RSX1000 provides for connecting the output of two loop systems:
1) A “reversing” loop that will prevent the gate from closing on a
vehicle that has stopped in the path of the gate and 2) A “free exit” loop
that will open the gate by detecting a vehicle which is inside the gated
area and wishes to leave. If “free exit” detection is not desired, this
loop will not be needed. Note the "reversing” loop is normally made up
of two independent loop layouts connected to one detector. See Figure
8.
Two different types of installations will usually be encountered: 1) If
the driveway material is already in place, saw cuts will be needed to
accommodate the loop wires.
WARNING!
RISK OF ENTRAPMENT
VEHICLE DETECTOR LOOPS WILL NOT DETECT
SMALLER VEHICLES SUCH AS MOTORCYCLES,
GOLF CARTS, BICYCLES, OR PEDESTRIANS.
PHOTOELECTRIC DETECTORS, EDGE
DETECTORS AND SEPARATE PEDESTRIAN
ACCESS MUST BE INSTALLED.
of the pavement. The loop should be placed 1.5 inches below the
surface of the pavement and at least 2" above any reinforcing steel The
lead in wires need not be in PVC, but must have at least six (6) twists
per running foot.
For a saw-cut installation, observe the method recommended in Figure
9 for the corners. When installing a two-loop reversing system it is best
to bring the twisted lead wires from each loop to the operator so that the
loops may be properly phased. The saw cut must be to a depth of 1.5
inches, clean and with no sharp corners. After placing the wires, it is
essential that the wires be held tightly in place by the foam backing and
that no voids exist that can collect water which might freeze and push
the loop wires out of the slot. The sealant used should match the
paving material and should not be hard setting. The lead in wires must
have at least six (6) twists per foot.
NO SPLICES ARE ALLOWED IN THE LOOP OR THE LEAD IN
WIRE TO THE FIRST JUNCTION BOX Above ground splices may
be used providing the wire is twisted, soldered and moisture sealed.
For best long term results, do not use wire nuts anywhere in the loop
system. For connections to the loop detector, gas tight crimp type
terminals should be used, and soldered if possible.
2) For loops where the paving material will be installed after the loop is
positioned, it is necessary that the loop wires be placed in Schedule 40
PVC pipe to maintain uniform loop spacing with respect to the surface
Figure 8:
Loop Diagrams
THE WIRE USED FOR THE LOOPS MUST BE HEAT AND
WATER RESISTANT. CROSS-LINK POLYETHYLENE
INSULATED, TYPE XLPE OR RHW IS BEST. U.S.E. IS ALSO
SATISFACTORY. DO NOT USE PVC
INSULATED WIRE. WIRE SIZE SHOULD
BE #16 GA STRANDED OR LARGER.
8
C: INSTALLING THE OPERATOR
TOOLS REQUIRED
The following tools and materials are required for proper installation of the operator:
1. Two 3/4" wrenches. (For tightening hex nuts on the chain
take-up bolts.)
3. Wire cutter, stripper and crimping tools. (For attaching
accessory equipment to the control/mechanical unit
enclosure terminal strip.)
4. Standard screwdriver. (For junction box face plate.)
6. Electric arc welder or an electric drill with a 3/8" bit. (For
attaching chain brackets to gate.)
7. Several feet of 18 AWG or 22 AWG insulated multi-strand
electrical wire. (For attaching accessory equipment to the
control/mechanical unit enclosure terminal strip.)
8. Four 3/8" or 1/2" expansion anchor bolts with hex nuts, flat
washers and lock washers. (For attaching the operator to the
concrete pad.)
5. Phillips head screwdriver.
UNPACKING CHECKLIST
The following is a check list of the various parts included with the Tower Plus RSX1000 operator:
ATTACHING THE CHAIN BRACKETS and
PLACING THE RSX1000 OPERATOR
The chain brackets provided with the RSX1000 operator should be
mounted on the the gate with the centerline of the slot 8" above the top
of the operator pad. You will normally require a welder or an electric
drill with a 3/8” bit to attach the chain bracket to the gate. See Figures
9 and 10.
From the center of the slot in the bracket, run a string line taught from
one chain mounting bracket to the other. Place the operator on the new
pad or existing concrete base and position the unit so that the string is
centered on the primary drive sprocket, centered on the pad from left to
right, and parallel with the gate frame as shown in Figure 10a. Also
employ Figure 6, page 6 as a guide. Using the operator as a template,
mark and drill the appropriate holes for the required anchor bolts (four
[4] ½” anchor bolts are required).
Install the anchor bolts per the bolt
manufacturers instructions.
Re-sit the operator
over the anchor
bolts,
Chain Mounting
Bracket
4. ( 1 ) Chain Take-up Bolt Kit
5. ( 16 ) Feet of #65 Chain
6. ( 1 ) Installation Manual
operator and concrete pad (around the anchor bolts). Place the flat
washers, lock washers and nuts on the anchor bolts and tighten down
the operator securely.
Attach one end of the chain to the gate and thread the other end through
the idler pulleys and drive sprocket. Attach the free end to the bracket
on the gate and tension the chain.
NOTICE: The Tower Operator cannot
utilize a back drive chain configuration.
Figure 9: Chain Configuration
103696
104883
Chain Mounting
Bracket
making sure the operator is sitting level. If any corners of the operator
are resting above the pad, place flat washers as shims between the
Figure 10: Chain Configuration
Figure 10a: Parallel Placement
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