ONLY A QUALIFIED TECHNICIAN SHOULD SERVICE THIS GATE OPERATOR
PERIODICALLY TEST SENSITIVITY OF OVERLOAD
*** READ MANUAL ***
LOG DATE OVERLOAD TEST
DATE TESTED DATE TESTED DATE TESTED DATE TESTED
DATES OPERATOR
SERVICED
Figure 1
READ THESE STATEMENTS CAREFULLY AND FOLLOW THE
The Warning and Caution boxes throughout this manual are there to protect you and
your equipment. Pay close attention to these boxes as you follow the manual.
WARNING
Indicates a MECHANICAL
hazard of INJURY OR
DEATH. Gives instructions
to avoid the hazard.
INSTRUCTIONS CLOSELY.
CAUTION
Indicates a MECHANICAL hazard
of DAMAGE to your gate, gate
operator, or equipment. Gives
instructions to avoid the hazard.
WARNING
Indicates an ELECTRICAL
hazard of INJURY OR
DEATH. Gives instructions
to avoid the hazard.
CAUTION
Indicates an ELECTRICAL hazard
of DAMAGE to your gate, gate
operator, or equipment. Gives
instructions to avoid the hazard.
Page 3
PRE-INSTALLATION NOTES
3
The Model RSX1000 Vehicular Gate Operator will provide
convenience and assurance to the ultimate users for many years.
It is ruggedly built of the finest materials and has been
thoroughly inspected and tested at the Allstar factory. It has
many features that will aid in the installation and testing of the
complete gate system. The RSX1000 has been evaluated by
Underwriters Laboratory, Inc. (UL) and is certified to comply
with ANSI/UL Standard for Safety 325, as evidenced by the UL
symbol on the name plate.
BEFORE ATTEMPTING INSTALLATION,
READ THIS MANUAL CAREFULLY SO YOU
WILL BE THOROUGHLY FAMILIAR WITH THE
FEATURES OF THE RSX1000 AND ITS PROPER
INSTALLATION PROCEDURES.
The RSX1000 Vehicular Gate Operator is designated a Class
I Vehicular Horizontal Slide Gate Operator, and is intended
for usage in a residential home, maximum of four single families
in the dwelling, or a garage or parking area associated with such
a home, or a similar location with regard to the cycle usage (see
below). Vehicular Gate operators are also designated Class II
(high cycle usage commercial location or multi-family home),
III (industrial location not intended to service the general public,
i.e. factories), and IV (secure or restricted access locations, i.e.
airports and prisons). The RSX1000 model operator cycle usage
is rated at a maximum of 10 cycles per hour, 50 cycles
maximum per day.
The RSX1000 (as well as gate operators sold by other
manufactures) is designed to start and move vehicular slide
gates weighing as much as 300 pounds with a maximum of 16
feet in length. As such, the RSX1000 is capable of producing
high levels of force. It is important in the design of the total
gate system that designers, installers and users be aware of the
hazards that may be associated with the IMPROPER design,
installation and use of vehicular gate systems and gate operators.
The gate operator is only one part of a complete automatic gate
operating system. As each location and usage is different, a
properly designed system will include all applicable safety
devices.
As the designer and installer of the GATE SYSTEM, you
must advise the purchaser on the proper use of the gate system.
You also have the primary responsibility of insuring that ALL
possible operational hazards have been considered and
eliminated. YOU MUST ADVISE AND WARN the purchaser
and the ultimate user of ANY HAZARDS
that you have not
been able to eliminate.
The RSX1000 has several features that can help reduce the
hazards of your gate system.
The Allstar RSX1000 has a built-in "Overload Detector" that
can help reduce the hazards of your gate system. This
mechanism, however, must not be considered as the primary
obstruction sensing system. Consider all available options
(electric leading edges, photoelectric sensors, protective screen
mesh, etc.) to eliminate hazards in your gate system design.
The RSX1000’s built-in overload detector will activate if there
is an increase in force above that normally required to move the
gate. The sensitivity is independently adjustable for the OPEN
or CLOSE direction. THE SENSITIVITY ACTIVATION
POINTS ARE ADJUSTABLE SETTINGS THAT MUST
BE DETERMINED AT THE TIME OF INSTALLATION.
THE SETTINGS MUST BE TESTED PERIODICALLY
TO INSURE PROPER OPERATION. THE MORE
FREELY THE GATE WILL MOVE THE MORE
RESPONSIVE THE SETTINGS CAN BE MADE.
DILIGENT MAINTENANCE OF THE GATE ROLLERS
AND THE GATE TRACK WILL ASSURE THE MOST
RESPONSIVE OPERATION OF THE SENSITIVITY
MECHANISM. (See Pagez17).
Adevise the purchaser to check the sensitivity of the
Overload Device periodically and record the date tested on
the Log provided on page 2 (see Figure 1).
THE IMPORTANT SAFEGUARDS AND
INSTRUCTIONS IN THIS MANUAL CANNOT
COVER ALL POSSIBLE CONDITIONS AND
SITUATIONS WHICH MAY OCCUR DURING ITS USE.
IT MUST BE UNDERSTOOD THAT COMMON SENSE
AND CAUTION MUST BE EXERCISED BY THE
PERSON(S) INSTALLING, MAINTAINING AND
OPERATING THE EQUIPMENT DESCRIBED
HEREIN. DO NOT USE THIS EQUIPMENT FOR ANY
OTHER THAN ITS INTENDED PURPOSE —
OPERATING A SLIDE GATE.
Connections for External Entrapment Prevention Sensors
Because all gate system installations are different, the RSX1000
control panel provides independent connections for Open and
Close non-contact (photoelectric) and contact (edge) sensors. In
this way a photoelectric sensor could be utilized to guard the
gate area when closing and an edge sensor would provide the
protection when opening. Depending on the particular
application a combination contact and non-contact sensor
protection system for the open and close directions may provide
more effective entrapment protection than a single device for
both directions. See pages 4, 5, 11, 12, 13, 19, 20, 21, and 22.
SMART™ Self adjusting MAximum Run Timer
The RSX1000 has a Self adjusting MAximum Run Timer,
SMART™. The amount of time for the first few cycles of
operation are registered and averaged within the motor
controller circuitry. After the first few initial cycles, if the gate
is activated and no other command is given or an end limit (open
or close) is not reached in the previously counted cycle time plus
approximately 2 seconds, the operator will be turned off. See
page 18.
OTHER FEATURES
Auto Close Timer: Adjustable from 2 to 60 seconds, provides
an automatic closure of the gate from the full open position. See
page 17 and 18.
Page 4
A: GATE SYSTEM DESIGN / INSTALLATION
4
TO REDUCE THE RISK OF SEVERE
WARNING!
GATE SYSTEM DESIGN AND INSTALLATION
SAFETY CHECK LIST:
• The RSX1000 operator may be installed only on a Class I
Vehicular Slide Gate. See page 3 for an explanation of the different
Class locations. See the last page of this manual for the operator
specifications (voltage, maximum gate weight & length etc.).
• Make sure that the gate moves freely, all rollers are in good
working order, the gate does not bind in any manner and the gate
area is clean and free of irregularities. DO NOT INSTALL THE
OPERATOR UNTIL ALL GATE PROBLEMS HAVE BEEN
CORRECTED.
• Do not increase the built-in overload detector adjustment to
compensate for a poorly working gate. A well maintained gate will
ensure easy manual operation (if needed) and maximum operator
obstruction sensitivity.
• Install the operator on the inside of the property/fence line. DO
NOT install an operator on the public side of the fence line or gate.
• Make sure the gate operating system is placed far enough back
from the road to eliminate traffic backup. The distance from the
road, size of the gate, usage level and gate cycle/speed must be
taken into consideration to eliminate potential hazards.
• The gate must be installed in a location so that enough clearance is
supplied between the gate and any adjacent structures when
opening and closing to reduce the risk of entrapment.
• For ORNAMENTAL “GRILL TYPE” GATES (or any
other type of open gate where a handhold or toehold may
be achieved), injuries may occur when people put arms
through the openings or children “ride” the gate by
standing on the bars and holding on to the
106709
INJURY OR DEATH: READ AND FOLLOW
ALL INSTALLATION INSTRUCTIONS AND
GATE SYSTEM DESIGN PARAMETERS!
Figure 3
104949
Figure 2
gate. THIS POTENTIAL HAZARD CAN BE MINIMIZED BY
INSTALLING A MESH SCREEN ON THE GATE. Allstar
strongly recommends the entire gate and adjacent fence area the
gate covers when open be meshed or guarded such that a handhold
or toehold cannot be achieved. At a minimum all openings on a
horizontal slide gate must be guarded or screened from the bottom
of the gate to a mimimum of 4 feet above the ground to prevent a
2-1/4 inch (57.15 mm) sphere from passing through the openings
anywhere in the gate, and in that portion of the fence the gate
covers when in the open position. See Figure 2.
• All RSX1000 gate operators are VEHICULAR GATE
OPERATORS and as such are NOT INTENDED FOR
PEDESTRIAN traffic. In installations where pedestrians passage
through the fence is necessary, install a pedestrian access opening.
The pedestrian access opening shall be designed to promote
pedestrian usage. Locate the vehicular gate and the pedestrian
access opening such that persons will not come into contact with
the vehicular gate during entire path of travel of the vehicular gate.
See page 21 for additional information.
• Use the illustration at left (Figure 3) and the diagrams and
information on pages 11, 12, and 13 to minimize the risk of injury
in your design of the slide gate operator system. IDENTIFY THE
ENTRAPMENT ZONES AND PINCH POINT AREAS IN YOUR
GATE. Design the gate installation to minimize the risk of
entrapment in these areas. Install additional safety equipment such
as electric gate edges and photocells to further minimize risk. All
entrapment zones are required to be protected.
• Entrapment Zones: Design in personal entrapment protection
devices to protect people from entrapment in the zones shown in
Figure 3 at left and the diagrams and information on pages 11, 12,
and 13. Install vertical posts with electric gate edges attached on
both sides of the gate to prevent body entrapment.
• Pinch Points: Use protective measures (guards, padded edges,
etc.) to protect people from the pinch points shown in Figure 3 and
the diagrams and information on pages 11, 12, and 13. Attach
roller guards in cantilevered gate systems to minimize the risk of
hands being caught between the top of the gate and the roller.
Page 5
A: GATE SYSTEM DESIGN & INSTALLATION
5
• DO NOT consider the built-in overload detector as the primary
defense system. Consider all options in the gate system design.
• DO NOT connect any auxiliary equipment to the RSX1000 operator
(detectors, card readers, etc.) until the gate operator and all its
functions are fully tested. Only connect one device at a time and
ensure its proper function(s) before moving on to the next device.
• DO NOT locate any control device (key switch, switch, key pad,
card reader, etc.) in a position where it may be activated by a person
reaching through the gate or while touching the gate in any manner.
Locate all control devices a minimum of 10 feet from the gate when
opened or closed.
• Outdoor or easily accessible controls must be of the security type to
prevent unauthorized use of the system.
• Install all devices that will Open, Close or Stop the gate in such a
manner that THE GATE WILL BE IN FULL VIEW WHEN THE
DEVICE IS OPERATED.
• Before activating the "timer to close" option of the RSX1000,
ENSURE THE PERSONAL ENTRAPMENT PROTECTION
DEVICES (operator reversing feature, edges, photocells) ARE
OPERATING and install VEHICLE DETECTOR LOOPS AND
VEHICLE DETECTORS for protection of user vehicles. Read the
manual for information on the installation of these devices. IF
VEHICLE DETECTOR LOOPS HAVE BEEN INSTALLED TO
PREVENT THE GATE FROM CLOSING ON A VEHICLE,
INSTRUCT THE USER TO PERIODICALLY CHECK THE
OPERATION OF THE DETECTORS.
• USE EXTREME CAUTION WHEN WORKING NEAR THE
BELTS AND PULLEYS when the operator cover is removed.
Apply power to the operator only when instructed to do so.
• When the cover of the RSX1000 Control Box cover is removed,
high voltage will be exposed. NEVER LEAVE THE
INSTALLATION WITH THE CONTROL BOX COVER
REMOVED.
• ALWAYS TURN OFF THE POWER BEFORE ATTEMPTING
SERVICE OF EITHER THE ELECTRICAL OR MECHANICAL
SYSTEMS.
• SECURELY ATTACH THE WARNING SIGNS provided with the
RSX1000 on the gate (one on the outside and one on the inside)
where they can be seen by persons in the area of the gate to alert
them of automatic gate operation. Full compliance with the UL
requirements requires the signs be installed. (If the user refuses to
have the warning signs installed we (as the Gate Operator
Manufacturer) recommend that you note this on your records and
have the user sign a disclaimer.) See Figure 4.
MOVING GATE
CAN CAUSE
SERIOUS
INJURY OR
DEATH
KEEP CLEAR !
Gate May Move at Any Time.
Do not allow children to play
in gate area or operate gate.
Operate gate only when gate
area is in sight and free of
people and obstructions.
104880
AS THE INSTALLER YOU ARE RESPONSIBLE FOR:
1) ASSURING THAT THE GATE AND OPERATOR SYSTEM,
WHEN FULLY INSTALLED AND OPERABLE, COMPLIES
WITH ALL APPLICABLE REQUIREMENTS OF UL325:
STANDARD FOR SAFETY FOR DOOR, DRAPERY, GATE,
LOUVER AND WINDOW OPERATORS AND SYSTEMS.
2) ASSURING THAT THE OWNER/END USER OF THE
SYSTEM UNDERSTANDS ITS BASIC OPERATION AND
SAFETY FEATURES. IN PARTICULAR, BE SURE THE
OWNER/END USER UNDERSTANDS THE LOCATION
AND OPERATION OF A MANUAL DISCONNECT
(WHERE PROVIDED) OR HOW TO OPERATE THE
GATE .
3) YOU ALSO HAVE THE PRIMARY RESPONSIBILITY OF
INSURING THAT ALL POSSIBLE OPERATIONAL
HAZARDS HAVE BEEN CONSIDERED AND
ELIMINATED. YOU MUST ADVISE AND WARN THE
PURCHASER AND THE ULTIMATE USER OF ANY
HAZARDS THAT YOU HAVE NOT BEEN ABLE TO
ELIMINATE.
4) POINTING OUT TO THE OWNER/END USER OF THE
GATE SYSTEM THAT CHILDREN OR PETS ARE NOT
ALLOWED TO PLAY ON OR NEAR THE GATE, FENCE
OR ANY PART OF THE SYSTEM, AND THAT THE
SAFETY INSTRUCTIONS SUPPLIED WITH THIS
OPERATOR AND THEIR IMPLEMENTATION ARE THE
RESPONSIBILITY OF THE OWNER/END USER.
5) LEAVING THE INSTALLATION AND MAINTENANCE
MANUAL FOR THIS OPERATOR AS WELL AS ANY
ADDITIONAL SAFETY INFORMATION SUPPLIED WITH
THIS OPERATOR OR OTHER COMPONENTS OF THE
GATE SYSTEM WITH THE OWNER/END USER.
6) NOT PLACING IN SERVICE THIS OPERATOR IF YOU
HAVE ANY QUESTIONS ABOUT THE SAFETY OF THE
GATE OPERATING SYSTEM. CONSULT THE
OPERATOR MANUFACTURER.
Figure 4
Page 6
6
THE CONCRETE OPERATOR PAD
B: PREPARING THE SITE
Installation requires the presence of a suitable concrete pad as a base for
the operator. The dimensions of this pad should be sufficient to allow
at least 5" of clearance from each edge of the pad to the nearest
operator mounting hole. The top of the pad should be 3" above grade to
raise the operator above any standing water, while the depth of the pad
below grade is dependent on the weight and size of the gate and the soil
conditions at the site of the installation, also consult your local building
codes. The RSX1000 cover is 34" high and is removed by lifting it
vertically off the operator. THE SITE FOR THE OPERATOR
SHOULD BE CHOSEN WITH AT LEAST 35" OF CLEARANCE
ABOVE THE TOP OF THE UNIT.
If no suitable concrete base exists, a pad must be poured. See Figures 5
and 6 for plans for this pad. Consult local building codes for depth of base. Typical depths range from 24 to 36 inches. In either case, if
vehicles are going to be operated in the vicinity of the operator,
consider installation of protection bollards in front of the operator.
Figure 6: Operator Footprint
103694
Figure 7: Service Conduits
CONTROLC
ONDUIT
ROUTING
POWER
CONDUIT
ROUTING
WEATHERPROOF
LOCKABLE POWER
111880
SWITCH BOX
(OPTIONAL)
103693
ELECTRICAL POWER REQUIREMENTS
Figure 5: Pad
Configuration
NOTE: Before connecting the operator, use a voltmeter to insure
that the electrical service is 115 VAC. Connection to 220 VAC
service is the most common cause of board failure in new
installations and is NOT
covered by the warranty.
The RSX1000 requires a 3-wire (Hot, Common, Ground), 115
VAC, electrical circuit with a 15 Amp breaker for proper
operation. In installations with more than one operator, each
operator must have a separate service from the breaker panel.
Powering multiple operators from the same service can result in having
to "de-sensitize" the obstruction sensing adjustment to prevent one
operator from overloading the other. The electrical hookup is made in
the junction box located in the right front corner of the frame. See
Figure 7.
The AWG wire size for the electrical service depends on the distance of
the operator from the breaker panel. Refer to the table below to determine the correct wire size. The NOMINAL column is the ideal
distance from the breaker panel to the operator for a given wire size.
WIRE SIZE NOMINAL DISTANCE
#14 100’
#12 150’
#10 250’
#8 400’
#6 600’
#4 1000’
#2 1600’
OPTIONAL ROUTING
OF POWER AND
CONTROL CONDUITS
WARNING!
AVOID ELECTROCUTION:
Do not route low voltage wires in the same conduit
as high voltage wires. Follow all local electrical
codes or the National Electric Code.
Page 7
B : PREPARING THE SITE
7
The distances shown in the MAXIMUM column should never be
exceeded. For distances greater than 3200', it is recommended that
your local utility be contacted to install a service feeder for the
installation.
Wiring from external controls such as guard shack, telephone entry,
keypad or card reader systems should be brought to the operator by a
conduit separate from the 115 VAC electrical hookup. Low voltage
control wires MUST NEVER be routed in the same conduit as A.C.
power wires. ALWAYS CONSULT AND FOLLOW ALL LOCAL
ELECTRICAL CODES.
PLACING THE VEHICLE DETECTOR LOOPS
Proper placement of vehicle detector wire loops is critical if the loops
are to provide satisfactory, extended service. The most important
considerations are: 1) Proper wire type and, 2) Good, tight connections
from the loop to the loop terminating connector. When a "Stand
Alone" vehicle detector is used, the detection loop is connected to the
wire harness on the detector itself. (See WIRING VEHICLE
DETECTORS, Page 14.)
The RSX1000 provides for connecting the output of two loop systems:
1) A “reversing” loop that will prevent the gate from closing on a
vehicle that has stopped in the path of the gate and 2) A “free exit” loop
that will open the gate by detecting a vehicle which is inside the gated
area and wishes to leave. If “free exit” detection is not desired, this
loop will not be needed. Note the "reversing” loop is normally made up
of two independent loop layouts connected to one detector. See Figure
8.
Two different types of installations will usually be encountered: 1) If
the driveway material is already in place, saw cuts will be needed to
accommodate the loop wires.
WARNING!
RISK OF ENTRAPMENT
VEHICLE DETECTOR LOOPS WILL NOT DETECT
SMALLER VEHICLES SUCH AS MOTORCYCLES,
GOLF CARTS, BICYCLES, OR PEDESTRIANS.
PHOTOELECTRIC DETECTORS, EDGE
DETECTORS AND SEPARATE PEDESTRIAN
ACCESS MUST BE INSTALLED.
of the pavement. The loop should be placed 1.5 inches below the
surface of the pavement and at least 2" above any reinforcing steel The
lead in wires need not be in PVC, but must have at least six (6) twists
per running foot.
For a saw-cut installation, observe the method recommended in Figure
9 for the corners. When installing a two-loop reversing system it is best
to bring the twisted lead wires from each loop to the operator so that the
loops may be properly phased. The saw cut must be to a depth of 1.5
inches, clean and with no sharp corners. After placing the wires, it is
essential that the wires be held tightly in place by the foam backing and
that no voids exist that can collect water which might freeze and push
the loop wires out of the slot. The sealant used should match the
paving material and should not be hard setting. The lead in wires must
have at least six (6) twists per foot.
NO SPLICES ARE ALLOWED IN THE LOOP OR THE LEAD IN
WIRE TO THE FIRST JUNCTION BOX Above ground splices may
be used providing the wire is twisted, soldered and moisture sealed.
For best long term results, do not use wire nuts anywhere in the loop
system. For connections to the loop detector, gas tight crimp type
terminals should be used, and soldered if possible.
2) For loops where the paving material will be installed after the loop is
positioned, it is necessary that the loop wires be placed in Schedule 40
PVC pipe to maintain uniform loop spacing with respect to the surface
Figure 8:
Loop Diagrams
THE WIRE USED FOR THE LOOPS MUST BE HEAT AND
WATER RESISTANT. CROSS-LINK POLYETHYLENE
INSULATED, TYPE XLPE OR RHW IS BEST. U.S.E. IS ALSO
SATISFACTORY. DO NOT USE PVC
INSULATED WIRE. WIRE SIZE SHOULD
BE #16 GA STRANDED OR LARGER.
Page 8
8
C: INSTALLING THE OPERATOR
TOOLS REQUIRED
The following tools and materials are required for proper installation of the operator:
1. Two 3/4" wrenches. (For tightening hex nuts on the chain
take-up bolts.)
3. Wire cutter, stripper and crimping tools. (For attaching
accessory equipment to the control/mechanical unit
enclosure terminal strip.)
4. Standard screwdriver. (For junction box face plate.)
6. Electric arc welder or an electric drill with a 3/8" bit. (For
attaching chain brackets to gate.)
7. Several feet of 18 AWG or 22 AWG insulated multi-strand
electrical wire. (For attaching accessory equipment to the
control/mechanical unit enclosure terminal strip.)
8. Four 3/8" or 1/2" expansion anchor bolts with hex nuts, flat
washers and lock washers. (For attaching the operator to the
concrete pad.)
5. Phillips head screwdriver.
UNPACKING CHECKLIST
The following is a check list of the various parts included with the Tower Plus RSX1000 operator:
ATTACHING THE CHAIN BRACKETS and
PLACING THE RSX1000 OPERATOR
The chain brackets provided with the RSX1000 operator should be
mounted on the the gate with the centerline of the slot 8" above the top
of the operator pad. You will normally require a welder or an electric
drill with a 3/8” bit to attach the chain bracket to the gate. See Figures
9 and 10.
From the center of the slot in the bracket, run a string line taught from
one chain mounting bracket to the other. Place the operator on the new
pad or existing concrete base and position the unit so that the string is
centered on the primary drive sprocket, centered on the pad from left to
right, and parallel with the gate frame as shown in Figure 10a. Also
employ Figure 6, page 6 as a guide. Using the operator as a template,
mark and drill the appropriate holes for the required anchor bolts (four
[4] ½” anchor bolts are required).
Install the anchor bolts per the bolt
manufacturers instructions.
Re-sit the operator
over the anchor
bolts,
Chain Mounting
Bracket
4. ( 1 ) Chain Take-up Bolt Kit
5. ( 16 ) Feet of #65 Chain
6. ( 1 ) Installation Manual
operator and concrete pad (around the anchor bolts). Place the flat
washers, lock washers and nuts on the anchor bolts and tighten down
the operator securely.
Attach one end of the chain to the gate and thread the other end through
the idler pulleys and drive sprocket. Attach the free end to the bracket
on the gate and tension the chain.
NOTICE: The Tower Operator cannot
utilize a back drive chain configuration.
Figure 9: Chain Configuration
103696
104883
Chain Mounting
Bracket
making sure the operator is sitting level. If any corners of the operator
are resting above the pad, place flat washers as shims between the
Figure 10: Chain Configuration
Figure 10a: Parallel Placement
Page 9
C: INSTALLING THE OPERATOR
9
Attach one end of the chain to the gate and thread the other end through
the idler pulleys and drive sprocket. Attach the free end to the bracket
on the opposite end of the gate and tension the chain. See Figures 6, 9
and 10.
Do not over-tension the chain.
WARNING!
RISK OF ELECTROCUTION
DO NOT BEGIN THE ELECTRICAL CONNECTION
PROCEDURES UNTIL THE POWER IS TURNED OFF
AT THE CIRCUIT BREAKER
ELECTRICAL HOOKUP
The operator requires a 3-wire, 115 VAC electrical hook-up for proper
operation. Ideally, the conduit containing the hook-up wires should exit
the concrete pad under the operator. There is a 2” x 2-3/4” gap on
either side of the operator pedestal for this purpose. Run flexible
conduit from the point where the conduit exists the pad and attach it to
the bottom of the junction box on the frame. Review Figure 7, page 6.
If the hook-up exits the pad external to the operator, drill a small hole in
the operator pedestal and use a conduit clamp to secure the conduit to
the pedestal. Cut a small slot in the skirt around the base of the cover.
This will allow the cover to fit down flush with the conduit in place.
Remove the junction box face plate. Using the wire nuts provided,
attach the three lead wires to the electrical hookup wires in the
following manner:
1. The BLACK wire attaches to the 115 VAC HOT wire.
2. The WHITE wire to the 115 VAC NEUTRAL wire.
3. The GREEN wire to the GROUND wire.
NOTE: The RSX1000 control board comes equipped with a built-in
surge protection which MAY prevent damage to the controller board in
the event of a nearby lightning strike or a surge in the power lines. For
the surge protector to function, and as a general precaution, the operator
must be properly grounded. The third wire for the ground must be
installed .
WARNING!
IMPROPER WIRING COULD CAUSE
ELECTROCUTION OR DAMAGE TO CIRCUITRY.
FOLLOW THE NEC AND ALL LOCAL BUILDING
AND ELECTRICAL CODES.
WARNING!
TO REDUCE THE RISK OF DAMAGE DUE TO
LIGHTNING, ENSURE A SOLID GROUND FROM
THE TOWER GROUND WIRE IN THE SERVICE
ENTRANCE BOX TO THE ELECTRICAL SERVICE
GROUND OR TO A EARTH GROUND STAKE
NEAR THE RSX1000.
the circuitry in the RSX1000, with respect to ground, to the levels that
will damage the solid state circuitry. Lightning strikes generate
enormous currents for very short periods of time. Unfortunately, the
period of time is long enough to damage solid state components and
many times, other components. The key to success is a very low
resistance path from the surge protector to ground for these currents in
addition to a surge protector that will act fast enough to protect the solid
state circuitry. Several manufacturers offer suitable surge protectors.
CONTROL & ACCESSORY EQUIPMENT WIRING
IMPORTANT - remove power from the operator before
attempting to connect an accessory device or control station.
NOTE: Before continuing review the PRE-INSTALLATION
NOTES on page 3 and the GATE SYSTEM DESIGN/
INSTALLATION PARAMETERS on pages 4 and 5 with
respect to the application and likelihood of pedestrian
traffic.
THE MANUFACTURER ADVISES THAT AS THE
RSX1000 OPERATOR IS A CLASS I VEHICULAR
GATE OPERATOR AND WHEN INSTALLED IN A
RESIDENTIAL AREA WHERE THERE IS A
LIKELIHOOD OF PEDESTRIANS IN THE AREA YOU
MUST INSTALL PHOTOELECTRIC DEVICE(S),
ELECTRIC GATE EDGE(S) OR OTHER DEVICE(S)
TO PROTECT AGAINST ENTRAPMENT!
The manufacturer can provide either photoelectric device(s) or electric
edge(s) depending on the application. Contact the factory and follow
the installation instructions and warnings provided with the device.
All low voltage accessory equipment is hooked-up to the two 11
111880
ADDITIONAL LIGHTNING PROTECTION
For those areas where a high probability of ground lightning strikes
exists (Florida, Georgia, etc.), additional lightning protection should be
installed in the RSX1000. Although it may not be possible to protect
against all strikes, additional protection will substantially reduce the
occurrence of lightning damage. Allstar’s lightning data indicates that
the most strikes enter the RSX1000 through the power lines. Effective
protection requires that the surge current from the lightning strike be
shunted to ground. This must be done without raising the potential of
Figure 11:
Terminal Strip Locations
Page 10
10
C: INSTALLING THE OPERATOR
terminal strips located on the control panel mounted to the pedestal.
See Figure 11.
NO ACCESSORY EQUIPMENT SHOULD BE INSTALLED
ABOVE THE POWER SWITCH HANDY BOX EXCEPT A
SINGLE CONTACT RADIO RECEIVER!
If local electrical codes permit, use the operator's pedestal for mounting
accessory components. Otherwise, install the accessory equipment in
an appropriate electrical box.
The command inputs on the RSX1000 require a switch closure to
COMMON of less than 100 OHMS resistance and for more than 100
milliseconds duration. To familiarize yourself with the input functions
reference the Wiring Diagram on page 23 and the chart on Pages 19 and
20. A three push button station can be wired in to provide full control
of all command functions.
WIRING A 3-BUTTON STATION
NOTE: Three button
TERMINAL
STRIP
stations may be
ordered with the
STOP button as
OPEN
6
Normally Open (NO)
or Normally Closed
CLOSE
7
(NC). The RSX1000
will operate with a
STOP
8
NORMALLY
OPEN Stop button
ONLY.
COMMON
16
See Figure 12 for
instructions on wiring
a three button station.
Figure 12: Wiring a Three Button Station
WIRING 3-BUTTON STATIONWITH NORMALLY OPEN STOP
NOTE: Normally Open Stop Button
WARNING!
RISK OF ENTRAPMENT!
TO REDUCE THE RISK OF INJURY OR DEATH:
LOCATE KEYPAD, CARD READER, KEY SWITCH OR
SIMILAR ENTRY DEVICES IN A LOCATION WHERE A
USER CAN NOT REACH THROUGH THE GATE OR
FENCE TO ACTIVATE THE GATE OPERATOR. THE
RECOMMENDED DISTANCE BETWEEN THE GATE OR
FENCE AND ACCESSORY SWITCH IS 10 FEET.
111875
OPEN
CLOSE
STOP
BI-PARTING (MASTER/SLAVE) APPLICATION
Two RSX1000 units in a bi-parting situation (one wired right-hand and
one wired left hand, see Figure 17, page 15) can be configured to
operate in a synchronous manner two gate sections that make up a
single gate. The units can be wired together to operate as one system,
with one unit controlling the movement of both. Additionally, the
installer can customize the installation of the external entrapment
protection devices. These devices can be wired to the primary
(controlling) operator or alternately to the individual units as the
situation dictates or the end user requires.
When an external entrapment protection device is wired to the primary
unit (such as would be recommended for a photoeye across the entire
opening) both units will react to the detection of an obstruction,
regardless of the location of the obstruction. An edge device (or
similar) protecting an entrapment zone particular to say, the secondary
unit, could be wired to that unit only and would react individually to the
detection of an obstruction. Synchronous movement would resume
once the obstruction is cleared and an open or close command is
received by the primary operator.
PRIMARY OPERATOR
TERMINAL STRIP
16COMMON
15
MASTER CLOSE
MASTER OPEN
14
110145
Figure 13: Bi-Parting Wiring
SECONDARY OPERATOR
TERMINAL STRIP
COMMON
16
STOP
8
CLOSE
7
6
OPEN
Choose one of the operators to be the Primary (Master) and the other to
be the Secondary (Slave). Route all of the Control Wiring to the
Primary operator first. This will prevent grounding loop problems
which can occur when more than one COMMON or ground wire is
attached between separate operators. All accessory equipment should
be wired to the Primary operator.
To obtain Bi-Parting (Synchronous) operation (4 Steps):
1. Wire the Primary Operator Terminal #14 to Terminal #6 in the
Secondary Operator, see Figure 13 above.
2. Wire the Primary Operator Terminal #15 to Terminal #7 in the
Secondary Operator, see Figure 13 above.
3. Place the Master/Slave Jumper on the Primary Operator motor
control board to the primary position. See Figure 13a, below.
4. Place the Master/Slave Jumper on the Secondary Operator motor
control board to the secondary position. See Figure 13a, below.
Figure 13a:
Location of
Close Timer /
Syncronous Operation
Switch
Edge of
Board
1 2 3
Move Jumper to Pins
1 & 2 for Slave Mode
110503A2
Synchronous
(Bi-Parting)
Select Switch
Page 11
C: INSTALLING THE OPERATOR
WIRING AND SUGGESTED PLACEMENT OF OPTIONAL NON-CONTACT SENSOR
1 - USE A UL RECOGNIZED COMPONENT THAT COMPLIES WITH CURRENT UL 325 REQUIREMENTS,
AN EDGE SENSOR THAT ACTIVATES ON THREE (3) SIDES SHOULD BE USED
2 - SELECT TERMINAL BASED ON FUNCTION DESIRED, SEE TERMINAL STRIP REFERENCE CHART
3 - MULTIPLE EDGE SENSORS MAY BE CONNECTED IN PARALLEL
11
COMMON
CLOSE
EDGE
OPEN
EDGE
REVERSE
113411
Page 14
14
C: INSTALLING THE OPERATOR
WIRING VEHICLE DETECTORS
There are three connections that need to be made; 1) the AC power to
the vehicle loop detector module, 2) the control connection (“Presence”
or “Relay” output of the vehicle loop detector module) to the RSX1000,
and 3) the connections to the actual loop. All these connections will be
made at the vehicle loop detector modules (provided by others). Follow
the wiring instructions provided by the vehicle detector manufacturer.
Connect the actual loops to the vehicle loop detector modules as shown
in Figure 14. If two reversing loops are used to detect vehicles in the
path of the gate wire them in series as shown in Figure 14a.
REVERSING
LOOP
FREE
EXIT
LOOP
LOOPS & MODULES BY OTHERS
POWER
DETECTOR
MODULE
OUTPUT
POWER
DETECTOR
MODULE
OUTPUT
LOOP
LOOP
TERMINAL
STRIP
16COMMON
REVERSE
11
FREE EXIT
5
Figure 14:
Loop Wiring
VEHICLE DETECTOR POWER
Vehicle detectors may be ordered for 115 VAC or 24 VAC operation.
Allstar recommends that a 115 VAC Vehicle Detector be used. The 115
VAC may be obtained from the electrical service to the RSX1000
operator .
WIRING A VEHICLE DETECTOR TO THE RSX1000
For a REVERSING LOOP connection of the vehicle loop detector
module, the "relay" or "presence" output of the loop detector module
will be connected to Terminal #11 (REV LOOP) of the RSX1000 and
the COMMON wire will be connected to Terminal #16 (COMMON) of
the RSX1000, see Figure 14. As long as a relay closure is present on
these two lines, the RSX1000 will not allow the gate to close. If the
gate is opening, the gate will continue to open. If the signal is removed
before the Timer to Close times out, the gate will close after the Timer
to Close has completed its cycle.
For a FREE EXIT loop connection of a vehicle loop detector module,
the RELAY or PRESENCE output signal will be connected to
Terminal #5 (FREE EXIT) and the RELAY COMMON signal
connected to Terminal #16 (COMMON) of the RSX1000, see Figure
14. DO NOT CONNECT THE FREE EXIT OUTPUT SIGNAL TO
ANY OTHER TERMINAL, SUCH AS RADIO RELAY, BECAUSE
THE GATE WILL
CLOSE AFTER REACHING THE OPEN LIMIT
113494
CAUTION !
USE THE OPERATOR 24 VAC
CONNECTIONS TO POWER A RADIO
RECEIVER ONLY. POWERING ANY
OTHER ACCESSORY DEVICE FROM THE
OPERATOR MAY RESULT IN DAMAGE
TO THE POWER TRANSFORMER IN THE
OPERATOR.
AND THE TIMER TO CLOSE HAS COMPLETED ITS CYCLE,
EVEN THOUGH THE VEHICLE HAS NOT EXITED THE FREE
EXIT LOOP.
WIRING RADIO RECEIVERS
THREE TERMINAL RECEIVERS
If a three wire receiver is to be used, the #1 terminal of the receiver is
normally COMMON to both the auxiliary transformer (power input)
and the radio relay. Most radio manufacturers label this terminal as 24
VAC. Connect a wire from the #1 terminal of the radio receiver to
terminal #1 on the operator. The #2 terminal of the radio receiver is
normally the relay contact of the receiver. Connect a wire from this #2
terminal of the radio receiver to the #4 terminal (RADIO OPEN) or #3
terminal (ALTERNATE) of the RSX1000 control panel. The choice of
Radio Open or Alternate is determinate on the function desired, review
the Reference Chart on pages 12 and 13. The #3 terminal of the radio
receiver is usually labeled RADIO POWER and is connected to 24
VAC. Connect to terminal #2 of the RSX1000 control panel.
FOUR WIRE RECEIVERS
Four wire receivers replace the "spade" terminals on the RECEIVER
with 4 wires. These wires are typically color coded. The instructions
with the receiver must be carefully followed to properly connect the
receiver. For any 4 wire receiver, two of the wires will be for power
input and two will be for the relay contacts. Connect the two wires for
the power input to each side of the 24 VAC RSX1000 terminals #1 and
#2. Connect one of the two wires for the relay to terminal #16
(COMMON) and the other wire to #4 terminal (RADIO OPEN) or #3
terminal (ALTERNATE) of the RSX1000 control panel. The choice of
24 VAC
24 VAC
TERMINAL
STRIP
1
2
24 VAC POWER
FOR RECEIVER
111876
2nd
REVERSING
LOOP
1st
REVERSING
LOOP
113495
Figure 14a: Loop Wiring
LOOP
DETECTOR
MODULE
ALTERNATE
RADIO OPEN
OPEN
COMMON
16
3
4
DRY CONTACT
RELAY OUTPUT
6
WIRING FOUR-WIRE RECEIVER
Figure 15: Wiring 4-Wire Receiver
Page 15
C: INSTALLING THE OPERATOR
Radio Open or Alternate is determinate on the function desired, review
the Reference Chart on pages 19 and 20. See Figure 15 for connecting a
4 wire receiver.
WIRING A KEYPAD, CARD READER OR
TELEPHONE ENTRY SYSTEM
These devices activate the RSX1000 by a relay contact closure within
the device. Typically, two wires or terminals are provided by the device
to operate the gate. Follow the manufacturers instructions on locating
these connections. If one of the connections at the device is labeled as
COMMON, then connect this to Terminal #16 of the RSX1000 control
panel. Connect the other contact to Terminal #5 (FREE EXIT). If no
identification of the connections is noted at the device, then the two
wires may be connected to terminal #16 and Terminal #5 (FREE EXIT)
in any order. See Figure 16 below.
Keypads, Card Readers and Telephone Entry Systems are typically
located remotely from the RSX1000. The wiring used is low voltage
CLASS 2. Be sure to run an independent conduit for this wiring from the
entry device to the RSX1000. The wire size should be 16 or 18 AWG
stranded wire for ease of handling.
Figure 16: Wiring an Access System
3
12
56
4
789
0#
*
NORMALLY OPEN
DRY CONTACTS
WIRING PHONE ENTRY SYSTEM
NOTE: A DEDICATED POWER SUPPLY
IS REQUIRED FOR THE ENTRY SYSTEM
W A R N I NG !
RISK OF ENTRAPMENT!
TO REDUCE THE RISK OF INJURY OR DEATH:
LOCATE KEYPAD, CARD READER, KEY SWITCH OR
SIMILAR ENTRY DEVICES IN A LOCATION WHERE A
USER CAN NOT REACH THROUGH THE GATE OR
FENCE TO ACTIVATE THE GATE OPERATOR. THE
RECOMMENDED DISTANCE BETWEEN THE GATE OR
FENCE AND ACCESSORY SWITCH IS 10 FEET.
TERMINAL
STRIP
16
6
5
2
1
110122
COMMON
OPEN
FREE EXIT
24 VAC
24 VAC
15
Figure 17: Left Hand vs. Right Hand Installation
107033
Outside
Inside
RIGHT HAND AND LEFT HAND INSTALLATION
The RSX1000 operator is wired at the factory for RIGHT HAND
operation. Right hand operation is described as the gate sliding to the
right to open and where the operator is mounted to the right of the gate
opening - both as you look at the installation from the inside (secured
side). See Figure 17 for a pictorial example of a right hand operation.
Left hand operation is described as the gate sliding to the left to open
and where the operator is mounted to the left of the gate opening - both
as you look at the installation from the inside (secured side). Also see
Figure 17 for a pictorial example of a left hand operation.
Note the different wiring configurations for right-hand installations and
left-hand installations (see Figures 18 and 19). To change to a different
110502
CAPACITOR
CONNECTIONS
Figure 18: Left Hand Conversion
Harness & Wire Locations
SIDE VIEW
CAPACITOR HV WIRE
Right Hand
Installation
Outside
Inside
Left Hand
Installation
handed operation the capacitor
wires and limit wires must be
changed. For proper operation,
the capacitor and limits must be
wired as shown.
Locate the capacitor wire
connections as shown in
Figure 18. On one capacitor
terminal post there is a RED
wire from the motor and a
RED wire from the high
voltage wire harness and on
the other capacitor terminal
post there is a BLUE wire
from the motor and a BLUE
wire from the high voltage
wire harness. Trace and
identify the RED and BLUE
wires which originate at the
motor. SWITCH THESE WIRES such that the RED
LIMIT SWITCH WIRING
YELLOW/WHITE-RIGHT HAND
RED/WHITE-LEFT HAND
WHEN FULLY ______
MARK THIS CHAIN LI NK:
CLOSED (RIGHT-HAND)
OPENED (LEFT-HAND)
ENSURE LIMIT SWITCH
ACTUATORS ARE SET
AS SHOWN TO ACCEPT
LIMIT CAMS.
motor wire is on the capacitor terminal post with the BLUE wire
from the high voltage wire harness AND
the BLUE motor wire is
on the capacitor terminal post with the RED wire from the high
voltage wire harness. The high voltage wire harness is now
configured for left-hand operation. Left-hand conversion is now
complete.
Locate the limit switches as shown in Figure 19. As shipped from
the factory the switches are wired for right hand operation (red/
white on the lower switch and yellow/white on the upper switch).
To reconfigure the limit switches for left hand operation reroute
the yellow wire to the lower switch and the red wire to the upper
switch. The limit switches are now configured for left-hand
operation.
MOUNTING THE LIMIT CAMS
Before turning on the main power, the limit cams must be mounted
to the chain in their approximate positions. See Figures 19 and 20.
Figure 19 illustrates a view of the RSX1000 Control Box/
Mechanical Unit that faces the gate which depicts the Output Drive
Sprocket components.
Figure 20 shows how to install the Limit
Cams to the chain. NOTE: IT IS
IMPORTANT TO INSTALL THE
CAMS AROUND THE WHOLE
LINK AS ILLUSTRATED AND
WITH THE STUD/NUT IN THE
PROPER ORIENTATION AS
OUTLINED IN THE FOLLOWING
PARAGRAPHS.
110501A2
Manually push the gate all the way closed. Following the
procedure shown in Figure 20, mount the Limit Cam on the chain
link that was marked with chalk in the previous step, the link
should now be parallel with the ground and approximately 4 to 5
feet from the end of the gate. The cam MUST BE mounted such
that the lobe is DOWN (TOWARD THE GROUND).
NOTE: IF RIGHT-HAND OPERATION (STANDARD)
MOUNT THE CAM WITH THE STUD/NUT POINTING AT
THE GATE, IF LEFT-HAND OPERATION MOUNT THE
CAM WITH THE STUD/NUT POINTING AWAY FROM THE
GATE.
As depicted in Figure 19 locate and mark with chalk the proper
chain link (depending on Right-Hand or Left-Hand operation) for
CLOSE Limit operation.
At this time recheck the Toggle Limit Switch ACTUATORS for
proper positioning to accept the limit cams. See Figure 19.
Manually push the gate all the way open again. Following the
procedure shown in Figure 20, mount the Limit Cam on the chain
link that was marked with chalk in the previous step, the link
should now be parallel with the ground and approximately 4 to 5
feet from the end of the gate. The cam MUST BE mounted such
that the lobe is DOWN (TOWARD THE GROUND).
NOTE: IF RIGHT-HAND OPERATION (STANDARD)
MOUNT THE CAM WITH THE STUD/NUT POINTING
AWAY FROM THE GATE, IF LEFT-HAND OPERATION
MOUNT THE CAM WITH THE STUD/NUT POINTING AT
THE GATE.
NOTE: ENSURE THAT WHEN THE CAMS ENTER THE
LOWER IDLER SPROCKETS THEY ARE ORIENTED
PROPERLY AS FOLLOWS: WHEN THE CAM ROUNDS
THE INSIDE SPROCKET (CLOSEST TO THE PEDESTAL)
ITS STUD/NUT SHOULD BE POINTING TOWARDS THE
PEDESTAL, WHEN THE CAM ROUNDS THE OUTSIDE
SPROCKET (FARTHEST FROM THE PEDESTAL) ITS
STUD/NUT SHOULD BE POINTING AWAY FROM THE
PEDESTAL.
The limit cams are now roughly adjusted. If the gate should stop
short of fully opened or closed, or if it bangs against the end stops
during operation, the limit cams can be fine-tuned after the
operator is powered up. (See FINAL SETTING OF THE LIMIT CAMS, page 18)
WARNING!
Manually push the gate all the way
open. As depicted in Figure 19 locate
and mark with chalk the proper chain
link (depending on Right-Hand or LeftHand operation) for OPEN Limit
operation.
RISK OF ELECTROCUTION
DO NOT BEGIN TO SET OR RESET THE
FOLLOWING ADJUSTMENTS UNTIL THE POWER
IS TURNED OFF AT THE MAIN POWER SWITCH
Figure 20: Mounting
Limit Cams to Chain
Page 17
C: INSTALLING THE OPERATOR
17
WARNING!
RISK OF ELECTROCUTION
DO NOT BEGIN TO SET OR RESET THE
FOLLOWING ADJUSTMENTS UNTIL THE POWER
IS TURNED OFF AT THE MAIN POWER SWITCH
PRESETTING THE OBSTRUCTION DETECTION /
SENSITIVITY
The operator is equipped with an obstruction detection circuit which
will detect MOST obstructions in the gate's path. See Figure 21. The
sensitivity can be independently adjusted for OPEN and CLOSE with
the potentiometers on the controller board labeled, "OVERLOAD
FORCE". Turning a potentiometer clockwise decreases the sensitivity
and turning it counterclockwise increases the sensitivity.
110503A1
LOCATION OF
OVERLOAD FORCE
ADJUSTMENTS
110503A2
Syncronous Operation
Move Jumper to Pins
1 & 2 for Slave Mode
Switch
Edge of
Board
1 2 3
LOCATION OF AUTOCLOSE TIMER
ADJUSTMENT AND SYNCRONOUS
OPERATION SWITCH
Figure 22:
Location of
Timer / Sync
Select Switch
FINAL INSTALLATION CHECKLIST
1. Use a voltmeter to assure the service voltage to the
operator is 115 VAC. Connection to 220 VAC service is
the most common cause of board failure in new
installations and is NOT COVERED BY WARRANTY!
2. No accessory equipment is installed in the control box.
3. All wires attached to the 11 position terminal strips are
well clear of the moving parts under the unit cover.
4. The junction box cover is securely fastened .
D: STARTING THE OPERATOR
Figure 21: Location of OL Force Adjustments
The RSX1000 is shipped from the factory with the potentiometers at
their most sensitive setting. Turn the potentiometer 1/4 turn clockwise
to prevent the overload circuit from tripping due to the gate's inherent
friction.
(See FINAL SETTING OF THE OBSTRUCTION DETECTION
SENSITIVITY, Page 18)
TIMER TO CLOSE SETTING
The Timer to Close is controlled by the setting of the “AUTO CLOSE
TIMER” potentiometer on the control board, see Figure 22. When the
pot is adjusted fully counter-clockwise the Timer-To-Close is disabled.
Turning the pot approximately 1/4 turn clockwise will enable the Timer
To Close function with a delay of approximately 2 seconds between the
gate reaching the full open position and automatically closing. To
increase the time delay continue to turn the pot in the clockwise
direction to a maximum delay of 60 seconds (one minute).
IT IS HIGHLY RECOMMENDED THAT AUXILIARY
ENTRAPMENT PROTECTION DEVICES BE INSTALLED
WHENEVER THE TIMER TO CLOSE OPTION IS ENABLED.
PRE POWER-ON CHECKLIST
The following checklist should be used before turning on power to
the operator:
1. THE VOLTAGE TO POWER THE UNIT IS 115 VOLTS AC
2. The proper Left- or Right-hand Mode has been selected;
3. The Limit Cams have been mounted to the chain;
4. The Overload Sensitivity has been preset.
When the PRE POWER-ON CHECKLIST has been completed,
turn on the main power switch located on the control panel next to
the Control Wiring Terminal Strips, see Figure 11. Give the
operator a push button input command with a jumper wire attached
to terminal #16, COMMON, on the terminal strip and touched
briefly to terminal #3, ALTERNATE to START the gate. If the
gate was fully open, as left in the previous step "MOUNTING THE LIMIT CAMS" the gate will start in a close direction. If the
gate was in any other position but fully open, the gate will start
in the open direction.
Give the operator an ALTERNATE input command. The operator
should stop if OPENING or CLOSING. A subsequent
ALTERNATE input command will cause the gate to begin
moving in the opposite direction. See BASIC OPERATIONAL
GUIDE page 22.
Page 18
18
D: STARTING THE OPERATOR
FINAL SETTING OF THE LIMIT CHAIN CAMS
If the gate stops short of being fully open or closed or if it bangs
against the end stops, turn off the main power and move the
appropriate limit chain cam. Each whole link on the chain
represents about 1" of gate travel. The cams should only have to
be moved one or two whole links in either direction to fine tune
the gate's limits of travel. When final adjustment has been
completed, insure that the cam nuts are properly tightened.
Review Figurez19 & 20.
WARNING!
RISK OF ENTRAPMENT.
THE SENSITIVITY ADJUSTMENT MUST BE SET
MORE PRECISELY PRIOR TO COMPLETING
THE OPERATOR INSTALLATION
FINAL SETTING OF THE OPERATOR
SENSITIVITY
The obstruction detection sensitivity was preset before turning on the
main power to prevent the operator from "self-tripping" during testing.
To set the OPEN sensitivity, start the gate in motion in the Open
direction and turn the overload potentiometer counterclockwise until
the gate stops and reverses. Then back the potentiometer off 10
degrees in the clockwise direction. Review Figure 21, Page 17.
Repeat for the Close sensitivity.
CAUTION: During this process the alarm will sound if the overload
sensor is activated two sequential times before the gate reaches a limit
(open or close). To reset the alarm sensor use constant pressure on a
control button connected to the OPEN or CLOSE input and move the
gate to a fully open or closed position or turn off and restore the power
to the operator.
Restart the gate and give the leading edge a firm blow with the heal of
your palm. Don't stand directly in the gate's path while testing the
obstruction sensitivity. The obstruction detection should respond
immediately to the blow. The overload potentiometer must be adjusted
to the most sensitive setting possible without causing "self-tripping"
due to the gate's inherent friction or to variations in the track. Try
readjusting the potentiometer several times by small increments, testing
the gate in both directions of travel, until you are satisfied.
SMART™ Self adjusting MAximum Run Timer
The RSX1000 has a Self adjusting MAximum Run Timer, SMART™.
The amount of time for the first few cycles of operation are registered
and averaged within the motor controller circuitry. After the first few
initial cycles, if the gate is activated and no other command is given or
an end limit (open or close) is not reached in the previously counted
cycle time plus approximately 2 seconds, the operator will be turned
off.
The RSX1000 has a thermal cutoff switch to protect the motor and
capacitor from sustaining damage. If the gate has been operated for an
excessive number of consecutive cycles the thermal cutoff switch will
open and the power will be turned off to the motor and control
circuitry. After a cooling off period the thermal cutoff switch will
automatically reset and the gate can be operated once again.
FINAL SETTING OF THE CLOSE TIMER
To alter the amount of time that the Close Timer will hold the gate
open, adjust the timer potentiometer located on the control board. See
Figure 22, page 17.
The Close Timer is adjustable from 2 to approximately 60 seconds.
Turning the potentiometer clockwise increases the delay; turning it counterclockwise decreases the delay.
NOTES
Page 19
TERMINAL STRIP REFERENCE CHART
# NAME
1 24 VAC
2 24 VAC
3 ALTERNATE
This input is used for “COMMAND OPEN/COMMAND
CLOSE” applications. The 1st signal will cause the gate to
begin opening. A 2nd signal received during the open cycle
will stop the gate immediately. A 3rd signal will close the gate.
Connect appropriate access control devices to this terminal
and #0 or #16 COMMON.
4 RADIO OPEN
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open.
5 FREE EXIT
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open. Continuous activation
while the gate is open will prevent the Timer-To-Close function
from automatically closing the gate.
6 OPEN
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open. Continuous activation
while the gate is open will prevent the Timer-To-Close function
from automatically closing the gate. Continuous signal
required to move the gate when in the alarm mode.
7 CLOSE
Once activated the gate will close fully. Activation while the
gate is opening has no effect. Continuous signal required to
move the gate when in the alarm mode.
8 STOP Momentary or continuous signal.
Overrides all other signals. Once activated, the gate will
immediately stop and await a new command. If the STOP
input is continuously activated, the gate will not move.
9 OPEN PHOTO Momentary or continuous signal.
This input is active only when referenced to the opening
direction, it has no effect on the gate when closing or about to
close. If activated when the gate is opening the gate will stop,
pause and reverse in the close direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will
prevent the gate from moving in the open direction. When the
input is removed normal operation is resumed. This input is
intended for photoelectric eye systems and other non-contact
devices as appropriate. Connect here and to terminal #16
COMMON. Multiple devices may be connected in parallel.
DESCRIPTION
Provides maximum 10 VA auxiliary
power for accessories.
Provides maximum 10 VA auxiliary
power for accessories.
Momentary input, must be released
and re-entered to be recognized.
Momentary input, must be released
and re-entered to be recognized.
Momentary or continuous input.
Momentary or continuous signal. On/
Off mode set by Switch #1
Momentary or continuous signal. On/
Off mode set by Switch #1
D: STARTING THE OPERATOR
# NAME
10 CLOSE PHOTO
This input is active only when referenced to the closing
direction, it has no effect on the gate when opening or about to
open. If activated when the gate is closing the gate will stop,
pause and reverse in the open direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will
prevent the gate from moving in the close direction. When the
input is removed normal operation is resumed. Continuous
activation while the gate is open will prevent the Timer-ToClose function (if enabled) from automatically closing the gate.
This input is intended for photoelectric eye systems and other
non-contact devices as appropriate. Connect here and to
terminal #16 COMMON. Multiple devices may be connected
in parallel.
11 REV LOOP
This input is active only when the gate is closing or when it’s
fully open and the Close Timer is operative. All stand-alone
vehicle detectors, photo-eyes and active edges should be
connected here and to terminals #3 or #13 COMMON.
Multiple devices may be connected in parallel.
12 OPEN EDGE
This input is active only when referenced to the opening
direction, it has no effect on the gate when closing or about to
close. If activated when the gate is opening the gate will stop,
pause and reverse in the close direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will prevent
the gate from moving in the open direction. If a second
activation occurs before the limit switch is activated the gate
will stop and a require a renewed, intended input to move in
the open direction and before an automatic activation device
(timer, etc.) will operate. This input is intended for Electric
Gate Edge systems and other minimum-contact devices as
appropriate. Connect here and to terminal #16 COMMON.
Multiple devices may be connected in parallel.
13 CLOSE EDGE
This input is active only when referenced to the closing
direction, it has no effect on the gate when opening or about to
open. If activated when the gate is closing the gate will stop,
pause and reverse in the open direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will
prevent the gate from moving in the close direction.
Continuous activation while the gate is open will prevent the
Timer-To-Close function (if enabled) from automatically
closing the gate. If a second activation occurs before the limit
switch is activated the gate will stop and a require a renewed,
intended input to move in the close direction and before an
automatic activation device (timer, etc.) will operate. This input
is intended for Electric Gate Edge systems and other
minimum-contact devices as appropriate. Connect here and
to terminal #16 COMMON. Multiple devices may be
connected in parallel.
Terminal Strip Reference Chart continued on next page
DESCRIPTION
Momentary or continuous signal.
Momentary or continuous signal.
Momentary or continuous signal.
Momentary or continuous signal.
19
Page 20
20
D: STARTING THE OPERATOR
TERMINAL STRIP REFERENCE CHART
# NAME
14 MASTER OPEN
This terminal is used to coordinate two independent systems
(two control box/mechanical unit combinations controlling
separate gate leaves). Connects to terminal #6 (OPEN) in the
companion control box and controls the direction of movement
in the companion box (See Switch Jumper Position, Page 16
for proper configuration).
16 COMMON
DESCRIPTION
Momentary or continuous signal.
Master (output configuration)
Common connection for low voltage
signal inputs, terminals 3 through 15.
# NAME
15 MASTER CLOSE
This terminal is used to coordinate two independent systems
(two control box/mechanical unit combinations controlling
separate gate leaves). Connects to terminal #7 (CLOSE) in the
companion control box and controls the direction of movement
in the companion box (See Switch Jumper Position, Page 16
for proper configuration).
16 COMMON
DESCRIPTION
Momentary or continuous signal.
Master (output configuration)
Common connection for low voltage
signal inputs, terminals 3 through 15.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE
IMPORTANT SAFETY INSTRUCTIONS
WARNING!
1. READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS IN THIS MANUAL.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non- contact sensor. After adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release (if applicable on this operator) only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs
to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
BASIC OPERATIONAL GUIDE
•If the gate is fully closed an Open Button, Alternate, Radio or Free
Exit input will cause the gate to begin moving in the open direction.
•If the gate is fully open a Close Button, Alternate, or Radio input will
cause the gate to begin moving in the close direction.
•If the gate is moving in a Close direction a Close Non-Contact
Sensor or a Close Contact Sensor input will cause the gate to stop,
pause and reverse for approximately 2 inches in the Open direction.
•If the gate is moving in a Close direction an Open Button, Radio,
Reversing, or Free Exit Loop input will cause the gate to stop, pause
and reverse and run in the Open direction.
•If the gate is moving in a Close direction a Stop Button or Alternate
input will cause the gate to stop. A subsequent Alternate input will
cause the gate to begin moving in the Open direction.
•If the gate is moving in an Open direction an Open Non-Contact
Sensor, Open Contact Sensor input or an Open Overload activation
will cause the gate to stop, pause and reverse for approximately 2
inches in the Open direction.
•If the gate is moving in an Open direction a Stop or Alternate input
will cause the gate to stop. A subsequent Alternate input will cause
the gate to begin moving in the Close direction.
MANUAL OPERATION
The gate can be moved open or close in case of power failure or other
need to move the gate manually without disconnecting the operator
chain. Remove power from the unit (if not already off) and firmly
grasp the leading edge of the gate. Push or pull the gate in the
direction desired. The amount of force required to move the gate will
depend on the gate weight and the inherent friction of the overall
system. Manual operation is to be attempted only when the operator
is not moving the gate under power.
Page 21
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE
21
To the Owner/End User of Allstar’s Gate Operator:
Thank you for choosing the RSX1000 gate operator product. We are
confident you will have many years of use and satisfaction with your
gate operator.
Our Gate Operator is part of your unique gate operating system, which
may consist of a variety of components, including the gate, the gate
tracks, posts, and electronic features. These components combined
present certain risks and safety issues of which you, the end user, must
be aware.
Each unique system presents a unique set of hazards which we cannot
possibly address individually. These instructions will help you to
identify the potential risks and safety issues your gate operator system
presents, and guide you as you make your system as safe as possible for
everyone who uses it.
Your first step is to consider the intended use of the gate system, who
will be using the gate system, and in what manner the system is
installed. You should have a clear understanding of how often the gate
will be opened, who will be opening it, whether children and the
general public will be near the gate system, and how close the gate
system is to public property. Once you have answered these questions,
you are ready to decide what safety measures must be taken to prevent
injury.
ALL APPROPRIATE SAFETY FEATURES MUST BE
INCORPORATED INTO YOUR GATE SYSTEM.
To minimize the risk of entrapment in your gate system, install the
following safety features:
• Electric gate edges
• Enclosed tracks
• Vertical guard posts
• Protective screen mesh
• Photoelectric sensors
• Instructional and precautionary signs
• Covers for exposed rollers
Each safety feature is a separate component in your gate system. Read
and follow all instructions for each of the components of your unique
system. Ensure that all instructions for mechanical components,
safety features of the RSX1000 Gate Operator System are available
for everyone who will be using your gate system.
The two warning signs shipped with your Gate Operator (See Figure 4,
Page 5 of this manual). They must be installed in prominent positions
on both sides of your gate. Keep them clean and legible.
Read and follow the safety points on this and the following page which
present the basic guidelines for the safest operation of your gate
operator system.
SAVE THESE INSTRUCTIONS !
PRECAUTIONS FOR PEDESTRIAN TRAFFIC OR RESIDENTIAL AREAS
The internal operator overload sensor may not be adequate entrapment protection in all situations to prevent
arm, leg, or hand injuries. Padded electric gate edges, roller guards, pneumatic gate edges, or photoelectric
sensors are therefore necessary when automatic gates are used near pedestrian traffic. See the figure below.
Use of pedestrian walk gate is mandatory where there is nearby pedestrian traffic.
Figure 23: Entrapment Protection
107037
Page 22
22
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE
AVOID ENTRAPMENT: Stay away from the path of the gate
and all moving parts (gate leafs, etc.) at all times. Do not place
arms or legs through the gate. Keep clear of the pinch points
identified in Figure 24 below. Install guards or other safety features to
prevent access to pinch point areas. Install guards on open rollers. The
force of the gate can cause serious personal injury or death.
NEVER ALLOW A CHILD TO OPERATE GATE
CONTROLS. Do not allow anyone to “ride” a gate, or play in
the area of a gate. Install and store all controls out of children’s reach.
Do not stand near or on the gate. Gate may be activated without notice.
Install a pedestrian gate in applications where pedestrians need access.
This entrance is for vehicles only. Pedestrians must use a separate entrance.
KEEP GATE IN SIGHT: Never activate the gate unless it is in
sight. Install mounted controls in full view of the gate. Be sure the
gate area is clear before activating the gate, and watch the gate and gate area
as the gate is in motion. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
LOCATE MANUAL CONTROLS SAFELY: A manual
control such as a pushbutton or keyswitch must be included in
your gate system design to be used if automatic controls such as radio
controls or loop detectors do not function. Carefully consider the placement
of the manual control: It must be out of reach of the gate so that no one
pushing the button or inserting the card is in the path of the gate or moving
parts; it must also be within sight of the gate so that the operator can watch
the gate and gate area during operation. The recommended minimum
distance between the gate or fence and manual control accessory is 10
feet.
INSTALL SAFETY DEVICES: In residential applications or in
areas where pedestrians may be present, or if your gate closes
automatically, be sure an electric edge(s) and/or a photoelectric sensor(s)
has (have) been installed and is/are operating properly. These features are
intended to detect pedestrian traffic and prevent injury or entrapment.
Loop detectors may be installed to detect vehicular traffic and prevent
vehicular damage.
MAINTAIN THE GATE AND GATE HARDWARE: A
damaged gate or one that cannot be easily opened and closed
manually must be repaired before installing a gate operator. A poorly
operating gate may cause the load sensing device of the operator to fail,
causing a risk of entrapment. Never over tighten the clutch or load sensing device to compensate for a poorly operating slide gate. Correct all
mechanical problems on the gate and gate hardware before installing the
gate operator. Have a qaulified service technician make repairs to the gate
and gate hardware.
MAINTAIN ALL COMPONENTS OF GATE SYSTEM:
Follow all maintenance instructions included with the gate, the
gate operator, and the safety features and/or accessories that make up your
gate gate operator system. Have a professional service technician perform
any adjustments or maintenance to the components. Fully test all safety
features monthly. If faulty equipment is discovered or suspected,
discontinue the use of the gate operator SYSTEM immediately, and
have the equipment repaired or replaced. The gate must reverse on
contact with a rigid object or when an object activates the non-contact
sensor. After adjusting the force or limit of travel, retest the gate operator.
Failure to adjust and retest the gate operator properly can increase the risk of
injury or death.
106709
Figure 24: Pinch Points
Page 23
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE
SCREW
(PANEL)
GROUND
MOTOR
CONTROL
CIRCUIT BOARD
WHT
YEL
YEL
RED
231
1
3
(111843)
HARNESS
CONNECTION
RED
BRN
BLK
GRN
864
753
BLU
(111840)
2
8 SOCKET
HV HARNESS
1
BRN
ORG
YEL
WHT
TO GROUND SCREW ON OUTLET/POWER SWITCH
BLU
2
7
10
67132
PUR
BLK
RED
37645
CONNECTION
HARNESS
CONNECTION
4
512
BLU
BLK
WHT
PUR
(111846)
HARNESS
(111852)
Wiring Diagram
3
YEL
RED
YEL
23
YEL
YEL
YEL
STRIP
YEL
BRN
WHT
2
1
PUR
ORG
BLK
786
534
RED
BLU
YEL
9
A
10
11 TERMINAL
STOP
OPEN
24 VAC
24 VAC
ALTERNATE
RADIO OPEN
CAPACITOR
WHT
BRN
BRN
REDRED
CLOSE
FREE EXIT
BLUBLU
YELYEL
SPARE
OPEN PHOTO
CLOSE PHOTO
BLKWHT
TRANSFORMER
BLK BLK
BLU
RED
11
12
STRIP
11 TERMINAL
REVERSE
BLK
OPEN EDGE
PUR
BLK
YEL
15
13
14
CLOSE EDGE
MASTER OPEN
WHT
WHT
WHT
WHT
WHTWHT
WHT
16
COMMON
WHT
16
16
16
COMMON
C
B
SPARE
SPARE
COMMON
COMMON
MASTER CLOSE
111812 Rev. B
WHT
OPEN LIMIT (RH)
RED
RED
BRN
YEL
WHT
MOTOR
TSWITCH
WHT - COM (COMMON)
RED - NORMALLY CLOSED
YEL - NORMALLY OPEN
LIMIT WIRE CONNECTIONS
CLOSED LIMIT (RH)
CW
BLU
CCW
WHT
WHT
WHT
BLK
SWITCH
POWER
COM
HANDY BOX
OUTLET
SCREW
GROUND
GRN
BLK
Page 24
TECHNICAL SPECIFICATIONS
24
PAD:
OVERHEAD CLEARANCE:
UNIT SIZE:
PEDESTAL FRAME:
COVER:
SHIPPING WEIGHT:
PRIMARY VOLTAGE:
ELECTRICAL SOURCE:
CONTROL VOLTAGE:
RADIO RECEIVER POWER:
MOTOR:
PHYSICAL
22” W x 18”D x 3” Elevation
Minimum 35” Required
10-1/2”W x 10-1/2”D x 34” H
11 GA. Steel, Phosphatized with
corrosion resistant coating
Architecturally Designed, Rust Free
LLPE; Integral chain guard
65 lbs.
ELECTRICAL
115 VAC, 60 Hz, Single Phase
One 3-Wire, 15-Amp Service From
Breaker Panel Required Per Operator
Specifications subject to change without notice. Consult the factory.
PRIMARY DRIVE SYSTEM:
TOTAL SPEED REDUCTION:
OUTPUT SHAFT:
DRIVE MECHANISM:
LIMITS:
MAX. GATE WEIGHT:
MAX. GATE WIDTH:
MAX. CYCLES PER HOUR:
GATE SPEED:
DRIVE
Belt and Pulley (3l290 V-Belt)
6.4:1
5/8” Diameter
6-Tooth Sprocket; #65 Roller Chain
Independent Open & Close; Drive
Chain Mounted Limit Cams
CAPACITIES
300 lbs., Level Grade
16 ft.
10 Open/Close Per Hour; 50 Open/
Close Per Day
8.2 inches/second
Manufacturer’s Limited Warranty
Linear LLC warrants its Allstar brand gate operators to be free from defect in material and workmanship for a period of five (5) years from
the date of purchase for single family home use and three (3) years from the date of purchase for multi-family and commercial use. This
warranty covers all components except the electronic circuit boards which are warranted for three (3) years from the date of purchase for
single family home use and two (2) years from the date of purchase for multi-family and commercial use. To obtain service contact your
dealer.
To obtain service under this warranty the buyer must obtain authorization instructions for the return of any goods from Linear before
returning the goods. The goods must be returned with complete identification, with copy of proof-of-purchase, freight prepaid and in
accordance with Linear’s instructions or they will not be accepted. In no event will Linear be responsible for goods returned without proper
authorization or identification.
Goods returned to Linear for warranty repair within the warranty period, which upon receipt by Linear are confirmed to be defective and
covered by this limited warranty, will be repaired or replaced at Linear’s sole option, at no cost and returned pre-paid. Defective parts will
be repaired or replaced with new or factory rebuilt parts at Linear’s sole option.
This limited warranty does not cover non-defect damage, damage caused by unreasonable use, damage caused by improper installation or
care, vandalism or lightning, fire or excessive heat, flood or other acts of God (including, but not limited to misuse, abuse or alterations,
failure to provide reasonable and necessary maintenance), labor charges for dismantling or reinstalling a repaired or replaced unit, or
replacement batteries.
These warranties are in lieu of all other warranties, either expressed or implied. All implied warranties of merchantability and/or fitness for a
particular purpose are hereby disclaimed and excluded. Under no circumstances shall Linear be liable for consequential, incidental or special
damages arising in connection with the use or inability to use this product. In no event shall Linear’s liability for breach of warranty, breach
of contract, negligence or strict liability exceed the cost of the product covered hereby. No person is authorized to assume for the Linear any
other liability in connection with the sale of this product.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state. Warranty effective after
October 1st, 2007.