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P 203
User Manual
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Lincoln P 203 User Manual

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Subject to modifications
Components of
Centralized Lubrication Pump P 203
4539a04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
User Manual
Components of Centralized Lubrication Pump 203

T able of Contents

Page
Components of centralized lubrication pump P 203
T able of Contents ......................................................................... 2
Selection guide-DC Pump variants with/without
p.c.b. V10-V13, V20-V23, ............................................................. 5
Selection guide-DC Pump variants with
p.c.b. M08-23...................................................................................6
Selection guide-AC Pump variants with/without
p.c.b. V10-V13, V20-V23................................................................7
Selection guide-AC Pump variants with
p.c.b. M08-23................................................................... ...............8
Scope of delivery of Quicklub pumps P 203 ............................ 9
Components of Quicklub pump P 203 ................................. 10
2-l reservoir without low-level control for grease
without p.c.b.
connection type 1A1.01/10 .................................................... 10
without p.c.b.
connection type 2A1.01/10 .................................................... 12
p.c.b. versions V10-V13, V20-V23, H, V10-V13 ADR and H ADR
connection type 2A1.01/10 .................................................... 14
p.c.b. versions V10-V13, V20-V23, H, V10-V13 ADR and H ADR
connection type 1A5.14 or 1A7.16 ........................................ 16
2-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 18
p.c.b. versions V10-V13, V20-V23
connection type 1A7.16 .......................................................... 20
2-l reservoir without low-level control for grease or oil
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 or 2A1.01/10 ............................ 22
p.c.b. versions V10-V13, V20-V23
connection type 1A5.14 or 1A7.16 ........................................ 24
2-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 26
p.c.b. versions V10-V13, V20-V23
connection type 1A7.16 .......................................................... 28
2-l reservoirwith low-level control for oil
p.c.b. of the versions V10-V13, V20-V23
type of connection 1A1.01/10 oder 2A1.01/10 ................... 30
p.c.b. of the versions V10-V13, V20-V23
type of connection 1A7.16 ...................................................... 32
2-l flat-type reservoir without low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 or 2A1.01/10 ............................ 34
p.c.b. versions V10-V13, V20-V23
connection type 1A5.14 or 1A7.16 ........................................ 36
4- and 8-l reservoir without low-level control for grease or oil
without p.c.b.
connection type 1A1.01/10 .................................................... 38
4- and 8-l reservoir with low-level control for grease
without p.c.b.
connection type 2A1.01/10 .................................................... 40
4- and 8-l reservoir without low-level control for grease or oil
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 or 2A1.01/10 ............................ 42
p.c.b. versions V10-V13, V20-V23, H, V10-V13 ADR and H ADR
connection type 1A5.14 or 1A7.16 ........................................ 44
4- and 8-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 46
p.c.b. versions V10-V13, V20-V23
connection type 1A7.16 .......................................................... 48
4- and 8-l reservoir with low-level control for oil
p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 50
p.c.b. versions V10-V13, V20-V23
connection type 1A5.14 or 1A7.16 ........................................ 52
4- and 8-l reservoir, closed without low-level control for grease or oil
without p.c.b.
connection type 2A1.01/10 .................................................... 54
4- and 8-l reservoir, closed with low-level control for grease
without p.c.b.
connection type 2A1.01/10 .................................................... 56
4- and 8-l reservoir, closed without low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 and 2A1.01/10 ......................... 58
Page
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Subject to modifications
Page
4- and 8-l reservoir, closed with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 and 2A1.01/10 ......................... 60
4- and 8-l reservoir, closed without low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A5.14 and 1A7.16 .................................... 62
4- and 8-l reservoir, closed with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A7.16 .......................................................... 64
4-l reservoir with follower plate and low-level control for grease
without p.c.b.
connection type 1A1./10 ......................................................... 66
8-l reservoir with follower plate and low-level control for grease
without p.c.b.
connection type 1A1./10 ......................................................... 68
4-l reservoir with follower plate and low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.10 .......................................................... 70
8-l reservoir with follower plate and low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.10 .......................................................... 75
T able of Contents, continuation
Other connection types for 12/24 VDC
Connection type 1A1.01 / 2A1.01 without p.c.b.
(if upgrading motor from old to new) ..................................... 74
Connection type 1A1.01 / 2A1.01 without p.c.b.
(in case of replacement of the motor).................................. 75
Connection type 1A8.00 / 2A8.00
for special applications .......................................................... 76
Connection type 2A4.12 / 2A4.13 with microprocessor
control p.c.b.s M... and AMP plug ....................................... 77
Connection type 2A4.12 / 2A4.13 with microprocessor
control p.c.b.s M... and AMP plug, wire to wire ................. 78
Connection type 2A6.15 with microprocessor
control p.c.b.s M... and bayonet plug ................................ 79
Other connection types for 120 and 230 V AC
Connection type 1A1.01 / 2A1.01 with power supply board
without p.c.b. (if upgrading motor from old to new)......... 80
Connection type 1A1.01 / 2A1.01 with power supply board
without p.c.b. (in case of replacement of the motor) ...... 81
Connection type 1A1.01/2A1.01 with power supply board
and p.c.b. V10 - V13 ............................................................. 82
Connection type 2A7.16 with power supply board
and p.c.b. V10 - V13 ............................................................. 83
Connection type 3A6.15 with power supply board
and p.c.b. M08-M23 .............................................................. 84
Parts of the lockable reservoir cover .................. 85
Page
All rights reserved. Any duplication of this User Manual, in its entirety or in part, by whatever means is prohibited without the prior consent in writing of Lincoln GmbH & CO. KG. Subject to modi fications without prior notification.
2004 by
LINCOLN GmbH & Co. KG Postfach 1263
-69183 Walldorf
Phone: +49 (6227) 33-0 Fax: +49 (6227) 33-259
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
User Manual
Components of Centralized Lubrication Pump 203

Further information to Quicklub pump P 203

Document no. Description
2.1A-30001- F03 Technical Description Quicklub pump 203
2.6A-20002-E00 p.c.b. 236-13891-1 - variant V10-V13
2.6A-20005-D01 p.c.b. 236-13857-1 - variant H
2.6A-20003-D01 p.c.b. 236-13870-2 ­variant M 08 - M 15
2.6A-20004-D01 p.c.b. 236-13870-1 ­variant M 16 - M 23
2.0L-30001-C03 Installation Instructions
2.6A-20001-G03 Parts Catalog
Note: The following list of part lists includes motors with part numbers:
12 VDC 544-36913-3 24 VDC 1 544-36913-4 12 VDC 544-36913-6 24 VDC 1 544-36913-7
24 VDC für AC 1 544-36913-8 Die The motor housings are not provided with any threads for faste­ning purposes. Therefore, self-tapping (thread-rolling) hexagonal socket head screws are included in the kit.
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Subject to modifications
1),2),3)
The numbers must be related to the connecting plugs
A)
For transport of hazard materials
B)
C7 = Designation of pump elements for supplying of chisel paste (C = chisel), C 5 or C 6 on request
C)
Low-level control for oil; connection of the low-level control is not provided
Selection guide- DC pump variants of P 203 with/without p.c.b. V10-V13, H
Examples of model designations
Note
A
ny pump combinations other than the above standard pumps can be composed and ordered in accordance with the valid model identification code.
P 203 - 2 - X N - 1 K6 - 24 - 1A 1. - 10 P 203 - 4 - X N - BO - 1 KR - 24 - 2A 1. - 01 - V12 P 203 - 2 - X N - 2 K5 - 12 - 1A 1. - 10 - H P 203 - 8 - X N - BO - 1 K6 - 24 - 1A 5. - 14 - V13 P 203 - 4 - Y L - BO - 1 K7 - 24 - 1A 1. - 10 - V20 P 203 - 2 - X L - 1 K6 - 24 - 1A 7. - 16 - V10
P203 Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir 4 = 4 l Transparent plastic reservoir 8 = 8 l Transparent plastic reservoir
X = Reservoir for grease Y= Reservoir for oil
N = Standard design L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top FL = Flat type reservoir (only for 2 liters without low-level)
Pump elements
1 - 3 Number of elements used K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, piston ∅ 7 mm C7 = Piston diameter = 7 mm
B)
B7 = Piston diameter = 7 mm (output of K5 element) S7 = Piston diameter = 7 mm (food industry)
Operating voltage
12 VDC or 24 VDC motor
Possible connections
1A = 1 connection (lef), operating voltage
1)
1A = 1 connection (left), operating voltage
2)
1A = 1 connection (left), operating voltage + illuminated pushbutton additional lubrication cycles, low-level control
3)C)
2A = 2 connections, operating voltage (left) + illuminated pushbutton for additional lubrication cycles, low-level control (right)
)
Type of connection
1 = cube-type plug (DIN 43650, design A) ), industrial application 5 = bayonet plug, 4/3-pole, DIN 72585-1
2)
(V10-V13, //3 with V20-V23, H), only for mobile applications 7 = bayonet plug, 7/6-pole, DIN 72585-1
3)
(V10-V13, V20-V23), only for
mobile applications
Connection outside of the pump
01 = with socket, without cable 10 = with socket, with 10 m cable 11 = with socket, with 10 m ADR-cable)
1)
14 = with bayonet socket, with 10 m cable, 4/3-pole2), V10-V13, 7/3 with V 20-V23, without low-level control and without illuminated pushbutton 16 = with bayonet socket with 10 m cable, 7/6-wire 3), V10-V13, V 20-V23, with low-level control or with illuminated pushbutton 17 = with bayonet socket with 10 m ADR-cable A), 4/3-pole2), (V10-V13, H)
Control p.c.b.s. 12 / 24 VDC
V10 - V13 = with adjustable pause and operating time
1)2)3)
H = for trailers or semitrailers
1)2)
No designation = without p.c.b.
1)2)
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
User Manual
Components of Centralized Lubrication Pump 203
3)
Number must be related to the connecting plugs
C)
Low-level control for oil; connection of the low-level control is not provided
4)
Piston detector, 4-pole
Examples of model designations
Note
A
ny pump combinations other than the above standard pumps can be composed and ordered in accordance with the valid model identification code.
P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M10 P 203 - 4 - X L - BO - 1 KR - 24 - 2A 6. - 15 - M12 P 203 - 2 - X L - 2 K5 - 12 - 2A 6. - 15 - M12 P 203 - 8 - X L - BO - 1 K6 - 24 - 2A 6. - 15 - M08 P 203 - 4 - Y L - BO - 1 K7 - 12 - 2A 6. - 15 - M16 P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M23
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir 4 = 4 l Transparent plastic reservoir 8 = 8 l Transparent plastic reservoir
X = Reservoir for grease Y= Reservoir for oil
N = Standard design L = Low-level control
without designation = Standard reservoirs (2 liters)
BO = Filling from top FL = Flat type reservoir (only for liters without low-level)
Pump elements
1 - 3 Number of elements used K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, piston ∅ 7 mm B7 = Piston diameter = 7 mm (output of K5 element) S7 = Piston diameter = 7 mm (food industry)
Operating voltage
12 VDC or 24 VDC motor
Possible connections
2A = 2 connections, operating voltage (left) + illuminated pushbutton for additional lubrication cycles, low-level control (left)
)3) C)
and
piston detector (right)
4)
Type of connection
6 = bayonet plug, 7/5-pole, DIN 72585-13) (M08-M23)
Connection outside of the pump
15 = bayonet socket with 10 m cable, 7/5-pole), M08-M23
p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments, see combinations of the jumper positions)
Selection guide - DC pump variants P 203 with p.c.b.s M08-M23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Subject to modifications
Selection guide - AC pump variant s P 203 without control
or with control p.c.b. V10 - V13, V20 - V23 (Industry)
Examples of model designations
Note
A
ny pump combinations other than the above standard pumps can be composed and ordered in accordance with the valid model identification code.
P 203 - 2 - X N - 1 K6 - AC - 1A 1. - 01 - V10 P 203 - 4 - X L - BO - 1 KR - AC - 2A 1. - 01 - V12 P 203 - 2 - X N - 2 K5 - AC - 1A 1. - 01 P 203 - 8 - X L - BO - 1 K6 - AC - 2A 5. - 14 - V10 P 203 - 4 - Y L - BO - 1 K7 - AC - 1A 1. - 0 1 - V20 P 203 - 2 - X L - 1 K6 - AC - 2A 7. - 16 - V10
P 203, P 203 UL
2)
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir 4 = 4 l Transparent plastic reservoir 8 = 8 l Transparent plastic reservoir
X = Reservoir for grease Y= Reservoir for oil
N = Standard design L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top FL = Flat type reservoir (only for 2 liters without low-level, not for oil)
Pump elements
1 - 3 Number of elements used K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, piston ∅ 7 mm B7 = Piston diameter = 7 mm (output of K5 element) S7 = Piston diameter = 7 mm (food industry)
Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5%( with 24 VDC motor)
Possible connections
1 A = 1 connection, operating voltage (only cube-type plug) left bottom
)
2 A = 2 connections, operating voltage (only cube-type plug) left bottom1), either only low-level control (cube-type plug) right bottom 1) or (bayonet plug) left top 2) or illuminated pushbutton + low-level control (bayjonet plug), left top
3)
Type of connection
1 = cube-type plug (DIN 43650, design A)
1)
5 = bayonet plug, 4/3-pole2), DIN 72585-1 (V10-V13, V20-V23) 7 = bayonet plug, 7/6-pole3), DIN 72585-1 (V10-V13, V20-V23)
Connection outside of the pump
01 = with socket, without cable
1)
14 = bayonet socket, with 10 m cable, 4/3-pole2), V10- V13, V 20-V23, connection for low-level control without illuminated pushbutton 16 = bayonet socket with 10 m cable, 7/6-pole3), V10- V13, V 20-V23, connection for low-level control and illuminated pushbutton
p.c.b. 12 / 24 VDC
V10 - V13 = with adjustable pause and operating time V20 - V23 = with adjustable pause and operating time (US market) No designation = without p.c.b.
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
User Manual
Components of Centralized Lubrication Pump 203
Selection guide - AC pump variants P 203 with p.c.b.s M08 - M23 (Industry)
Examples of model designations
Note
A
ny pump combinations other than the above standard pumps can be composed and ordered in accordance with the valid model identification code.
P 203, P 203 UL
2)
Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir 4 = 4 l Transparent plastic reservoir 8 = 8 l Transparent plastic reservoir
X = Reservoir for grease Y = Reservoir for oil
L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top FL = Flat type reservoir (onlyfor liters without low-level, not for oil)
Pump elements
1 - 3 Number of elements used K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, piston ∅7 mm B7 = Piston diameter = 7 mm (output of K5 element) S7 = Piston diameter = 7 mm (food industry)
Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5% (with 24 VDC motor)
Possible connections
3 A = 3 connections, operating voltage (only cube-type plug) left bottom, illubminated push button + low-level control (bayonet plug), left top and piston detector (bayonet plug) right top
Type of connection
1 = cube-type plug (DIN 43650, design A) 6 = bayonet plug, 7/5-pole, DIN 72585-1
Connection outside of the pump
15 = bayonet socket with 10 m cable, 7/5-pole
p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments, see combinations of the jumper positions)
P 203 - 2 - X L - 1 K6 - AC - 3A 6. - 15 - M08 P 203 - 4 - X L - BO - 1 KR - AC - 3A 6. - 15 - M12 P 203 - 2 - X L - 2 K5 - AC - 3A 6. - 15 - M23 P 203 - 8 - X L - BO - 1 K6 - AC - 3A 6 - 15 - M09 P 203 - 4 - Y L - BO - 1 K7 - AC - 3A 6. -15 - M20 P 203 - 2 - X L -1 K6 - AC - 3A 6. - 15 - M10
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Subject to modifications

Scope of delivery of Quicklub pumps P 203

1173a95

The following parts belong to the scope of delivery of pump 203:

- Pump housing with 12 or 24 VDC motor
- Reservoir 2-liter with grease filling 0.75 kg 4-liter with grease filling 1.5 kg 8-liter with grease filling 1.5 kg
- Pump element(s): 1 to 3 pump elements can be used The following models are available:
for grease or oil supply with fixed lubricant output:
K5= Piston Ø5 mm; output 2 cm3/min K6= Piston Ø6 mm; output 2.8 cm3/min K7= Piston Ø7 mm; output 4 cm3/min
for grease or oil supply with adjustable lubricant output:
KR= Piston Ø7 mm; output 0.04 cm3 - 0.18 cm3/stroke
for the supply of chisel paste (C7)
C7= Piston Ø7 mm; output 4 cm3/min
- Control p.c.b. for 12/24 VDC The following models are available: V 10 - V 13, standard p.c.b. M 08 - M 23, for system monitoring H, for trailer or semitrailer Pump without p.c.b. Power supply p.c.b. for connection of pump to alternate current 120 or 230 VAC, 50/60 Hz
- Electric Connections: see selection guide DC and AC
without p.c.b., without low-level control
cube-type plug, left (black) with/without 10 m cable
without p.c.b. and low-level control
cube-type plug, left (black) with/without 10 m cable and cube-type plug, right (grey) with/without 10 m cable (black)
with p.c.b. V10-V13, without low-level control
cube-type plug, left (black) with/without 10 m cable or bayonet plug, left with 10 m cable
with p.c.b. V10-V13 and low-level control
cube-type plug, left (black) with/without 10 m cable and cube-type plug, right (grey) with/without 10 m cable or bayonet plug, left with 10 m cable
with p.c.b. H, without low-level control
cube-type plug, left (black) with 10 m cable or bayonet plug, left with 10 m cable
with p.c.b.s M 00 to M07 and low-level control
AMP plug, left with 10 m cable, 4-pole and socket, right for 1 or 2 piston detectors,
with p.c.b.s M 08 to M 23 and low-level control
AMP plug, lef t with 10 m cable, 5-pole and socket, right for 1 or 2 piston detectors,
with p.c.b.s M 08 to M 23 and low-level control
bayonet plug, left with 10 m cable and bayonet socket, right for 1 or 2 piston detectors
- Accessories: Pressure relief valve - must be ordered separately
(see respective line „Pressure Relief Valve“ in the following parts lists for different models)
Fixing screws with accessories, drilling template and operating in-
structions
Low-level control, if any. The parts are integrated in the pump hou-
sing and in the reservoir.
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 10 of 88
User Manual
Components of Centralized Lubrication Pump 203

Components of Quicklub Pump Model 203

Without control p.c.b. Filling from bottom Connection type 1A1.01/10
4505a04
Fig. 1 - Explosion view for P 203 -2XN-.K.-12/24-1A1.01/10
2-l reservoir for grease, closed without low-level control
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 11 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XN 1 544-31996-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31882-1 4 Washer 8.4 1 209-13072-6 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M 6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1
UL housing only for USA 1 444-70131-1
1 444-70128-1
1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-28716-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 20 Pressure relief valve
4
SVTE - 350 - 1/4 - D 6 1 624-28894-1
1
deviations of the shown type of connection of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 28, use adapter cable pos. 22.1
3
with appliance plug 1 and cable (new) pos. 28, adapter cable pos. 22.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Pos. Designation Qty. Part no.
21 Housing cover 1 444-24667-1
UL housing cover only for USA 1 444-70128-1 Housing cover, assy. since 1996 1 544-32217-1
21.1 Screw f. KF, 3x25 10 206-13796-7
21.2 Drain hose 1 444-24310-1 22 Motor, new
1, 5
with pos. 7, 13, 15, 22.1, 24 12 VD C 1 544-36913-3 24 VD C 1 544-36913-4 24 VDC for V AC connection
1
1 544-36913-8
22.1 Adapter cable
2
1 664-34195-8 23 Woodruff key 3x5 1 214-13123-1 24 Rotary shaft seal BA 10x22x7 1 220-12231-3 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9 2 6 Sealing plug, M33x2 1 233-13124-9
26.1 O-ring Ø31x2 1 219-14138-2 2 7 Closure plug M22x1.5x12 2 303-19285-1 28 Appliance plug 1 with cable, old 21 664-36917-8
Appliance plug 1 with cable, new 31 664-34195-5
28.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 29 Screw BZ 3x10 C 4 206-13796-6 30 Socket 1 (black)
1
with flat packing and 10 m cable 1 664-36078-7
30.1 Flat packing 1 236-13294-3
30.2 Socket 1 (black) 1 236-13277-9
Power supply board 230 VAC
1
1 544-36961-4
Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1
Parts List acc. to Fig. 1
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 12 of 88
User Manual
Components of Centralized Lubrication Pump 203
4506a04
Without control p.c.b. Filling from bottom Connection type 2A1.01/10
Fig. 2 - Explosion view for P 203 -2XN-.K.-12/24-2A1.01/10
2-l reservoir for grease, closed with low-level control
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 13 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XL 1 544-32028-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31947-1 4 Control cam 1 444-24212-1 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tihgtening screws 1 544-32191-1 1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-28716-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 2 0 Pressure relief valve
5
SVTE - 350 - 1/4 - D 6 1 624-28894-1 21 Socket 2 (grey)
1, 2
with flat packing and 10 m cable 1 664-36078-9
21.1 Socket 1/2 (black)
1, 2
2 236-13277-9
21.2 Flat packing 2 236-13294-3 22 Screw BZ 3.0x10 C 8 206-13796-6
Pos. Designation Qty. Part no.
23 Plug 2 with cable
2
1 664-36862-5
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1 25 Motor, new
1 , 6
with pos. 7, 13, 15, 25.1, 27 12 VD C 1 544-36913-3 24 VD C 1 544-36913-4 24 VDC for V AC connection
1
1 544-36913-8
25.1 Adapter cable
3
1 664-34195-8 26 Woodruff key 3x5 1 214-13123-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3 28 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9 2 9 Magnetic switch 1 234-13162-5 3 0 Sealing plug, M33x2 1 233-13124-9
30.1 O-ring ø31x2 1 219-14138-2 3 1 Closure plug M22x1.5x12 2 303-19285-1 32 Appliance plug 1 with cable, old 31 664-36917-8
Appliance plug 1 with cable, new 41 664-34195-5
32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 33 Socket 1 (black)
1
with flat packing and 10 m cable 1 664-36078-7 Power supply board 230 VAC
1
1 544-36961-4
Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1
1
deviation of the shown connection type of pump 203, see pages 74-85
2
only with type of connection 2A1
3
appliance plug 1 with cable (old) pos. 32, use adapter cable pos. 22.1
4
appliance plug 1 with cable (new) pos. 32, adapter cable pos. 22.1 not required
5
other pressure relief valves see Parts Catalogue
6
see note on page 4
Parts List acc. to Fig. 2
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 14 of 88
User Manual
Components of Centralized Lubrication Pump 203
2-l reservoir for grease, closed without low-level control
4507a04
P.c.b. models V10 - V13, V20 - V23, H, V10 - V13 ADR and H ADR Filling from bottom Connection types 1A1.01/10 or 2A1.01/10
Fig. 3 - Explosion view for P 203 -2XN-.K.-12/24-1/2A1.01/10-V...., H, V... ADR, H ADR
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 15 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XN 1 544-31996-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31882-1 4 Washer 8.4 1 209-13072-6 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 44424666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1 1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 20 Pressure relief valve
5
SVTE - 350 - 1/4 - D 6 1 624-28894-1 21 Socket 2 (grey)
1, 2
with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable,
for ADR-pump 1 664-36862-2
21.1 Socket 1/2 (black)
1, 2
2 236-13277-9
21.2 Flat packing 2 236-13294-3 22 Screw BZ 3x10 C 8 206-13796-6 23 Plug 2 with cable
2
1 664-36862-5
Pos. Designation Qty. Part no.
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1 25 Motor, new
1, 6
with pos. 7, 13, 15, 25.1, 27 12 VDC 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
25.1 Motor connection, old
3
1 664-36862-3
Motor connection, new 1 664-34195-2 26 Woodruff key 3x5 1 214-13123-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3 28 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9 2 9 Control p.c.b. 12/24 VDC1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23
4
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
3 0 Sealing plug, M33x2 1 233-13124-9
30.1 O-ring Ø31x2 1 219-14138-2 3 1 Closure plug M22x1.5x12 2 303-19285-1 32 Appliance plug 1 with cable
1
1 664-36917-9
32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 33 Socket 1 (black) 1 with
-flat packing and 10 m cable 1 664-36078-7
-flat packing and 10 m cable, for ADR-pump 1 664-36862-1
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves see Parts Catalog
6
see note on page 4
Parts List acc. to Fig. 3
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 16 of 88
User Manual
Components of Centralized Lubrication Pump 203
2-l reservoir for grease, closed without low-level control
P.c.b. versions V10 - V13, V20 - V23, H, V10 - V13 ADR and H ADR Filling from bottom Connection types 1A5.14 and 1A7.16
4524a04
Fig. 4 - Explosion view for P 203 -2XN-.K.-12/24-1A5.14/1A7.16-V...., H, V... ADR, H ADR
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 17 of 88
Subject to modifications
Parts List acc. to Fig. 4
Pos. Designation Qty. Part no.
1 Reservoir 2 XN 1 544-31996-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31882-1 4 Washer 8.4 1 209-13072-6 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tihgtening screws 1 544-32191-1 1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 2 0 Pressure relief valve
SVTE - 350 - 1/4 - D 6 1 624-28894-1 21 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
Pos. Designation Qty. Part no.
21.1 Screw f. KF, 3x25 10 206-13796-7
21.2 Drain hose 1 444-24310-1 22 Motor, new
1, 5
with pos. 7, 13, 15, 22.1, 24 12 VDC 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
22.1 Motor connection, old
2
1 664-36862-3
Motor connection, new 1 664-34195-2 23 Woodruff key 3x5 1 214-13123-1 24 Rotary shaft seal BA 10x22x7 1 220-12231-3 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9 2 6 Control p.c.b. 12/24 VDC
1
for industrial application and commercial vehicles Model V10 - V13 1 236-13891-1 Model V20 - V23
3
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
2 7 Sealing plug, M33x2 1 233-13124-9
27.1 O-ring Ø31x2 1 219-14138-2 2 8 Closure plug M22x1.5x12 2 303-19285-1 2 9 Bayonet plug 1 with cable 1,
7/6-pole (1A7.16) 1 664-36167-3
3 0 Bayonet cable, 7/6-core 1 664-34167-5 3 1 Bayonet plug 1 with cable 1,
4/3-pole (1A5.14) 1 664-34041-5
3 2 Bayonet cable, 4/3-core 1 664-34167-6
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 18 of 88
User Manual
Components of Centralized Lubrication Pump 203
4508a04
2-l reservoir for grease, closed with low-level control
P.c.b. versions V10 - V13, V20 - V23 Filling from bottom Connection type 2A1.01/10
Fig. 5 - Explosion view for P 203 -2XL-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 19 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XL 1 544-32028-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31947-1 4 Control cam 1 444-24212-1 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø 33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1 1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 20 Pressure relief valve
5
SVTE - 350 - 1/4 - D 6 1 624-28894-1 21 Socket 2 (grey)
1, 2
with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable
for ADR-pump 1 664-36862-2
21.1 Socket 1/2 (black)
1, 2
2 236-13277-9
21.2 Flat packing 2 236-13294-3 22 Screw BZ 3x10 C 8 206-13796-6 23 Appliance plug 2 with cable
2
1 664-36862-5
Pos. Designation Qty. Part no.
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-1
24.2 Drain hose 1 444-24310-1 25 Motor, new
1, 6
with pos. 7, 13, 15, 25.1, 27 12 VD C 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
25.1 Motor connection, old
3
1 664-36862-3
Motor connection, new 1 664-34195-2 26 Woodruff key 3x5 1 214-13123-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3 28 Hydraulic lube fitting AR 1/4 C 1 251-14045-9 2 9 Magnetic switch for
low-level control 1 234-13162-4 3 0 Control p.c.b. 12/24 VDC
1
for industrial application and commercial vehicles Model V10 - V13 1 236-13891-1 Model V20 - V23
4
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
3 1 Sealing plug, M33x2 1 233-13124-9
31.1 O-ring Ø31x2 1 219-14138-2 3 2 Closure plug M22x1.5x12 2 303-19285-1 33 Appliance plug 1 with cable
1
1 664-36917-9
33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 34 Socket 1 (black) 1 with
-flat packing and 10 m cable 1 664-36078-7
-flat packing and 10 m cable, for ADR-version 1 664-36862-1
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Parts List acc. to Fig. 5
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 20 of 88
User Manual
Components of Centralized Lubrication Pump 203
4525a04
2-l reservoir for grease, closed with low-level control
P.c.b. versions V10 - V13, V20 - V23 Filling from bottom Connection type 1A7.16
Fig. 6 - Explosion view for P 203 -2XL-.K.-12/24-1A7.16 V 10 - V13, V20 - V23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 21 of 88
Subject to modifications
Parts List acc. to Fig. 6
Pos. Designation Qty. Part no.
1 Reservoir 2 XL 1 544-32028-1 2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31947-1 4 Control cam 1 444-24212-1 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8 14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1 1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9 20 Pressure relief valve
4
SVTE - 350 - 1/4 - D 6 1 624-28894-1
Pos. Designation Qty. Part no.
21 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
21.1 Screw f. KF, 3x25 10 206-13796-1
21.2 Drain hose 1 444-24310-1 22 Motor, new
1, 5
with pos. 7, 13, 15, 22.1, 24 12 VD C 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
22.1 Motor connection, old
2
1 664-36862-3
Motor connection, new 1 664-34195-2 23 Woodruff key 3x5 1 214-13123-1 24 Rotary shaft seal BA 10x22x7 1 220-12231-3 25 Hydraulic lube fitting AR 1/4 C 1 251-14045-9 2 6 Magnetic switch for
low-level control 1 234-13162-4 2 7 Control p.c.b. 12/24 VDC1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23
3
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
2 8 Sealing plug, M33x2 1 233-13124-9
28.1 O-ring Ø31x2 1 219-14138-2 2 9 Closure plug M22x1.5x12 2 303-19285-1 30 Bayonet plug, 7/6-pole 1 664-34167-3 3 1 Bayonet cable, 7/6-core 1 664-34167-5
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 22 of 88
User Manual
Components of Centralized Lubrication Pump 203
4509a04
2-l reservoir for grease or oil without low-level control
P.c.b. versions V10 - V13, V20 - V23 Filling from bottom or top Connection types 1A1.01/10 or 2A1.01/10
Fig. 7 - Explosion view for P 203 -2X/YNBO-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 23 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2XNBO 1 544-31940-1
1.1 Acorn nut M 4 C 1 207-12247-5
1.2 Hexagonal nut M 4 C 1 207-12135-2
1.3 Washer A 4,3 C 1 209-12146-2
1.4 Hexagonal head screw M4x16 C 1 201-12015-4
1.5 Screwed plug 1 221-12488-5
2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31882-1 4 Washer 8.4 1 209-13072-6 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing cover and tightening screws 1 544-32191-1
1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2 K6=piston Ø6 mm, assy. 1 600-26876-2 K7=piston Ø7 mm, assy. 1 600-26877-2 C7=piston Ø7 mm, assy. for chisel paste 1 600-28750-1 KR=Pump element, adjustable 1 655-26178-1
1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4 Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve
5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey)
1 , 2
with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable, for ADR-pump 1 664-36862-2
21.1 Socket 1/2 (black)
1 , 2
2 236-13277-9
21.2 Flat packing 2 236-13294-3
23 Screw BZ 3 x 10 C 8 206-13796-6 24 Appliance plug 2 with cable
1, 2
1 664-36862-5
Pos. Designation Qty. Part no.
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1 25 Motor, new
1, 6
with pos. 7, 13, 15, 25.1, 27 12 VD C 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
25.1 Motor connection, old
3
1 664-36862-3
Motor connection, new 1 664-34195-2 26 Woodruff key 3x5 1 214-13123-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3 28 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9 29 Control p.c.b. 12/24 VDC 1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23
4
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
3 0 Sealing plug, M33x2 1 233-13124-9
30.1 O-ring ø31x2 1 219-14138-2 3 1 Closure plug M22x1.5x12 2 303-19285-1 32 Appliance plug 1 with cable
1
1 664-36917-9
32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 33 Socket 1 (black) 1 with
- flat packing and 10 m cable 1 664-36078-7
- flat packing and 10 m cable, for ADR-version 1 664-36862-1
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
Parts List acc. to Fig. 7
1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 24 of 88
User Manual
Components of Centralized Lubrication Pump 203
4526a04
2-l reservoir for grease or oil without low-level control
P.c.b. versions V10 - V13, V20 - V23 Filling from bottom or top Connection types 1A5.14 or 1A7.16
Fig. 8 - Explosion view for P 203 -2X/YNBO-.K.-12/24-1A5.14/1A7.16-V 10 - V13, V20 - V23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 25 of 88
Subject to modifications
Parts List acc. to Fig. 8
Pos. Designation Qty. Part no.
1 Reservoir 2XNBO 1 544-31940-1
1.1 Acorn nut M4 C 1 207-12247-5
1.2 Hexagonal nut M4 C 1 207-12135-2
1.3 Washer A 4.3 C 1 209-12146-2
1.4 Hexagonal head screw M4x16 C 1 201-12015-4
1.5 Screwed plug 1 221-12488-5
2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31882-1 4 Washer 8.4 1 209-13072-6 5 Inner ring 2 444-24168-1 6 Grooved ball bearing D 10/26x8 1 250-14009-7 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing cover and tightening screws 1 544-32191-1
1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2 K6=piston Ø6 mm, assy. 1 600-26876-2 K7=piston Ø7 mm, assy. 1 600-26877-2 C7=piston Ø7 mm, assy. for chisel paste 1 600-28750-1 KR=Pump element, adjustable 1 655-26178-1
1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4 Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve
4
SVTE - 350 - 1/4 - D 6 1 624-28894-1
Pos. Designation Qty. Part no.
21 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
21.1 Screw f. KF, 3x25 10 206-13796-7
21.2 Drain hose 1 444-24310-1 22 Motor, new
1, 5
with pos. 7, 13,15, 22.1, 24 12 VD C 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
22.1 Motor connection, old
2
1 664-36862-3
Motor connection, new 1 664-34195-2 23 Woodruff key 3x5 1 214-13123-1 24 Rotary shaft seal BA 10x22x7 1 220-12231-3 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9 26 Control p.c.b. 12/24 VDC 1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23
3
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
2 7 Sealing plug, M33x2 1 233-13124-9
27.1 O-ring ø31x2 1 219-14138-2 2 8 Closure plug M22x1.5x12 2 303-19285-1 2 9 Bayonet plug 1 with cable 1 ,
7/6-pole (1A7.16) 1 664-36167-3
3 0 Bayonet cable, 7/6-core 1 664-34167-5 3 1 Bayonet plug 1 with cable 1 ,
4/3-pole (1A5.14) 1 664-34041-5
3 2 Bayonet cable, 4/3-core 1 664-34167-6
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
2.0A-20003-F04
Subject to modifications
Page 26 of 88
User Manual
Components of Centralized Lubrication Pump 203
4510a04
2-l reservoir for grease with low-level control
P.c.b. versions V10 - V13, V20 - V23 Filling from bottom Connection type 2A1.01/10
Fig. 9 - Explosion view for P 203 -2XLBO-.K.-12/24--2A1.01/10-V 10 - V13, V20 - V23
User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 27 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XLBO 1 544-32027-1
1.1 Acorn nut M4 C 1 207-12247-5
1.2 Hexagonal nut M4 C 1 207-12135-2
1.3 Washer A 4.3 C 1 209-12146-2
1.4 Hexagonal head screw M4x14 C 1 201-12051-4
1.5 Screwed plug 1 221-12488-5
2 Hose 12.5 cm 1 111-35089-2 3 Stirring paddle, assy. 1 544-31947-1 4 Inner ring 2 444-24168-1 5 Grooved ball bearing D 10/26x8 1 250-14009-7 6 Control cam 1 444-24212-1 7 O-ring Ø142x4 2 219-13730-7 8 Intermediate bottom 1 444-24167-1 9 Shim 10x16x0.5 1 209-13047-5 1 0 Snap ring SW 32 2 211-14100-1 11 Pressure ring Ø33x37x13 1 444-24439-1 12 Eccentric 1 444-24170-2 13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1 15 O-ring Ø6x2 3 219-13084-2 16 Housing 1 444-24666-1
Kit: housing assy. with housing cover and tightening screws 1 544-32191-1
1 7 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2 K6=piston Ø6 mm, assy. 1 600-26876-2 K7=piston Ø7 mm, assy. 1 600-26877-2 C7=piston Ø7 mm, assy. for chisel paste 1 600-28750-1 KR=Pump element, adjustable 1 655-26178-1
1 8 Sealing ring Ø22.2x27x1.5 1 306-17813-1 1 9 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4 Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve
4
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey)
1, 2
with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable, for ADR-version 1 664-36862-2
21.1 Socket 1/2 (black)
1, 2
2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3x10 C 8 206-13796-6
Pos. Designation Qty. Part no.
23 Appliance plug 2 with cable
2
1 664-36862-5
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1 25 Motor, new
1, 5
with pos. 7, 13, 15, 25.1, 27 12 VD C 1 544-36913-6 24 VD C 1 544-36913-7 24 VDC for V AC connection
1
1 544-36913-8
25.1 Motor connection, old
3
1 664-36862-3
Motor connection, new 1 664-34195-2 26 Woodruff key 3x5 1 214-13123-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3 28 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9 2 9 Magnetic switch for
low-level control 1 234-13162-4 30 Control p.c.b. 12/24 VDC 1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23
3
1 236-13891-2 Model H 1 236-13857-1 Model M...
1
1 236-13870-2
3 1 Sealing plug, M33x2 1 233-13124-9
31.1 O-ring ø31x2 1 219-14138-2 3 2 Closure plug M22x1.5x12 2 303-19285-1 33 Appliance plug 1 with cable
1
1 664-36917-9
33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 3 4 Socket 1 (black)
1
with
- flat packing and 10 m cable 1 664-36078-7
- flat packing and 10 m cable, for ADR-pump 1 664-36862-1
Power supply board 230 VAC
1
1 544-36961-4 Arrow: direction of rotation 1 810-55106-1 Lincoln-Logo sticker 1 810-55087-1 Jumper for control p.c.b. 1 236-13898-1
Parts List acc. to Fig. 9
1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
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