Lift-master SL575 User Manual

Page 1
CONTROLLER BOARD
GL
Serial # ________________________ (located on electrical box cover)
Installation Date __________________
2 YEAR WARRANTY
MODEL SL575 IS FOR VEHICULAR PASSAGE
PEDESTRIAN PASSAGE GATE USE
MODEL SL575
HEAVY DUTY SLIDE GATE OPERATOR
Page 2
2
OPERATOR SPECIFICATIONS
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operator Dimensions & Horsepower Chart . . . . . . . . . . . . . . . . .3
UL325 Model Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
OPERATOR WARNINGS
Safety Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . .5
Suggested Entrapment Protection Device Locations . . . . . . . . . .6
Safety Precautions for Open Roller Gates . . . . . . . . . . . . . . . . . .7
Warning Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WIRING
Power Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTALLATION
Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pad Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Post Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Install Gate Bracket & Drive Chain . . . . . . . . . . . . . . . . . . . . . . .12
On/Off Switch Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
ADJUSTMENT
Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Hall Effect Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .14
Gate System Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . .15
UL325 Entrapment Protection . . . . . . . . . . . . . . . . . . . . . . .15-16
Control Board Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Program Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Control Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . .18
Accessory Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20
Sequenced Access Management System . . . . . . . . . . . . . . . . .21
OPERATION AND MAINTENANCE
Operator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Friction Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Solenoid Actuated Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
GL Board Programming and Features . . . . . . . . . . . . . . . . .23-24
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-26
Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .27
Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .28
REPAIR PARTS
Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Illustrated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Warranty Policy and Service . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CARTON INVENTORY
Before beginning your installation check that all components were supplied and received undamaged. Refer to list below for factory supplied parts.
HARDWARE KIT
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of SERIOUS INJURY or DEATH if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your gate and/or the gate operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
Description Qty.
Safety Gate Brochure 1 Gate Bracket 2 Nickel Plated Chain #50 1 Master Link #50 2 Warning Sign 2 U-Bolt 2" 5/16-18 4 U-Bolt 3" 3/8-16 4 Flat Washer 7/16" 4 Hex Nut 3/8"-16 8 Lock Washer 5/16" 8 Lock Washer 3/8" 8 Eyebolt Chain #50 2 Hex Nut 5/16-18 8 Hex Nut 7/16-14 4 Set Screw 7/16-14 4 Flat Washer 3/8 8 Flat Washer 7/16 8 Spring Washer 7/16 4 Antenna 1
IMPORTANT NOTES
• BEFORE attempting to install, operate or maintain the operator, you MUST read and fully understand this manual and follow all safety instructions.
• These instructions are intended to highlight certain safety related issues. These instructions are not intended to be comprehensive. Because each application is unique, it is the responsibility of the purchaser, designer, installer and end user to ensure that the total gate system is safe for its intended use.
Mechanical
Electrical

TABLE OF CONTENTS

WARNING
CAUTION
WARNING
WARNING
WARNING
WARNING
WARNING
Page 3
3
MODEL SL575
• 1/2 HP Motor
Gate Speed – 10"/sec. (25.4 cm/sec.) Maximum Gate Weight – 1200 lbs. (544.3 kg) Maximum Cantilever Gate Width – 25 ft. (7.6 m) Maximum Overhead Roller Gate Width – 40 ft. (12.2 m) Maximum V-Track Gate Width – 30 ft. (9.1 m)
• 1 HP Motor
Gate Speed – 10"/sec. (25.4 cm/sec.) Maximum Gate Weight – 1800 lbs. (816.5 kg) Maximum Cantilever Gate Width – 32 ft. (9.8 m) Maximum Overhead Roller Gate Width – 50 ft. (15.2 m) Maximum V-Track Gate Width – 45 ft. (13.7 m)
27.5" (69.9 cm)
17.2" (43.7 cm)
23.6" (59.9 cm)
14.1" (35.8 cm)
19.5" (49.5 cm)
15.0" (38.1 cm)
8.5" (21.6 cm)
2.1" (5.3 cm)
MODEL SL575

OPERATOR DIMENSIONS AND HORSEPOWER CHART

Page 4
4
CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a home of one-to four single family dwellings, or a garage or parking area associated therewith.
CLASS II – COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garage, retail store or other building servicing the general public.
CLASS III – INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a industrial location or building such as a factory or loading dock area or other location not intended to service the general public.
CLASS IV – RESTRICTED ACCESS VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
SAFETY ACCESSORY SELECTION
All UL325 compliant LiftMaster gate operators will accept external entrapment protection devices to protect people from motorized gate systems. UL325 requires that the type of entrapment protection correctly matches each gate application. Below are the six types of entrapment protection systems recognized by UL325 for use on this operator.
ENTRAPMENT PROTECTION TYPES
Type A: Inherent obstruction sensing system, self-contained
within the operator. This system must sense and initiate the reverse of the gate within two seconds of contact with a solid object.
Type B1: Connections provided for a non-contact device, such as
a photoelectric eye, can be used as a secondary protection.
Type B2: Connections provided for a contact sensor. A contact
device, such as a gate edge, can be used for secondary
protection. Type C: Inherent adjustable clutch or pressure relief valve. Type D: Connections provided for a control
requiring continuous pressure to
operate the operator open and close. Type E: Built-in audio alarm. Examples
include sirens, horns or buzzers.
NOTE: UL requires that all installations must have warning signs placed in plain view on both sides of the gate to warn pedestrians of the dangers of motorized gate systems.
UL325 ENTRAPMENT PROTECTION REQUIREMENTS
The chart above illustrates the entrapment protection requirements for each of the four UL325 classes.
In order to complete a proper installation you must satisfy the entrapment protection chart shown above. That means that the installation must have one primary means of entrapment protection and one independent secondary means of entrapment protection. Both primary and secondary entrapment protection methods must be designed, arranged or configured to protect against entrapments in both the open and close directions of gate travel.
For Example: For a slide gate system that is installed on a single-family residence (UL325 Class I) you must provide the following: As your primary type of entrapment protection you must provide Type A inherent (built into the operator) entrapment sensing and at least one of the following as your secondary entrapment protection: Type B1- Non-contact sensors such as photoelectric eyes, Type B2- Contact sensors such as gate edges or Type D- Constant pressure control.
GATE OPERATOR ENTRAPMENT PROTECTION
Class I & II
Class III
Class IV
A, B1, B2,
C or D
A, B1, B2,
C, D or E
A, B1, B2,
D or E
A, B1, B2
or D
A, B1 orB2A, B1, B2,
D or E
A, B1, B2
or C
A, B1, B2,
or C
A or C
B1, B2
or D
A
UL325 Slide Gate Operator Swing & Gate Barrier
Installation (Arm) Operator
Class
Primary
Type
Secondary
Type
Secondary
Type
Primary
Type
A, B1, B2,
C, D or E

UL325 MODEL CLASSIFICATIONS

Moving Gate Can Cause
Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning.
Do not let children operate the gate or play in the gate area.
This entrance is for vehicles only. Pedestrians must use separate entrance
Page 5
5
1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application.
2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential hazards.
3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design. Specific safety features include:
Gate Edges Guards for Exposed Rollers Photoelectric Sensors
Screen Mesh Vertical Posts Instructional and Precautionary Signage
4. Install the gate operator only when: a. The operator is appropriate for the construction and the usage class of the gate. b. All openings of a horizontal swing gate are guarded or screened from the bottom of the gate to a minimum of 4' (1.2 m) above
the ground to prevent a 2-1/4" (57.15 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
c. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.
5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening.
6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
8. Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls.
9. Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight of the gate, or easily accessible controls shall have a security feature to prevent unauthorized use.
10. All warning signs must be installed where visible, on each side of the gate.
11. For a gate operator utilizing a non-contact sensor: a. See instructions on the placement of non-contact sensor for each type of application. b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still
moving.
c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter
reachable by a moving gate or barrier.
12. For a gate operator utilizing a contact sensor such as an edge sensor: a. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate
operator is not subject to mechanical damage.
b. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment
protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
c. One or more contact sensors shall be located at the leading edge, trailing edge and post mounted both inside and outside of a
vehicular horizontal slide gate. d. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom
edge of a swing gate is greater than 6" (152 mm) above the ground at any point in its arc of travel, one or more contact sensors
shall be located on the bottom edge.

SAFETY INSTALLATION INFORMATION

Page 6
6
GATE SYSTEM (MASTER/SECOND SLIDE GATE)
GATE SYSTEM (COMMERCIAL SLIDE GATE)

SUGGESTED ENTRAPMENT PROTECTION DEVICE LOCATIONS

Close Edge
STREET
6' (1.8 m)
Interrupt
Gate 2
Open
Edge
Photo Eyes for Close Cycle
Loop
4' (1.2 m) Typical
4' (1.2 m) Typical
4' (1.2 m) Typical
6' (1.8 m)
Gate 1
Interrupt
Loop
12'
COMPLEX
(3.7 m)
OR
PARKING LOT
Open Edge
Photo Eyes for Open Cycle
Run Twisted Wire from Loop to Operator
Seal Loops
1-1/2" (37 mm)
Loop Wire Layer
1/4" (6 mm) or Larger Depending on Loop Wire Size
Photo Eyes for Open Cycle
Telephone Entry System
STREET
8' (2.4 m)
Interrupt
Loop
Photo Eye for Close Cycle
4' (1.2 m)
4' (1.2 m) Typical
4' (1.2 m) Typical
4' (1.2 m) Typical
Interrupt
Loop
Open Edge
Close Edge
COMPLEX
OR
Photo Eye for Open Cycle
Run Twisted Wire from Loop to Operator
Seal Loops
1-1/2" (37 mm)
Loop Wire Layer
1/4" (6 mm) or Larger Depending on Loop Wire Size
PARKING LOT
Page 7
7
NOT FOR USE AS PEDESTRIAN PASSAGE! This operator is intended for vehicular use only. To prevent INJURY to pedestrians, a separate pedestrian access should be supplied, visible from the gate. Locate the pedestrian access where there is not a chance of INJURY at any point during full movement of the gate.
DO NOT MOUNT ACCESSORIES THAT ARE ACCESSIBLE THROUGH GATE!
WARNING SIGN PLACEMENT
To prevent SERIOUS INJURY or DEATH from a moving gate:
• Install Warning signs on EACH side of gate in PLAIN VIEW.
• Permanently secure each Warning sign in a suitable manner using fastening holes.
SAFETY PRECAUTIONS FOR OPEN ROLLER GATES
• Injuries occur when people get their hands or feet caught between the top or bottom of the gate and the gate roller. These potential pinch-points should be guarded against at all times. Enclosed style gate tracks are available for refitting of these rollers from many fence suppliers. Also, roller guards are available for installing over the rollers.
• UL325 requires that, when used, contact sensors shall be located at the leading edge, trailing edge, and be post mounted both inside and outside of a vehicular horizontal slide gate. Non-contact sensors such as photo eyes must protect during both open and close gate cycles.
• Injuries occur when people put their hands and arms through openings in the grill while the gate is operating. They cannot retract their arm and it gets caught between the moving gate grill and the stationary fence post or fence. This potential hazard can be averted by placing a 4' (1.2 m) screen mesh on the gate to prevent access through openings anywhere the gate may travel. See Safety Brochure for details. To prevent entrapment injuries, mount controls at least 6' (1.8 m) from the gate or any moving parts of the gate.
WARNING
WARNING
WARNING
WARNING
Gate Edge on Rear of Gate for Open Direction
Gate Edge on Fence Post for Open Direction
Gate Edge On Leading Edge of Gate For Close Direction
Photo Beam for Open Direction
Pinch-Point Hazard
Gate Edge
Unit
Additional Post Mounted Gate Edge for Close Direction
Photo Beams Anytime They Are
Pinch-Point Hazard
Vertical Post Placed On Both Sides of the Exposed Rollers Can Prevent Hands From Reaching These Pinch-points
Gate Edge For Open Direction
Gate Edge for Close Direction
Photo Beam for Close Direction
Additional Post Mounted Gate Edge for Open Direction
Always Te st Gate Edges And
Adjusted Or Serviced
Gate Edge For Close Direction
Moving Gate Can Cause
Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning.
Do not let children operate the gate or play in the gate area.
This entrance is for vehicles only. Pedestrians must use separate entrance
Page 8
8
POWER WIRING INSTALLATION
Wiring Specifications (STRANDED COPPER WIRE) On a Dual Gate System, each unit must be installed on ITS OWN separate circuits
NOTE: Calculated using NEC guidelines. Local codes and conditions must be reviewed for suitability of wire installation. All power wiring should be dedicated and protected. Location of primary power disconnect should be labeled.
To reduce the risk of SEVERE INJURY or DEATH:
• ANY maintenance to the operator or in the area near the operator MUST not be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service.
• Disconnecting power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes. NOTE: The operator
should be on a separate fused line of adequate capacity.
• ALL electrical connections MUST be made by a qualified
individual.
• DO NOT install any wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you Install an optional reversing edge BEFORE proceeding with the control station installation.
• ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled.
• ALL power and control wiring MUST be run in separate conduit.
• BEFORE installing power wiring or control stations be sure to follow all specifications and warnings described below. Failure to do so may result in SEVERE INJURY to persons and/or damage to operator.

WIRING

WARNING
WARNING
SINGLE PHASE
115 VAC 230 VAC
THREE PHASE
230 VAC 460 VAC 575 VAC
WIRE GAUGE 6
• 1/2 HP Motor ------ 425 ft. (129.5 m) 1845 ft. (562.4 m) 2557 ft. (779.4 m) 12789 ft. (3898.1 m) 15987 ft. (4872.8 m)
• 1 HP Motor---------- 213 ft. (64.9 m) 852 ft. (259.7 m) 1278 ft. (389.5 m) 5115 ft. (1559.1 m) 7993 ft. (2436.3 m)
WIRE GAUGE 8
• 1/2 HP Motor ------ 269 ft. (82 m) 1165 ft. (355.1 m) 1614 ft. (492 m) 8072 ft. (2460.4 m) 10089 ft. (3075.1 m)
• 1 HP Motor---------- 134 ft. (40.8 m) 537 ft. (163.7 m) 807 ft. (246 m) 3228 ft. (983.9 m) 5044 ft. (1537.4 m)
WIRE GAUGE 10
• 1/2 HP Motor ------ 168 ft. (51.2 m) 730 ft. (222.5 m) 1012 ft. (308.5 m) 5064 ft. (1543.5 m) 6330 ft. (1929.4 m)
• 1 HP Motor---------- 84 ft. (25.6 m) 337 ft. (102.7 m) 506 ft. (154.2 m) 2025 ft. (617.2 m) 3165 ft. (964.7 m)
WIRE GAUGE 12
• 1/2 HP Motor ------ 105 ft. (32 m) 458 ft. (139.6 m) 634 ft. (193.2 m) 3171 ft. (966.5 m) 3964 ft. (1208.2 m))
• 1 HP Motor---------- 53 ft. (16.2 m) 211 ft. (64.3 m) 316 ft. (96.3 m) 1269 ft. (386.8 m) 1982 ft. (604.1 m)
Page 9
9

INSTALLATION

MOUNTING CONFIGURATIONS
PAD MOUNT
NOTE: For the following instructions refer to Figures 1 and 2.
For your convenience, the new SL575 model LiftMaster Gate operator comes configured from the factory to meet the pad mounting of the original LiftMaster SL570 model. If you are replacing a unit other than the SL570 or if you prefer for a new installation, the SL575 can be reconfigured to mount to a (10-7/8" x 21-1/8") pad mount by following these instructions:
1. Remove the bolts attaching the inside lower mounting angle (1) to the frame uprights (2).
2. Reattach the lower mounting angle (1) to the outside of the frame uprights as shown; be sure the frame is “squared” and tighten all hardware securely.
POST MOUNT
NOTE: For the following instructions refer to Figures 3 and 4.
For your convenience, the new SL575 model LiftMaster Gate operator comes configured from the factory to meet the inside frame post mounting of the original LiftMaster SL570 model (26" outside to outside of posts). If you are replacing a unit other than the SL570 or if you prefer for a new installation, the SL575 can be reconfigured to mount to an inside the frame post mount dimension of 24-1/8" outside to outside of posts by following these instructions:
1. Identify the side of the frame which has the “slotted” attachment holes in the motor mounting plate (3).
2. Loosen the bolts attaching the frame upright (2) to the motor plate (3) and the bolts attaching the lower mounting angles (1) to the upright (2).
3. Remove the four bolts that are not in the slotted holes.
4. Reposition the frame upright (2) by sliding inward towards the opposite upright until the through holes line up. Replace the four bolts removed in step 3; be sure the frame is “squared” and tighten all hardware securely.
3
2
1
Figure 1: Factory Configured
Figure 2: Field Reconfigured
Figure 3: Factory Configured
Figure 4: Field Reconfigured
2
1
2
1
2
3
1
Page 10
10
PAD MOUNTING
CONCRETE PAD PREPARATION
NOTE: For the following instructions refer to Figures 1 and 2.
1. Lay out concrete pad as detailed in Figure 1.
2. Locate electrical conduit, as required, prior to pouring
concrete.
3. Pour concrete pad.
4. Secure operator (Figure 2) to the concrete pad using (4) 1/2"
concrete anchors (not provided).
Figure 1
Figure 2
4"
8-1/2"
Rear of Gate or Back Frame
Fence Line
1"
18"
Using suitable hardware secure operator to L-bolts
7"
22"
36"
Drive and idler sprocket toward gate side
Power and control wiring should be run in separate conduit
Concrete Anchor Holes
1/2" Concrete anchors (4 required)
Concrete Pad
2" to 4" above grade
Depth required by local codes or below frost line
Page 11
11
3" U-bolt (4 required)
Power and Control Wiring Should Be Run In Separate Conduit
Drive and Idler Sprocket Toward Gate Side
Angle Bracket
POST MOUNTING
NOTE: For the following instructions refer to Figures 1 and 2.
1. Locate and anchor two posts made of 3" outer diameter heavy walled pipe. Posts should be parallel and square to the gate.
2. Remove the mounting angles from base of the operator. Use the angles as a guide for proper distance between posts. Secure the
angles to the posts using U-bolts provided.
3. Locate electrical conduit, as required, prior to pouring concrete.
4. After concrete has set, remove angle brackets from post and reinstall on operator.
5. Secure operator to posts using (4) 3" U-bolts and hardware provided.
Figure 2
SL575
8"
Ground Level
Depth As Required By Local Codes or Below
Frost Line
14" min.
Gate
Outside to Outside
Fence Line
26"6"
End Post
L
C
3" Outside Diameter Heavy Wall Fence Pipe
Figure 1
3" (7.6 cm) U-bolts
Page 12
12
Figure 1
* *
* Gate Brackets Must Be Level and Centered With Bottom of Idler Sprocket
Figure 2
1. Mount gate brackets to the vertical front and rear posts of the
gate (Figure 1).
2. Remove the operator cover.
3. Locate and engage the manual disconnect and lock it in place
(refer to page 14).
4. Connect chain take-up bolt to the end of the chain and attach
to the rear gate bracket (Figure 2).
5. Ensure that the drive and idler sprockets are in line with each
other. Thread the chain through the plastic chain guide, around drive and idler sprockets, and then through the second plastic chain guide toward front gate bracket (Figure 3).
6. Adjust the chain to proper length and attach second take-up
bolt to chain end. Secure the take-up bolt to the front gate bracket as shown.
Adjust nuts on chain take-up bolts to remove chain slack. A general rule of thumb is to leave a maximum of 1" of chain slack for every 10' of chain length.
Do not overtighten chain.
NOTE ABOUT SOME TYPES OF CANTILEVER GATES:
With some cantilever gates over 20' long, you may need to add a brace along the length of the gate to prevent the gate from bowing when chain is tightened. This may also be required on some styles of gates that are constructed out of aluminum. If positioned properly, this brace can also be used as a chain support.
Figure 3
INSTALL GATE BRACKET & DRIVE CHAIN
To prevent damage to the operator or gate, DO NOT drive the
limit (nuts) actuators on the shaft past their normal positions.
WARNING
CAUTION
WARNING
WARNING
Gate
2" (5.1 cm) U-bolts With Lock Washers and Nuts
Gate Bracket
“Outside”
“Inside”
Anti-Rotation Set Screw
Gate Bracket
Idler Sprocket
Drive Sprocket
Gate Post
Idler Sprocket
Insert Chain Through Plastic Guides
Safety Bracket
Page 13
13
IMPORTANT NOTE: On three phase operators, power connections must be properly phased. If phased incorrectly, the gate operator will run reversed. To correct this situation, shut off power at main power source and at the operator’s electrical disconnect switch. Then reverse any two of the three power leads.
ON/OFF SWITCH POWER WIRING
NOTE: Before running power wiring refer to wiring specifications on page 8 for correct wire gauges.
Secure all electrical power connections inside the disconnect switch electrical box. Refer to electrical wiring diagrams on pages 27 and 28.
SINGLE PHASE
All single phase 115V/208/230V operators will have the following:
• L1 White
• L2 Black
• Ground, Green
THREE PHASE
All three phase operators will have the following:
• L1 Black
• L2 Black
• L3 Black
• Ground, Green
115V SINGLE PHASE
POWER SWITCH ASSEMBLY
230V SINGLE PHASE &
THREE PHASE
POWER SWITCH ASSEMBLY
Page 14
14
MANUAL DISCONNECT
NOTE: Make sure the limit nuts are positioned between the limit switch actuators before proceeding with adjustments.
1. Remove control panel cover and locate the limit switch
assembly.
2. Disengage the unit’s manual disconnect (see above), then
manually open the gate to its full open position (note direction of limit nut travel).
3. Adjust the open limit nut by depressing the retaining bracket
to allow nut to spin freely. Adjust open limit nut so that it trips the open limit switch. After adjustment, release plate and ensure it seats fully in slots of both nuts.
4. Manually close the gate to its full closed position.
5. Disengage the retaining bracket and rotate the close limit nut
until it trips the close limit switch.
6. Re-engage the retaining bracket into both limit nuts and also
re-engage the manual disconnect.
DIRECTION OF GATE TO OPEN
RIGHT
LEFT
OPEN LIMIT
A
B
CLOSE
LIMIT
B
A
LIMIT SWITCH ADJUSTMENT
LIMIT DIRECTION
NOTE: When the operator is under load, you may find it necessary to relieve the tension on the drive chain before disengaging the system.
n v
To reduce the risk of SEVERE INJURY or DEATH:
• Disconnect power BEFORE performing ANY adjustments.
WARNING
WARNING
HALL EFFECT SENSOR ADJUSTMENT
NOTE: Normally the hall effect sensor does not need adjustment, but may go out of alignment due to shipping vibration or rough handling.
These operators use an internal entrapment protector system. This system consists of the GL control board, magnet, and Hall Effect sensor. It may become necessary to adjust the sensor for correct alignment. To do so please perform the following steps:
1. The sensor must be centered over the magnet wheel. Adjust with horizontal screws.
2. The sensor must be level.
3. The sensor air gap should be adjusted to .010 - .015 of an inch. (The thickness of a business card may be used to gauge the correct distance.) Adjust with vertical screws.
MODEL SL575 DISENGAGEMENT: Pull the disconnect chain and engage it
in the slot provided. The gate may now be moved manually.
RE-ENGAGEMENT: Release the chain from the slot. (Some
operator output sprocket rotation may be required for engagement).
ADJUSTMENT
Vertical Adjustment
Screws Horizontal Adjustment Screws
Hall Sensor
.010 - .015"
(.25 - .38 mm)
Air Gap
Magnet
Limit Switch
Limit Nut A
Limit Switch
Limit Nut B
Retaining Bracket
Depressed Plate
Each Notch of the Nut Indicates a Estimated 1" (2.5 cm) of Gate Tra
Page 15
15
GATE SYSTEM TEST PROCEDURES
Make sure that the gate’s path is clear from any obstructions and that all associated gate hardware is properly mounted and secured.
1. With the power off, manually move the gate to the fully closed position.
2. At the closed position, turn the power on and observe the GL controller board’s diagnostic and limit LEDs. When power is turned on, these LEDs should flash simultaneously for a few seconds.
3. Locate the 3-button control that is built into the electrical box.
4. Push the open button and observe the operator’s behavior. The gate should begin opening. If the operator fails to open or has difficulty opening, refer to the troubleshooting section.
5. Once at the open limit, the gate will stop. Push the close button and observe the operator’s behavior. If the operator fails to close or has difficulty closing, refer to the troubleshooting section.
6. While the gate is closing, push the stop button. The gate should now stop.
7. Push the close button to return the gate to the fully closed position.
UL325 ENTRAPMENT PROTECTION
PRIMARY ENTRAPMENT PROTECTION ADJUSTMENTS Force Control
Set the force control pot such that the unit will complete a full cycle of gate travel but can be reversed off an obstruction without applying an unreasonable amount of force. On most operators this will be around the middle of the range.
SECONDARY ENTRAPMENT PROTECTION ADJUSTMENTS Terminals 9 & 5 - Obstruction While Opening
(Edge/Photo Eye Input) Edge Input: See Programming Section on page 17.
This input will reverse an opening gate to the close limit. Activating this input when the gate is closing will have no effect.
NOTE: If upon reversal a second separate obstruction is detected (gate edge or RPM sensor), gate will stop and alarm.
Photo Eye Input: See Programming Section on page 17. This input will pause an opening gate. Once the input (photo eye)
is cleared, the gate continues to open. Activating this input when the gate is closing will have no effect.
Terminals 10 & 5 - Obstruction While Closing (Edge/Photo Eye Input)
Edge Input: See Programming Section on page 17.
This input will reverse a closing gate to the open limit. When reaching the open limit the timer to close, if enabled, will be disabled until another command is given. Activating this input when the gate is closing will have no effect.
NOTE: If upon reversal a second separate obstruction is detected (gate edge or RPM sensor), gate will stop and alarm.
Photo Eye Input: See Programming Section This input will reverse a closing gate to the open limit. This input
will not affect the timer to close. Activating this input when the gate is closing will have no effect.
Photo Eye Input: See Programming Section on page 17. This input will reverse a closing gate to the open limit. This input
will not affect the timer to close. Activating this input when the gate is closing will have no effect.
GL Controller Board
Obstruction While Opening
(Edge/Photo eye input)
5678910
Obstruction While Closing
(Edge/Photo eye input)
5678910
Transformer
Electrical Box
Force Control
Max
Min
Edge Sensors
Edge Sensors
Page 16
16
EDGE/PHOTO CLOSE
This switch (S2-4) selects edge or photo sensor for the gate closing protection input.
Close Photo Eye (Reverse): When the controller is configured for photo eyes, the input functions to reverse the gate to the open limit when activated during the close cycle.
Note: Timer to close will reset if enabled.
Close Edge: When the controller is configured for safety edges, the input functions to reverse the gate to the open limit when activated during the close cycle. The entrapment is not cleared at the limit and the timer to close will be disabled. The timer to close may be enabled by activating the interrupt loop, open or override open inputs.
UL325 ENTRAPMENT PROTECTION (CONTINUED)
CONTROL BOARD ILLUSTRATION
EDGE/PHOTO OPEN
This switch (S2-3) selects edge or photo sensor for the gate opening protection input.
Open Photo Eye (Pause): When the controller is configured for photo eyes, the input functions to pause the gate during the opening cycle. Once the input is cleared the gate continues to open.
Open Edge: When the controller is configured for safety edges, the input functions to reverse the gate to the close limit when the edge is activated during the opening cycle.
PHOTO CLOSE
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
PHOTO OPEN
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
EDGE OPEN
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
EDGE CLOSE
Connector (J2)
Connector SAMS (J5)
Connector Main Terminal Wiring (J1)
Connector Master/Second (J4)
Dip Switch Master/Second (S4)
Timer to Close
Force Adjustment
Dip Switch (S2)
Dip Switch (S1)
Diagnostic LED
Limit LEDs
Relay Drive Troubleshooting LEDs (D6)
Terminal Troubleshooting LEDs (D11)
Motor Learn Button (S3)
Page 17
17
SLIDE/SWING
This switch selects slide or swing gate operation, in order to optimize gate behavior for specific application.
SL = Slide • SW = Swing
RIGHT/LEFT OPERATION
This switch selects the gate opening direction, to the left or to the right. Right/Left operation is determined from the inside of fence looking out.
“SAVE” SWITCH
This switch stores all settings into memory and locks out changes.
NOTE: For any programming changes to take effect this switch must be in OFF position. When switch is ON, no settings can be changed.
RIGHT HAND LEFT HAND
1 2 3 4
ON
SAVE
TTC
ON
S1
1 2 3 4
ON
SAVE
TTC
ON
S1
RT LT
SW SL
RT LT
SW SL
RT LT
SW SL
1 2 3 4
ON
SAVE
TTC
ON
S1
LOCKED UNLOCKED
1 2 3 4
ON
SAVE
TTC
ON
S1
RT LT
SW SL
APEMs
TIMER TO CLOSE
ENABLED
TIMER TO CLOSE
DISABLED
1 2 3 4
ON
SAVE
TTC
ON
S1
1 2 3 4
ON
SAVE
TTC
ON
S1
RT LT
SW SL
RT LT
SW SL
SWING GATE SLIDE GATE
1 2 3 4
ON
SAVE
TTC
ON
S1
1 2 3 4
ON
SAVE
TTC
ON
S1
RT LT
SW SL
RT LT
SW SL
PROGRAM SETTINGS (DIP SWITCH S1)
NOTE: For all S1, S2 and S4 switch settings to take effect, the Save Mode switch must be set to the off position.
PROGRAM SETTINGS (DIP SWITCH S2)
MAGLOCK ENABLE
This switch enables the Maglock feature. On an open command there will be a half second delay after the maglock relay is released before the motor starts.
WARNING ENABLE
This switch enables the gate “in motion” alarm feature. The alarm will beep 3 seconds prior to movement and throughout movement.
MAGLOCK ENABLED MAGLOCK DISABLED
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
WARNING ENABLED WARNING DISABLED
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
ON
CLED PH
OPED PH
1 2 3 4
WARN
MAG
ON
S2
Max = 180 sec
Min = 0 sec
TIMER TO CLOSE
TIMER TO CLOSE ENABLE
This switch enables the auto close timer. The timer to close feature works in conjunction with the potentiometer located on the board.
Page 18
18
3
6
9
#
2
5
8
0
1
7
CONTROL CONNECTION DIAGRAMS
NOTE: See wiring diagrams shipped with kit for additional information. See owner’s manual for wiring distances and wire gauge information.
WARNING: All controls that are to be used to operate the gate system, must be installed where the user cannot come into contact with the gate while operating the controls where the user has full view of gate operation.
*We strongly recommend that you follow the UL guidelines presented throughout the manual. Installation device instructions: Always follow the instructions provided by the manufacturer when installing and adjusting any control device. If these instructions are contrary to the advice given here, call for assistance.
SINGLE PHASE BOX
Accessory Terminal Block
24VAC Accessory Power May Be Found On These Terminals
R1
R3
R2
24 VAC
Control Board
Accessory Terminal Block
12345678910
R4
11 1213 14 15 16 17 18 19 20
Override Open
Input (N.O)
Override Close
Control Input (N.O.)
OP
E
N
C
L O
S
E
S
T
O P
Stop/Reset
Control Input (N.C.)
Override Open
Control Input (N.O)
O
P
E
N
C L
O
S
E
ST
O
P
O
PE
N
C
L O
S
E
S
T
O P
Shadow Loop
Input (N.O.)
F
R
E
Q
Radio (Single Button)
Input (N.O.)
Interrupt (Safety) Loop Input (N.O)
F
R
E
Q
Obstruction While Opening
Edge/Photo Eye Input (N.O.)
Obstruction While Closing
Edge/Photo Eye Input (N.O.)
Page 19
19
ACCESSORY WIRING
All inputs are normally open and momentary, except the stop (N.C.). The following instructions are based upon UL325, and include recommendations for significant increase in safety.
The GL operator employs 24VDC “High” control signalling. Meaning the input is not common, but is 24VDC. Take precautions when wiring any type of surge protection.
We strongly recommend that you follow the UL guidelines presented throughout the manual. Refer to instructions shipped with optional control devices for mounting, wiring, programming and adjustment.
24VAC Accessory Power can be found at terminals R1 and R2 located on radio terminal block.
The LiftMaster Radio Receiver comes pre-wired to the Operator
• Remove the brass antenna from the accessory box and screw it onto the “F”-connector provided on the side of the gate operator.
NOTE: The radio receiver is wired in the factory for single button control to open and close the gate.
REMOTELY MOUNTED STOP/RESET CONTROL WIRING
• This control will function as a Stop/Reset command and is to be wired within line of sight of the gate.
• Wire Stop/Reset control station to terminals 3 and 5 on the control box on the operator. Make sure that all Stop/Reset
controls are wired in series.
STOP/RESET AUXILIARY CONTROL WIRING Terminals 6 & 5 (Com) - Open
These terminals are intended for use as a general open control. Accessories that may be wired to this input include: Telephone Entry Systems, Radio Receiver (Commercial Applications), Exit Loop Detector, Keypads, 7-Day Timer. NOTE: Will not override a
double entrapment (signalled by the gate stopped and entrapment alarm on).
123
12345
6
7
Control Conduit
Stop/Reset Button
Control Conduit
Stop/Reset Button
3
6
9
#
2
5
8
0
1
7
Connector
Antenna
Receiver
R1
4
3
2
1
R2
24VAC
R3
R4
R3
R2
R1
R4
Operator Terminal
Relay Control
24VAC Power
R. V
RC
RADIO
4 R
R3
R1 R2
Accessory Tray
12345678910
Radio (Signal Button) Input
11 12 13 14
Page 20
20
ACCESSORY WIRING (CONTINUED)
STOP/RESET AUXILIARY CONTROL WIRING (CONTINUED) Terminals 7 & 5 (Com) - Open Override Control Input
These terminals are intended for use only with the open control of a three-button station that is installed within line of sight of the gate. A momentary activation of this input will cause the gate to open. Activation of this input for longer than three seconds will enable the control to be used as a constant pressure override device. This will allow the user, in emergencies, to override a failed accessory such as a loop detector or photo-eye.
Terminals 4 & 5 (Com) - Close Override Control Input
These terminals are intended for use only with the close control of a three-button station that is installed within line of sight of the gate. A momentary activation of this input will cause the gate to close. Activation of this input for longer than three seconds will enable the control to be used as a constant pressure override device. This will allow the user, in emergencies, to override a failed accessory such as a loop detector or photo-eye.
Terminals 8 & 5 (Com) - Interrupt (Safety) Loop Input
These terminals are intended for use with a loop detector. This input functions to reverse a closing gate to the open limit. Latching this input will reset the timer to close.
Terminals 2 & 5 (Com) - Shadow Loop Input
These terminals are intended for use with a loop detector and is primarily used on swing gate operators. This input protects cars by preventing the gate from moving off of the open or close limit when the shadow loop input is active.
The GL operator controller board senses commands using +24VDC from terminal #3. Commands are seen when +24VDC are applied to the controller’s input terminals. NOTE: The GL
controller has built in surge suppression circuitry however please take precautions when adding any additional surge protection.
MASTER/SECOND SYSTEMS Dual Gate Communications
The controller is capable of running the operator in a master or second mode depending on (S4) switch setting.
Before initiating any command, the master unit queries for the presence of a “second unit” for a time period of one second. If the master gets no response the operator will operate in a stand alone mode. NOTE: For single unit applications, a jumper must be
placed between 11 and 12 of the field wiring terminal block. In this mode no further communications will take place during travel. If the master detects the presence of a second unit, the master will continue to query the second unit during travel. The second unit will send a response to the master for every query. The second operator will stop if there is a period of one second or more of no communications.
When two operators are connected in dual gate configuration accessories may be connected to either the master or second.
NOTE: Do not run Master/Second communication wiring in the same conduit as the power and control wiring. The second unit will require a normally close stop circuit for proper system operation. After Master/Second wiring has been completed and the S4 switch programmed, both units must have their power cycled to initiate proper Master/Second communication. The motor learn function must be completed in stand alone mode prior to Master/Second wiring.
20
Open Override Control Input
N.O.
Close Override Control Input
N.O.
123456789
123456
123456
Com
Interrupt (Safety) Loop Input
3456 7 8
345 78
Com
9
8
7
123456
Shadow Loop Input
S4
Master or
Standalone
Gate Setting
Master
Unit
ON
Second
Unit
STREET
S4
Second
Second
Gate
Setting
Master
Unit
ON
Second
Unit
rupt
r
te
n
I
Loop
6'
e
nt
I
Loop
upt
r
r
COMPLEX
PARKING LOT
Ter minal Block
11
12
minimum 18 gauge
Master
OR
Shielded
cable
(twisted pair)
Conduit
Ter minal Block
12
11
Ground
Page 21
21
SAMS OPERATION
1. When an authorized vehicle accesses the gate system, the SAM system responds by first opening the gate farthest from the vehicle, the swing or slide gate.
2. Once the swing or slide gate is open, the barrier gate begins its open cycle.
3. Once the barrier is open the vehicle may pass through the SAM system. At this point you have two options in how you would like to initiate the SAM systems closure. You may chose to:
a) Use a timer to close system to automatically close the
barrier gate after a preset amount of time or
b) Use a loop system to close the barrier gate after the vehicle
has passed through the SAM system.
4. Once the barrier gate is closed the slide or swing gate will activate its internal timer to close and begin closing.
5. If another authorized vehicle accesses the SAM system before the slide or swing begins to close the barrier will open and allow the vehicle to pass through the SAM system.
6. If another authorized vehicle accesses the SAM system during the slide or swing gates closing cycle the SAM system will reopen the slide or swing gate. Once the slide or swing gate reaches the open position the barrier will then open to allow the vehicle to pass through the SAM system.
7. If no other authorized vehicles access the SAM system the swing or slide gate will close followed by the barrier.
SEQUENCED ACCESS MANAGEMENT SYSTEM (SAMS)
The Sequenced Access Management System or SAMS allows the customer more control when managing vehicular entrances to areas such as apartment complexes, businesses and gated communities. The basic concept of the system is that traffic is controlled by two gates installed in tandem, a fast moving gate such as a barrier gate operator and a slower moving more secure or ornamental gate such as a single or pair of slide/swing gate operator. The design of this gate system balances the demands of speed during high traffic periods with security during low traffic periods. Barrier gates typically have the fastest open times of the many gate operator types and the slide or swing gates allow you to effectively seal off the perimeter of the complex you are planning to secure.
NOTE: Connect all entry devices to the slide or swing gate. If using a device, such as a 7-day timer, to latch the slide or swing gate open during high traffic times, connect the device’s N/O relay output to the GL board’s Interrupt Loop input. Once the device activates the Interrupt Loop input, the next vehicle to access the SAMS system will lock the gate in the open position until the device deactivates. When the device deactivates, the timer to close will automatically close and secure the gate.
SAMS WIRING
1. Install conduit between the BG770 and the SL575 for SAMS control wiring.
2. Run a 4-conductor cable in the conduit between the BG770 SL575.
3. Locate the SAMS relay terminals (J5) on the GL board in the SL575 and locate the auxiliary limit switch in the BG770.
4. Attach a wire from the SAMS relay terminal (J5) on the GL board to terminal 1 on the BG770 terminal strip.
5. Attach a wire from the SAMS relay terminal (J5) on the GL board to terminal 3 on the BG770 barrier gates terminal strip.
6. Attach a wire from terminal 5 of the SL575 accessory wiring terminal block to the common (COM) on the auxiliary limit switch in the barrier gate.
7. Attach a wire from terminal 8 of the SL575 accessory wiring terminal block to the normally open (NO) on the auxiliary limit switch.
8. Test for correct functionality of the SAM system.
TERMINAL BLOCK
INTERRUPT LOOP INPUT
TB5
TB8
SAMS RELAY AT J5
N/O
COM
BG770 BARRIER GATE
AUXILIARY LIMIT SWITCH
N/O
COM
TERMINAL STRIP
1 (OPEN)
3 (COMMON)
SAMS Conduit
TRAFFIC
Hold Open
Loop
STREET
rrupt
e
Int
Loop
PARKING LOT
COMPLEX
OR
Page 22
22
NOTES:
1. Severe or high cycle usage will require more frequent maintenance checks.
2. Inspection and service should always be performed anytime a malfunction is observed or suspected.
3. Limit switches may have to be reset after any major drive chain adjustments.
4 If lubricating chain, use only a proper chain lube spray or a
lightweight motor oil. Never use grease or silicone spray.
Internal Speed Sensor Check for proper operation X External Entrapment Check for proper operation X
Protection Systems Gate Caution Signs Make sure they are present X Clutch System Check and adjust if required XX Brake System Check and adjust if required Manual Disconnect Check and operate X Drive Chain Check for excessive slack and lubricate X Sprockets and Pulleys Check for excessive slack and lubricate X Gate Inspect for wear or damage X Accessories Check all for proper operation X Electrical Inspect all wire connections X Frame Bolts Check for tightness X Total Unit Inspect for wear or damage X
DESCRIPTION TASK 3 MONTHS 6 MONTHS 12 MONTHS
COMPLETE CHECK OUT
CHECK AT LEAST ONCE EVERY
5. When servicing, please do some “house cleaning” of the operator and the area around the operator. Pick up any debris in the area. Clean the operator as needed.
6. It is suggested that while at the site voltage readings be taken at the operator. Using a Digital Voltmeter, verify that the incoming voltage to the operator it is within ten percent of the operators rating.
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. NEVER let children operate or play with gate controls. Keep the remote control away from children.
3. ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of INJURY or DEATH.
5. Use the emergency release ONLY when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.
8. Disconnect ALL power BEFORE performing ANY maintenance.
9. ALL maintenance MUST be performed by a LiftMaster professional.
10.
SAVE THESE INSTRUCTIONS.

OPERATION AND MAINTENANCE

WARNING
WARNING
Page 23
23
FRICTION CLUTCH
1. Remove cotterpin from nut on the clutch shaft.
2. Back off clutch nut until there is very little tension on the clutch spring.
3. Tighten clutch nut gradually until there is just enough tension to permit the operator to move the gate smoothly but to allow the clutch to slip if the gate is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the gate during travel.
4. Reinstall Cotterpin.
This friction clutch system is not an automatic reversing device. It only serves to minimize damage to the gate operator and gate, and to help minimize vehicle damage. If you need an external automatic obstruction sensing device, items such as gate edges and photo beams are available to help protect pedestrians (see page 4).
SOLENOID ACTUATED BRAKE
The brake is adjusted at the factory and should not need additional adjustments for the the life of the friction pad.
Replace friction pads when necessary. Refer to the illustration for identification of components for the solenoid type brake system.
GL BOARD PROGRAMMING AND FEATURES
MOTOR LEARN FUNCTION (FORCE PROFILE)
This function is preprogrammed at factory. If either board or motor is replaced, the controller will need to be programmed to “LEARN” the specific motor RPM profile of your operator. Switch “S3” is provided for this. This is important for accurate force control. Failure to do so may result in improper and unsafe operation.
Note: Motor Learn must be performed in stand alone mode.
1. Detach the unit from the gate, the motor needs to be learned without a load. (Do not use the manual release, the limit shaft must be turning during learn sequence.)
2. Press the motor learn button. The yellow LED should start to flash rapidly.
3. Push and hold down either the open or the close buttons. The motor will run for a few seconds and then stop. If the LED goes out the motor is learned. If the unit activates a limit before completing the learn or some other error occurs the LED will go back to on continuously. If this happens try learning while running in the opposite direction.
4. Reconnect the unit to the gate, reset the limits and adjust the force control.
To reduce the risk of SEVERE INJURY or DEATH:
• Disconnect power BEFORE performing ANY adjustments.
WARNING
WARNING
Clutch Pad
Clutch Plate
Friction Pads
Plate Assembly
Cotterpin
Adjusting Nut
Spring
Washer
Clutch Pulley
Solenoid
Release Lever
Motor Learn Button (S3)
Page 24
24
LED Code Diagnostic Meaning Cleared By Flashed
OFF Normal operation N/A
1 Single entrapment sensed Control Input
2 Double entrapment Hard Input*
3 Failed or no hall Removal of
effect sensor problem
4 Exceed maximum motor Hard Input*
run time
5 Limit fault Control Input
6 Loss of communications Removal of
between master and problem second during run mode
On No Motor not learned Completion
Flash of Motor
Learn Routine
*Hard inputs include open override, close override and
stop inputs.
LED LED NAME DESCRIPTION
RELAY DRIVE TROUBLESHOOTING LEDS
There are 5 troubleshooting LEDs on relay drives K1 through K5. These LEDs will be illuminated when the microcontroller relay drive is activated.
D6 Contactor A On when Contactor A is activated D5 Contactor B On when Contactor B is activated D4 SAM On when SAM relay is activated D3 Lock On when Mag Lock relay is activated D2 Alarm On when Alarm Relay is activated
TROUBLESHOOTING LEDS
There are 9 troubleshooting LEDs.
LED LED NAME DESCRIPTION
D11 Radio On when Radio switch is activated D13 Shadow On when Shadow Loop is activated D15 Hard Close On when Close switch is activated D17 Stop On when Stop switch is not activated D19 Soft Open On when Open switch is activated D21 Hard Open On when Open switch is activated D24 Interrupt Loop On when Interrupt/Safety Loop activated D29 Obstruction Open On when Edge is activated or when Photo Eye
Beam is broken
D31 Obstruction Close On when Edge is activated or when Photo Eye
Beam is broken
FORCE CONTROL
Set the force control pot such that the unit will complete a full cycle of gate travel but can be reversed off an obstruction without applying an unreasonable amount of force. On most operators this will be around the middle of the range.
NOTE: For LED location refer to illustration on previous page.
DIAGNOSTICS (LEDS AND CODES)
There are three diagnostic LEDs. Two red LEDs (OL, CL) are indicators for the open and close limits. The LEDs are illuminated when the limit switch contacts are closed.
The third amber LED (DIA) is used to blink out diagnostic codes. The number is the count of the number of times the LED is on in an 8 second period. The LED is on for approximately 1/2 second and repeats every second until the number is reached. There will be a pause following each pulse cycle (1-6 pulses) to differentiate between the different diagnostic codes.
GL BOARD PROGRAMMING AND FEATURES (CONTINUED)
Force Control
Max
Min
Page 25
25
OPERATOR FAILS TO RUN
CONTACTOR CHATTERS WHEN OPERATOR BEGINS TO MOVE
OPERATOR RUNS SLOW AND/OR TRIPS THE INTERNAL OVERLOAD
1) Improper wired stop control
2) Fault in the operator check the yellow
diagnostic LED at the top right of the GL board next to the programming dip switches
3) An accessory is active or malfunctioning check the red input
status LEDs, D11-D31
4) Improper J4 connector wiring (master/second)
5) Low or no high voltage power
6) Low or no low voltage power
7) No LEDs illuminated on GL board

TROUBLESHOOTING

Check the green LED (D17) on GL board. If the green LED is off,
check to make sure a stop control has been installed across terminals TB1-3 and TB1-5 of the Terminal Strip.
If the yellow LED blinks six times, there is a master/second unit
communication failure. If operator is a single unit, make sure there is a jumper across terminals TB1-11 and TB1-12. If operator is in a dual gate configuration, make sure that the communication wiring between the two units is undamaged and complete.
If the yellow light is solid, the board needs to learn the motor. Follow
the directions on page 23.
If any red LEDs are on, check the corresponding input. An installed
accessory may be wired incorrectly or malfunctioning. Remove the accessory and test the operator.
If the open or interrupt loop LED is on, make sure factory plug-in loop
detectors are working properly and appropriate loops are installed on the loop input terminals.
Stand-Alone Operators: Make sure there is a jumper installed across
the J4 connector.
Master/Second Operation: Make sure that the master/second wiring is
installed correctly and is intact (not damaged).
Measure the incoming voltage at the unit’s on/off switch. It should be
within 5% of the operator’s rating when running. Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 8 of this manual.
Measure the voltage at terminals R1 and R2 in the operator. This
voltage should be within 5% of 24VAC. If the high voltage power is good and the low voltage power is bad, check to make sure the circuit fuse is not tripped and that the correct primary tap is used on the transformer. If fuse and tap are correct, replace the transformer.
If both primary and secondary power is good, check to make sure
that the J2 connector is making good contact with the pins on the GL board. If all is good, replace GL board.
1) Transformer’s secondary is overloaded
2) Low primary (high voltage) power
Remove all accessory devices and test the operator. If the contactor
stops chattering, find an alternate power source for some of the devices.
Measure the incoming line voltage at the unit’s on/off switch. It
should be within 5% of the operator’s rating when running. Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 8 of this manual.
1) Low primary (high voltage) power
2) Problem in the motor
3) Problem in the contactor
4) Problem in the brake system
Measure the incoming line voltage at the unit’s on/off switch as well
as the meter base or sub panel. Make sure there is not a major change in voltage. The voltage at the operator should be within 5% of the operator’s rating when running.
Check the number of amps currently being drawn from the panel.
Make sure that the total power being drawn does not exceed the panel’s rating.
Make sure that the proper wire gauge was used for the distance
between breaker and operator by consulting the wiring specifications section on page 8 of this manual.
Perform a visual inspection of the motor. Examine the motor’s labels
for any distortion or signs of overheating. Replace the motor if it is humming, grinding or making excessive noise. Note: Repeated motor
problems indicate poor primary power.
Examine the contactor for sparking, smoke or burn marks. Remove
the wires from one side of the contactor, then measure the contact points for high resistance (above 1 ohm). Relace the contactor.
Make sure that the brake is disengaging when the contactor pulls in
and engaging when the contactor releases. Replace solenoid.
FAULT POSSIBLE CAUSE FIX
Page 26
26
FAULT POSSIBLE CAUSE FIX
MASTER OR SECOND OPERATOR IS NOT FUNCTIONING PROPERLY
OPERATOR RUNS IN WRONG DIRECTION
OPERATOR RUNS BUT THEN STOPS AND REVERSES DIRECTION
MOTOR RUNS BUT GATE DOES NOT MOVE; OPERATOR STOPS AND ALARMS
OPERATOR OPENS IMMEDIATELY UPON POWER UP AND DOES NOT CLOSE
OPERATOR HAS TROUBLE LEARNING THE MOTOR
PROGRAMMING CHANGES DO NOT EFFECT THE GATE
GATE EDGE PAUSES GATE WHEN STRUCK DURING OPENING
GATE DOES NOT ACTIVATE TIMER TO CLOSE AFTER THE CLOSE PHOTO EYE IS BROKEN
1) Failure to cycle power after setup
2) Communication wiring may be damaged or improperly wired for dual gate operation
3) Master or second unit is not programmed correctly
TROUBLESHOOTING
The power to each unit must be cycled in order to initiate proper
master/second communication if the operators were previously in stand-alone mode.
Make sure that the communication wire that is used is twisted pair
and not run in the same conduit with any power wiring. Failure to do so will result in interference across the master/second communication line.
Review program settings page 20 and check both the master and
second for proper programming.
1) Operator’s main power is out of phase (three phases only)
Turn off the unit’s main power at the breaker and swap any two
power leads at the operator’s main power switch. Apply power and retest the operator. See important note on page 13.
1) Entrapment (force pot) incorrectly set
2) Gate is binding or not running smoothly
3) Clutch is not adjusted properly
4) Brake is not functioning properly
5) Observe red LEDs D29 and D31
6) Hall Effect Sensor is not aligned
This pot must be set so that the gate will run smoothly normally and
reverse when encountering an obstruction.
Disengage the manual release and roll gate open and close by hand at
normal operating speed. Make sure that the gate runs smoothly and does not bind. If the gate is hard to move or binds, repair the gate.
Adjust the clutch so that the operator can move the gate throughout
its travel without slipping but will slip when the gate hits an obstruction.
Make sure that the brake operates correctly. The brake should
disengage when the contactor activates and engage when the contactor releases.
Both LEDs will indicate the activation of entrapment protection
devices on terminals TB1-9 and TB1-10 on the GL board. Remove the devices and retest. If the operator now runs without fault, check those accessories as well as their wiring.
Make sure that the sensor is adjusted so that it is centered over the
limit shaft’s magnet and is 10-15 thousandths of and inch (business card thickness) from the magnet.
Replace the sensor if it is adjusted correctly but continues to fail.
1) Clutch is not adjusted properly
2) Operator’s manual release is not aligned
Adjust the clutch so that the operator can move the gate throughout
its travel without slipping but will slip when the gate hits an obstruction.
Make sure that the unit’s manual release is not engaged. The unit’s
manual release, when engaged, will set off the entrapment if the gate is given a command to move.
1) Active or malfunctioning accessory
check the red input status LEDs, D11-D13
If any red LEDs are on, check the corresponding input. An installed
accessory may be wired incorrectly or malfunctioning. Remove the accessory and test the operator.
If the soft open or interrupt loop LED is on, make sure factory plug-in
loop detectors are working properly and appropriate loops are installed on the loop input terminals.
1) Operator’s manual release is engaged Make sure the the unit’s manual release is not engaged. The unit’s
manual release, when engaged, will not allow the entrapment sensor to provide feedback to the GL board when the operator is moving.
1) Check the save switch on switch S1-1 If the switch S1-1 is in the on position, any subsequent programming
changes will not affect the gate. To make programming changes, switch S1-1 off, make desired changes, and then switch S1-1 on.
1) Open obstruction input is programmed incorrectly
The open obstruction input has been programmed to function with
photo eyes, not gate edges. Refer to page 16 and reprogram the obstruction inputs for correct operation.
1) Close obstruction input is programmed incorrectly
The close obstruction input has been programmed to function with
gate edges, not photo eyes. Refer to page 16 and reprogram the obstruction inputs to match the accessories that are installed on operator.
Page 27
2727
1 PHASE
POWER IN
ON/OFF SWITCH
6
(W)
8
4
5
1
2
3
(BK)
(BK)
(BL/BK)
(BL/BK)
1
2
5
A
B
115V MOTOR
CONNECTION
GROUNDED DUPLEX
OUTLET (115V ONLY)
3
4
B
4
115V ONLY
A
A
B
2
1
6
115V ONLY
(SEE NOTE 2)
208/230V ONLY
O/L
3
5
GROUND
115V BRAKE
SOLENOID
(BK)
(GN)
(BK)
(BK)
(PU)
(BL)
(YE)
(GY)
(W)
MOTOR OVERLOAD
(SEE NOTE 3)
PRIMARY
L1
L2
8
4
5
1
2
3
(BK)
(BK)
(BL/BK)
(BL/BK)
208V/230V MOTOR
CONNECTION
230V BRAKE
SOLENOID
(PU)
(BL)
(YE)
(GY)
TO REVERSE MOTOR
DIRECTION INTERCHANGE
PURPLE & GRAY WIRES
INTERNAL MOTOR
WIRING 1 - BLUE 2 - WHITE 3 - ORANGE 4 - YELLOW 5 - BLACK 8 - RED O/L - BROWN
24V Sec.
FUSE
3.15A
(TB 2)
AB CD
24VAC
RADIO SIGNAL
RADIO BLOCK
FACTORY INSTALLED RADIO
R1
R2
R3 R4
(BL)
(BL)
(YE)
4
6
7
8
9
10
4
6
7
8
9
10
TB 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
-
+
SAFETY ALARM
(100 db)
J4 PLUG
1 2
DUAL GATE
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
J1-11
J1-12
J1-13
J1-14
J1-15
J1-16
J1 PLUG
STOP RESET
OPEN
CLOSE
FREE EXIT
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
INTERRUPT
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
J2 PLUG
J2-3 J2-4 J2-5 J2-6 J2-7 J2-1
J2-8
J2-9 J2-10 J2-11
J2-2
L/S B
NC
COM
NC
COM
L/S A
B
A
A1
A2
A1
A2
RPM
SENSOR
GL CONTROL BOARD
24VAC-IN
24VAC-COMMON
SOFT OPEN
NC
"B" LIMIT
CONTACTOR B
"A" LIMIT
CONTACTOR A
RPM - IN
RPM - SUPPLY
RPM GND
RADIO COMMAND
SHADOW
+24VDC
CLOSE
STOP
SOFT OPEN
HARD OPEN
INT. LOOP
OBS. OPEN
OBS. CLOSE
24 VAC-COMMON
DC-GND
LOCK 1
LOCK 1
ALARM 1
ALARM 1
RADIO
SHADOW
VDC COM
CLOSE
STOP
SOFT OPEN
HARD OPEN
INTERRUPT
OPEN
CLOSE
MASTER / SECOND
MAGLOCK
24 VAC
INTERRUPT LOOP
EXIT LOOP
FIELD CONNECTIONS
EDGE/PHOTOEYE
(W)
(W)
(YE)
(BK)
(Y/BK)
(RD)
(SEE NOTE 1)
NOTES:
1) Transformer primary voltage same as operator line voltage 24V secondary 60VA.
2) Wire color: 115V black, 208V red, 230V orange.
3) Single phase units are equipped with an external line break device and may be equipped with an additional internal pilot duty thermal o/l device.
4) Outlet wiring: Black wire to brass screw, white wire to silver screw and green wire to green screw.
(BK)
(WH)
(RD)
(BK)
3
2
1
(GN)
(WH)
(RD)
(BK)
(BRN)
(GY)
(GN)
(WH)
(RD)
(BK)
(BRN)
(GY)
(BL)
(YE)
(GN)
(PU)
(OR)
(PU)
(PU/WH)
(Y/BK)
(GN)
(Y/BK)
(BRN)
(OR)
(GN)
(GY)
(OR/BK)
(BK)
(BK)
(BL)
(RD)
(WH)
(RD)
(WH)
(PU)
(P/W)
(Y/BK)
(GN)
(Y/BK)
(Y/BK)
(WH)
(BRN)
(OR)
(GN)
(GY)
(OR/BK)
(WH)
(RD)
(BK)
(BK) (BL)
(YE)
(GY)
(BRN)
(GY)
(BRN)
(Y/BK)
(OR)
(Y/BK)
(GN)
(Y/BK)
(YE)
(YE)
(BL)
(BL)
(BRN)
(W)
(BK)
(BK)
(W)
(PU)
(OR)
(BK)
(BL)
(BL)
(BK)
(BK)
(YE)
(YE)
(YE)
(RD)
(RD)
= TERMINAL BLOCK IN LIMIT SWITCH ENCLOSURE (SL595 ONLY).
(GN)
(S)
(S)
(B)
(B)
(W)
(NOTE 4)

SINGLE PHASE WIRING DIAGRAM

Page 28
2828
6
2
1
3
7
9
1
2
5
A
B
3
4
B
4
A
A
B
2
1
6
OVERLOAD
3
5
230V BRAKE SOLENOID
(BK)
(GN)
(BK)
(GY)
(PU)
(BK)
(YE)
(WH)
PRIMARY
L1
L2
230V BRAKE SOLENOID
(BK)
(BK)
(SEE NOTE 3)
(BK)
(BK)
(BK)
8
4
5
6
2
1
3
7
9
(GY)
(PU)
(BK)
(YE)
(BK)
8
4
5
6
230V CONNECTION
460V CONNECTION
575V BRAKE SOLENOID
2
1
3
(GY)
(PU)
(BK)
(YE)
(BK)
575V CONNECTION
(SEE NOTE 2)
24V Sec.
FUSE
3.15A
(TB 2)
AB CD
24VAC
RADIO
SIGNAL
RADIO BLOCK
R1
R2
R3 R4
(BL)
(BL)
(YE)
4
6
7
8
9
10
4
6
7
8
9
10
TB1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
­+
J4 PLUG
1 2
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
J1-11
J1-12
J1-13
J1-14
J1-15
J1-16
J1 PLUG
FREE EXIT
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
INTERRUPT
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
J2 PLUG
J2-3 J2-4 J2-5 J2-6 J2-7 J2-1
J2-8
J2-9 J2-10 J2-11
J2-2
L/S B
NC
COM
NC
COM
L/S A
B
A
A1
A2
A1
A2
(YE)
(BK)
(Y/BK)
(RD)
(SEE NOTE 1)
= TERMINAL BLOCK IN LIMIT SWITCH ENCLOSURE (SL595 ONLY).
(WH)
(RD)
(BK)
3
2
1
(GN)
(WH)
(RD)
(BK)
(BRN)
(GY)
(GN)
(WH)
(RD)
(BK)
(BRN)
(GY)
(BL)
(YE)
(GN)
(PU)
(OR)
(PU)
(PU/WH)
(Y/BK)
(GN)
(Y/BK)
(BRN)
(OR)
(GN)
(GY)
(OR/BK)
(BK)
(BK)
(BL)
(RD)
(WH)
(RD)
(WH)
(PU)
(P/W)
(Y/BK)
(GN)
(Y/BK)
(Y/BK)
(WH)
(BRN)
(OR)
(GN)
(GY)
(OR/BK)
(WH)
(RD)
(BK)
(BK) (BL)
(YE)
(GY)
(BRN)
(GY)
(BRN)
(Y/BK)
(OR)
(Y/BK)
(GN)
(Y/BK)
(YE)
(YE)
(BL)
(BL)
(BRN)
(PU)
(OR)
(BL)
(BL)
(BK)
(BK)
(YE)
(YE)
(YE)
(RD)
(RD)
L3
(BK)
(BK)
FACTORY INSTALLED RADIO
40-32351B
3 PHASE
POWER IN
ON/OFF SWITCH
GROUND
SAFETY ALARM
(100 db)
NOTES:
1) Transformer primary voltage same as operator line voltage 24V secondary 60VA.
2) Wire color: 208V red, 230V orange, 460V violet, 575V gray.
3) Three phase units are equipped with an internal pilot duty thermal overload device or an external line monitoring device.
DUAL
GATE
GL CONTROL BOARD
24VAC-IN
24VAC-COMMON
SOFT OPEN
NC
"B" LIMIT
CONTACTOR B
"A" LIMIT
CONTACTOR A
RPM - IN
RPM - SUPPLY
RPM GND
RADIO COMMAND
SHADOW
+24VDC
CLOSE
STOP
SOFT OPEN
HARD OPEN
INT. LOOP
OBS. OPEN
OBS. CLOSE
24 VAC-COMMON
DC-GND
LOCK 1
LOCK 1
ALARM 1
ALARM 1
RADIO
SHADOW
VDC COM
CLOSE
STOP
SOFT OPEN
HARD OPEN
INTERRUPT
OPEN
CLOSE
MASTER / SECOND
MAGLOCK
24 VAC
INTERRUPT LOOP
EXIT LOOP
FIELD CONNECTIONS
EDGE/PHOTOEYE
STOP RESET
OPEN
CLOSE
RPM
SENSOR
MOTOR OVERLOAD SEE NOTE 3

THREE PHASE WIRING DIAGRAM

Page 29
29
ITEM PART # DESCRIPTION QTY
B1 07-10179 BRAKE HUB 1 B2 10-10187 BRAKE SOLENOID COVER 1 B3 10-10190 BRAKE RELEASE LEVER 1 B4 10-10191 BRAKE DISC 1 B5 11-10192 SPRING CUP FOR BRAKE ASSEMBLY 4 B6 11-10193 BRAKE STUD 4 B7 18-10194 SPRING, COMPRESSION X .875" LONG 4 B8 19-48001 CHAIN, #48 X 1 PITCH 1 B9 22-120 BRAKE SOLENOID, 115V 1
22-240 BRAKE SOLENOID, 230-460V 1 B10 31-10186 SPACER, .20" I.D. X .31" LONG 2 B11 75-10180 BRAKE MOUNTING PLATE ASSEMBLY 1 B12 75-10184 BRAKE PRESSURE PLATE ASSEMBLY 1 B13 80-9001 FEATHER KEY 1 B14 82-WX10-08T SCREW, #10-32 X 1/2" SERRATED 8 B15 86-CP04-112 COTTER PIN, 1/8" X 1-3/4" ZINC PLATE 1 B16 87-P-062 PUSH ON FASTENER 2
BRAKE KIT 115V (71-B120) & 230/460V (71-B240)
ITEM PART # DESCRIPTION QTY
1 K75-34842 COVER 1 2 10-30678 LOCKBAR 1 3 23-30716 STOP SW, SINGLE BUTTON 3BCS 1 4 15-19478 OUTPUT SPROCKET 1 5 K76-G0537-1 ALARM AND CABLE 1 6 K12-4164 BEARING FLANGE MOUNT 4 7 10-10874 CONNECTING BRACKET 2 8 10-15569 MOTOR PLATE 1
9 16-5L304 V BELT COGGED 30.4" 1 10 K75-19977 DISCONNECT LEVER ASSEMBLY 1 11 17-6014 MOTOR PULLEY 1 12 SEE PAGE 31 MOTOR KITS 1 13 SEE PAGE 31 ELECTRICAL BOX KITS 1
INDIVIDUAL PARTS
ITEM PART # DESCRIPTION QTY
O1 11-19485 OUPUT SHAFT 1 O2 15-19478 SPROCKET ASSEMBLY 1 O3 15-19480 DUAL SPROCKET 32/14 1 O4 15-48B18LGE SPROCKET 48B18 X 1" 1 O5 15-50B12LGH SPROCKET 50B12 X 1" BORE 1 O6 158A0056 E RING, 1" 1 O7 80-206-11 WASHER 1" ID X 1/16" TH 1 O8 80-207-19 KEY 1/4" X 1-1/2" LONG 2
O9 82-NH31-06 SET SCREW, 5/16"-18 3 O10 86-RP10-112 ROLL PIN, 5/15" X 1.75" 1 O11 80-206-12 SPACER 3
OUTPUT SHAFT ASSEMBLY KIT (K72-19974)
ITEM PART # DESCRIPTION QTY
C1 11-19470 CLUTCH SHAFT 1 C2 15-19480 DUAL SPROCKET 32/14 1 C3 15-19484 SPLINED CORE SPROCKET 1 C4 158A0056 E RING, 1" PLATED 4 C5 18-19487 COMPRESSION SPRING 1 C6 75-19985 PULLEY ASSEMBLY 1 C7 80-19473 WASHER, .048 THICK 1 C8 80-19474 THRUST BEARING, 1.02" ID 1
C9 80-19475 THRUST BEARING, 1.26" ID 1 C10 80-19476 RETAINING RING 1 C11 80-19846 DISCONNECT SPLINED HUB 1 C12 80-206-11 WASHER 1" ID X 1/16" THICK 5 C13 86-RP10-112 ROLL PIN, 5/16" X 1.75" 1
CLUTCH SHAFT ASSEMBLY KIT (K72-19975)

REPAIR PARTS

ITEM PART # DESCRIPTION QTY
10-10376 CHAIN GUARD 1 10-3510 CHAIN GUIDE 1 10-3515 GUIDE RETAINER 1
K1 • CHAIN GUARD ASSEMBLY KIT (K75-34824)
ITEM PART # DESCRIPTION QTY
12-4164 BEARING SELF ALIGNMENT 2 15-50B12LGH SPROCKET 50B12 X 1" BORE 1/4 1 11-30930 IDLER SHAFT 1
K2 • IDLER SHAFT ASSEMBLY KIT (K75-34828)
ITEM PART # DESCRIPTION QTY
19-48047M ROLLER CHAIN, #48X47 W/MASTER 4 K1C3196-3 ANTENNA 1 01-34851 OWNERS MANUAL 1 01-34851FR OWNERS MANUAL - FRENCH 1 01-34851SP OWNERS MANUAL - SPANISH 1
NOT SHOWN
Page 30
3030

ILLUSTRATED PARTS

C12
C11
C10
C9
C13
6
O4
6
O8
O9
C8
C5
C4
C7
C12
C3
C2
12
11
7
C1
8
O2
O10
7
O3
O6
O7
O11
O1
6
6
9
C6
10
1
O5
O8
O9
B15
B2
B9
B15
K1
B11
4
K2
13
2
K1
B4
B1
B16
B11
B8
B10
B7
B3
B12
B5
B6
K1
5
ON/OFF SW SEE VARIABLE PARTS LIST
K2
3
Page 31
4
8
8
10
5
6
1
5
2
31
3
7
9
PART P/N DESCRIPTION USED ON
MOTOR 20-1050B-2P 1PH 1/2HP BASE MOUNT 115/230V SL575-50-11, SL575-50-21, SL575-50-81
20-1100B-2P 1PH 1HP BASE MOUNT 115/230V SL575-100-11, SL575-100-21, SL575-100-81 20-3050B-4P 3PH 1/2HP BASE MOUNT 208/230/460V SL575-50-23, SL575-50-43, SL575-50-83 20-3050M-5 3PH 1/2HP C-FACE/BM 575V SL575-50-53 20-3100B-4P 3PH 1HP BASE MOUNT 208/230/460V SL575-100-23, SL575-100-43, SL575-100-83 20-3100M-5 3PH 1HP BASE MOUNT 575V SL575-100-53
SOLENOID 22-120 115V ALL 115-1PH
22-240 230V ALL 230 1PH & 3PH, 460-3PH 22-575 575V 575V 3PH
SWITCH 23-20088 ON/OFF SWITCH 1PH ALL 115-1PH
23-3005 ON/OFF SWITCH 3PH ALL 3PH 23-3001 ON/OFF SWITCH 1PH 208/230 1PH
OVERLOAD 25-2006 6 AMP SL575-50-21, SL575-50-81
25-2008 8 AMP SL575-75-21, SL575-75-81,SL575-100-21,SL575-100-81 25-2010 10 AMP SL575-50-11 25-4002-SK 1.8 TO 2.6 AMP SL575-100-53
VARIABLE PARTS LIST

ELECTRICAL BOX

ITEM PART # DESCRIPTION QTY
1 K001A5566-3 LOGIC BOARD KIT 1
N/S K74-18379 HALL EFFECT KIT (NOT SHOWN) 1
2 OVERLOAD SEE VARIABLE PARTS LIST 1 3 312HM RADIO 1 4 K72-34818 LIMIT SHAFT KIT 1 5 13-10024 LIMIT NUT 1 6 23-10041-1 LIMIT SWITCH 2 7 03-8024-K CONTACTOR 1 8 23-34815 OPEN/CLOSE SWITCH 2 9 21-3260-1 TRANSFORMER 1
10 23-30716 STOP SWITCH 1
CONTROL BOX ASSEMBLY (K75-18620)
Refer to the parts list below for replacement parts available for your operator. If optional modifications and/or accessories are included with your operator certain components may be added or removed from these lists. Please consult a parts and service representative regarding availability of individual components.
Complete Electrical Box Replacement Kits:
To order a complete electrical box replacement kit add a “K” prefix to the model number of your operator. For Example: SL-575-50-11 (Operator) = K-SL5755011 (Electrical Box)
Page 32
HOW TO ORDER REPAIR PARTS
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
INSTALLATION AND SERVICE INFORMATION
ARE AVAILABLE 6 DAYS A WEEK
CALL OUR TOLL FREE NUMBER
1-800-528-2806
HOURS 6:00 a.m. TO 7:00 p.m. (Central Std. Time)
MONDAY Through FRIDAY
HOURS 8:00 a.m. TO 6:00 p.m. (Central Std. Time)
SATURDAY
www.liftmaster.com
WHEN ORDERING REPAIR PARTS
PLEASE SUPPLY THE FOLLOWING INFORMATION:
PART NUMBER DESCRIPTION MODEL NUMBER
ADDRESS ORDER TO:
THE CHAMBERLAIN GROUP, INC.
Tucson Support Group
6020 Country Club Road
Tucson, AZ 85706
© 2005, The Chamberlain Group, Inc.
01-34851C All Rights Reserved Printed in Mexico
LIFTMASTER®TWO YEAR LIMITED WARRANTY
The Chamberlain Group, Inc. warrants to the first retail purchaser of this product, for the structure in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of two years from the date of purchase. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety.
If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-2806, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE TWO YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, OR REPLACEMENT OF BATTERIES.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.
Some States do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARRANTY POLICY AND SERVICE
Loading...