Installation and Maintenance
Instructions
Model SL570
Heavy Duty Slide Gate Operator
Model SL540
Medium Duty Slide Gate Operator
Doc 01-G0685
Rev D
2 Contents
General Information________________________________________________________ 4
Supplied Parts and Dimensional Outline___________________________________________________ 4 Cycle Rate __________________________________________________________________________ 4 Model Classifications _________________________________________________________________ 5 Specifications _______________________________________________________________________ 5
Safety Information _________________________________________________________ 6
Safety Instructions____________________________________________________________________ 6
Safety Precautions for Open-Roller Gates and Ornamental “Grill Type” Gates ____________________ 8
Pre-Installation Check-List _________________________________________________ 10
Wiring Specifications ________________________________________________________________ 10
Features_________________________________________________________________ 12
Operator Features ___________________________________________________________________ 12
System Features_____________________________________________________________________ 13
Installation ______________________________________________________________ 15
Step 1: Set Up Post or Pad Mounting_____________________________________________________ 15
Step 2: Mounting the Operator__________________________________________________________ 17
Step 3: Gate Brackets _________________________________________________________________ 17
Step 4: Drive Chain __________________________________________________________________ 18 Electrical Disconnect Switch___________________________________________________________ 18
Step 5: Electrical Power Connections ____________________________________________________ 19
Step 6: Limit Switch Adjustments _______________________________________________________ 20
Programming ____________________________________________________________ 21
Switch #1: Operator Programming ______________________________________________________ 21
Switch #2: Timer to Close_____________________________________________________________ 22
Adjustments______________________________________________________________ 23
Step 7: Clutch Adjustment _____________________________________________________________ 23
Step 8: Brake Adjustment _____________________________________________________________ 23
Controls and Accessory Install. ______________________________________________ 24
Troubleshooting __________________________________________________________ 25
1. Power___________________________________________________________________________ 25
Doc 01-G0685
Rev D
Contents 3
2. Accessories ______________________________________________________________________ 26
3. Primary Voltage Circuit ____________________________________________________________ 26
4. Low Voltage Circuit _______________________________________________________________ 27 General Reference Information _________________________________________________________ 28 Features and Program Troubleshooting Review ____________________________________________ 28
Required Maintenance – Normal Usage _______________________________________29
SL570/540 Parts List & Drawings ____________________________________________30
Exploded View _____________________________________________________________________ 30
Control Box Exploded View ___________________________________________________________ 31
Parts List __________________________________________________________________________ 32
Warranty Policy ___________________________________________________________33
Doc 01-G0685
Rev D
4 General Information
Supplied Parts and Dimensional Outline
SUPPLIED PARTS
Inspect the operator for possible shipping damage and shortage of parts. Some ordered accessories may be packed separately.
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Part Description |
Qty. |
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7/16 Flat Washer |
2 |
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7/16 Spring Lock Washer |
4 |
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7/16 Hex Nut |
4 |
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Gate Bracket |
2 |
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Gate Caution Plate (á) |
2 |
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25/16 Hex Nut |
8 |
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5/16 Spring Lock Washer |
8 |
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3/8 Spring Lock Washer |
8 |
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3/8 Hex Nut |
8 |
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7/16 Set Screw |
4 |
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Roller Chain |
1 |
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Master Link |
2 |
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Stop Button 02-401-sp |
1 |
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Table 1
á Install Gate Caution Plates on both sides of the gate where they can be easily seen.
DIMENSIONAL OUTLINE
10 ¼” |
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17 3/8” |
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16” |
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7 3/8” |
13 ½” |
15 3/8” |
2” |
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22” |
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8 ½” |
27 ¼” |
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01-G0685F1
Figure 1
Cycle Rate
Frequency of Use – Cycles Per Hour (cycle equals 1 full open and 1 full close)
Gate opening in feet |
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Cycles per hour |
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30 |
22 |
18 |
15 |
12 |
11 |
12 |
â |
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16 |
â |
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20 |
â |
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24 |
â |
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30 |
â |
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40 |
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â |
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50 |
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â |
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60 |
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â |
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Table 2
NOTE: These figures are maximum and should not be exceeded. When at all possible, try to keep the cycles per hours at 75% of these figures.
Doc 01-G0685
Rev D
General Information |
5 |
Model Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS 1
A vehicular gate operator or system intended for use in a home of one to four single family dwelling or a garage or parking area.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR – CLASS 2
A vehicular gate operator or system intended for use in a commercial location or building such as a multi-family housing unit of five or more single family units, hotel, garages, retail store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR – CLASS 3
A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR – CLASS 4
A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or the other restricted access location not servicing the general public, in which unauthorized access is prevented via supervision by security personal.
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MODEL |
CLASS 1 |
CLASS 2 |
CLASS 3 |
CLASS 4 |
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SL540 |
â |
â |
â |
â |
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SL570 |
â |
â |
â |
â |
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Table 3
TYPES OF SLIDE GATES
These gate operators are intended t be used with slide gates of the following type: Track mounted, overhead, cantilever, and track guided v-track.
Specifications
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Model |
H.P. |
Gate Speed |
Max. Gate |
Max. Cant’l. |
Max. O/H |
Max. V-Track |
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Weight |
Width |
Width |
Width |
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SL540 |
.33 |
12”/sec. |
550 lbs. |
16 ft. |
24 ft. |
20 ft. |
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SL540 |
.50 |
12”/sec. |
900 lbs. |
20 ft. |
36 ft. |
26 ft. |
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SL540 |
.75 |
12”/sec. |
1000 lbs. |
25 ft. |
40 ft. |
30 ft. |
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SL570 |
.50 |
12”/sec. |
1200 lbs. |
25 ft. |
40 ft. |
30 ft. |
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SL570 |
.75 |
12”/sec. |
1500 lbs. |
30 ft. |
45 ft. |
45 ft. |
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SL570 |
1.00 |
12”/sec. |
1800 lbs. |
32 ft. |
50 ft. |
48 ft. |
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Table 4
Doc 01-G0685
Rev D
6 Safety Information
Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application.
Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential hazards.
A gate operator can create high levels of force, in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design. Specific safety features include:
Gate Edges |
Enclosed Track |
Vertical Posts |
Guards for exposed |
Photo-electric Sensors |
Instructional and |
rollers |
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Precautionary Signage |
Screen Mesh |
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Important instructions follow. These instructions are intended to highlight certain safety related issues. These instructions are not intended to be comprehensive. Because each application is unique, it is the responsibility of the purchaser, designer, installer and end user to ensure that the total gate system is safe for its intended use.
Safety Instructions
Select instructions are highlighted with this precautionary symbol (see left margin). Failure to follow these selected instructions can result in serious injury or death.
STEP 1: BEFORE INSTALLATION
1Confirm gate operator model is specified by Installation and Maintenance Manual for application type, gate size and frequency or use.
2 Confirm ALL appropriate safety features, such as gate edges, photo-electric sensors, vertical posts and enclosed tracks, are specified.
3 Confirm gate system design reduces pinch points and protects against entrapment.
4Confirm gate system design has pedestrian access separate from vehicular entrance.
5Confirm gate system design reduces traffic backup.
6Confirm warning signage is included in design.
7Confirm gate moves freely before installation of operator
8Repair or service worn or damaged gate hardware before installation of operator.
9To avoid installation hazards, review the gate system operation and installation procedures, such as manual disconnect mechanism procedure.
10 Confirm control design prohibits unauthorized use.
Doc 01-G0685
Rev D
Safety Information |
7 |
STEP 2: DURING INSTALLATION
1 Disconnect power at service panel before making any electrical connection.
2 Avoid pinch points, be aware of all moving parts.
3 Adjust clutch or load sensing device to minimum force setting.
4 Do not over-tighten cutch or adjust force setting above minimum.
5 Install controls where user cannot touch gate while operating controls.
6Install controls where user has full view of gate operation.
7Install two or more warning signs on the gate to alert persons in the area of automatic gate operation. Warning signs must be conspicuous.
8Install operator inside fence line. DO NOT install operator on public side of fence line.
9Secure gate operator cover.
STEP 3: AFTER INSTALLATION
1 Test all safety features.
2Train end user about basic functions and safety features of gate system.
3Leave Installation and Maintenance Manual and Safety Instructions with end user.
Doc 01-G0685
Rev D
8 Safety Information
Safety Precautions for Open-Roller Gates and Ornamental “Grill
OPEN-ROLLER GATES
Injuries occur when people get their or feet caught between the top or bottom of the gate and the gate roller. This potential pinch-point should be guarded against at all times. Enclosed style gate tracks are available for refitting of these rollers from many fence suppliers. Also, roller guards are available for installing over the rollers.
One more contact sensors shall be located at the leading edge, trailing edge, and post-mounted both inside and outside of a vehicular horizontal slide gate.
Figure 2
Doc 01-G0685
Rev D
Safety Information |
9 |
ORNAMENTAL “GRILL TYPE” GATES
Injuries occur when people put their hands and arms through openings in the grill and the gate is operated. They cannot retract their arm and it gets caught between the moving gate grill and the stationary fence post or fence. This potential hazard can be averted by placing a 4’ screen mesh on the gate to prevent access through openings anywhere the gate may travel. See Safety Brochure for details.
Figure 3
Doc 01-G0685
Rev D
10 Pre-Installation Check-List
Φ Check the gate. It must operate smoothly and freely. If necessary, lubricate, adjust, or repair the gate prior to operate installation. The gate must be level and plumb.
Φ Some gates may only be as wide as the gate opening. They may require a back frame to be constructed to allow for chain attachments.
ΦDouble check the size and weight of the gate to make sure that this operator is proper for this application.
ΦIf wiring has already been installed, check to make sure it meets the following specification and requirements.
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BACKFRAME |
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2 FT. |
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3 FT. MIN. |
GATE OPENING |
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01-G0685F2 |
Figure 4
Wiring Specifications
Refer to Table 5.
A.The distances shown in Table 5 are measured in feet from the operator the power source.
B.These calculations are based on the National Electrical Code and allows for a 5% voltage drop.
C.Supply voltage must be within 10% of the operator’s rating under load conditions.
D.There calculations are based on stranded copper wire.
E.It is highly recommended that only 90% of the distances shown be used; this will allow for a 10% safety factor.
F.For dual units, the distance shown should be cut in half.
G.Permanent wiring is to be employed as required by local codes.
H.All local codes must be strictly adhered to. It is very important that operator is properly grounded.
I.Do not run control wires in the same conduit with power wires.
J.Do not run multi conductor or parallel conductor cable for controls.
K.All power wiring should be dedicated and protected.
Doc 01-G0685
Rev D
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Pre-Installation Check-List |
11 |
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Single Phase |
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3 Phase |
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WIRE |
HP |
115 VAC |
230 VAC |
230 VAC |
460 VAC |
575 VAC |
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GAUGE |
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1/3 |
684 |
3,077 |
4,737 |
14,211 |
35,527 |
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1/2 |
473 |
2,051 |
2,842 |
14,211 |
17,764 |
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6 |
3/4 |
324 |
1,231 |
2,030 |
7,105 |
11,842 |
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1 |
237 |
947 |
1,421 |
5,684 |
8,882 |
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1-1/2 |
158 |
648 |
947 |
4,060 |
5,921 |
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2 |
-- |
437 |
711 |
2,842 |
4,441 |
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1/3 |
432 |
1,942 |
2,990 |
8,969 |
22,422 |
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1/2 |
299 |
1,295 |
1,794 |
8,969 |
11,211 |
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8 |
3/4 |
204 |
777 |
1,281 |
4,484 |
7,474 |
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1 |
149 |
597 |
897 |
3,587 |
5,605 |
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1-1/2 |
100 |
409 |
589 |
2,562 |
3,737 |
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2 |
-- |
299 |
448 |
1,794 |
2,803 |
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1/3 |
271 |
1,218 |
1,876 |
5,627 |
14,068 |
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1/2 |
187 |
812, |
1,125 |
5,627 |
7,034 |
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10 |
3/4 |
128 |
487, |
804 |
2,814 |
4,689 |
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1 |
94 |
375, |
563 |
2,251 |
3,517 |
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1-1/2 |
62 |
256 |
375 |
1,608 |
2,345 |
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2 |
-- |
187 |
281 |
1,125 |
1,758 |
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1/3 |
170 |
763 |
1,175 |
3,524 |
8,810 |
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1/2 |
117 |
509 |
705 |
3,524 |
4,405 |
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12 |
3/4 |
80 |
305 |
503 |
1,762 |
2,937 |
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1 |
59 |
235 |
352 |
1,410 |
2,203 |
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1-1/2 |
39 |
161 |
235 |
1,007 |
1,468 |
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2 |
-- |
117 |
175 |
705 |
1,101 |
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Table 5
NOTE: Calculated using NEC guidelines. Local codes and conditions must be reviewed for suitability of wire installation. Master/Slave units must be installed on separate circuits.
Control Wiring
Volt |
Max. Dist. (Ft.) |
Wire Gage |
24 |
1000 |
18 |
Table 6
Doc 01-G0685
Rev D