Liftmaster BMT5011E User Manual

I N S T A L L A T I O N M A N U A L

I N S T A L L A T I O N M A N U A L
INTENDED FOR PROFESSIONAL INSTALLATION ONLY
MEDIUM DUTY DOOR OPERATOR
Now with
Built in
Radio Receiver
INTENDED FOR PROFESSIONAL INSTALLATION ONLY
Visit www.LiftMaster.com to locate a professional installing dealer in your area.
2 YEAR WARRANTY
Serial # (located on electrical box)
Installation Date
A SAFETY DEVICE IS HIGHLY RECOMMENDED.
Radio Receiver
Built on Board
315MHz
NOT FOR RESIDENTIAL USE
WARNINGWARNING
WARNING
WARNING
WARNINGWARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING

TABLE OF CONTENTS

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OPERATOR DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
OPERATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CARTON INVENTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
TYPICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-14
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
OPTIONAL SAFETY DEVICE CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
LOGIC BOARD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
BASIC PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
MANUAL DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
CONTROL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

SAFETY INFORMATION

IMPORTANT NOTES:
Mechanical
Electrical
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
• BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
• DO NOT attempt repair or service of your commercial door and gate operator unless you are an Authorized Service Technician.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your door and/or the door operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
2
APPLICATION
INTRODUCTION
This Medium Duty Commercial Door Operator includes a number of features that will provide years of reliable and safe operation.
Features:
Supports both monitored and non-monitored safety devices: Safety devices detect obstructions in the door's path and automatically reverse a closing door. Safety devices are highly recommended by the manufacturer.
Radio receiver: A factory installed radio receiver allows remote controls, keyless entries and other remote command devices to be programmed to the operator.
Timer To Close: The Timer To Close feature allows the door to automatically close after a preset time (only available with B2 wiring and a monitored safety device).
Wiring Types: The functionality of the operator is based on the wiring type. The operator is shipped from the factory in standard C2 wiring type (factory default). Some wiring types will require an optional safety device. Refer to Basic Programming Section for descriptions of wiring types, requirements and programming.
MAXIMUM DOOR AREA AND MAXIMUM DOOR HEIGHT 14'
24 ga.
---
Fiberglass
--- ---
STANDARD SECTIONAL
310 260 225 150 100
FEET
SQUARE
22 ga.
Steel
Aluminum
Doors
20 ga.
Steel
Wood
Doors
24 ga.
Steel
Insulated
16 ga.
Steel
--- ---
20 ga.
Steel
Insulated
---
16 ga.
Steel
Insulated
NOTE: Actual track length will exceed door height by 2'.
3

OPERATOR DIMENSIONS

WEIGHTS AND DIMENSIONS
HANGING WEIGHT:80-110 LBS. (36.29-49.9 kg) (Including Track)
12-1/2" (31.75 cm)
Door Height Plus 4 feet (1.22 m) (minimum)
9-1/2" (24.13 cm)
16-3/16" (41.12 cm)
Path Of Highest Point On Door
4" (10.16 cm)

OPERATOR SPECIFICATIONS

MOTOR
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited duty
HORSEPOWER: . . . . . . . . . . . . . . . . . . . . . . . . 1/2 Horsepower
VOLTAGE: . . . . . . . . . . . . . . . . . . . . 115Vac, Single Phase, 60Hz
FULL LOAD AMPS:. . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 Amps
MECHANICAL
DOOR SPEED:. . . . . . . . . . . . . . . . . . . . 12" (30.48 cm) / second
OUTPUT FORCE:. . . . . . . . . . . . . . . . . . . . . . . . . 125 ft. lbs/ sec.
BRAKE (BMT ONLY): . . . . . . . . . . Solenoid actuated disc brake
LIMIT ADJUST:. . . . . .Fully adjustable up to 14' door maximum
DUTY: . . . . . . . . . . . . . . . . . . . . . .12 Cycles per hour maximum
50 Cycles per day maximum
BEARINGS: . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Free
FINISH: . . . . . . . . . . . Powder coated, Corrosion Resistant Steel
ELECTRICAL
OPERATOR VOLTAGE: . . . . . . . . . 115 Vac, Single Phase, 60 Hz
WIRING TYPE: . . . . . . . C2 Standard B2 configurable (see Basic
Programming section)
CONTROL WIRING: . . . . . . . . . . . . . . . . . . . . . . . . . .16-22 AWG
SAFETY
DISCONNECT . . . . . . . . . . . . . . . . . . Quick disconnect door arm
for emergency manual door operation.
ENTRAPMENT PROTECTION: . . . . Supports both monitored and
non-monitored safety devices including LiftMaster CPS
photo-eyes and industry standard sensing edges.
ENVIRONMENTAL
LOCATION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor, dry location
OPERATING TEMPERATURE: . . . . . . . . . . . . . . . -4˚ F to +122˚F (-20C˚ to + 50˚C)
4

CARTON INVENTORY

^
^
OPEN
CLOSE
O
STOP
WARNINGWARNING
WARNING
Before beginning your installation check that all components were provided.
15
1
14
8
4
9
3
7
13
2
12
11
ITEM DESCRIPTION QTY
1 Operator 1 2 Track (left & right) Door height plus 2' 2 3 Track Spacers 2 4 Front Idler 1 5 Trolley 1 6 Take-up Bolt 1 7 Chain 1 8 Master Links 2 9 Header Bracket 1 10 Header Pivot Shaft 1 11 Curved Door Arm 1 12 Straight Arm 1 13 Door Bracket 1
10
14 3-Button Station 1 15 Warning Sign 2 NOT SHOWN Installation Manual 1 Quickstart Guide 1 User’s Guide 1 Caution Label 1 Installation Hardware Bag 1
6
Complete with: Bolts 3/8"-16 x 3/4 " (10), Flanged Hex Nuts 3/8"-16 (14), Bolt 3/8"-16 x 1 (3), Lockwashers 3/8" (3), Cotter Pins (2) and Carriage Bolts (2)
NOTE: Depending on door height, the quantity of track
5
spacers and hardware may vary.
NOTE: The tracks are shipped separately. Actual track length will exceed door height by 2'. Example: The track for 12' door will be 14'.

PREPARATION

PREPARING YOUR DOOR
The manufacturer recommends 3' (91.4 cm) of clearance around the operator for serviceability. Before you begin:
• Disable locks.
• Remove any ropes connected to door.
• Before the operator is installed, be sure the door has been properly aligned and is working smoothly. Although each installation will vary due to particular building characteristics, refer to the following general procedures to install the operator.
To prevent possible SERIOUS INJURY or DEATH:
• DO NOT connect electric power until instructed to do so.
• If the door lock needs to remain functional, install an interlock switch.
• ALWAYS call a trained professional door serviceman if door binds, sticks or is out of balance. An unbalanced door may not reverse when required.
• NEVER try to loosen, move or adjust doors, door springs, cables, pulleys, brackets or their hardware, ALL of which are under extreme tension and can cause SERIOUS personal INJURY.
• Disable ALL locks and remove ALL ropes connected to door BEFORE installing and operating door operator to avoid entanglement.
5
1
Track
Operator End

Install track spacers

Position the track spacers evenly over the length of the track using the pre-punched holes. For doors up to 12' use 2 track spacers, for 14' doors use 3 spacers.
Track Spacers

ASSEMBLY

Header End
Flange Hex Nut
Bolt 3/8" - 16 x 3/4"
Bolt 3/8" - 16 x 3/4"
Flange Hex Nut

Install front idler Assemble trolley

2 3
Front Idler
Header End
Bolt 3/8" -16 x 1"
Lock Washer
Header End
Track
Lock Washer
Bolt 3/8" -16 x 1"
Take-Up Bolt
Trolley
Flange Nut 3/8" - 16
Flange Nut 3/8" - 16
Lock Washer
6

Slide trolley onto the track

4
ASSEMBLY

Attach track to operator

5
Trolley
Track
Operator End
Operator End
Trolley
Track
Bolt 3/8" - 16 x 3/4"
Operator End
Flange Hex Nut
Track
Bolt 3/8" - 16 x 3/4"
Flange Hex Nut
Header End
Bolt 3/8" - 16 x 3/4"
Flange Hex Nut
Bolt 3/8" - 16 x 3/4"
Operator
7

Install chain

6
ASSEMBLY
Trolley
Attach chain to front of trolley
Chain
Master Link
Track
Front Idler
Chain
Run chain around track in the direction indicated
Wrap chain around front idler
Slide trolley 2" away from front idler
2"
Operator
Wrap chain around drive sprocket
Drive Sprocket
Bottom of Track
Adjust the chain by tightening the inner nut
Chain
3"
Chain
Attach chain to back of trolley
Inner Nut
Master Link
Trolley
Bottom of Track
More than 3"
Chain
8

TYPICAL INSTALLATION

DETERMINE HEADER BRACKET MOUNTING LOCATION
The trolley operator is generally mounted over the center of the door. However, off center mounting may be required due to interfering structures or location of door stile / top section support. Typically, the operator may be mounted up to 24" (60.96 cm) off center on torsion spring doors. Extension springs require center mounting.

Mark the center of the door

1
Level (Optional)
Mark the center line of the door. Extend the line on to the header wall and the ceiling.
Determine and mark the highest point of door travel
2
Level
Header Wall
High Point of Door Travel
9
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