Liftmaster BG 3000-X3 User Manual
ESTATE SERIES
X
INSTALLATION MANUAL
HEAVY DUTY, HIGH CYCLE, INDUSTRIAL BARRIER GATE OPERATOR
3
MODEL BG 3000-X3
MODEL BG 3000-X3 IS FOR VEHICULAR PASSAGE GATES
ONLY, NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE
3 YEAR WARRANTY
Serial # _____________________
(located on electrical box)
Installation Date ______________
TABLE OF CONTENTS
THE LIFTMASTER MODEL BG 3000-X3 .........................................................................1
SAFETY SUMMARY .........................................................................................................2
BASIC INSTALLATION HINTS AND RULES...................................................................3
PART 1 SITE PREPARATION ........................................................................................4
A. LOCATION AND LAYOUT .....................................................................................................4
B. PAD AND MOUNT.................................................................................................................5
C. POWER WIRING...................................................................................................................6
D. LOOP DETECTORS..............................................................................................................6
E. TELEPHONE CONNECTION.................................................................................................6
F. MASTER/SLAVE INTERCONNECTION (MASTER/SLAVE SYSTEM ONLY).......................... 6
G. OTHER CONNECTIONS.......................................................................................................6
H. GROUNDING ........................................................................................................................ 6
PART 2 SYSTEM INSTALLATION .................................................................................7
A. MOUNTING GATE OPERATOR.............................................................................................7
B. CONNECTING POWER.........................................................................................................7
C. RUNNING INPUT WIRING.....................................................................................................8
D. SETTING GATE OPEN DIRECTION SWITCHES S2 AND S3................................................8
E. POWER UP PROCEDURE ....................................................................................................8
F. USING MANUAL CONTROLS................................................................................................9
G. GATE ARM INSTALLATION..................................................................................................9
H. GATE ARM ADJUSTMENT FOR TYPICAL INSTALLATION ................................................10
I. LIMIT CAMS..........................................................................................................................10
J. GATE SENSITIVITY ADJUSTMENTS...................................................................................11
L. CONNECTING INPUT WIRING............................................................................................13
M. BASIC GATE OPERATOR PROGRAMMING.......................................................................14
N. POST INSTALLATION PROCEDURE..................................................................................15
O. FINAL ASSEMBLY OF GATE OPERATOR..........................................................................17
PART 3 MODEL BG 3000-X3 OPTIONS ......................................................................18
A. LIFTMASTER LOOP DETECTOR BOARDS ........................................................................18
B. GATE OPERATOR ARM......................................................................................................18
PART 4 TROUBLESHOOTING AND MAINTENANCE.................................................19
A. TROUBLESHOOTING .........................................................................................................19
B. FAULT LIST.........................................................................................................................21
C. FAULTS AND THEIR CAUSES............................................................................................22
D. MAINTENANCE...................................................................................................................23
APPENDIX A SYSTEM OPERATION REFERENCE....................................................25
APPENDIX B LIFTMASTER SMARGATE MODEL BG 3000-X3 PARTS LIST ...........29
APPENDIX C LIMIT CAMS ...........................................................................................31
GLOSSARY.....................................................................................................................33
NOTICE CANADIAN USERS..........................................................................................34
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TABLE OF FIGURES
Figure 1. Barrier Gate Operator Layout. ........................................................................................4
Figure 2. Pad and Mount...............................................................................................................5
Figure 3. AC Wiring.......................................................................................................................7
Figure 4. Gate Direction, Power Fail Option Switch Location. ........................................................8
Figure 5. Manual Controls, Location and Use................................................................................9
Figure 6. Gate Arm Installation...................................................................................................... 9
Figure 7. Gate Arm Adjustment...................................................................................................10
Figure 8. Gate Sensitivity Adjustments Location.......................................................................... 11
Figure 9. Control Board Wiring.................................................................................................... 13
Figure 10. Gate Operator Final Assembly....................................................................................17
Figure 11. Setting Limit Cams for a Typical Installation................................................................31
Figure 12. Setting Limit Cams for a Restricted Installation...........................................................32
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THE LIFTMASTER MODEL BG 3000-X3
The LiftMaster model BG 3000-X3 Barrier Gate Operator is a full featured commercial gate operator with
a master/slave wiring capability. The BG 3000-X3 contains the following standard features:
• Dynamic motor braking limits gate overtravel.
• Alternate action OPEN/CLOSE inputs.
• Manual switch inputs override other commands.
• Programmable reclose timer.
• Gate lock relay can be used for electromagnetic locks and CCTV cameras or lights.
• Master-slave operation for two operators on bi-part gates and vehicle trap gates.
• Selectable anti-tailgate function prevents two cars from entering on one open command.
• Open Motor detection indicates when the motor is not drawing any current.
• Maximum Run Time feature stops run-away motor.
• Senses obstructions through adjustable Peak and fixed average motor current senses.
• Two separate peak motor current sense adjustments; one for upward motion and the other for
downward motion of the arm.
• Start-up current sense adjustment offsets initial inrush current to the motor.
• Automatic OPEN/CLOSE and Alert Call schedules include holidays.
• Cycle counter is able to initiate a service request call at a predetermined number.
• Event recording memory keeps track of all commands and actions. Data is maintained even during
power interruptions. This is very helpful in troubleshooting the system. Can be retrieved by modem
into your computer.
• Automatic service request call is activated in the event of a fault or warning condition. A call can be
made to any modem or pager and will include system ID number and fault condition code.
• 12-button keypad and 7-segment display to facilitate programming, service and operation.
• Selectable Automatic Gate Closure feature closes the gate when power is restored after an outage,
if gate is at the open limit.
• Two 115 VAC accessory plugs provided.
• 24 VAC accessory power provided.
• 60:1 worm gear reducer provides quiet operation.
• Opens any gate weighing up to 10 pounds and up to 12 feet in length in 4.3 seconds.
• Diagnostic LEDs on controller board indicate gate operator actions and assist in troubleshooting.
• Optional Loop detector add-on boards plug into controller board for Interrupts, shadow and exit
loops.
• Remote Telephone interface permitting gate operator programming and diagnostics.
• Interrupt Bar input is included for use with edge sensors.
• Inside and Outside Interrupt Loops and Photo Sensor Inputs enhance gate control and distinguish
between entering and exiting traffic.
• Optional arm for safe and long service life.
DIMENSIONS WEIGHT ELECTRICAL
Height 44” 242 Lbs. 115 VAC, Single Phase, 60 Hz., 15 amp
Width 17” (A separate 20 AMP circuit is
Depth 17” Required by most codes.)
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SAFETY SUMMARY
It is important for everyone involved in the installation and operation of the LiftMaster model BG 3000-X3
Barrier Gate Operator to read the following warnings.
WARNING!
• A vehicle gate is a large, heavy object that is moved by an electric motor. A moving gate can
cause serious injury or death! The safety and well-being of others depends on the installation
of a safe system.
• Improper installation of a gate operator can result in a dangerous system.
• Gate operators can present serious hazards to persons in the immediate area when not
controlled in a safe manner. Choose one or more controls which together will allow complete
control of the gate. Most importantly, the gate must be able to be stopped at all times in case
of emergency, and the emergency control should be conveniently located, clearly marked and
visible.
• All controls must be kept out of reach of small children. Serious injury or death can result from
children playing with the controls.
• All controls should be located so the person operating them can see the full area of gate
movement.
• Gate operators and associated control equipment should be installed by qualified professional
installers who should observe the following safe installation procedures:
1. Power should always be disconnected whenever installing, wiring or servicing a gate
operator. Moving chains and belts in gate operators can catch clothing or fingers and
cause severe injury.
2. Installation of wiring should comply with all local building and electrical codes.
3. All manual gate locks should be disabled to avoid damage to the gate or gate operator
should the lock become engaged after the operator is installed.
4. All operator controls and safety equipment should be tested at the conclusion of
installation to be sure they are functioning properly.
5. The operation of the gate controls and safety equipment should be reviewed with the
owner and/or end user of the automated gate system. They should also be informed of
the need to maintain control and safety equipment on a regular basis. Safety equipment
should be checked monthly to ensure it is working properly. All installation manuals and
safety information should be left with the owner.
6. Moving gates have pinch points and entrapment zones which can be extremely
dangerous to pedestrians, especially small children.
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BASIC INSTALLATION HINTS AND RULES
PLEASE READ THIS SECTION CAREFULLY BEFORE BEGINNING YOUR INSTALLATION.
The sections that follow contain detailed procedures for the installation of a model BG 3000-X3 system.
In addition to these specific procedures, there are a number of general hints and rules which will help
ensure that your installation will be done correctly and efficiently. These are discussed below.
1. UNDERSTAND THE SYSTEM AND INSTALLATION SITE THOROUGHLY. The BG 3000-X3 is a
flexible and reliable gate operator system, but the quality of service depends directly on the quality of
installation. Please read these instructions carefully and study the applicable diagrams before
planning your installation. In particular, understand any site characteristics that may affect the
system installation.
WARNING
2. INSTALL PERMANENT WIRING. U.L. standards require the BG 3000-X3 system to be
permanently wired. Refer to your local wiring code for specific information.
WARNING: Damage caused by faulty wiring is not covered by warranty.
3. GROUND THE SYSTEM. The system contains parts which may be damaged by static discharge. A
proper earth ground connected to the gate operator housing (see Figure 3) will significantly reduce
the chances of damage or improper operation. The shielding in the cables specified for all remote
sensors and controls should also be connected to earth ground at the controller end of the cable
only.
To be effective, the ground connection must be made by running 12 AWG copper wire to a good
ground point (e.g., an electrical panel, a metallic cold water pipe that runs into the earth, or a
grounding rod at least 10 feet in length that is driven into the earth) within 12 feet of the system.
Even if you have a good ground, you should try to discharge any static before handling the circuit
boards.
WARNING: Damage caused by static discharge and lightning is not covered by warranty.
4. PROVIDE POWER FROM A DEDICATED SOURCE. The outlet into which you connect the Gate
Operator should be wired to its own circuit breaker. This will reduce the line noise introduced into
system power and minimize the risk of having other equipment interrupt system operation. In a
Master/Slave system, Master and Slave must each have separate circuits. See Installation and
Operation of Master/Slave Systems for Series X3 Gate Operators.
5. DO NOT OVERLOAD THE TERMINAL BLOCKS. The terminal blocks used in the gate operator
are removable and the pins are soldered into the boards. To connect the wires, remove the “head”
from the correct terminals and open the screws. Insert the wire into the correct opening on the front
and tighten the screw until the wire is held firmly. When you have made all connections for a given
“head”, plug it back onto the pins designated for that terminal block.
Stranded wire must be between 16 and 24 AWG. Solid wire must be between 18 and 24 AWG.
This is the total thickness measurement so, if you are putting two wires in, the combined thickness
must fall within this range. NEVER try to insert more than two wires per terminal.
6. ENSURE GOOD CONNECTIONS. A light tug on the wire will tell you if the connection is secure.
When reconnecting system components, make sure all pins are straight on chips, connectors, and
terminal block heads.
7. READ MARKINGS CAREFULLY. The connection points are marked on the boards clearly. Before
making any connection, be sure to read the marking and check it against the corresponding figure in
these instructions so that you understand the connection you are making.
8. TRAIN YOUR CUSTOMERS THOROUGHLY. Although customer responsibility is limited to proper
installation, the quality of service is determined by the care of system set up. Ensure that the
customer has a copy of this manual to guide them. It will save you and them lots of inconvenience
and aggravation later.
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A. LOCATION AND LAYOUT
TYPICAL INSTALLATION RESTRICTED INSTALLATION
12' Max.
PART 1
SITE PREPARATION
17"
44"
35"
Access Door
Access Door
01-20206F1
Figure 1. Barrier Gate Operator Layout.
NOTE
Figure 1 shows two different single gate installations. For location and layout details of Bi-Parting,
Bi-Parting Latch, Trap and Tandem gates, see Installation and Operation of Master/Slave Systems
for Series X3 Gate Operators, Part 1.
1. Always install the gate operator on the inside of the fence line. NEVER install on the public
side of the fence.
2. All manual controls and activating devices should be mounted at least 6 feet away from the
gate to provide safety.
3. Allow enough clearance around the gate and the gate operator for installation and service.
INSTALLATION NOTES
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B. PAD AND MOUNT
Figure 2. Pad and Mount
The concrete pad must be sufficient to support the gate operator and the dynamic forces
1.
created by the moving gate. LiftMaster recommends a pad 20” wide by 22” long by 20” deep.
2. Four anchor bolts are required to secure the gate operator to the pad. The mounting holes in
the gate operator are 5/8” in diameter. L-bolts 1/2” X 6” are recommended.
3. The pad should be level and about 4” above grade to prevent water entrance. Allow concrete to
set at least two days before installing gate.
4. Be sure to provide access for wiring conduits. In Master/Slave systems, remember to include
conduit stubs for separate inputs (if any) and for the Master/Slave connection cable between
gate operators. For more information see Installation and Operation of Master/Slave Systems
for Series X3 Gate Operators.
NOTE: The only access area for the conduit stub is at the center of the pad, indicated as the
shaded area in Figure 2 Top View. Allow a minimum three-foot-long conduit stub.
INSTALLATION NOTES
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C. POWER WIRING
1. Provide a separate conduit stub for the AC power.
2. Each gate operator requires a 115 VAC 20 AMP single phase circuit. NOTE: Master and Slave
units each require separate circuits to prevent false overcurrent faults.
3. Wire Size/Length Requirement: Wiring must comply with the local Electrical Code for operating a 1/2
HP motor (suggest 12 AWG/up to 300’ and 10 AWG/up to 500’).
4. Be sure to pull a ground wire in the conduit for the connection to the gate operator. Do not rely on
metallic conduit for earth ground.
D. LOOP DETECTORS
1. The gate operator has a shelf that can support non-LiftMaster loop detector electronics. Power for
the loop detector can come from the auxiliary 115 VAC plugs in the gate operator or from the 24
VAC provided by the gate operator control board.
NOTE: The auxiliary plugs have power regardless of the unit power switch setting.
2. Conduit provisions should be made for the “loop” wire entrance to the loop detector.
3. Available Shelf Space: 13” x 7”.
4. Wire Size/Length Requirement: 16-24AWG stranded or 18-24AWG solid wire/up to 3000’.
NOTE: Optional LiftMaster-supplied loop detector add-on boards are available, both pre-installed and for
installation in the field. See Part 4, BG 3000-X3 Options.
E. TELEPHONE CONNECTION
1. A conduit entrance into the gate operator should be provided for the telephone line.
2. Wire Size/Length Requirement: A single twisted pair wire 18 AWG to 24 AWG/up to 3000’, will be
connected from the telephone company termination block through the conduit to J9 on the controller
board. Polarity is not important.
NOTE: Do not run telephone and AC power wires in the same conduit.
F. MASTER/SLAVE INTERCONNECTION (MASTER/SLAVE SYSTEM ONLY)
1. A conduit between the Master and Slave units should be provided for the Master/Slave
interconnection cable.
2. Wire Size/Length Requirement: Two shielded twisted pair wire 16 AWG to 24 AWG/up to 3000’ will
be connected between the two units through the conduit at TB1 on the controller board.
NOTE: Do not run the Master/Slave cable and AC power wires in the same conduit.
G. OTHER CONNECTIONS
1. Provisions should be made for conduit entrance into the gate operator for external activating devices
such as key switches, telephone entry systems, loops, etc.
2. Wire Size/Length Requirement: 16-24 AWG stranded or 18-24 AWG solid wire/up to 3000’.
H. GROUNDING
The system contains parts which may be damaged by static discharge. A proper earth ground
1.
connected to the gate operator housing will significantly reduce the chances of damage or improper
operation. The shielding in the cables specified for all remote sensors and controls should also be
connected to earth ground at the controller end of the cable only.
2.
To be effective, the ground connection must be made by running 12 AWG copper wire to a good
ground point (e.g., an electrical panel, a metallic cold water pipe that runs into the earth, or a
grounding rod at least 10' in length that is driven into the earth) within 12' of the system. Even if you
have a good earth ground, you should try to discharge any static before handling the boards.
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PART 2
SYSTEM INSTALLATION
A. MOUNTING GATE OPERATOR
WARNING
To avoid injury, always turn off the unit power switch before working on gate.
1. Mount the cabinet on the cement pad using the previously installed anchors. Be sure the
operator mounting is level and square, and that the gate operator access door faces away
from the driveway (see Typical Installation, Figure 1).
2. Slightly loosen the mounting screws of the control box clear plastic cover. Slide the cover out.
3. Swing the control box open fully to allow connection of the conduits. Run the conduits
through the bracket in the lower back of the control box.
4. Cut excess conduit and use 90 degree conduit fittings to attach conduits to the control box.
Note: the input power conduit need not go through the bracket and can be attached to the
control box directly.
5. Important Note: After attaching the conduits to the control box, make sure that: a) the
conduits fold to the right during control box closure; and b) the control box swings freely open
or closed.
B. CONNECTING POWER
CAUTION
Ensure that the AC power circuit breaker is turned off before wiring power to the switchbox.
Run power cables through the conduit to Gate Operator, then connect wires to the switch box (see
Figure 3).
1. Wire nut the hot (black) wire to the black pig tail.
2. Wire nut the neutral (white) wire to the white pig tail.
3. Wire nut the ground (green) wire to the green pig tail.
4. Dress all wiring inside the switch box and install switch and face plate.
CONTROL BOX
White Wire
Green Wire
SWITCH
01-20206F2
Black Wire
Face Plate
Figure 3. AC Wiring.
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C. RUNNING INPUT WIRING
1. Remove the plastic control box cover.
2. Run wires from input components and Master/Slave conduits into control box.
3. For Master/Slave wiring, refer to Installation and Operation of Master/Slave Systems for X3 Series
Gate Operators, Parts 1 and 2.
WARNING
Route but do not connect input wires at this time. If inputs are connected now, the gate operator may
activate at random during installation, potentially injuring installation personnel.
D. SETTING GATE OPEN DIRECTION SWITCHES S2 AND S3
Figure 4. Gate Direction, Power Fail Option Switch Location.
1. Gate opening direction is set by switch S2, located on the control board. The switch is sensed only
on power up, so it should be set when the power is off.
2. Ensuring power is off, set switch S2 to the left if the cabinet access door faces away from the
driveway (typical installation), or to the right if the access door faces the driveway (restricted
installation).
3. Set S3 switch to the direction you wish the gate to move (open or closed) after a power outage when
LOW BATTERY input is activated by an Uninterruptable Power Supply (UPS). Switch set to left:
gate fully opens after power outage. Switch set to right: gate fully closes after power outage.
E. POWER UP PROCEDURE
CAUTION
If gate is positioned at the 'open' limit, gate will automatically close if Reclose
Timer is enabled and power is switched on. Position gate either at the closed
limit or at no limit when preparing to switch power on. Always use extreme
caution and follow all warning in the Safety Summary.
1. Turn on the circuit breaker that provides power to gate operator.
2. Turn on gate operator power switch and verify that the seven-segment LED display above the
keypad sequentially spells out “HELLO”. The only LEDs that should remain on are MAGLOCK and
CLOSE LIMIT or OPEN LIMIT, if one of the limit switches are engaged.
NOTE: If the LEDs do not follow this pattern, the controller board may not be working correctly. Stop
installation and call LiftMaster Technical Support for assistance.
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F. USING MANUAL CONTROLS
Figure 5. Manual Controls, Location and Use.
If necessary, use the manual controls on Manual Input Terminal TB2 (OPEN, CLOSE, and STOP, as
shown in Figure 5), to move the gate arm during system installation.
• To open the gate: connect the OPEN and STOP terminals to the COMMON terminal.
• To close the gate: connect the CLOSE and STOP terminals to the COMMON terminal.
• To stop the gate: disconnect the STOP terminal from the COMMON terminal.
IMPORTANT NOTE
If the STOP terminal is disconnected from the COMMON terminal, the gate is prevented from moving
and no command will affect the gate.
G. GATE ARM INSTALLATION
ARM FABRICATION
3"
5 1/2"
12' Max.
NOTE: Use 1"X6" Pine or Redwood.
ARM ATTACHMENT
Arm
Clamp
Hex Bolt
1/2-13 X 2 1/4
(4 places)
Gate
Arm
Unfolded
Edge
Flange
Lockwasher,
1/2" Hex Nut
Figure 6. Gate Arm Installation.
1. ARM FABRICATION
1. Use 1” x 6” clear pine or redwood (not supplied).
2. Cut arm to the desired length (up to 12 feet), then taper to dimensions shown in Figure 6.
Tapering the arm reduces weight and reduces warping.
3. Using the arm clamp as a template, drill four _” diameter holes in the wide end of the arm.
4. Finish the arm using an exterior grade paint. Add striping with paint or tape.
Hub
(4 places)
01-20206F3
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