OLYMPIC HEAVY DUTY POWER RACK 8’
(OHDPR8)
Part # 7615401
Rev. C
ASSEMBLY INSTRUCTIONS
Revision:12/09/031
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART #
LEA7586101
LEA7586501
LEA7584601
LEA7584901
LEA7585801
LEA7586601
LEA7586901
LEA7588301
LEA7584401
LEA7584501
LEA7587501
LEA7587901
LEA7587801
LEA7589201
DESCRIPTION
LEFT UPRIGHT BASE
RIGHT UPRIGHT BASE
FRONT UPRIGHT
REAR UPRIGHT
CROSS SUPPORT
WEIGHT HORN UPRIGHT
REAR UPRIGHT SUPPOR T
CHIN-UP SUPPOR T
RIGHT ADJUSTMENT RACK
LEFT ADJUSTMENT RACK
WEIGHT HORN
LEFT BAR SUPPOR T
RIGHT BAR SUPPOR T
BAR CA TCH
QTY
1
1
2
2
2
2
1
1
2
2
10
1
1
2
KEY
15
16
17
18
19
20
21
22
23
24
25
26
27
PART #
LEA7596501
LEA3239318
LEA3239306
LEA3245201
LEA3102502
LEA3237505
LEA3239503
LEA7617301
LEA3102801
LEA3102802
LEA7601701
LEA3239317
LEA3105303
DESCRIPTION
BOTTOM UPRIGHT SUPPOR T
1/2 X 4-1/2” BOL T
1/2 X 1-1/2” BOL T
3/8 X 3-3/4” FLA T HEAD BOL T
1/2” FLA T W ASHER
1/2” INT TOOTH LOCK W ASHER
3/8” INT TOOTH LOCK W ASHER
1/2” PLASTIC DOME W ASHER
1/2” LOCK NUT
3/8” LOCK NUT
SWIVEL SPOTTER
1/2 X 4-1/4” BOL T
9/16” HOLE CAP
QTY
1
6
4
16
4
60
16
44
54
16
2
44
22
T ools Required for Assembly
* 3/4”, 9/16” wrench
* Ratchet with 3/4”, 9/16” socket
* 7/32” Allen W rench
Bolt Length Ruler
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
2
17 1/2 X 1-1/2” BOL T
26 1/2 X 4-1/4” BOL T
16 1/2 X 4-1/2” BOL T
20
1/2” INT TOOTH
LOCK W ASHER
21
3/8” INT TOOTH
LOCK W ASHER
18 3/8 X 3-3/4” FLA T HEAD BOL T
22
1/2” PLASTIC
DOME W ASHER
19
1/2”
FLA T WASHER
23
1/2”
LOCK NUT
24
3/8”
LOCK NUT
3
FIGURE 1
4
23
20
22
26 1/2 X 4-1/4”
4
2
1
STEP 1:
• LOOSEL Y assemble the REAR UPRIGHT (4) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOLTS (26), two 1/2” PLASITC
DOME W ASHERS (22), two 1/2” INT TOOTH LOCK W ASHERS (20) and two 1/2” LOCK NUTS (23) as shown in FIGURE 1.
• LOOSEL Y assemble the REAR UPRIGHT (4) to the RIGHT UPRIGHT BASE (2) using two 1/2 X 4-1/4” BOLTS (26), two 1/2” PLASITC
DOME W ASHERS (22), two 1/2” INT TOOTH LOCK W ASHERS (20) and two 1/2” LOCK NUTS (23) as shown in FIGURE 1.
4
4
4
20
23
Use this set of holes for
assembly with PLA TFORM.
15
22
26 1/2 X 4-1/4”
Use this set of holes for
assembly without PLATFORM.
FIGURE 2
STEP 2:
• LOOSEL Y assemble the BOTTOM UPRIGHT SUPPOR T (15) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOL TS (26), four
1/2” PLASITC DOME WASHERS (22), four 1/2” INT TOOTH LOCK WASHERS (20) and four1/2” LOCK NUTS (23) as shown in
FIGURE 2.
5
FIGURE 3
3
2
1
3
23
20
22
26 1/2 X 4-1/4”
STEP 3:
• LOOSEL Y assemble the FRONT UPRIGHT (3) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOL TS (26), two 1/2” PLASITC
DOME W ASHERS (22), two 1/2” INT TOOTH LOCK W ASHERS (20) and two 1/2” LOCK NUTS (23) as shown in FIGURE 3.
• LOOSEL Y assemble the FRONT UPRIGHT (3) to the RIGHT UPRIGHT BASE (2) using two 1/2 X 4-1/4” BOL TS (26), two 1/2” INT
TOOTH LOCK WASHERS (20), two 1/2” PLASITC DOME WASHERS (22) and two 1/2” LOCK NUTS (23) as shown in FIGURE 3.
6
FIGURE 4
20
1/2 X 4-1/2” 16
7
23
20
5
20
1/2 X 4-1/4” 26
4
4
22
5
3
3
STEP 4:
• LOOSEL Y assemble the REAR UPPER SUPPORT (7) and the CROSS SUPPOR TS (5) to the REAR UPRIGHTS (4) using four 1/2 X 4-
1/2” BOL TS (16), eight 1/2” INT T OOTH LOCK W ASHERS (20) and four 1/2” LOCK NUTS (23) as shown in FIGURE 4.
• LOOSEL Y assemble the CROSS SUPPORTS (5) to the FRONT UPRIGHTS (3) using two 1/2 X 4-1/4” BOL TS (26), two 1/2” INT TOOTH
LOCK WASHERS (20), two 1/2” PLASITC DOME W ASHERS (22) and two 1/2” LOCK NUTS (23) as shown in FIGURE 4.
7
FIGURE 5
5
8
5
23
1/2 X 4-1/4” 26
22
1/2 X 4-1/2” 16
3
20
3
STEP 5:
• LOOSEL Y assemble the CHIN-UP SUPPOR T (8) to the CROSS SUPPOR TS (5) and the FRONT UPRIGHTS (3) using two 1/2 X 4-1/2”
BOL TS (16), two 1/2 X 4-1/4” BOL TS (26), six 1/2” INT T OOTH LOCK W ASHERS (20), two 1/2” PLASTIC DOME W ASHERS (22) and
four 1/2” LOCK NUTS (23) as shown in FIGURE 5.
8
FIGURE 6
6
6
23
20
22
1/2 X 4-1/4” 26
4
23
20
22
26 1/2 X 4-1/4”
4
2
1
STEP 6:
• LOOSEL Y assemble the WEIGHT HORN UPRIGHTS (6) to the LEFT & RIGHT UPRIGHT BASE (1 & 2) using four 1/2 X 4-1/4” BOL TS
(26), four 1/2” PLASTIC DOME WASHERS (22), four 1/2” INT TOOTH LOCK WASHERS (20) and four 1/2” LOCK NUTS (23) as
shown in FIGURE 6.
• LOOSEL Y assemble the WEIGHT HORN UPRIGHTS (6) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOL TS (26), four 1/2”
PLASTIC DOME W ASHERS (22), four 1/2” INT TOOTH LOCK W ASHERS (20) and four 1/2” LOCK NUTS (23) as shown in FIGURE
6.
9
FIGURE 7
TIGHTEN!
TIGHTEN!
TIGHTEN!
TIGHTEN!
STEP 7:
• Securely tighten all loose frame connections made to this point.
10
FIGURE 8
9
10
3/8 X 3-3/4” 18
4
9
3
10
1
4
21
24
3
3
4
2
12
10
13
4
DETAIL 8
STEP 8:
• LOOSEL Y assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight
3/8 X 3-3/4” FLA T HEAD BOL TS (18), eight 3/8” INT TOOTH LOCK W ASHERS (21) and eight 3/8” LOCK NUTS (24). See FIGURE 8.
• LOOSEL Y assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the FRONT UPRIGHTS (3) as shown, using eight
3/8 X 3-3/4” FLA T HEAD BOLTS (18), eight 3/8” INT TOOTH LOCK WASHERS (21) and eight 3/8” LOCK NUTS (24). See FIGURE 8.
SETTING ADJUSTMENT RACK WIDTH (SEE DET AIL 8)
• Before tightening the ADJUSTMENT RACKS (9 & 10), slide the LEFT and RIGHT BAR SUPPOR TS (12 & 13) over the ADJUST -
MENT RACK and UPRIGHT . Assemble one BAR SUPPORT close to the top and the other close to the bottom, as shown in DET AIL 8. (Make sure not to cover any bolt heads.) Proceed to tighten all four bolts in the order shown in DETAIL 8. Repeat this
step on the remaining three ADJUSTMENT RACKS.
11
FIGURE 9
6
1/2 X 4-1/4” 26
6
11
20
22
STEP 9:
• SECURELY assemble the ten WEIGHT HORNS (1 1) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (26),
twenty 1/2” INT TOOTH LOCK W ASHERS (20), twenty 1/2” PLASTIC DOME W ASHERS (22) and twenty 1/2” LOCK NUTS (23) as
shown in FIGURE 9.
12
FIGURE 10
25
23
19
17 1/2 X 1-1/2”
20
15
STEP 10:
• Assemble two SWIVEL SPOTTERS (25) to the BOTTOM UPRIGHT SUPPOR T (15) as shown using four 1/2 X 1-1/2” BOL TS (17), four
1/2” FLA T W ASHERS (19), four 1/2” INT TOOTH LOCK WASHERS (20) and four 1/2” LOCK NUTS (23). See FIGURE 10. (NOTE:
Tighten connection SECUREL Y then back nut off 1/2 turn.)
13
FIGURE 11
4
4
13
12
9
10
2
27
1
STEP 11:
• Insert the LEFT BAR SUPPOR T (12) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in
place. See FIGURE 11.
• Repeat the above step to assemble the RIGHT BAR SUPPOR T (13) to the RIGHT ADJUSTMENT RACK (9).
• Insert twenty-two 9/16” HOLE CAPS (27) into the holes of the REAR UPRIGHTS (4) and the LEFT & RIGHT UPRIGHT BASE (1 & 2)
as shown in FIGURE 11.
14
FIGURE 12
SERIAL NUMBER
9
10
14
SERIAL NUMBER
14
SERIAL NUMBER
STEP 12:
• Insert the BAR CA TCHES (14) into the desired slots on the LEFT & RIGHT ADJUSTMENT RACKS (10 & 9), and allow it to drop down
and lock into place. See FIGURE 12.
Thank you for purchasing the OL YMPIC HEAVY DUTY POWER RACK. If unsure of proper use of
equipment, call your local Hammer S trength distributor .
15
CAUTION-PLEASE READ
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
1. Inspect equipment daily . T ighten all loose connections and replace worn parts immediately .
Failure to do so may result in serious injury .
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. Consult your physician before beginning any exercise program.
WARRANTY INFORMATION
10 YEARS
Structural Frame
(Not Coatings)
Pillow Blocks, Pulleys,
Weight Plates, and Guide Rods
CONTACT INFORMATION
United States, Canada,
Latin America
800.634.8637
847.288.3399
Europe, Africa, Middle East
VISIT US AT: HAMMERSTRENGTH.COM
PREVENTATIVE MAINTENANCE TIPS
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Uphol s tery
Guide Rods
Hand Grips
INSPECT
Visual Overall
Cabl e s
Hardware
Frame
Hand Grips
LUBRICATE
Guide Rods
5 YEARS
(+31) 180.646666
X
X
X
Belts and Grips
(+852)2891.6677
X
1 YEAR
Asia Pacific
90 DA YS
Upholstery and Any Items
Not Specified
United Kingdom
+44(0)1353.666017
X
X
X
X
X
Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
16
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