Serious Steel
965101
FLAT & INCLINE BENCH
.ASSEMBLY INSTRUCTIONS
Part# 6653501
ParaBody, Incorporated
14150 Sunfish Lake Boulevard
Ramsey, MN 55303
1-800-328-9714
Revision: 11/26/96
965101
HARDWARE."
ITEM NAME/DESCRIPTION Q’IT
FLAT & INCLINE BENCH ASSEMBLY PARTS LIST
SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMBI,Y
1/2 X 9-I/2 I"N BOLT .........................................................................................................
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
1/2 X 6-1/21l"i’4 BOLT .........................................................................................................
1/2 X 3 IN BOLT ...............................................................................................................
1/2 X 1-1/4 IN BOLT .........................................................................................................
3/8 X 1 IN BOLT ...............................................................................................................
1/2 IN W~SHER. ................................................................................................................
3/8 IN WASHER. ................................................................................................................
1/2 IN LOCK NUT .............................................................................................................
1/2 IN LOW HEIGHT LOCK NUT ....................................................................................
HINGE TAB ......................................................................................................................
6-1/8 X 3-7/8 IN U-PIN ......................................................................................................
1/2 113 X 5/g IN SPACER. ...................................................................................................
SPRING PIN ASSEMBLY .................................................................................................
1/2 IN ID CAPNUT ............................................................................................................
3 X 2 IN INSERT GUIDE ..................................................................................................
3 X 2 IN EI’ID CAP ............................................................................................................
7/16 ID X 4 IN VINYL CAP ..............................................................................................
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION
REAR UPRIGHT WELDMENT ...............................
2.
3.
4.
5.
6.
7.
8.
BENCH FRAME WELDMENT ................................
ADJ SLEEVE WELDM]gNT .....................................
BACK PAD ANGLE ’WELDMENT LEFT ...............
BACK PAD ANGLE WELDMENT RIGHT ............
1/2 X 2 X 15-1/2 IN PLATE .......................................
SEAT PAD ....................................
BACK PAD ...............................................................
QTY
(6651703) .....................................
(6652103) .....................................
(6~;52803) ...................
(6624202) .....................................
(6624302) .....................................
(6(,51602) .....................................
.~..~..~.:.~....~....X..~.... (~ ..................................... 1
(66529XX) .....................................
: .................
1
1
2
2
6
6
6
3
3
2
1
1
1
1
2
3
1
1
1
1
1
1
2
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE ~3OLT.
BOLT LENGTH,
BOLT LENGTH RUL]gR:
1/2 I 1/2 [ 1/2 I 1/2 , [ 1/2 [ I/2
Part # 6653501
3
2 Revision: 11/26/96
4 5 6
965101 FLAT & INCLINE BENCH ASSEMBLY INSTRUCTIONS
1.
Slide one (1) 7/]L6 ~ X 4 ~ ~ C~ onto ~e 6-1/8 X 3-7/8 ~ U-P~ ~d proceed to am;emble it
~e BENC~ FR~ ~LD~NT ~ sho~ on ~w~g.
Insert two (2) 3 X 2 INSERT GUIDES into each end of the ADJ SLEEVE WELDMENT as .,;hoxvn
drawing. (NOTE: MAKE SURE THE INSERT GUIDES S NAP INTO THE HOLES OF THE
WELDMENT).. SECURELY assemble the SPRING PIN ASSEMBLY to the ADJ SLEEVE
WELDMENT as shown in (DETAIL A).
Pull back the SPR.ING PIN on the ADJ SLEEVE WELDMENT and slide it over the end of ~ae BENCH
FRAME WELDMENT ,as shown on drawing. Slide WELDMENT up to the f’ast adjustmenl
~.
hole
underneath.
o
Insert three (3)’3 X 2 IN END CAPS into the ends of the REAR UPRIGHT WELDMENT a:; shown
drawing.
SECURELY a.~;semble the REAR UPRIGHT WELDMENT to the BENCH FRAME WELDMENT as
shown on drawing.
Assemble the LEFT and RIGHT BACK PAD ANGLE WELDMENTS, along with two (2) HINGE
TABS to the BENCH FRAME WELDMENT as shown on drawing. (NOTE: TIGHTEN
CONNECTION ENOUGH TO REMOVE TIlE PLAY YET ALLOWING THE PARTS TO
ROTATE FREELY).
7° Assemble t~vo (2) 1/2 X 2 X 15-1/2 IN PLATES to the inside of the LEFT and RIGHT BACK PAD
ANGLE WEL’I)MENTS as shown on drawing. (’NOTE: TIGHTEN CONNECTION ENOUGH
REMOVE "lille PLAY ~rET ALLOWING THE PARTS TO ROTATE FREELY).
Rotate the LEFT and RIGHT BACK PAD ANGLE WELDMENTS up and assemble the 1/2 X 2 X 151/2 IN PLATES to the ADJ SLEEVE WELDMENT as shown on drawing. (NOTE: DO NOT OVER
TIGHTEN TI]~S CONNECTION).
Part # 6653501
3
Revision: 11/26/96
965101 FLAT & INCLINE BENCH ASSEMBLY INSTRUCTIONS
SECURELY assemble the BACK PAD to the LEFT and RIGHT BACK PAD ANGLE
WELDMENTS as shown on drawing.
10.
SECURELY assemble the SEAT PAD to the HINGE TABS on the BENCH FRAME WELDMENT as
shown on drawing.
Part# 6653501 4 Revision: 11/26/96
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965101
HARDWARE:
ITEM
FLAT & INCLINE BENCH ASSEMBLY PARTS LIST
SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMBLY
NAME/DESCRIPTION
mllllllml~lmlll
Q’I’T
I.
2.
3.
4.
5.
6.
7.
8.
9.
10.
12.
13.
14.
15.
16.
17.
WELDMENTS/PARTS:
ITEM
2.
3.
4.
5.
6.
7.
8.
1/2 x 9-1/2 IN BOLT ..........................................................................................................
1/2 X 5-1/2 IN BOLT
1/2 X 3 IN BOLT
1/2 X 1-I/4 BOL .................
3/8 X 1 IN BOLT
1/2 IN WA.SHER ....................................................................................................
3/, IN WASI-mg .............................................
1/2 IN LOC~: ~ ........................................
1/2 IN LOW r~.~ LOCr~:r ................
HINGE TAB . .
1/2 ID X 5/8 IN SPACER
SPRING PIN ASSEMBLY
1/2 IN ID CAPNUT ....................................
3 x 2 IN INSEV.T Gtr~E ......., ....................
3 X 2 IN..1..E~II~,. CAP ...............................
7/16 ID X 4 IN VINYL CAP ..................
NAME/DESCRIPTION
REAR UPRIGHT WELDMENT ...............................
BENCH FRAME WELDMENT ................................
ADJ SLEEVE WELDMENT .....................................
BACK PAD ANGLE WELDMENT LEFT ...............
BACK PAD ANGLE WELDMENT RIGHT ............
1/2 X 2 X 15-1/2 IN PLATE .......................................
SEAT PAD ................................................................
BACK PAD ...............................................................
~ ..........................................................................................
" ............
2
6
6
:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
1
3
(6651703) .....................................
(6652103) .....................................
(6652803) ............
(6624202) .....................................
(6624302) .....................................
(6651602) .....................................
(66535XX) .....................................
(66529XX) .....................................
: ......
i .................
1
1
1
1
1
2
1
1
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
iiii/i!!1
BOLT LENGTH [
BOLT LENGTH RULER:
112
0
P,’u’t # 6653501
[
1
112 [ 1/2 [ 1/2 [ 1/2 [ 112
3 t 4
I 2
5
Revision: 11/26/96
6
965101
FLAT & INCLINE BENCH ASSEMBLY INSTRUCTIONS
1.
o
o
Slide one (1) 7/16 ID X 4 IN VINYL CAP onto the 6-1/8 X 3-7/8 IN U-PIN and proceed to assemble it to"
the BENCH FRAME WELDMENT as shown on drawing.
Insert two (2) 3 X 2 INSEP~T GUIDES into each end of the ADJ SLEEVE WELDMENT as shown
drawing. (NOTE: MAKE SURE THE INSERT GUIDES SNAP INTO THE HOLES OF THE
WELDMENT). SECURELY assemble the SPRING PIN ASSEMBLY to the ADJ SLEEVE
WELDMENT as shown in (DETAIL A).
Pull back the SPRING PIN on the ADJ SLEEVE WELDMENT and slide it over the end of the BENCH
FRAME WELDMENT ~ shown on drawing. Slide WELDMENT up to the flu-st adjustment hole
underneath.
Insert three (3) 3 X 2 IN END CAPS into the ends of the REAR UPRIGHT WELDMENT as shown
drawing.
SECURELY assemble ~e REAR UPRIGHT WELDMENT to the BENCH FRAME WELDMENT as
shown on drawing.
Assemble the LEFT and .RIGHT BACK PAD ANGLE WELDMENTS, along with two (2) H1NGE
TABS to the BENCH FtL~ME WELDMENT as shown on drawing. (NOTE: TIGHTEN
CONNECTION ENOUGH TO REMOVE THE PLAY YET ALLOWING THE PARTS TO
ROTATE FREELY).
Assemble two (2) 1/2 X 2 X 15-1/2 IN PLATES to the inside of the LEFT and RIGHT BACK PAD
ANGLE WELDMENTS as shown on drawing. (NOTE: TI(;HTEN CONNECTION ENOUGH
REMOVE THE PLAY ~’ET ALLOWING THE PARTS TC, ROTATE FREELY).
Rotate the LEFT and RIGHT BACK PAD ANGLE WELDMENTS up and assemble the 1/2 X 2 X 151/2 IN PLATES to the ADJ SLEEVE WELDMENT as shown on drawing. (NOTE: DO NOT OVER
TIGHTEN THIS CONNECTION).
Part # 6653501
Revision: 1 ]/26/96
965101 FLAT & INCLINE BENCH ASSEMBLY INSTRUCTIONS
9.
10.
SECURELY assemble the BACK PAD to the LEFT and RIGHT BACK PAD ANGLE
WELDMENTS as shown on drawing.
SECURELY assemble the SEAT PAD to the HINGE TABS on the BENCH FRAME WELDMENT as
shown on drawing.
Part # 6653501
4
Revision: 11/26/96
II
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