ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95X-0XXX-03
Customer Support Services
PARTS MANUAL rev 31 Jul 2008
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
REFERENCES S/N AXB100000 and up
OPERATION MANUAL M051-00K62-A107
SERVICE MANUAL M051-00K62-A149
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
HARDWARE BAG AK62-00152-0001
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
UNLABELED PARTS
DESCRIPTION PART NO.
PLATE: DRIVEFRAME; CLAMP B 0K62-01104-0000
KIT: SERV; PLUG-IN; 230/50 CON BM GK62-00002-0021
CARD: WARRANTY COMMERCIAL + MO51-00K62-A107
0017-00008-0204
0017-00008-0205
0017-00008-0206
2
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
CONTENTS S/N AXB100000 and up
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................8
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................10
LOWER FRAME SHROUDS AND HARDWARE..............................................................11
PEDAL LEVER COMPONENTS.......................................................................................12
PCB, BATTERY, REED SWITCH & BRACKET...............................................................13
BEARING-INSERT ASSEMBLY.......................................................................................14
CRANK ARM PULLEY ASSEMBLY.................................................................................15
DRIVE MODULE...............................................................................................................16
DRIVE MODULE HARDWARE.........................................................................................17
CABLES............................................................................................................................18
Note: The 95Xi comes with both Telemetry and
LifePulse sensors.
3
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Console Support & Deadshaft Covers S/N AXB100000 and up
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Console Support
Grommets
0017-00042-0754
Right In side
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front In side
Deadshaft Covers (2)
0K62-01009-0000
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
4
A
A
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Handlebars and Bullhorns S/N AXB100000 and up
Right Handlebar
AK62-00086-0000
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001
*Righ t Bu ll h or n
K62-00053-0001
Left Bullhorn
K62-00054-0001
HR Sensor Kit
GK20-00002-0005
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
(one per handlebar)
*Right Bullhorn Assembly consists of: A K62-00057-0001 Bullhorn,
0K62-01 136-0000 Grip and 0K62-01 199-0000 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
5
A
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Console & Related components S/N AXB100000 and up
Console Case
with decal
AK62-00142-0000
Programmed PCB
A084-92219-A032
084-92221-A023 (JAP)
Lower Display Cable
AK63-00038-0000
Polar Cable
AK39-00063-0000
Console Case Screws
0017-00101-1242
Polar PCB
with receiver
AK39-00064-0000
Overlay/Bezel/Switch
(see chart below)
Battery Door
0K62-01026-0000
Upper and Lower
PCB mounting screws
0017-00101-1650
Lower PCB
B084-92222-B000
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00329-0001 AK62-00191-0001 Eng + Met
AK62-00329-0003 AK62-00191-0003 Ger/Met
AK62-00329-0004 AK62-00191-0004 Spn/Met
AK62-00329-0006 AK62-00191-0006 Jap/Met
AK62-00329-0007 AK62-00191-0007 Frn/Met
AK62-00329-0008 AK62-00191-0008 Ital/Met
AK62-00329-0009 AK62-00191-0009 Dut/Met
AK62-00329-0010 AK62-00191-0010 Port/Met
AK62-00329-0014 AK62-00191-0014 Turk/Met
6
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Upper Frame Hardware S/N AXB100000 and up
4 - Console Mounting Screws
0017-00101-1796
Handlebar
Mounting Screws
0017-00101-1791
(3 per side)
6 - Console Support
Mounting Screws
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Bullhorn Screw Ki t
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Items Not Shown:
Accessory Tray 0K62-01022-0000
Mounting Screws (2) 0017-00101-1846
7
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Rocker Arms & Pedal Levers S/N AXB100000 and up
contents:
Rocker Arms (2)
Hardened Spacers (2)
Oilite Washers (2)
Retaining Ring s (2)
Loctite 620
Alcohol pad
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000
LF Bug
Medallion Assy .
AK58-00245-0000
Right Pedal
Lever Assembl y
AK62-00236-0000
Left Pedal Lever Assembly
AK62-00235-0000
8
5
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Crank Cover and Lower Caps S/N AXB100000 and up
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
9
A
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Lower Frame Shrouds & Hardware S/N AXB100000 and up
Rear Shroud
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting scr ew
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right In side Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting scr ew
0017-00101-1836
Right Link Cover w/ decal
AK62-00113-0000
Left Li nk Cover w/decal
AK62-00114-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Assembly
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Leg Levelers
K62-00124-0000
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Scre w
0017-00101-1836
Ladder Frame Cover w/decal
AK62-00106-0001
4 - Mounting scr ews
0017-00101-1795
Shroud Panel
0K62-01002-0003
Mounting screws
(2 per side)
0017-00101-1795
10
Wheel/Bracket Assy.
AK62-00102-0000
Mounti ng Screws
( 3 per assy.)
0017-00101-1789
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Pedal Lever Assembly Components S/N AXB100000 and up
Control Link K it
GK62-00002-0071
(contains 2 control links,
part nos. AK62-003 84-0 000 )
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Control Link s (2 )
AK62-00384-0000
Hex Nut
0017-00103-0333
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
5 - Mounting screws
0017-00101-1796
Washer
0017-00104-0479
Nut
0017-00103-0333
Crank Extension
Mounting Bolt
0017-00101-1907
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Setscrew
0017-00101-1803
Note: Units with serial number AXB103351
or lower will require kit GK62-00002-0015
when replacing either the tie rod assembly
or the crank extension for the first time.
11
Anti-Lift T rack
0K62-01208-0000
2 - Sc rews
0017-00101-1836
Roller Extrusion
AK62-00197-0000
4 - Sc rews
0017-00101-1789
h
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
PCB, Battery, Reed Switch & Bracket S/N AXB100000 and up
PCB, Reed Switc
Battery Bracket
0K62-01233-0000
Power Control Boar d
B084-92218-D002
PCB Mounting screws
0017-00101-1838
Grommet (4)
0017-00042-0821
Battery
Mounting screws
0017-00101-1797
6V Battery
0017-00003-0685
Reed Switch
1 18E-00001-0140
Reed Switch
Mounting screws (2)
0017-00101-1794
12
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Bearing-Insert Assembly – AK62-00299-0000 S/N AXB100000 and up
Bearing Flanges (2
Service Kit- GK62-00002-0044
0K62-01220-0000
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers
1” Bearin g
0K62-01221-0000
13
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Crank Arm Pulley Assembly S/N AXB100000 and up
Crank arm weld
Assembly
AK62-00205-0000
Retaining Ring
0017-00100-0107
Poly-V Crank Pulley
0K61-02409-0000
Crank ar m
mounting bolt
0017-00101-1849
Crankshaft Plate
0K61-02302-0001
nut - 0017-00103-0 334
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Magnet-Standoff
Crankshaft Plate
Mounting screws (4)
Assembly
0017-00101-1834
AK62-00186-0000
14
A
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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Drive Module S/N AXB100000 and up
lternator-Flywheel
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
Crankshaft
0K62-01222-0000
J10 Flexonic Belt
0K62-01135-0000
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Right Crank Arm
Weld Assembly
AK62-00204-0000
Intermediate Shaft
0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000
Bearing-Insert
Assembly (4)
See Page 13 for
breakdow
15
J8 Flexonic
Belt
0K62-01134-0000
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
A
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Drive Module Hardware S/N AXB100000 and up
lternator-Flywheel
Assembly
Mounting bolt
Crankshaft
0K62-01222-0000
Square
Machine Key (2)
0K53-01122-0000
0017-00101-0986
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
16
A
A
ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-03
Cables S/N AXB100000 and up
Power Control Cable
AK62-00092-0000
ORANGE
RED/BLK
RED/BLK
FIELD
RTN
RED/BLK
Valt
GND
BLK/WHT
AC TAP
FIELD
EXC
YELLOW
User Arm HR Cables
AK61-00051-0001
WHITE
BLACK
BLACK
WHITE
Conso le HR
Cable
AK61-00052-0002
P11
10POS.
BACKGROUND
DEBUG
HOR.
BLK
BLK
BLK
P9
RJ45
CSAFE
P10
RJ45
CARDIO
TH.
POWER RES.
2 x .75 OHM
240W
GREEN
GREEN
GREEN
4POS. MINI FIT JR.
P4
RT SIGNAL
GND
GND
LT SIGNAL
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DS
BERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc
P2
12POS.MNL
6V
RED
RPM_ALT
VoltR
VoltR
VoltR
Volt
Volt
GND
GND
GND
GND
FIELD
BLK/PURPLE
START
GND
GND
IO
St2
I3
I1
St2
I2
St3
I4
St1
I5
St3
I6
St1
Upper Console Board
A084-92219-A016
P1
17POS.
LOWER KEYPAD
Power Control Board
B084-92218-D002
RPM_REED
P1
13POS.KK-156
GND
St4
I3
St5
St6
IO
St4
I2
St6
I4
I5
St8
I6
St5
START
GND
I1
St6
GND
P12
19 POS.
UPPER KEYPAD
GND
Vbat
3 POS. MINI FIT
P3
S98
S108
S118
S128
S138
S148
S158
LWR-CNSL
D08
D18
D28
D38
D48
D58
D68
D78
D88
D98
D108
D118
D128
D138
D148
D158
Vce
GND
N.C.
N.C.
COM
REED SWITCH
Main Cable
K62-00093-0000
Lower Console Cable
AK63-00038-0000
POLAR RECEIVER
P1
24POS. MICROFIT
S9
S10
S11
S12
S13
S14
S15
S15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
P5
24POS. MICROFIT
RED
WHITE
BLACK
P7
3POS.
MINI FIT JR.
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
Polar w/lat ch Conn.C able
AK39-00063-0000
PolarPCB w/header Cable
K39-00064-0000
MAGNET
Lower
Console Board
B084-92222-B000
17
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