Life Fitness 91XW-0XXX-01 User Manual

CROSS-TRAINER 91XW-0XXX-01

Customer Support Services

PARTS MANUAL rev. 04 May 2007

91XW CROSS-TRAINER

91XW-0XXX-01

REFERENCES S/N XTG100000 and UP

OPERATION MANUAL M051-00K61-A093

SERVICE MANUAL M051-00K61-A097

ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN

.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN

STEALTH GRAY TOUCH UP PAINT
(FOR ROCKER ARMS):

SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR

0017-00008-0204
0017-00008-0205
0017-00008-0206

0017-00008-0199
0017-00008-0198

ACCESS PANEL ASSEMBLY

PANEL ASSEMBLY CONSISTS OF:

1) AK32-00020-0002

2) AK32-00078-0001

3) 0K61-01373-0000

4) 0017-00021-2846

5) 0017-00042-0754

HARDWARE BAG AK61-00181-0000

AK61-00190-0000

COAX CABLE
POWER CABLE
ACCESS BRACKET
F-TYPE CONNECTOR
PLASTIC GROMMET

The 91XW-0XXX-01 has both Telemetry and LifePulse
Sensors for Heart Rate.

NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
91XW-0XXX-01 MAKES THE UNIT A 91XER-0XXX-01.

2

91X CROSS-TRAINER

91XW-0XXX-01

CONTENTS S/N XTG100000 and UP

Page

DRIVE BELTS AND ALTERNATOR.................................................................................4

CONSOLE SUPPORT ASSEMBLY..................................................................................5

CONSOLE ASSEMBLY .................................................................................................... 6

ROLLER ASSEMBLY ....................................................................................................... 7

CRANKSHAFT ASSEMBLY.............................................................................................8

DRIVE LINKAGE ASSEMBLY..........................................................................................9

ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10

BRACKETS AND FRAME ASSEMBLY ...........................................................................11

CLEVIS AND FRONT FRAME COVERS .........................................................................12

PEDAL LEVER ASSEMBLY.............................................................................................13

ROCKER ARM COVERS .................................................................................................14

ROCKER ARM ASSEMBLY .............................................................................................15

REAR DRIVE SHROUDS W/DECALS..............................................................................16

UPPER ARM / HEART RATE ASSEMBLY ......................................................................17

CABLES............................................................................................................................18

3

91XW CROSS-TRAINER

91XW-0XXX-01

DRIVE BELTS AND ALTERNATOR S/N XTG100000 and UP

Alternator Pivot Bolt
0017-00101-0964

Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001

Alternator Flywheel
0K61-02500-0001

Lock Nut
0017-00103-0117

Intermediate Bracket
0K61-02400-0001

Alternator Strap
Bolt-2
0017-00101-0986

Flange Lock Nut
0017-00103-0188

Alternator Belt
0K53-01184-0000

Intermediate
Pulley Bolt
0017-00101-1651

Alternator Strap
w/Insert
0K61-02601-0000

Drive Belt
0K61-02701-0000

Intermediate Pulley Assy
AK61-00061-0000

4

91XW CROSS-TRAINER

91XW-0XXX-01

CONSOLE SUPPORT ASSEMBLY S/N XTG100000 and UP

Mounting Screws (8)
(not shown for accessory
tray and console)

Accessor y Tray Kit
GK63-00002-0062

Main Cable
AK61-00136-0000

Bullhorn Grip 11.75” (2)
0K62-01136-0002

0017-00101-1744

Console Cap
0K61-01283-0001

Bolt-2
0017-00101-1645

Flat Washer-2
0017-00104-0192

Console Support
Assembly
AK61-00500-0015

Polar Cable
AK36-00021-0003

5

91XW CROSS-TRAINER

91XW-0XXX-01

CONSOLE ASSEMBLY S/N XTG100000 and UP

Upper Overlay

Console Board - Upper
A084-92219-A006

Console Case Assembly

Lower Overlay

AK63-00121-0001

Phillips Pan Screws(13)
0017-00101-1650

Console Assembly Overlay/Bezel/

Switch Assembly

AK61-00203-0001 Eng/Eng AK61-00183-0001

AK61-00203-0002 Eng/Met AK61-00183-0001

AK61-00203-0003 Ger/Met AK61-00183-0003

AK61-00203-0004 Spn/Met AK61-00183-0004

AK61-00203-0007 Frn/Met AK61-00183-0007

AK61-00203-0008 Itl/Met AK61-00183-0008

Battery Door
0K63-01029-0001

AK61-00203-0009 Dut/Met AK61-00183-0009

AK61-00203-00010 Por/Met AK61-00183-0010

6