9100 Series Heartrate and Telemetry Equipped Treadmills
Customer Support Services
SERVICE MANUAL
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
INTRODUCTION
HOW TO USE THIS SERVICE MANUAL
In the unlikely event that an operating problem may occur with your Life Fitness model 9100 aerobic trainer,
this Service Manual will instruct and guide you on the quickest, most efficient manner in which to approach
the situation. This Service Manual has been separated into a total of Five Sections for quick reference:
INTRODUCTIONTABLE OF CONTENTS
Section I
TROUBLESHOOTING GUIDES
Section II
DIAGNOSTIC TESTS
Section III
MODEL 9100 "How To..." GUIDES
Section IV
PARTS IDENTIFICATION
Section V
WIRING DIAGRAMSPREVENTIVE MAINTENANCECOMMUNICATING BY FAX
If an operating problem should arise, turn to the TROUBLESHOOTING GUIDES and attempt to isolate what
is causing the malfunction. The GUIDES are listed by symptoms and follow with suggestions as to the most
probable cause of the problem.
Once you have pinpointed the source of the problem, turn to the appropriate "How To..." section and review
the proper procedures for removing, replacing or adjusting a part. The "How To..." sections are organized
by replaceable part (or assembly) name and each page lists the “Tools Required“ to complete that specific
function. Refer to Section IV to identify the proper name and number of the part you will now need to order
to repair your machine. A form to order by FAX has also been included in Section V for your convenience.
To order a part, call Life Fitness Customer Support Services any Monday through Friday from 8:00 AM to
6:00 PM ( C.S.T.). When you place a call, in order to speed our response to your particular situation, please
have the following information available for the customer service phone technician who will be prepared to
assist you:
1. The Treadmill model type
2. The serial number ( Located on the crossbar of the lift mechanism)
Serial Number:
3. The symptom of the problem you are experiencing
4. The part name and number you need to order
When you receive your order, review the appropriate "How To..." section and follow the step by step
procedures designed to help you install the part quickly and correctly.
If you have any questions or comments please phone, mail, or fax us at one of the numbers listed below.
CUSTOMER SUPPORT SERVICES
10601 Belmont Avenue, Franklin Park, IL 60131
Phone ( 800 ) 351-3737 Toll Free or (847) 451-0036 FAX (800) 216-8893 Toll Free or (847) 288-3702
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
TABLE OF CONTENTS
Introduction (How To Use This Service Manual)
Table of Contents
SECTION IPage
Troubleshooting Guides
Belt Slips Or Display Reads Error....................................................................................................1
Display Will Not Program Password Or Locked In Password Mode.............................................2
Front Roller........................................................................................................................................29,30
Drive Motor Belt.................................................................................................................................31,32
How To...ADJUST AND TENSION THE STRIDING BELT.............................................................................33-36
ADJUST AND TENSION THE LIFT ACTUATOR...............................................................................37
SECTION IV
Parts Identification ..........................................................................................................................................1-5
Communicating By Fax...................................................................................................................................3,4
continuity: console pan screws, console
mounting screws, handlebar screws, and
handrail mounting screws to frame with
respect to ground. Ground must ba a nonpainted surface.
Verify power is a dedicated outlet. To verify,
turn breaker at panel to off. Using a
voltmeter, take a voltage reading at
electrical outlet. With breaker off, zero volts
should be detected.
If voltage is present at electrical outlet, line
is not wired for dedicated service.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
5
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: No Power
MalfunctionProbable CauseCorrective Action
No Power
On/Off switch.
Insufficient power source.
Damaged line cord.
Line cord improperly seated in
socket.
Faulty display console.
Power module.
•Circuit breakers
•On/Off switch
Interrupted circuit.
Is unit turned on?
Plug treadmill into a dedicated 120V, 20
amp circuit.
Using a meter, verify power at outlet.
Replace line cord.
Inspect power connection at wall outlet and
at machine for proper contact.
See "Display Console" symptom.
Check connector P4 at CPU board for
120VAC.
Replace faulty parts
Test circuit breaker on treadmill. Replace if
necessary.
Insufficient power
Display reads “Power up reset”
Verify power is a dedicated outlet. To verify,
turn breaker at panel to off. Using a
voltmeter, take a voltage reading at
electrical outlet. With breaker off, zero volts
should be detected.
If voltage is present at electrical outlet, line
is not wired for dedicated service.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
6
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Wax Will Not Fill Properly
MalfunctionProbable CauseCorrective Action
Wax will not fill
Fill valve in kit has crimped fill
hose.
Fill valve in treadmill is not fully
open.
Fill hose in treadmill is crimped.
Check the fill valve for proper operation.
Check the fill hose for kinks, straighten as
necessary.
Check T-connector for blockage.
Check fill valve in treadmill for proper
operation.
Check the fill hose for kinks, straighten as
necessary.
Lightly squeeze wax container.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
7
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Wax Is Leaking From Treadmill
MalfunctionProbable CauseCorrective Action
Wax Leak
Partially open or faulty fill valve.
Loose hose connections.
Faulty connection at "T" fitting
and bag.
Wax bag is torn.
Wax pump does not shut off.
Wax passes through pump and
slowly drips from nozzle
Fully close fill valve.
Inspect hose connections and secure as
necessary.
Replace if necessary.
Replace wax bag and all tubing.
Replace wax bag.
Replace wax pump.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
8
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Striding Belt Comes In Contact With Frame and End Caps
MalfunctionProbable CauseCorrective Action
The Striding Belt is traveling
beyond the tracking limits.
Worn striding belt or user
pushing belt.
Striding belt needs to be
re-tensioned.
Striding belt folded over
Center striding belt according to belt
centering technique (See “How
To...Adjust and Tension the Striding
Belt”).
Refer to belt tensioning procedure in
operation or service manual.
Verify wax in bag
Verify the wax is not contaminated
(appears lumpy). Replace wax bag and
wax if contaminated.
Verify the wax nozzle is not clogged.
Clean nozzle if clogged.
Verify the wax pump is functioning
properly. Replace if necessary.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
NOTE: Also refer to Symptom: "Slowdown" and "Striding Belt Not Centered On Deck".
9
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: "Notify Maintenance" - "Speed Control Error"
MalfunctionProbable CauseCorrective Action
Speed control error
Faulty Power
Loose connections at motor
controller.
Verify power is a dedicated outlet. To
verify, turn breaker at panel to off. Using a
voltmeter, take a voltage reading at
electrical outlet. With breaker off, zero
volts should be detected.
If voltage is present at electrical outlet,
line is not wired for dedicated service.
Record speed error #, and refer to
maintenance mode in diagnostics.
Start speed diagnostics. If "Total Cal" and
"Cal/HR" LED's are not lit, inspect wire
connections at control board and motor
controller. Check connections.
If "Total Cal" LED is lit and "Cal/HR" LED
is out, then with your feet off the striding
belt, press the speed increase key. The
"Total Cal" LED should go out initially
while the "Cal/HR" LED comes on. Once
the belt reaches speed, both LEDs should
be on. If this is the case, both the control
board and the motor controller are
functioning, complete the Speed
Performance Evaluation.
10
Faulty Emerson motor
controller.
Faulty CPU control board.
Faulty drive motor assembly.
Switch the Emerson motor controller with
another Life Fitness model 9100
treadmill, if available.
Replace motor controller.
Switch the CPU control board with
another Life Fitness model 9100 treadmill
if available.
Replace control board.
Inspect main drive motor and drive belt.
Replace if necessary.
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Striding Belt Not Centered On Deck
MalfunctionProbable CauseCorrective Action
Striding belt mis-alignment
Striding belt not centered
Improper walking/running.
Striding belt tension needs to
be adjusted.
See How To... Adjust and Tension the
Striding Belt
Call Life Fitness Customer Support Services
847-451-0036 or 1-800-351-3737
NOTE: Also refer to Symptom: "Belt Beyond Limits" or "Notify Maintenance-Belt Tracking Error"
11
Life Fitness 9100 Series Heart Rate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Display reads "Notify Maintenance Lift Control Error"
MalfunctionProbable CauseCorrective Action
Lift Error
Unit intermittently stuck in up
position
Jammed in up position, 3 amp
breaker popped
Unit will not lift, 3 amp breaker
popped
Incline control error.
Insufficient power source.
Press 9-1-9 ENTER, press INCLINE down
button.
Check all connections on CPU control board,
check for presence of suppresser board.
Replace CPU control board and suppresser
board.
Check 3 amp breaker.
Check all connections, replace CPU board
Check 3 amp breaker.
Test circuit breakers. Replace if
necessary.
Swap CPU with another 9100 model
treadmill. Replace CPU control board
*All treadmills (U.S. and Canada) require a 120v 20amp dedicated line.
Call Life Fitness Customer Support
Services
847-451-0036 or 1-800-351-3737
13
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: Lifepulse Heart Rate System Does Not Respond, Erratic Heart Rate Reading
MalfunctionProbable CauseCorrective Action
Lifepulse Heart Rate System
does not respond or
improper heart rate reading
or "Reading Heart Rate"
appears in the message
center for more than 2
minutes without giving heart
rate reading.
Display reads a continuous
heartrate reading when
hands are removed.
Dirty handlebar sensors.
Inadequate contact with all four
sensors.
User running over 4.5 mph
(7.25kph).
User may have an unusual
heart condition.
Older software version on heart
rate sensor board.
Loose connections at display
console and handlebar.
Faulty display console.
Faulty handlebar.
Sweat trails or cleaner residue
will cause misreadings.
Harness wires pinched at
handlebar or handrail.
Wipe sensors with a clean soft cloth.
Verify a firm grip of all four sensors (2 on
top, 2 on bottom of handlebar).
For accurate heart rate reading, user
must slow down to less than 4.5 mph
(7.5kph).
Have different people grasp sensors to
detect any variance.
Enter into DIAGNOSTIC menu to attain
software version. Enter into Execute
Viewing of Usage Statistics.
Secure connections at display console
and handlebar.
Replace entire display console.
Swap handlebar with known working
machine. Replace handlebar if
necessary.
Clean sensor with water and a clean soft
cloth to remove salt and oils.
± Replace handlebar if the wires are
damaged.
.
*HR rates begin at 70.
14
Call Life Fitness Customer Support Services
1-847-451-0036 or 1-800-351-3737
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
TROUBLESHOOTING GUIDE
Symptom: NO TELEMETRY READING
MalfunctionProbable CauseCorrective Action
No Chest Strap detected.
Erratic Heart Rate readings
(Cross Talk)
Display reads “Chest strap
not Detected”
Chest strap sensors not making
good contact with body of user.
Loose connection at receiver.
User is out of monitoring range.
Faulty receiver.
Faulty chest strap.
Treadmills are located less than
8” (203 mm) apart.
Telemetry turned “OFF”
Receiver is turned slightly
sideways
Adjust chest strap
Moisten sensors to make better contact
with skin
Check connection on receiver (See “How
To...”)
Move within three feet (1 meter) of
receiver
Replace receiver
Replace chest strap
Position treadmills to recommended
distances (See Operation Manual)
Enter EA mode and turn telemetry to
“ON”
Position receiver so it is horizontal with
the console. (See “How To...Remove and
Replace the Telemetry / HR Unit”)
Bad connection at Telemetry
cable and receiver
Bad connection at console
Receiver is 180° out of position
Call Life Fitness Customer Support Services
1-847-451-0036 or 1-800-351-3737
15
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
NOTES:
16
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE THE SERVICE MODE
WARNING: DO NOT STAND ON THE STRIDING BELT WHILE ENTERING THE SERVICE
MODE OR WHILE PERFORMING ANY OF THE DIAGNOSTIC TESTS.
NOTE: TO ACCESS A SPECIFIED DIAGNOSTIC PROGRAM, USE THE PROGRAM KEYS.
A PROGRAM KEY IS CONSIDERED "ON" WHEN ITS LED IS LIT, "OFF" WHEN IT IS NOT LIT.
THE DISPLAY PROGRAM LED’s SHOWN ON THESE EXAMPLES ARE "OFF".
TO ENTER THE DIAGNOSTIC / ACCOUNTING TEST:
1. Press the START key once.
2. Press the CLEAR key twice.
3. Press the number keys 9 - 1 - 9.
4. Press the ENTER key.
IF THE TREADMILL IS CONNECTED TO A LIFECENTER SYSTEM:
1. Press the START key once.
2. Press the CLEAR key twice.
3. Press the MANUAL program key.
4. Press the number keys 9 - 1 - 9.
5. Press the ENTER key.
1
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE THE DISPLAY TEST
This test indicates if the Display is working properly.
TO ENTER INTO THE DISPLAY TEST TURN "ON" THE HILL AND RANDOM KEYS
The information that will be displayed in this mode is as follows:
± Lit LED's displayed in all windows.
± Walking LED's displayed in all windows.
± Hours that main motor has been working displayed in TIME window.
± Speed encoder count displayed in CALORIES window.
± Speed pulse count displayed in MILES (KILOMETERS) window.
± Target speed indicated in SPEED window.
± Target incline indicated in INCLINE window.
Tests in the Display Diagnostics are as follows:
1. Press the ENTER key once to test Displays LED's.
Press the ENTER key twice to test Display Walking LED's.
2. After pressing the ENTER key once, press Number Keys to view specific digits.
3. Press INCLINE and SPEED keys to view specific number segments.
4. Press CLEAR to exit the Diagnostic Program or press Program Keys to enter another
Diagnostic/Accounting function.
2
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE THE EEPROM MODE
This test indicates the amount of memory and allows for changes in the program times.
TO ENTER INTO THE TEST TURN "ON" THE HILL, RANDOM AND FIT TEST PROGRAM KEYS.
The information that will be displayed in this mode is as follows:
± Statistics and software code version will be displayed in the INSTRUCTIONS window.
± Speed encoder count displayed in CALORIES window.
± Speed pulse count displayed in MILES (KILOMETERS) window.
± Software options are displayed in INSTRUCTIONS window.
± Optional settings displayed in the INSTRUCTIONS window.
You may change Program times by pressing the ENTER key when the Program time is indicated on the
INSTRUCTIONS window. Default time is set at 60 Minutes and can be reset from 1 to 99 Minutes.
You may change the maximum pr ogram m able belt speed by pressing the speed INCREASE and DECREASE keys
when the MAXIMUM SPEED m essage is dis played in the INSTRUCTIONS window. The choices f or m axim um belt
speeds are 10.0 mph (11.6 kpm) to 2.0 mph (3.22 kph) in 0.5 mph (0.805 kph) increments.
You may change the minimum speed between 1.0 mph (1.61 kph) and 1.5 mph (2.415 kph) using the speed
INCREASE and DECREASE keys.
Press the CLEAR key to exit the Diagnostic Program or press Program keys to enter another Diagnostic/Accounting
function.
3
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE THE INCLINE CONTROL TEST
This test indicates if the unit is reaching or lowering to the user's chosen level.
TO ENTER INTO THE INCLINE CONTROL TEST TURN "ON" THE HILL PROGRAM KEY.
The information that will be displayed in this mode is as follows:
± How long lift action has been on in minutes. Displayed in TIME window.
± Lift position counts displayed in INSTRUCTIONS window.
± Speed encoder count displayed in CALORIES window.
± Target incline indicated in SPEED window.
± Actual incline indicated in INCLINE window.
NOTE: INCLINE NUMBERS SHOULD BE EQUAL.
Tests in the Incline Control Diagnostics are as follows:
1. Press INCLINE keys to target incline.
2. Press the SPEED or NUMBER keys to enter a target speed.
3. Press the ENTER or " 0 " key to stop the striding belt.
4. Press CLEAR to exit the Diagnostic Program or press Program Keys to enter another
Diagnostic/Accounting function.
4
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE VIEWING OF USAGE STATISTICS
This mode supplies statistics and code versions of the Treadmill.
TO ENTER INTO THE VIEWING OF USAGE STATISTICS TESTS
TURN "ON" THE RANDOM AND FIT TEST PROGRAM KEYS
The information that will be displayed in this mode is as follows:
± Statistics and software code version displayed in the INSTRUCTIONS window.
± Speed encoder count displayed in CALORIES window.
± Speed pulse count displayed in MILES (KILOMETERS) window.
± Target speed indicated in SPEED window.
± Target incline indicated in INCLINE window.
5
Life Fitness 9100 Series Heartrate and Telemetry Equipped Treadmills
DIAGNOSTIC TESTS
How To...EXECUTE THE WAXER CONTROL TEST
This test indicates the status of the waxing system.
TO ENTER INTO THE TEST TURN "ON" THE FIT TEST PROGRAM KEY.
The information that will be displayed in this mode is as follows:
± Percent of wax left in reservoir displayed in the INSTRUCTIONS window.
± Number of times the wax pump has discharged displayed in INSTRUCTIONS window.
± Hours since last waxing displayed in the TIME window.
± Waxing duration displayed in the CALORIES window.
± Waxing interval displayed in the MILES (KILOMETERS) window.
± Target speed indicated in SPEED window.
± Target incline indicated in INCLINE window.
Tests in the Waxing Control Diagnostics ar e as follows:
1. Press the ENTER key to start waxing operation.
2. Press the SPEED or NUMBER keys to enter a target speed.
3. Press the INCLINE/DECLINE keys to enter a target incline.
4. Press the " 0 " key to stop the striding belt.
5. Press CLEAR to exit the Diagnostic Program or press Program Keys to enter another
Diagnostic/Accounting function.
6
Loading...
+ 59 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.