Life Fitness 8500 3-STACK MULTI-GYM User manual
8500 3-STACK MUL TI-GYM
Part # 6965401
8500104
Rev. C
ASSEMBLY INSTRUCTIONS
Revision: 08/29/011
IMPORTANT NOTES
Please note:
* Thank you for purchasing the LIFE FITNESS 8500 MULTI-GYM. Please read these instructions
thoroughly and keep them for future reference. This product must be assembled on a flat, level
surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your LIFE FITNESS customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or
call the LIFE FITNESS STRENGTH customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
T ools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench, 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 3/16”, 7/32” Allen wrenches
* Adjustable wrench
* Tape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
2
6
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
PART #
6617103
6779802
6625502
6624202
6624302
6622903
6623003
6623503
6624502
6622503
6620903
6691803
6692402
6623702
6662203
6662303
6628302
6275302
6523401
6765203
6765303
6769903
6768003
6767903
6769003
6769702
6769803
6772102
6768803
6768503
6769203
6965503
6872502
6771003
6770102
6871702
6768303
6770703
6772201
6772301
6764901
6773101
6962401
6773301
6954901
6773501
3108002
3116101
3202301
6284501
6389701
6619301
6714601
3116001
6594702
6651602
6868702
6122702
3118401
DESCRIPTION
REAR UPRIGHT
LEG BACK P AD ADJUST
LEG BACK P AD SUPPORT
BACK P AD ANGLE LEFT
BACK P AD ANGLE RIGHT
PEC ARM RIGHT
PEC ARM LEFT
PRESS ARM
CALF/LOW ROW
BEARING HOUSING
FLOA TING PULLEY STOP
SEA T SUPPOR T
P AD SUPPORT
WOLFF SLEEVE
LEG EXT HANDLE RIGHT
LEG EXT HANDLE LEFT
2 X 8” PLA TE
LA T BAR
72-3/8” GUIDE ROD
PRESS G .R. SUPPOR T
LEG G .R. SUPPORT
PEC G .R. SUPPOR T
LEG WT . STACK BASE
PRESS WT . ST ACK BASE
BASE
PULLEY BRACKET
CENTER PULLEY BRACKET
PEC CAM
FRONT UPRIGHT
TOP BOOM
REAR BASE LEG
LEG CURL/EXTENSION
P AD SLEEVE
LEG FRAME
SWIVEL PULLEY BRACKET
PRESS ARM ADJUST
PRESS FRAME
PRESS BASE
19-1/4” TUBE
21-1/2” TUBE
4 X 7” ROLLER P AD
LA T CABLE ASSEMBL Y
LEG CABLE ASSEMBL Y
PRESS CABLE ASSEMBL Y
AB CRUNCH CABLE ASSEMBLY
PEC DEC CABLE ASSEMBL Y
WEIGHT ST ACK CUSHION
4-1/2” PULLEY
PILLOW BLOCK BEARING
20 HOLE SELECTOR SHAFT
LOW ROW CHROME BAR
U-PIN
HEAD PLA TE
1-1/4” SQ. RUBBER BUMPER
FLOA TING PULLEY BRACKET
2 X 15-1/2” PLA TE
4-1/2 X 8” PLA TE
3/8 X 1/2” SPACER
4” VINYL CAP
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
8
1
1
1
1
1
8
24
2
3
1
1
3
3
1
2
1
2
1
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
118
PART #
6140701
6177001
6412001
6466901
6954703
6692601
6781601
6757701
3103801
6480301
6020601
3104901
6619501
3109602
6075906
6214401
6406401
6695001
3103302
3103304
3102501
3114502
3102802
3102807
3102502
3102801
3102804
3202401
3102901
3102933
3102922
3102915
3102906
3202101
3102910
3102918
3102917
3202107
3202105
6780101
6780001
6780301
6780201
6780401
6780601
6780501
6214501
6703801
6189501
6382301
6375801
6779703
6779503
6779601
3102909
3108404
6827001
6122704
2-1/2 X 5-1/2 NON-SKID STRIP
3/8 X 2-3/4” DIA. SPRING PIN
1/2 X 3-1/2” DIA. SPRING PIN
3/8” LOW HEIGHT LOCK NUT
1/2” LOW HEIGHT LOCK NUT
3/8 X 1” BTTN HD CAP SCREW
WEIGHT PLA TE LABELS (LBS.)
WEIGHT PLATE LABELS (1-25)
WEIGHT PLA TE BUSHING (10 CT)
3/8 X 3” COUNTERSUNK BOL T
KEY
3
DESCRIPTION
1 X 1” GLIDE
AB PULLEY PLA TE
3 X 2” END CAP
1/2 X 7-7/8” SPRING PIN
2-7/8 X 1” CABLE CLIP
5/16” SNAP LINK
3/8” FLANGE SP ACER
1/2” FLANGE BEARING
3/4” FLANGE BEARING
3/4” SLEEVE BEARING
1/2” P AL NUT
12 LINK CHAIN
WEIGHT ST ACK PIN
HINGE T AB
3/4” DIA. T APPED SHAFT
13/16” SHAFT COLLAR
1-5/16” SHAFT COLLAR
3/8” WASHER
3/8” LOCK WASHER
3/8” LOCK NUT
1/2” WASHER
1/2” LOCK NUT
3/8 X 1-1/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3-1/4” BOLT
3/8 X 4” BOLT
1/2 X 1-1/4” BOLT
1/2 X 3” BOLT
1/2 X 3-1/4” BOLT
1/2 X 4” BOLT
1/2 X 6-1/2” BOLT
1/2 X 7-1/2” BOLT
PEC ARM PAD
PRESS SEA T P AD
PRESS BACK P AD
LEG SEA T PAD
LEG BACK P AD
PEC SEA T P AD
PEC BACK P AD
WEIGHT PLA TE
AB CRUNCH STRAP
LEG SHROUD
PEC SHROUD
PRESS SHROUD
3/8 X 1” BOLT
2-7/8 X 2-1/4” CABLE CLIP
1/4” SPACER
QTY
5
4
6
1
2
2
1
12
4
24
4
6
2
1
1
3
4
1
6
8
67
5
41
3
21
24
8
4
15
14
16
16
4
2
7
8
10
2
1
2
1
1
1
1
1
1
60
1
1
12
1
1
1
1
12
2
8
4
1/2 X 3-1/4” 95
23
25
61
85
24
FIGURE 1
STEP 1:
• LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two
1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1.
• Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
4
6
30
96 1/2 X 4””
84
85
85
95 1/2 X 3-1/4”
1
29
85
84
94 1/2 X 3”
85
25
95 1/2 X 3-1/4”
FIGURE 2
STEP 2:
• LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85)
as shown in FIGURE 2.
• LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2”
LOCK NUT (85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the REAR UPRIGHT (1) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS (84), and
one 1/2” LOCK NUT (85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the FRONT UPRIGHT (29) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS
(85) as shown in FIGURE 2.
TIGTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT!
5
105
29
92 3/8 X 4”
80
104
13
80
3/8 X 1-1/4” 88
1/2 X 4” 96
12
62
1/2”
LOW
HEIGHT
11
86
FIGURE 3
STEP 3:
• SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2
X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3.
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the SEAT SUPPORT (12) as shown in FIGURE 3.
• SECURELY assemble one PEC SEAT PAD (104) to the PAD SUPPORT (13) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS
(80) as shown in FIGURE 3.
• CAREFULLY insert the PAD SUPPORT (13) into the SEAT SUPPORT (12) and engage the SPRING PIN into one of the holes.
• SECURELY assemble one PEC BACK PAD (105) to the FRONT UPRIGHT (29) using two 3/8 X 4” BOLTS (92) and two 3/8” WASHERS
(80) as shown.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
6
1/2 X 4” 96
60
10
79
72
28
7
71
71
84
85
6
62
41
40
99
29
27
86
1/2”
LOW HEIGHT
80
3/8 X 3-1/4” 91
FIGURE 4
STEP 4:
• SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two
1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86).
• Assemble the RIGHT PEC ARM (6) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
• Assemble the LEFT PEC ARM (7) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
• SECURELY assemble a 3/8 X 2-3/4” SPRING PIN (62) to the to the RIGHT & LEFT PEC ARM (6 & 7). See FIGURE 4.
• Apply two 1” X 1” GLIDES (60) to the BEARING HOUSING (10) where the PEC CAMS (28) come in contact with the BEARING HOUSING
(10) as shown.
• SECURELY assemble one PEC ARM PAD (99) to both the RIGHT & LEFT PEC ARMS (6 & 7) using four 3/8 X 3-1/4” BOLTS (91) and
four 3/8” WASHERS (80). See FIGURE 4.
• SECURELY assemble two 4 X 7” ROLLER PADS (41) to the FRONT UPRIGHT (29) using one 21-1/2” TUBE (40) and two 1-5/16” SHAFT
COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 4.
7
14
73
62
59
37
52
FIGURE 5
STEP 5:
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5.
• Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73).
• Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5.
• CAREFULLY slide the WOLFF SLEEVE (14) onto the PRESS FRAME (37) until the SPRING PIN engages in one of the holes.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
8
6
1
94 1/2 X 3”
38
84
85
86 1/2” LOW HEIGHT
FIGURE 6
94 1/2 X 3”
25
35
84
85
STEP 6:
• SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2”
LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT
(85) as shown in FIGURE 6.
• Assemble the SWIVEL PULLEY BRACKET (35) to the PRESS BASE (38) using one 1/2” LOW HEIGHT LOCK NUT (86) as shown in
FIGURE 6. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET to rotate freely.)
9
94 1/2 X 3”
38
85
84
84
115 3/8 X 3” COUNTER SUNK
37
57
80
82
FIGURE 7
STEP 7:
• SECUREL Y assemble the PRESS FRAME (37) to the PRESS BASE (38) using one 1/2” X 3” BOL T (94), two 3/8 X 3” COUNTERSUNK BOL TS (115),
one 4-1/2” X 8” PLA TE (57), two 1/2” W ASHERS (84), two 3/8” W ASHERS (80), one 1/2” LOCK NUT (85), and two 3/8” LOCK NUTS (82). (NOTE:
Make sure 3/8” countersunk bolts are facing down.) See FIGURE 7.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
10
6
80
101
3/8 X 1-1/4” 88
54
1/2 X 1-1/4” 93
37
116
4
38
14
76
80
3/8 X 1-1/4” 88
84
85
5
HEIGHT
86
1/2”
LOW
100
97 1/2 X 6-1/2”
FIGURE 8
STEP 8:
• Slide two HINGE TABS (76) onto the WOLFF SLEEVE (14) and SECURELY attach PRESS SEAT PAD (100) using two 3/8 X 1-1/4”
BOLTS (88) and two 3/8” WASHERS (80). (NOTE: The “hinge” part of the HINGE TAB (76) should face upward as shown in
FIGURE 8.)
• Slide the RIGHT BACK PAD ANGLE (5) and LEFT BACK PAD ANGLE (4) onto the WOLFF SLEEVE (14) and attach the PRESS
BACK PAD (101) using four 3/8 X 1-1/4” BOLTS (88) and four 3/8” WASHERS (80). See FIGURE 8.
• SECURE two 2 X 15-1/2” PLATES (56) to the RIGHT BACK PAD ANGLE (5) and the LEFT BACK PAD ANGLE (4) using two 1/2 X 11/4” BOLTS (93), two 1/2” WASHERS (84) and two 1/2” LOW HEIGHT LOCK NUTS (86). (NOTE: SECURE lock nuts, then back off
1/4 turn.)
• SECURE the 2 X 15-1/2” PLATES (56) to the bushing in the PRESS BASE (38) using one 1/2 X 6-1/2” BOLT (97) and one 1/2” LOCK NUT
(85) as shown in FIGURE 8.
• Apply one 1-1/4” RUBBER BUMPER (54) to the PRESS FRAME (37) where the back of the pad comes in contact with the frame.
11
Loading...