Life Fitness 8235 User Manual
8235 LEG EXTENSION/LEG CURL
Part # 6869701
ASSEMBLY INSTRUCTIONS
Revision:2/21/001
IMPORTANT NOTES
Please note:
* Thank you for purchasing the LIFE FITNESS 8235 LEG EXTENSION/LEG CURL. Please read
these instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your LIFE FITNESS customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or
call the LIFE FITNESS STRENGTH customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
Tools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench, 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 3/16”, 7/32” Allen wrenches
* Adjustable wrench
* Tape measure
Bolt Length Ruler
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLT LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3 4 5
2
6
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART #
6793303
6662303
6662203
6764901
6782301
6770502
6777403
6780703
6867203
6781303
6698303
6625502
6693502
6780401
6780201
6791102
6427101
6776601
6284501
6714601
3116101
3117305
6782201
3112901
6382301
3108002
6757701
3116001
6140701
DESCRIPTION
TOWER
LEG EXT HANDLE LEFT
LEG EXT HANDLE RIGHT
4 X 7" ROLLER PAD
63-1/2" GUIDE ROD
PAD SLEEVE
BENCH FRAME
LOWER CROSS SUPPORT
LEG CURL/EXTENSION
TOWER BRACE
UPPER CROSS SUPPORT
PAD SUPPORT RIGHT
PAD SUPPORT LEFT
BACK PAD
SEAT PAD
SHROUD
KEYHOLE CLEVIS
19-1/4” TUBE
20 HOLE WEIGHT STACK SHAFT
HEAD PLATE
4-1/2" PULLEY
CLEVIS PIN
161-1/2” CABLE ASSEMBLY
COTTER PIN
WEIGHT PLATE BUSHING 10 CT
WEIGHT STACK CUSHION
2-7/8" CABLE CLIP
1-1/4” SQ. RUBBER BUMPER
1 X 1" GLIDE
QTY
1
1
1
6
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
4
2
1
2
2
KEY
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
PART #
6692601
6628302
3202107
3102917
3102910
3102915
3102904
3102933
3102901
3202401
3102502
3102501
3114502
3102801
3102802
6406401
6781601
6412001
6214401
3104901
6020601
6695001
3103302
3103304
3102701
6703801
6189501
6214501
DESCRIPTION
3 X 2" END CAP
2 X 8" PLATE
1/2 X 6-1/2” BOLT
1/2 X 4" BOLT
1/2 X 3" BOLT
3/8 X 3-1/4" BOLT
3/8 X 3" BOLT
3/8 X 2" BOLT
3/8 X 1-1/4" BOLT
3/8 X 1" BTN HEAD CAP SCREW
1/2" WASHER
3/8" WASHER
3/8" LOCKWASHER
1/2" LOCK NUT
3/8" LOCK NUT
HINGE TAB
1/2 X 7-7/8" SPRING PIN
3/8" SPRING PIN
SELECTOR PIN
3/4” FLANGE BEARING
1/2" FLANGE BEARING
3/4" DIA TAPPED SHAFT
13/16” SHAFT COLLAR
1-5/16” SHAFT COLLAR
3/8” NUT
WEIGHT STACK LABEL LBS.
WEIGHT STACK LABEL (1-25)
WEIGHT PLATES
QTY
.2
1
1
6
4
2
4
7
5
6
10
13
2
10
9
2
1
2
1
2
2
1
2
6
2
1
1
20
3
16
1
33 1/2 X 4”
40
43
FIGURE 1
8
STEP 1:
• LOOSELY assemble LOWER CROSS SUPPORT (8) to the TOWER (1) using two 1/2 X 4” BOLTS (33), two 1/2” WASHERS (40)
and one 1/2” LOCK NUT (43). See FIGURE 1.
• Slide the SHROUD (16) between the TOWER (1) as shown in FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3 4 5
4
6
3/8 X 1”
BUTTON
HEAD
CAP SCREW
39
16
1
43
11
43
40
40
33 1/2 X 4”
FIGURE 2
40
34 1/2 X 3”
1/2 X 3” 34
8
43
7
STEP 2:
• LOOSELY assemble BENCH FRAME (7) to the LOWER CROSS SUPPORT (8) using two 1/2 X 4” BOLTS (33), two 1/2”
WASHERS (40) and two 1/2” LOCK NUTS (43). See FIGURE 2.
• LOOSELY assemble UPPER CROSS SUPPORT (11) to the TOWER (1) with SHROUD (16), and BENCH FRAME (7) using four
1/2 X 3” BOLTS (34), four 1/2” WASHERS (40) and four 1/2” LOCK NUTS (43). See FIGURE 2.
• SECURELY assemble the other side of the SHROUD (16) to the TOWER (1) using two 3/8 X 1” BUTTON HEAD CAP SCREWS
(39) as shown in FIGURE 2.
• SECURELY TIGHTEN THE FRAME CONNECTIONS IN THE FOLLOWING ORDER:
1. LOWER CROSS SUPPORT (8) to the TOWER (1) and BENCH FRAME (7).
2. UPPER CROSS SUPPORT (11) to the TOWER (1) and BENCH FRAME (7).
5
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