Life Fitness 8205 User Manual
8205 CABLE CROSS OVER
ASSEMBLY INSTRUCTIONS
1Part # 6790401 Revision: 7/13/98
IMPORTANT NOTES
Please note:
* Thank you for purchasing the LIFE FITNESS 8205 CABLE CROSS OVER. Please read these instructions thoroughly and
keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be
purchased from your LIFE FITNESS customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may
result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or call the LIFE FITNESS
STRENGTH customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
Tools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/16” Allen wrench,
* Adjustable wrench
* Tape measure
2
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART #
6788503
6744102
6789002
6744803
6789102
6789403
6789703
6788203
6788103
6459401
6785602
3202402
3116101
3116201
6793201
6284501
6714601
6790101
6020601
6480301
6214401
DESCRIPTION
TOWER
NOVATRAK SWIVEL
CENTER PULLEY BRACKET
TOWER BRACE
SWIVEL HOLDER
LOWER PULLEY HOUSING
SWIVEL UPRIGHT
UPPER PULLEY HOUSING
CHIN-UP SUPPORT
81” GUIDE ROD
SHROUD
1/2 X 3/4” BTN HD CAP SCREW
4-1/2” PULLEY
3-1/2” PULLEY
STRAP
WEIGHT STACK SHAFT
HEAD PLATE
CABLE
1/2” FLANGE BEARING
3/8” FLANGE SPACER
WEIGHT STACK PIN
PARTS LIST
QTY
2
2
2
2
2
2
2
2
1
4
2
2
14
2
2
2
2
2
4
20
2
KEY
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART #
3108002
6382301
3103801
6412001
3102501
3102502
3102802
3102801
3102804
3202401
3102901
3102933
3102922
3202101
3102918
3202103
3102944
6703801
6189501
6214501
3103302
DESCRIPTION
WEIGHT STACK CUSHION
PLATE BUSHING (10 CT.)
5/16” SNAP HOOK
3/8” SPRING PIN ASSEMBLY
3/8" FLAT WASHER
1/2" FLAT WASHER
3/8” LOCK NUT
1/2" LOCK NUT
1/2" LOW HT LOCK NUT
3/8 X 1” BTN HD CAP SCREW
3/8 X 1-1/4" BOLT
3/8 X 2" BOLT
3/8 X 2-3/4” BOLT
1/2 X 1-1/4" BOLT
1/2 X 3-1/4” BOLT
1/2 X 4” BOLT
1/2 X 5” BOLT
WEIGHT STACK LABEL (LBS.)
WEIGHT STACK LABEL (1-25)
WEIGHT PLATE
13/16” SHAFT COLLAR
QTY
4
8
2
2
2
12
16
18
6
8
2
6
10
8
6
10
2
2
2
40
4
BOLT LENGTH RULER:
0
1/2 1/2 1/2 1/2 1/2 1/2
1 2 3 4 5 6
Bolt Length Ruler
NOTE: Bolt length is measured from the underside of the head of the bolt.
BOLT LENGTH
3
1
1
37 1/2 X 4”
29
6
1/2 X 4” 37
29
6
FIGURE 1
STEP 1
• LOOSELY assemble the two LOWER PULLEY HOUSINGS (6) to the two TOWERS (1) using four 1/2 X 4” BOLTS (37) and four 1/2” LOCK NUTS (29) as shown in
FIGURE 1.
4
8
1
29
36
1/2 X 3-1/4”
29
8
36
1/2 X 3-1/4”
1
FIGURE 2
STEP 2
• LOOSELY assemble the two UPPER PULLEY HOUSINGS (8) to the two TOWERS (1) using two 1/2 X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (29) as shown in
FIGURE 2.
0
1/2 1/2 1/2 1/2 1/2 1/2
1 2 3 4 5 6
5
1/2 X 4” 37
1/2 X 4” 37
25
19
25
5
2
28
29
3/8 X 2” 33
14
2
28
14
FIGURE 3
STEP 3
• SECURELY assemble two 3-1/2” PULLEYS (14) to the two NOVATRAK SWIVELS (2) using two 3/8 X 2” BOLTS (33) and two 3/8” LOCK NUTS (28). See FIGURE 3.
• Insert two 1/2” FLANGE BEARINGS (19) into each end of the NOVATRAK SWIVELS (2) and assemble them to the SWIVEL HOLDERS (5) using two 1/2 X 4” BOLTS
(37), and two 1/2” LOCK NUTS (29). (NOTE: Tighten connection enough to remove play, yet allowing the SWIVEL HOLDER (2) to rotate freely.) See FIGURE 3.
19
5
29
3/8 X 2” 33
• SECURELY assemble two 3/8” SPRING PIN ASSEMBLIES (25) to the SWIVEL HOLDERS (5). See FIGURE 3.
6
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