Liebherr HS835HD User Manual

Casing Rotator Casing Oscillators Casings up to 3000 Special Hammer Grab Chisels Interlocking Tremie Pipes

Hydraulic

H2 H1

C 2400-3400

Hub

L M

H2 H1

Casing Rotator

RDM/RDM-M

Hydraulic Casing Rotator Type RDM

Technical Data Type RDM und Type RDM-M

Type RDM-M

RDM 1500 RDM 2000 RDM 2500 RDM 3000

Max./min. casing dia mm 1500-800 2000-1200 2500-1500 3000-2000

L x B

Length x width

C D

Min. spacing mm 1550 2530 3000 3200

Width mm 4000 4000 5300 5730

Min. spacing mm 2200 2600 3000 3200

H1/H2

RDM-M

Technical Data Hydraulik Power Pack

Power kW 273 338 485 Pump rating l / min 2 x 280 – 1 x 200 3 x 300 – 1 x 200 2 x 600 – 1 x 300 Dimensions (XYZ) mm 4000 x 1900 x 2200 4000 x 2200 x 3000 5500 x 2400 x 3000 Weight t 7 12 20

Height min. / max. mm 2050 / 2320 2600 / 2695 2600 / 2695 2600 / 2695

Lifting stroke mm 600 600 600 600 Lifting force KN 1890 2400 3750 4560 Rotation speed rpm 0 - 1,1 0 - 1,0 0 - 1,1 0 - 0,9 Torque KNm 2300 2900 4700 7400 Casing retaining force KN 800 800 1200 1500 Working pressure bar 250 (max. 300) 250 (max. 300) 250 (max. 300) 250 (max. 300)

RDM

Weight t 32 42 68 80 Weight t 44 65 97 115

mm 4150 x 3100 6100 x3500 6200 x4300 6500 x4600 mm 2600 3550 3000 3200

mm 800 900 900 900 mm 2000 2100 2600 2600 mm 150 350 450 450

760 / 370

RDM 1500 / RDM 2000

1100 / 460

RDM 2500

1500 / 660

RDM 3000

Hydraulic Casing Rotator

General Remarks

RDM/RDM-M

RDM-M 2000 in operation

The hydraulic full 360 degree turning casing rotators are economically used to construct bored piles with the full casing method under hard soil conditions. The continuous cutting of the hard ground guarantees a boring speed satisfying today's requirements, even for compressive resistance of up to 2500 kg/cm2.

The full 360 degree continuous turning of the casing minimizes the friction compared to the oscillating method allowing the casing to drill down to 100 m depth with the casing rotator machines.

The first casing is fitted with carbide bits which can be adapted to the requirements of the soil conditions offering major advantages when coring through hard rock layers or when constructing secant walls.

The full 360 degree continuous turning of the casing by powerfull hydraulic motors eliminates the possibility of pile misalignment.

Beyond that, the casing rotators are especially suitable for the construction of full casing displacement piles because of the ability to apply very high torque, push down and lifting forces on the casing which is not possible with the known drilling rigs.

Hydraulic

C G

Casing Oscillators

VRM

Technical Data

VRM VRM VRM VRM VRM VRM VRM VRM VRM

1300 1500 2000 2200 2500 2800 3000 3000T1100 3300T1260 Stroke Lifting force Clamping force Rotation angle Torque Operating pressure Travel of casing Weight A

Max. casing diameter mm 1300 1500 2000 2200 2500 2800 3000 3000 3300

Width of machine mm 2350 2850 3200 3400 4000 4300 4500 4500 4880

Length of machine mm 6500 6500 7500 7500 8800 9100 9140 9900 10470

Min. spacing mm 1200 1300 1600 1730 2230 2400 2600 2670 2950

Width of cradle mm 1015 1015 1015 1015 1015 1015 1015 1015 1015

Width of machine excavator side mm 1200 1400 1400 1400 1500 1500 1500 1600 1600

Cradle path mm 1300 1600 1300 1300 - - - - -

Axis excavator side mm 700 700 700 700 700 700 700 700 700

Height of machine excavator side mm 870 870 900 940 1130 1130 1165 1225 1265

J K L M N O P

Height of cradle guide mm 600 650 650 650 700 700 800 800 800 Height from ground to top of cradle guide mm 1100 1200 1300 1300 1400 1400 1500 1500 1620 Height of machine mm 1800 1850 1950 2050 2580 2580 2610 2610 2730 Height of casing guide mm 2820 3220 3220 3220 - - - - Angle of inclination, in front ° 6 6 6 6 - - - - Angle of inclination, in rear ° 8 8 8 8 - - - - Angle of inclination, casing guide ° 20 20 20 20 - - - - -

The casing oscillators can be kept in continuous operation with the specified torque and forces.

mm 600 600 600 600 650 650 650 650 650

kN 1530 2050 2650 2650 5150 7250 7250 7250 9000 kN 1320 1660 2170 2170 3780 4780 4780 4780 5100

° 25 25 25 25 25 22 21 21 24

kNm

1660 2900 4110 4520 7070 8000 8350 11000 12620

bar 270 270 270 270 300 300 300 300 300

mm 284 327 436 480 546 538 550 550 690

t 12 17 25 27 40 48 52 54 63

Hydraulic Casing Oscillators

General Remarks

The hydraulic casing oscillators have been designed in accordance with the latest technical know-how. Extremely sturdy construction guarantees cost-effective use on site. By means of exact statical calculations in conjunction with higher quality material, an optimum conformity of loads, weight and material strength is achieved. The internal wielding stresses – difficult to determine for static calculations, which would affect the construction considerably – are eliminated by means of stress relieving prior to machining. A prominent feature of the equipment is the clamping collar consisting of five links operating on the boring implement. The individual links surround the casing like a chain so that a consistent surface pressure is exerted on the casing circumference. In addition, the large height of the collar (600 to 800 mm) prevents any damage to the casings. By means of easily exchangeable reducer pieces the oscillator can be converted, within a few minutes, to a smaller casing diameter. The collar opens uniformly and enables unproblematic insertion of the casing with the cutting shoe. Another advantage of the machine is the low height on the excavator side. The excavator can be swiveled by 360° in coupled condition.

VRM 3000 in operation

VRM

Attachment at the excavator itself is torque rigid and guarantees the transmission of the full rotating movement of 25° to the casing if the excavator is firmly situated.

The design and construction of the casing oscillator is based on the experience of many years of co-operation with companies specializing in pile foundations. In view of the high costs which would result from a breakdown of the equipment on-site, great emphasis has been put on exeptionally sturdy construction.

Accessories

• Upper tube guide

• Inserts

Special types

Short series for the use with rotary boring equipment or light duty types please refer to the special brochure!

• Lower locking device

• Suspension

• Power pack

• Hose unit

Casing Joint

Technical Data

s1 s2

H h

∅ D1

∅ D2

1. Female Part

2. Male Part

3. Locating Key

4. Conical Ring

5. Threaded Ring

6. Bolt

7. Sealing

8. O-Ring

D1/D2 H1 H2 S1 S2 B Conical ring Threaded ring Conical bolt Locating key Sealing Weight

mm Quantity Type Quantity Type Quantity Type Quantity mm kg 540/478 620/558 600/520 620/540 640/560 660/580 700/620 710/630 720/640 750/670 800/720 880/800 900/820

1000/920 1080/1000 1180/1100 1200/1120 1250/1170 1300/1220 1500/1420 1800/1720 2000/1910

340 380 10 8 31 6 K 61 6 G 61 6 29 S 3 - 130 340 380 10 8 31 8 K 61 8 G 61 8 29 S 4 - 150 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x 510 197 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x530 199 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x 550 205 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x550 212 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x 610 226 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x630 230 340 380 15 10 40 8 K 64 8 G 64 8 38 S 4 10 x 630 232 340 380 15 10 40 10 K 88 10 G 88 10 38 S 4 10 x655 266 340 380 15 10 40 10 K 88 10 G 88 10 38 S 4 10 x 700 286 340 380 15 10 40 10 K 88 10 G 88 10 38 S 4 10 x785 315 340 380 15 10 40 10 K 88 10 G 88 10 38 S 4 10 x 785 318 340 380 15 10 40 10 K 88 10 G 88 10 38 S 4 10 x900 327 340 380 18 10 40 12 K 118 12 G 118 12 38 S 4 12 x 975 336 340 380 18 10 40 12 K 118 12 G 118 12 38 S 4 12 x1075 414 340 380 18 10 40 12 K 118 12 G 118 12 38 S 4 12 x 1075 418 340 380 18 10 40 12 K 118 12 G 118 12 38 S 4 12 x1145 421 340 380 18 10 40 12 K 118 12 G 118 12 38 S 4 12 x 1200 425 340 380 18 10 40 18 K 150 18 G 150 18 38 S 6 12 x1370 535 430 470 18 10 40 20 K 150 20 G 150 20 38 S 5 12 x 1680 724 385 425 18 12 45 20 K 200 20 G 200 20 43 S 5 12 x1880 874

Casings and Accessories

General Remarks

The casings are designed to create cased holes down to a depth of 35 m. Especially for the construction of bored piles by rotary drilling rigs precisely fitting casing joints guarantee a fast placement and bolting of the casings as well as ideal power transmission.

114

∅ d

Technical Data

Double-walled

∅ D1

D1/D2 S1 S2 d B Z L - Working length (kg)

mm Quantity of longitudinal bars 1 m 2 m 3 m 4 m 5 m 6 m 540/478 620/558 600/520 620/540 640/560 660/580 700/620 710/630 720/640 750/670 800/720 880/800 900/820

1000/920 1080/1000 1180/1100 1200/1120 1250/1170 1300/1220 1500/1420 1800/1720 2000/1910

10 8 10 31 16 295 535 770 1015 1255 1495 10 8 10 31 18 335 610 895 1185 1440 1720 15 10 13 40 18 440 805 1170 1540 1905 2270 15 10 13 40 18 450 830 1205 1590 1970 2345 15 10 13 40 18 465 855 1245 1640 2030 2420 15 10 13 40 18 480 880 1285 1690 2095 2495 15 10 13 40 20 510 940 1370 1805 2230 2660 15 10 13 40 21 520 950 1385 1820 2255 2690 15 10 13 40 21 530 960 1410 1860 2305 2755 15 10 13 40 22 575 1035 1495 1965 2425 2890 15 10 13 40 24 615 1110 1600 2105 2600 3095 15 10 13 40 26 670 1215 1760 2315 2860 3405 15 10 13 40 26 685 1245 1805 2370 2930 3485 18 10 10 40 30 780 1465 2145 2840 3525 4210 18 10 10 40 32 830 1570 2310 3060 3800 4540 18 10 10 40 36 925 1740 2550 3370 4185 4995 18 10 10 40 36 965 1790 2615 3440 4280 5396 18 10 10 40 38 995 1855 2715 3585 4450 5410 18 10 10 40 40 1025 1920 2810 3725 4620 5520 18 10 10 40 45 1225 2265 3300 4350 5390 6430 18 10 10 40 55 1460 2750 4040 5320 6610 7900 18 12 13 45 62 1590 3080 4570 6060 7550 9050

115

Adapter

Technical Data

L (upon request)

290

∅ D

D Nominal diameter Quantity of locking bolts

546 540/478 2 626 620/558 2 606 600/520 2 626 620/540 2 646 640/560 2 666 660/580 2 706 700/620 2 716 710/630 2 726 720/640 2 756 750/670 4 806 800/720 4 886 880/800 4

906 900/820 4 1006 1000/920 4 1086 1080/1000 4 1186 1180/1100 4 1206 1200/1120 4 1256 1250/1170 4 1306 1300/1220 4 1506 1500/1420 6 1806 1800/1720 5 2006 2000/1910 5

Reinforced female part with quick locking bolts

Bottom Casing

General Remarks

Cutting shoes can be supplied with half-casing connection or as weld-on type.

Technical Data

∅ D1

∅ d

D1/D2 S1 S2 d B Z L - Working length (kg)

mm Quantity of longitudinal bars 4 m 5 m 6 m 540/478 620/558 600/520 620/540 640/560 660/580 700/620 710/630 720/640 750/670 800/720 880/800 900/820

1000/920 1080/1000 1180/1100 1200/1120 1250/1170 1300/1220 1500/1420 1800/1720 2000/1910

10 8 10 31 16 1030 1270 1510 10 8 10 31 18 1200 1460 1740 15 10 13 40 18 1560 1920 2290 15 10 13 40 18 1610 1990 2370 15 10 13 40 18 1660 2050 2440 15 10 13 40 18 1710 2120 2520 15 10 13 40 20 1830 2250 2680 15 10 13 40 21 1840 2280 2710 15 10 13 40 21 1880 2330 2780 15 10 13 40 22 1980 2440 2900 15 10 13 40 24 2120 2610 3110 15 10 13 40 26 2330 2870 3420 15 10 13 40 26 2390 2950 3500 18 10 10 40 30 2870 3560 4240 18 10 10 40 32 3090 3830 4570 18 10 10 40 36 3400 4210 5020 18 10 10 40 36 3470 4310 5330 18 10 10 40 38 3630 4490 5450 18 10 10 40 40 3770 4660 5560 18 10 10 40 45 4380 5420 6460 18 10 10 40 55 5310 6600 7900 18 12 13 45 62 6070 7560 9060

Lifting Device

General Remarks

The lifting device enables a quick assembly and dismantling of the casings without damaging the conical rings.

Technical Data

D Weight Capacity

mm kg KN

540 90 600 100 620 100 640 100 660 100 700 100 710 100 720 100 750 100 800 102 880 102

900 102 1000 142 1080 142 1180 145 1200 145 1250 145 1300 145 1500 147 1800 150 2000 172

100

Quick release

200

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