Liebherr HS8030HD User Manual

Technical data Hydraulic crawler crane
HS 8030 HD
Dimensions
Basic machine with undercarriage
1590
4140 5000
110
5150
2070
1060
R 3560
970
2480
890
250
600
3700
9500
Operating weight
The operating weight includes the basic machine with telescopic undercarriage, 2 main winches 100 kN each, including wire ropes (1x 90 m / 1x 70 m) and 10 m main boom, consisting of boom foot (6.0 m), boom head (3.5 m) and hinged section (0.5 m), 5.9 t basic counter weight, 600 mm 3-web grousers and 30 t hook block.
Total weight approx. 34.7 t
Ground pressure
Ground bearing pressure 0.69 kg/cm
Equipment
Main boom (No. 0808.xx) max. length 22 m Fixed jib (No. 0403.xx) upon request Modular designed equipment for crane or clamshell operation.
Remarks
1. The lifting capacities stated are valid for lifting operation only (corresponding with crane classification according to F.E.M.
1.0 01, cr an e g ro up A1).
2. Crane standing on firm, horizontal ground.
3. The weight of the lifting device (hoist ropes, hook block, shackle etc.) must be deducted from the gross lifting capacity to obtain a net lifting value.
4. Additional equipment on boom (e.g. boom walkways, auxiliar y jib) must be deducted to get the net lifting capacity.
5. For max. wind speed please refer to lift chart in operator‘s cab
2
or manual.
6. Working radii are measured from center of swing and under load.
7. The lifting capacities are valid for 360 degrees of swing.
8. Calculation of stability under load is based on ISO 4305 Table 1 + 2, tipping angle 4°.
9. The structures are calculated according to F.E.M. 1.001 - 1998 (EN 13001-2 / 2004).
2 HS 8030 HD
Transport dimensions and weights
Basic machine and boom (No. 0808.xx)
3420
4300 5000
Transport - with 10 m main boom
includes the basic machine (ready for operation) with boom foot (6 m), boom head (3.5 m), hinged section (0.5 m), hook block (30 t) and counterweight (5.9 t).
13825
10825
1060
2480
600
2500
Dimensions and weights
Weight complete with counterweight 34.7 t
2480
3410
250
3410
3000
10000 5000
3420
Transport - with 16 m main boom
includes the basic machine (ready for operation) with boom foot (6 m), boom head (3.5 m), hinged section (0.5 m), 2x boom section (3 m), hook block (30 t) and counterweight (5.9 t).
16825
3000
3000
10300 5000
3420
Transport - with 22 m main boom
includes the basic machine (ready for operation) with boom foot (6 m), boom head (3.5 m), hinged section (0.5 m), 4x boom section (3 m), hook block (30 t) and counterweight (5.9 t).
1060
600
2500
250
Dimensions and weights
Weight complete with counterweight 35.5 t
2480
1060
600
2500
250
Dimensions and weights
Weight complete with counterweight 36.3 t
3410
HS 8030 H D 3
Transport dimensions and weights
Boom section
Boom section (No. 0808.xx) 3 m
Width 930 mm
985
3185
Hooks
700
Weight 395 kg
30 t hook block – 1 sheave
Width 250 mm
Weight 400 kg
1400
1000
350
10 t single hook
Width 350 mm
Weight 330 kg
4 HS 8030 HD
Technical description
HS 8030 HD
Engine
Power rating according to ISO 9249, 180 kW (241 hp) at 2000 rpm Engine type Fuel tank
Engine complies with NRMM exhaust certification EPA/CARB Tier 4i or 97/68 EC Stage III B.
ECO-Silent-Mode: For work not requiring high engine power, the diesel engine can be operated in the ECO-Silent-Mode (e.g. for inserting reinforcement cages or for lift crane operation). Due to the ECO-Silent-Mode which can be preselected by the operator the engine runs with optimum fuel efficiency. This lowers consumption and reduces noise emission.
Liebherr D 934 A7 SCR 470 l capacity with continuous level indicator and reserve warning
Hydraulic system
A double axial displacement pump with integrated gearbox supplies the open loop hydraulic system, allowing all functions to be operated simultaneously. To minimize peak pressure an automatic working pressure cut–of f is integrated. This spares pumps and saves energy. The hydraulic oil is cleaned through electronically controlled pressure and return filters. Possible contamination is signalled in the cabin. The use of synthetic environmentally friendly (biodegradable) oils is possible. Ready made hydraulic retrofit kits are available to customize requirements e. g. powering casing oscillators, hydraulic grabs etc.
Main winches
Winch options: Line pull (nom. load) Rope diameter Rope speed The winches are outstanding in their compact design and easy assembly. Clutch and braking functions on the free-fall system are provided by a compact designed, low wear and maintenance-free multi–disc brake. The drag and hoist winches use pressure controlled, variable flow hydraulic motors. This system features sensors that automatically adjust oil flow to provide max. winch speed depending on load. Option: Tagline winch
20 kN with free fall
100 kN
24 mm
0-130 m/min
Crawlers
The track width of the undercarriage is changed hydraulically. Propulsion through axial piston motor, hydraulically released spring loaded multi–disc brake, maintenance-free crawler tracks, hydraulic chain tensioning device.
Drive speed Track force 3-web grousers Transport width
0 – 1.8 km/h 459 kN 600 mm 2500 mm
Pumps for working tools Oil tank capacity Working pressure max. 350 bar
2x 239 l/min
500 l
Boom luffing
Double-acting cylinder Max. stroke (from 0°- 84°) Boom luffing speed from 15° to 84° Boom angle 0° = transport position For boom assembly the boom foot can be lowered to -15.5°.
2050 mm 23 sec.
Swing
Consists of roller bearing with internal teeth for lower tooth flank pressure, fixed axial piston hydraulic motor, spring loaded and hydraulically released multi–disc holding brake, planetary gearbox and pinion. Swing speed from 0 – 3.5 rpm continuously variable.
Control
The core of the Liebherr hydraulic crawler cranes is the Litronic control system. Developed and manufactured by Liebherr, this comprehensive system encompasses all control and monitoring functions and is designed to withstand extreme temperature changes and the rough heavy duty tasks common in the construction industry. Complete machine operating data, warnings and failure indications are clearly displayed in the required language on the high resolution monitor in the operator’s cab. Documentation of operating data (PDE) enables optimum diagnosis as well as early detection and prevention of more serious defects. An electro-hydraulic proportional control allows several movements to be performed simultaneously. This ensures that all categories of loads can be positioned with utmost precision. Options:
s¬ 0$%¬0ROCESS¬DATA¬RECORDING s¬ '3-'023¬TELEMATICS¬MODULE
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors.
HS 8030 H D 5
Equipment (Main boom No. 0808.xx and 5.9 t counterweight)
Slurry wall grab and clamshell
Slurry wall grab
Winch options 2 x 100 kN Line speed 1st layer 0–130 m/min Max. chisel weight 6 t
6 HS 8030 HD
Clamshell
Winch options 2 x 100 kN Line speed 1st layer 0–130 m/min
Equipment (Main boom No. 0808.xx and 5.9 t counterweight)
Casing oscillator
Casing oscillator
Winch options 2 x 100 kN Line speed 1st layer 0–130 m/min Max. drilling diameter 1000 mm
HS 8030 H D 7
Load chart for duty cycle operation (Main boom No. 0808.xx)
5.9 t counterweight
Capacities in metric tonnes for boom lengths (10 m - 22 m) - with 100 kN winches
Boom length (m)
Radius 10 13 16 19 22
(m)ttttt
2 14.9 14.9 14.9
3 14.0 14.9 13.2 12.7 11.3
4 12.0 11.3 10.1 9.5 8.4
5 9.1 8.5 8.1 7.6 6.8
6 7.4 7.1 6.7 6.3 5.7
7 6.3 6.0 5.7 5.3 4.8
8 5.5 5.2 4.9 4.6 4.2
9 4.8 4.5 4.3 4.0 3.7
10 3.9 3.8 3.5 3.2
Above load chart is for reference only. For actual lift duty please refer to load chart in operator’s cab or manual.
Maximum capacity in duty cycle operation with standard ropes
Line pull kN 100
Rope diameter mm 24
Minimum breaking load kN 355
Line pull - 1-rope duty cycle operation t 10
Line pull - 2-rope duty cycle operation
Capacities in duty cycle operation are for reference only and are not programmed in the LMI system. All loads and counterweight configurations are max. values and must not be exceeded. Weight of additional equipment on boom (e.g. walkways, hose drums etc.) must be deducted to get the net capacity.
8 HS 8030 HD
1)
t15.2
1) Lifting a load exceeding the line pull of one winch is only allowed if it can be ensured that each individual winch is not overloaded. When working with a mechanical 2-rope grab the total load to be lifted is limited by the line pull of one winch. Rigging and ropes are part of the load.
2) Max. capacities in metric tonnes do not exceed 75% of tipping load. Crane standing on firm, horizontal ground.
Clamshell equipment
5.9 t counterweight
(Main boom No. 0808.xx)
1500
C
K
J
Working diagram
C = Radius / dumping radius J = Height of boom head sheave centre above ground level K = Length of clamshell (according to manufacturer‘s specification)
Capacities in metric tonnes for boom lengths (10 m - 22 m) counterweight 5.9 t
Boom length (m)
10 13 16 19 22
alpha C J C J C J C J C J
(m) (m) (t) (m) (m) (t) (m) (m) (t) (m) (m) (t) (m) (m) (t)
65 4.4 11.0 10.5 5.7 13.8 7.4 7.0 16.5 5.7 8.2 19.2 4.4 9.5 21.9 3.4
60 5.2 10.6 8.6 6.7 13.2 6.3 8.2 15.8 4.8 9.7 18.4 3.6 11.2 21.0 2.4
55 6.0 10.2 7.5 7.7 12.6 5.4 9.4 15.1 4.1 11.1 17.5 2.6
50 6.6 9.6 6.6 8.6 11.9 4.8 10.5 14.2 3.3
45 7.3 9.1 6.0 9.4 11.2 4.3 11.5 13.3 2.2
40 7.9 8.4 5.6 10.2 10.3 3.7
35 8.4 7.7 5.2 10.9 9.4 2.8
30 8.9 7.0 4.9 11.5 8.5 2.2
25 9.3 6.2 4.6
Max. capacities in metric tonnes do not exceed 66.7% of tipping load. Capacities in duty cycle operation are for reference only and are not programmed in the LMI system.
HS 8030 H D 9
Main boom (No. 0808.xx) 84° – 30°
5.9 t counterweight
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
5
2
1
00
50°
40°
30°
60°
22 m
19 m
70°
16 m
13 m
10 m
80°
84°
0 m12345678910111213141516171819202122
0 ft510152025303540455055606570
Main boom configuration (No. 0808.xx)
Configuration for boom lengths (10 m - 22 m)
Length
Boom foot
Hinged section
Boom section
Boom head
6.0 m
0.5 m
3.0 m
3.5 m
11111
11111
11111
Boom length (m) 10 13 16 19 22
10 HS 8030 HD
Amount of boom extensions
1234
Load chart for lift crane operation (Main boom No. 0808.xx)
5.9 t counterweight
Capacities in metric tonnes for boom lengths (10 m - 22 m) - with 100 kN winches
Boom length (m)
Radius 10 13 16 19 22
(m)ttttt
2 29.4 29.3 29.1 29.0
3 28.5 28.5 24.2 22.0 19.6
4 22.3 20.9 19.4 17.1 15.6
5 16.4 15.6 14.9 14.1 12.8
6 12.5 12.3 11.8 11.3 10.8
7 9.7 9.9 9.7 9.3 8.9
8 7.8 8.0 8.1 7.8 7.5
9 6.4 6.6 6.7 6.6 6.3
10 5.5 5.6 5.6 5.5
12 4.0 4.1 4.1 4.1
14 3.0 3.0 3.0
16 2.3 2.2
TLT 10579752 M99999 Vorab1
Above load chart is for reference only. For actual lift duty please refer to load chart in operator’s cab or manual.
HS 8030 H D 11
Liebherr-Werk Nenzing GmbH
Dr. Hans Liebherr Str. 1, 6710 Nenzing/Austria Tel.: +43 50809 41–473, Fax: +43 50809 41–499 crawler.crane@liebherr.com, www.liebherr.com facebook.com/LiebherrConstruction
HS 8030 H D—11223967—05/2014 Subje ct to chang e without n otice.
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