The instructions related to the safety indicated in the
following are for preventing unexpected danger or
damage in advance by safely and exactly using the product.
DANGER
Non-compliance of the instructions may immediately
cause serious injury or death.
WARNING
Non-compliance of the instructions may cause death or
serious injury to the user.
CAUTION
Non-compliance of the instructions may cause injury or
property damage to the user.
DANGER
Do not contact electrically active
parts of the panel, such as
terminals, without appropriate
safety gear. Contact may result in
lethal spark or electric shock.
Do not use or install if the module
is broken or torn. Failure to
comply may result in electric
shock.
Do not approach the damaged
or broken module unless you are
an authorized or qualified expert.
Failure to comply may result in
serious bodily injury or death.
No electrical parts like cables are
located after installation between
laminate and mounting structure.
Do Not reconnect or repair
junction box cable. It may occur
spark or electric shock.
Do not bending junction box's
cable. While under stress, it may
occur module damage. Cable
bending radius should be more
than 4 times the cable diameter,
at least.
WARNING
Perform all work in dry conditions
and use only dry tools. Do
not handle wet panels without
appropriate protection equipment.
Failure to comply may result in
accident or death.
Damaged modules must be
treated with safety protection
equipment. Failure to comply
may result in serious bodily injury
or death.
CAUTION
Use proper equipment,
connectors, wires and buttresses
for the installation of the module.
Failure to comply may result in
product damage, product failure
or bodily injury.
Installation during rain, heavy
wind or snowy day may result in
bodily injury or death.
Holes in the frame or glass of
the module may decrease the
strength of the frame or break the
glass.
03
Page 4
Do not touch the glass surface or
frame of the solar module after
installation of the module. It may
result in injury or death.
Heavy objects must be kept off of
the solar module.
Do not stand on or step on the
module. Do not drop the module.
Failure to comply may result in
product damage, product failure
or bodily injury.
Module
Installing structure
(bent type)
Product
Deformation
Module
Installing structure
(Stralght type)
Occurrence
of space
Do not scratch the coating
surface of the frame.
Scratches may decrease the total
solar output due to corrosion of
the frame.
Do not artificially concentrate
sunlight on the solar module
surface. Failure to comply may
result in product damage or
failure.
Do not apply a shock to the
junction box of the module or
pull the cable. Do not remove the
labels attached to the module.
Failure to comply may result in
damage of the product.
If the installing modules on curved surface, (e. g. arch
type), as shown in the below picture, do not forcefully
modify the module in the installation when connecting
it with the structure. Only install the module in the place
where the structure for the panels has been properly
set up. An improper structure may cause deformation
of the panels. Panels may also be damaged by
unapproved installation methods such as the use of a
crane.
Partial shadow must be removed
from solar module because it can
cause severe problems of solar
module.
04
Page 5
BEFORE & AFTER INSTALLATION
Before Installation
Please carefully read this manual before installation.
Solar module installation and maintenance must be
•
performed by qualified and authorized installer.
All installation instructions should be read and
•
understood before performing any installation.
Do not touch the solar module with bare hands.
•
It may result in a burn or injury.
Do not disassemble the solar module.
•
After installation or repair, check that the solar module
•
are operating properly.
In the event that the currently used solar module or
•
parts have been replaced the newly replaced module
and parts must have the same model name and parts
as the previously installed solar module.
Do not let anyone approach the solar module who has
•
little knowledge of solar modules or on the measures to
take when solar modules are damaged in order to avoid
the risk of injury or electrical shock.
Secure all necessary permits and licenses to install
•
the solar modules.
Do not locate the solar module horizontally, as this may
•
cause dirt or white efflorescence(glass deformation).
Panels are not intended for use indoors or on moving
•
vehicles of any kind.
Industry standard rated specifications are made at
•
conditions of 1000W/m irradiance and 25°C (77°F)
solar cell temperature. Colder temperatures may
substantially increase voltage and power.
Keep the solar module and system away from children
•
at all times.
Keep the module packed in the carton until the time of
•
installation.
Keep flammable gasses away from the installation
•
site.
Do not work alone. Please work as part of a team of
•
two or more people.
Safety harness use is strongly recommended for
•
installation.
Be careful not to damage the cable when using a tool
•
such as a knife to remove the cable tie that fixes the
junction box cable.
2
Partial shadowing may substantially reduce panel and
•
system output and may be the reason for the damage
of solar module.
Care must be taken to avoid low tilt angles which may
•
cause dirt to buildup on the glass against the frame
edge.
Dirt build-up on the surface of the panel may
•
cause active solar cells to be shaded and electrical
performance to be impaired.
After Installation
Plug in the connector tightly and ensure that the wiring
•
properly works.
Conduct periodic inspection of the panels for damage
•
to front glass, back sheet, frame, junction box, or
external electrical connections.
Check electrical connections for loose connections
•
and corrosion.
PV panels can operate effectively without ever being washed,
•
although removal of dirt from the front glass can increase
output.
Water, ethanol or a conventional glass cleanser with
•
a micro-fiber cloth can be used for regular washing or
rinsing of the front glass to remove dust, dirt or other
deposits.
•
Do not use ground water containing calcium carbonate
components when cleaning glass.
Aggressive and abrasive cleansers or chemicals such
•
as alkali chemicals including ammonia based solution
should not be used on cleaning the module.
Always keep the back surface of the panel free from
•
any foreign objects or structural elements which could
come into contact with the panel, especially when the
panel is under mechanical load.
Deposits of foreign material on the frame surface can
•
be cleaned by using a wet sponge or cloth and dried
in air or by using a clean chamois.
Perform the wiring work by connecting the connector
•
and wires to the stand away from the roof or ground.
Do not use any kind of oil or lubricant on the module's
•
any parts, It can defect the PV Module.
05
Page 6
ELECTRICAL INSTALLATION
1
234
Caution
Avoid all electrical hazards when installing, wiring,
•
operating and maintaining all panels.
Do not connect panels that have different electrical
•
properties or physical configurations in the same
system.
Match the polarities of cables and terminals when
•
making the connections; failure to do so may result in
damage to the panel.
When reverse currents can exceed the value marked
•
on the name plate, a properly rated and certified
over-current device(fuse or circuit breaker) must be
connected in series with each panel or string of panels.
The rating of the over-current device shall not exceed
•
the maximum series fuse rating marked on the name
plate.
The panel contains factory installed bypass diodes
•
located inside the junction box.
When installing the system, it is recommended to
•
install a lightning rod to protect the system.
The induced overvoltage by lightning can cause the
•
system damage, you should design conductor loop
connection as minimum as possible.
The junction box should not be opened. Opening the
•
junction box will void the warranty.
Panels with a suspected electrical problem should be
•
returned to LG Electronics for inspection and possible
repair or replacement as per the warranty conditions
provided by LG Electronics.
When the module installing in series or in parallel (e.g.
•
using for extension cables, etc.), the connector of each
module should be the same products. (mated with its
original female or male connector of the same supplier)
Diodes
All LG modules are equipped with factory installed
•
bypass diodes. The factory-installed diodes provide
proper circuit protection for the module from
unexpected shadows.
IF (AV)25A
V
F (max)0.6V
V
RRM50V
T
j (max)
R
TH2.0°C/W
Diode specification and configuration
200°C
D1D2D3
+-
Series Connection
The solar modules may be wired in series to produce
•
the desired voltage output.
The current of each module connected in series
•
should be the same.
The maximum number of series connected modules
•
can be determined by basis on maximum system
voltage, the 125% safety factor, and the module Voc
which can be checked in “Product Specifications” in
this document.
The maximum solar module configuration can be
•
found in “Product Specifications”.
Electrical Connections
Shock hazard may occur near the solar modules
•
electrical connections.
Modules may be connected in series and/or parallel
•
to achieve the desired electrical output as long as it
is within the guidelines on the product specification
sheet.
Please use only the same type of modules in a
•
combined source circuit.
Do not disconnect the module under when it is
•
operating. Shock hazard may occur near the solar
modules connection means.
06
………….
Series connection for more voltage
Page 7
Parallel Connection
General Wiring
The solar modules may be combined in parallel to
•
produce the desired current output.
When modules are combined in parallel, the total
•
current is equal to the sum of currents from each
module.
The voltage of each module connected in parallel
•
should be the same.
When connecting plural strings of modules in parallel
•
every series string or solar module must be fused prior
to combining with other strings.
Abide with all applicable federal, state, and local codes
•
for additional fusing requirements and limitations on
the maximum number of solar modules in parallel.
Maximum series fuse rating is refer to “Product
•
Specifications; page 11”.
Parallel configuration is not limited if proper measures
•
are taken to block the reverse current flow, e.g. fuses
for the protection of the module and cables from overcurrent for prevention of unbalanced string voltage.
A multiplying factor is required for increased output
•
of the PV modules. Under normal conditions, a PV
module is likely to experience conditions that produce
more current and/or voltage than reported at standard
test conditions. The requirements of the National
Electrical Code (NEC) in Article 690 shall be followed
to address these increased outputs. In installations
not under the requirements of the NEC, the values
of Isc and Voc marked on this PV module should
be multiplied by a factor of 125% when determining
component voltage ratings, conductor ampacities,
fuse sizes, and size of controls to the PV output.
Depending on national directives, additional safety
•
factors might be applicable for over current protection.
-
+
-
+
-
+
-
+
…………
-+
Parallel connection for more current
LG Electronics recommends that all wiring be double
•
insulated with a minimum rating of 90°C (194°F).
All wiring should use a flexible copper (Cu) conductor.
•
The minimum size should be determined by the
•
applicable codes.
LG Electronics recommends a size no smaller than
•
2
4mm .
Earth Grounding
All work must be conducted in conformance with all
•
Federal, State, and local codes and standards.
Grounding works should be performed by an
•
authorized installer for the safety and maintenance of
the system in accordance with all national, state and
local electrical codes and regulations and standards.
Specific information on the solar module dimensions
•
and location of grounding holes is provided in “Product
Specifications”.
One M4 stainless steel bolt, one nut, one spring
•
washer, two flat washers, one cup washer, one star
washer and 12 AWG Cu wires are recommended per
mounting hole.
Where common grounding hardware (nut, bolts,
•
washers) is used to attach a listed grounding device,
the attachment must be made in conformance with the
grounding device manufacturer’s instructions.
All hardware should be consist of corrosion resistant
•
material such as stainless steel.
There is an earth hole on the edge of the module
•
frame. Using this hole, an earth conductor and the
solar module frame may be recommended to be
connected and earthed as the below drawing.
All screws and nuts shall be tightened to a torque of
•
4~5 N∙m.
To prevent electric shock and fire, a protective ground
•
must be done on the frames of solar modules and arrays
although the solar modules from LG meet the conditions of
safety class II. The national directives must be respected.
Module frame
Bolt
Flat washer
Star washer
Cup washer
Grounding wire
Flat washer
Spring washer
Nut
07
Page 8
MECHANICAL INSTALLATION
Module Mounting
The LG Electronics’ (LGE) Limited Warranty for solar
•
modules is contingent upon modules being mounted
in accordance with the requirements described in this
section.
The solar modules are in Application Class A and
•
have the Safety Class II. Therefore they can be
operated in systems with 120V DC and higher.
General access is not restricted.
We recommend to use mounting device(bolt, nut,
•
washer) made by corrosion resistant material like
stainless steel.
Site Consideration
LGE solar modules should be mounted in a location that
meets the following requirements.
Operating Temperature
Maximum Operating Temperature: +90°C (194°F)
•
Minimum Operating Temperature: -40°C (-40°F)
•
Excluded Operating Environments
The solar modules from LG Electronics can not be
•
operated in a location where they could come in direct
contact with salt water or ammonia.
Module Strength(Basic Load) ; IEC61215-2:2016
①
②
Force
Direction
Rear Side
No. of Cell
60Cell
Y is a safety factor of 1.5
•
m
Detail of mounting distance is below.
•
②
①
※ This mounting method is by using frame bolt holes.
※ The mounting rails must run perpendicularly to the module
long side.
Design Load : A
②
①
3600 PascalFront Side
2650 Pascal
①
②
60Cell
Shadow
LGE solar module should be installed in a proper site
•
that there is no shadowing affected by building,
chimney, tree, and neighboring module, etc.
Test Load : B
(B = A x Y )
5400 Pascal
4000 Pascal
①
: 200mm
②
: 300mm
m
•
•
•
•
Mounting Methods
General Information
•
•
•
•
•
•
•
•
Mounting
Rails
Use corrosion resistant material mounting rails and
hardware.
Use appropriate bolted connections as per
manufacturer’s instructions.
No electrical parts like cables are located after
installation between laminate and mounting structure.
LGE solar module is qualified up to a altitude of 4000m.
Select the appropriate orientation to maximize sunlight
exposure.
Module should not be mounted or stored in a way that
the front/top glass faces downward in order to prevent
water from entering the junction box, which could
cause a safety hazard.
Clearance between the solar module frames and
structures such as roofs or ground is required to
prevent wiring damage and to allow air to circulate
behind the solar module. The recommended standoff
height is a minimum of 100mm.
When installed on a roof, the solar module must be
mounted over a fire-resistant roof covering rated for
the application. The fire resistance of the solar module
is class C after ANSI/UL790 Edition 2004.
The solar module is only IEC listed for use when its
factory frame is fully intact.
Removal or alteration must be done by an authorized
and qualified individual.
Creating additional mounting holes may damage the
solar module and reduce the strength of the frame.
We recommend a 6mm gap between module frames
to avoid tension from thermal expansion.
08
Page 9
The solar module may be mounted by using the
•
following methods: (*Torque:8~12N∙m)
When installing modules in heavy snow areas,
•
it is recommended to be taken an appropriate
countermeasure to prevent possible damages to the
lower side frame by slipping snow.
We recommend to use corrosion resistant material
•
for these supporting part. (A snow guard should be
installed in accordance with the manufacturer’s
instructions.)
Roof
Mounting by using frame bolts holes
Secure the solar module to the structure by using the
•
factory mounting holes.
Four M8 stainless steel bolts, four nuts, four spring
•
washers, and eight flat washers are recommended
per solar module.
The module may be fastened to a support by using
•
both the outer and inner bolt holes of the frame.
Each module should be securely fastened at a
•
minimum 4 points on two opposite sides.
•
and location of mounting holes is provided in ‘Product
Solar module
Supporting part
Mounting by using clamps
The module may be fastened to a support by using
•
clamps on both the long edge and the short edge of
the modules.
•
provided in ‘Mechanical Installation Scene’. (Refer to
Appendix.)
→ If you use a special clamp, it needs to test for
If the installation is likely to be affected by
•
heavy(extreme) snow, further suitable panel support is
recommended on the lower row of panels.
compatibility by LGE.
Tighten the bolt securely by using the combination.
•
Place the spring washer between the Flat washer
and Nut.
Module frame
Nut
Spring washer
Flat washer
Mounting Rail
Flat washer
Bolt
* Mounting Rails Material : Aluminum, Stainless steel, etc.
→ We recommend more than 40x40mm mounting rails.
09
Page 10
DISCLAIMER OF LIABILITY / DISPOSAL
Disclaimer of Liability
By beginning to installation process, the installer has to read and completely understand this Installation Manual.
•
If installer had any questions regarding this installation manual, the installer would have contacted LG with any
•
questions or concerns.
•
lunteer and employees, other participants in any activity
connected to installation, operation, or service of LG Solar Modules, and if applicable, from all liabilities, claims,
demands, losses, or damages on my account caused or alleged to be caused in whole or in part by the negligence
and employees.
Disposal
Disposal of your old appliance
1. This crossed-out wheeled bin symbol indicates that waste electrical and electronic products(WEEE)
should be disposed of eparately from the municipal waste stream.
2. Old electrical products can contain hazardous substances so correct disposal of your old appliance
will help prevent potential negative consequences for the environment and human health. Your old
appliance may contain reusable parts that could be used to repair other products, and other valuable
materials that can be recycled to conserve limited resources.
3. You can take your appliance either to the shop where you purchased the product, or contact your local government
waste office for details of your nearest authorized WEEE collection point. For the most up to date information for your
country please see www.lg.com/global/recycling materials that can be recycled to conserve limited resources.
TRANSPORTING AND STORAGE
Do not loosen the banding, when the module is transported by truck, ship and etc.
•
In case of loose banding, the module will be shaken, which may cause damage.
Do not stack on more than one pallet. Maximum height is two pallets. Severe stacking can cause stress to the
•
module and may cause product damage.
Do not transport only one side of the module when transporting the module. Damage to the frame or cable may occur.
•
REVISIONS TABLE
DateVersionDescription of changeRemark
2018.10.10 1.0 (1
2019.02.13 2.0Adding a new model (Q1K-V5)
2019.04.15 3.0
10
st
edition)Publish Installation Manual
Adding a new model (Q1C-V5)
Adding a new model (Q1C-V5)2020.02.03 4.0
Page 11
PRODUCT SPECIFICATIONS
Rated electrical characteristic except power rating within -0/+3 percent are within 5 percent of measured.
Values at Standard Test Condition(STC) : Irradiance 1000W/m
→ Plus (+) Connector : Male MC4 coupler (PV-KST4/6II-UR)
→ Negative (-) Connector : Female MC4 coupler (PV-KBT4/6II-UR)
Note) The Typical change in module efficiency at 200W/m in relation to 1000W/m
◇ Female and male cable couplers ◇
Female cable coupler
Ø AØ A
Male cable coupler
22
Model Cable Cross Section
MC4
JM608
※ See more information >> http://www.multi-contact.com/
“Max. No. of modules in series” is considering 125% of Voc. Actual number of connections
should be selected according to the installation site conditions and local code.
All mechanical installation methods(Fig.1 to Fig.6) and bolting method in this appendix were not tested by VDE.Note)
It is evaluated by LG internal test.
①
A : 120mm
A : 120mm
B : 843 ±100mm
*4point(①)
6point(①+②)
②
①
Front : 1800Pa
Rear : 1800Pa
Front : 5400Pa
Rear : 4000Pa
13
Page 14
Bolting Method
Module frame
Bolt
Flat washer
Mounting Rail
Flat washer
Spring washer
Nut
•Four M8(5/16inch) stainless steel bolts, four nuts, four spring washers, and eight flat washers are recommended
per solar module.
Clamp system requirements
•The clamp should not be touched with the module’s glass.
•
•
Use corrosion resistant material clamps and hardware.
→ .EGL yb ytilibitapmoc rof tset ot sdeen ti ,pmalc laiceps a esu uoy fI
•Use appropriate bolted connections as per clamp manufacturer’s instructions.
•
•Follow the clamp manufacturer’s recommended applied torque to fasten the clamps.
•
Width
Height
Depth
<Middle Clamp>
Width
Height
Depth
<Edge Clamp>
14
Page 15
Unloading Flow Guide
If you are unloading using heavy equipment such as a crane, please follow the procedure below.
[ Step 1 ][ Step 2 ][ Step 3 ][ Step 4 ]
Step 1. Place the packaging on a flat surface.
Step 2. Put the safety timber bar on the packaging and fasten a rope as shown Fig. [ Step 2 ]
- To prevent module breakage, you should use safety timber bar bigger than packaging length.
- The position of rope have to be between block 1 and block 2 when you fasten a rope to pallet.
- Detailed view of the rope position is below.
Rope
Standard Line
Block ①
- If you have not timber bar, you can use a pallet which is longer than module size.
Step 3. Loading & unloading packaging.
- The crane hook have to be placed center of packaging.
- For the balance of packaging, the rope between the packaging and crane must be the same length.
Step 4. Landing packaging on a floor.
- A minimum of two operator is required to ensure that all four corners are seated at the same
time when the packaging is unloaded.
▶ If you need some question or advice of this, please contact our sales manager.
Block ②Block ②Block ①
15
Page 16
LG Electronics Deutschland GmbH
Alfred-Herrhausen-Allee 3-5, 65760 Eschborn, Germany
Contact : service-solar@lge.de
LG Electronics Inc. (Global HQ)
LG Twin Towers, 128, Yeoui-daero, Yeongdeungpo-gu,
Seoul 07336, Korea
Contact: solar-svc@lge.com
http://www.lg-solar.com
This document is subject to change without notice.
LG, LG logo and Life's Good are trademarks of LG Electronics, Inc. worldwide. Trademarks and
intellectual properties of LG Electronics, Inc. are protected by international copyright laws.
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