LG KP220 Service Manual

Manual Service

KP220 : Model

Internal Use Only

Service Manual

KP220

Date: March, 2008 / Issue 1.0

AMENDMENT RECORD

AMENDMENT RECORD SHEET

Issue Number

Date

Draft 1.00

29.11.2007

Draft 1.2

14.02.2008

Draft 1.3

18.02.2008

For details of previous history refer to archival documents.

New Issue Number – Date

Changes This Issue, Page and Description

Remarks

Draft 1.00

29.11.2007

All for Publication

First draft

Issue

 

 

 

Draft 1.2

14.02.2008

All for Publication

Second

draft Issue

 

 

 

Draft 1.3

18.02.2008

All for Publication

Third draft

Issue

 

 

 

KP220 SERVICE MANUAL V1.2

1

 

 

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SECTION 1

Introduction

KP220 SERVICE MANUAL V1.2

1. Introduction

The variation of “KP220” is shown below.

This Service Manual is indicated for 7338.

 

Variation Note.

 

 

 

 

 

 

 

 

 

 

Product Code

Trade Name

 

 

 

 

 

 

 

 

 

 

 

7338

 

XXXXXXXX

KP220

 

 

 

 

 

KP220 SERVICE MANUAL V1.2

This is the Electronic Service Manual for KP220 Triple Band GSM Digital

Cellular Telephone from LG. It contains specific information on repair and test procedures.

For details of user functions, general operation and installation, please refer to the User Guide.

The Service Manual is set out in the following sections.

1.Precautions for Repair Work : provides general guidelines for undertaking safe and efficient repair work.

2.Unit Specification: provides the technical specifications for

KG195 Triple Band GSM Digital Cellular Telephone.

3.Introduction of Service Level :

a)Service Level 1:describes definition of Service Level 1, equipment and tools required for this level.

b)Service Level 2 :describes definition, equipment and tools required for

Service Level 2.

4.Circuit Description: provides functional details of the circuits, block diagrams and component purpose descriptions.

5.Servicing : defines the jigs, fixtures and test configurations required for servicing the product; and describes the processes of assembly and disassembly.

6.Troubleshooting : provides an aid to fault finding the product. Includes, using the signal levels and plots at various parts of the circuit.

7.Device Information : provides functional information and pin-outs of most of the semiconductor devices within the HHP.

8.Glossary : terms used in this GSM and this manual.

KP220 SERVICE MANUAL V1.2

2

 

 

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SECTION 2

Precautions for Repair Work

KP220 SERVICE MANUAL V1.2

PRECAUTION

Important

Please read the following cautions, notes and warnings before progressing through this manual or undertaking any repair action.

Remember: SAFETY FIRST!

CAUTION:

AC Power Cord:

Care must be taken not to damage the AC power cord as fire or electric shock may result.

Battery Pack:

Only use the specified batteries and chargers with this equipment. Do not short the battery terminals together.

Keep the battery pack away from fire and sources of ignition. Remember to recharge the battery pack after each use.

Before Powering up the Equipment:

Only switch on the telephone’s power once the test or installation set-up is complete.

Switching on at the wrong time may result in electric shock or damage to system components.

Always ensure that the power is switched off before making connections / disconnection’s.

It is important to check that the correct DC voltage is applied to the equipment to prevent electrical damage.

Component Polarity:

Always check the polarity of connections and components before soldering. Particular attention must be paid to IC.s, diodes, transistors, capacitors and any other semiconductor device that is polarity dependent.

KP220 SERVICE MANUAL V1.2

Electrostatic Damage (ESD):

Semiconductor devices are easily damaged by electrostatic discharge. Many of the procedures detailed in this manual involve disassembly of the equipment and therefore handling of the printed circuit boards.

To protect these devices from ESD a wrist strap connected to ground must be worn. In addition to this the work surface must be covered with an anti-electrostatic mat, which should also be grounded.

If printed circuit boards are to be stored without being re-assembled into their equipment, then they must be kept in an anti-electrostatic bag.

Grounding:

Each piece of test equipment should be electrically grounded. A third (grounding) pin is provided as a safety feature. Ensure that the electrical outlet also contains this feature.

Cosmetic Protection during Repair Work:

Always ensure that the working surface is kept clean and free from abrasive materials.

The LCD is very susceptible to scratches and damage. It should be covered with clear adhesive vinyl while the equipment is disassembled.

Storage of Faulty Components:

Any components that are replaced due to failure should be kept safely in an antielectrostatic container. NEC’s Quality or Research & Development Departments may require them to make quality and reliability investigations.

No Fault Found Equipment:

In some cases the reported symptom may not be apparent. You may subject the equipment to a controlled amount of stress, vibration and temperature variation to see if the fault occurs.

Care should be taken not to apply excessive stress or vibration or extreme temperature variations as further faults may develop.

KP220 SERVICE MANUAL V1.2

Soldering and Disordering :

The solder used is only Pb-free.

Fast, accurate and high quality soldering is required to minimize the risk of heat damage to the electronic components.

It is necessary to adjust the temperature of soldering tip to 330 degrees or less. The soldering tip should not be in contact with components or PCB tracks for longer than 4 seconds (average). This time depends on temperature conditions of parts.

Heat the pad on the PCB and the lead, quickly apply solder, remove heat and cool.

After soldering is complete, ensure that all solder joints are of good quality - no dry joints, solder bridges, cracks or excess solder.

The majority of chip components are machine mounted using solder paste.

Removal of the solder is not sufficient for chip component removal. Each solder point must be heated simultaneously and quickly (to prevent component and PCB damage). When the solder has melted, remove the component with tweezers.

Short Circuits:

Care must be taken to avoid short circuits. Soldering, solder dust, screws, metal clippings, metal wrist watches etc. can cause short circuits on PCBs which may result in component damage.

Test Equipment Calibration:

Your test equipment should be calibrated before use. Frequent calibration is essential to ensure high quality and reliable repairs.

Cleaning:

Before cleaning ensure that the telephone is switched off and disconnected from the power source. Cleaning should be done using a soft dry cloth. If the equipment is heavily soiled a soft cloth soaked in a mild synthetic detergent diluted in water may be used.

Never use benzene or any other chemicals to clean the equipment.

RF Shielding:

It is advisable to carry out detailed measurements and repair (in particular RX) in a shielded area to minimize RF interference.

AC Adapter and Battery Charger:

The AC adapter and battery chargers are for indoor use only. Ensure that the devices are not exposed to rain or moisture

KP220 SERVICE MANUAL V1.2

Electrical Safety:

Electrical equipment is hazardous if misused. Any repairs must be carried out with care and only by authorized personnel.

Ensure all power sources are switched off and power cords removed before undertaking any repairs.

Hazardous Waste:

The battery pack, if incorrectly disposed of, is an environmental hazard. It must be disposed of in accordance with the regulations of the country concerned.

Never dispose of the battery pack in fire or water.

Confidentiality:

The circuitry within this equipment contains several components that are regarded as company confidential. Only use NEC specified parts as replacements.

RF Injury:

To avoid RF injury, direct exposure to radio frequency energy should be avoided. In particular, exposed parts of your body (especially the eyes and face) should not come into contact with the antenna while the equipment is transmitting.

Storage Conditions:

It is recommended that the following storage conditions should be avoided to prevent damage to the equipment: -

Dusty.

Humid.

Near to magnetic equipment

In direct sunlight

Ventilation:

Repair areas should be well ventilated and fume extraction systems should be installed where necessary. Potential hazardous substances are solder fumes, flux, alcohol etc.

PCB Handling:

It is recommend that cotton gloves are worn during repair work. This is to protect your hands from chemical contamination and to protect the PCBs from fingerprints and humidity

.

KP220 SERVICE MANUAL V1.2

SIM Card:

Do not bend.

Clean by using a soft dry cloth.

AUDIO Parts:

Be careful for alien substance/oils and fats, etc. not to adhere to the terminal contact part of

MIC, the receiver, the speaker.

Be careful to handle AUDIO parts with electrostatics measures at the worker/in the working place.

Be careful not to spend a stress on the MIC side part to the utmost.

Be careful not to pressurize the coil joint (protection Bond part) of the receiver and speaker because they are easy of broken.

Be careful for alien substance to approach to sound hole part of the speaker.

Be careful sufficiently so as not to blow air with the process into the receiver, speaker/MIC sound hole. It causes sounds being small by the diaphragm transformation or vibration.

KP220 SERVICE MANUAL V1.2

10

3

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SECTION 3

Unit Specifications

KP220 SERVICE MANUAL V1.2

11

3. UNIT SPECIFICATION

PRODUCT FEATURES AND SPECIFICATION

Solution

MT6226M

Media Tek

Type

Bar type

 

 

 

 

Antenna Type

Internal (tri-Band)

 

 

 

 

Main Display

1.77”, 128x160

 

 

 

 

GPRS

Class 10

 

 

 

 

MMS

Yes, 1.1

 

 

 

 

Camera

1.3M (OV9660)

 

 

 

 

Battery

900mAh Li-ion inner pack

LG Chemical

Audio player

Yes (support MP3 and AAC

 

playback)

 

 

 

FM Receiver

Yes , US/Europe

 

band(87.5~108MHz)

 

 

 

MPEG4/H.263

Yes (support 3GP)

 

 

 

 

H.264

No(no support)

 

 

 

 

AAC

Yes

 

 

 

 

AAC+

No

 

 

 

 

FM as alarm

Yes

 

 

 

 

Scheduled FM recording

Yes

 

 

 

 

MP4 for incoming call/ power

 

 

on off animation and screen

Yes

 

saver

 

 

Loud Speaker

Yes

 

 

 

 

Audio player--real resuming

Yes, for MP3 only

 

 

 

 

Video recording

Yes

 

 

 

 

Memory Size

128Mb NOR Flash + 64Mb

 

PSRAM + 512Mb NAND

 

 

 

Internal NAND

512Mb NAND

 

 

 

 

Memory Card

Micro SD

Up to 4GB

Bluetooth

Yes, version 1.2

 

 

 

 

USB

Yes, slave 1.1

 

 

 

 

IrMC

No

 

 

 

 

WAP

Yes, 2.0

 

 

 

 

Java

Yes

 

 

 

 

PoC

No

 

 

 

 

EMAIL

No

 

 

 

 

Status LED

Yes

Network Link,

 

 

Charging

DRM

No

 

 

 

 

Dictionary

No

 

 

 

 

MPEG4 caller ID

Yes

 

 

 

 

 

KP220 SERVICE MANUAL V1.2

 

12

Finger handwriting

No

 

 

 

 

Touch Panel

No

 

 

 

 

Caption

No

 

OTA

Yes

 

(AB repeat)

No

 

Music Equalizer

Yes

 

 

 

 

Image Editing

No

 

 

 

 

In flight mode

Yes

 

 

 

 

General Requirement

Category

Requirement Description

Parameter

Support

 

 

 

 

 

Shall support multiple radio bands/power

 

 

 

 

 

 

Frequency

- 850 MHz/class 4 (2W)

 

N

- 900 MHz/class 4 (2W)

 

Y

 

 

 

- 1800 MHz/class 1 (1W)

 

Y

 

- 1900 MHz/class 1 (1W)

 

Y

Antenna

Shall support [Internal/External] antenna

Internal

Y

 

 

 

 

 

Shall support GPRS bearer

 

 

 

 

 

 

GPRS

- release [R#]

R98

Y

- multi-slot class [class #]

10

Y

 

- Service class [Class #]

Class B

Y

 

- Coding scheme [CSn]

CS1,CS2, CS3, CS4

Y

 

 

 

 

 

Shall support following data transaction mode

 

 

 

and services.

 

 

 

- Fax

 

N

Data

 

 

 

- Data

 

N

Service

- WAP [rel #]

2.0

Y

 

- SMS

 

Y

 

- EMS [rel #]

Code 5.0

Y

 

- MMS [rel #]

1.1

Y

Java

Support JAVA MIDP [ver #]

2.0

Y

 

 

 

Support JAVA CLDC [ver #]

1.0

Y

 

 

 

 

 

oice codec

Shall support multiple voice codec

 

Y

Audio

 

 

 

- FR

 

Y

decoder

 

- EFR

 

Y

 

 

 

- HR

 

Y

 

- AMR NB (air link)

 

Y

 

 

 

 

 

Shall support multiple audio decoders

 

 

 

- MP3

 

Y

 

 

 

 

 

- WMA

 

N

 

 

 

 

 

KP220 SERVICE MANUAL V1.2

 

13

Category

Requirement Description

Parameter

Support

 

 

 

 

 

- AAC

 

Y

 

 

 

 

 

- AAC+

 

N

 

 

 

 

 

The physical dimension is [Length x Width x

TBD

Y

 

Thickness mm]

Physical

 

 

The overall volume is [# cc]

TBD

Y

 

 

 

 

 

 

The weight is [# g]

TBD

Y

 

Shall support main display with following

 

Y

 

characteristics:

 

 

 

 

 

- Size

1.77”

Y

 

 

 

 

Display

- Type

TFT, Transmissive

Y

 

 

 

- Color depth

262K

Y

 

 

- Pixel resolution [width x height]

128x160

Y

 

 

 

 

 

- Active area [W x H mm]

28.032(W) x 35.04(H)

Y

 

mm

 

 

 

 

Shall support high resolution camera with

 

Y

 

following characteristics:

 

 

 

 

Camera

- Active pixel array up to resolution [ X x Y

1280x1024

Y

 

pixels]

 

 

 

 

- Sensor type [CMOS or CCD]

CMOS

Y

 

Shall support FM radio bands

 

 

FM radio

 

 

 

- US/Europe band

87.5~108MHz

Y

 

 

- Japan band

76~90MHz

N

Battery

Shall support Li-Ion battery with minimum

900mAh

Y

capacity of [mAh].

 

 

 

 

Shall support following device to connect

 

 

 

external devices.

 

 

 

- USB [ver, host or slave or OTG]

1.1 slave

Y

 

 

 

 

 

- Bluetooth [ver, power class]

1.2, class 2

Y

 

 

 

 

Connectivity

 

GAP

 

 

SDAP

 

 

 

 

 

 

DUN

 

 

 

SPP

Y

 

- Bluetooth profiles

HSP

 

 

HFP

 

 

 

OPP

 

 

 

FTP

 

 

 

A2DP, AVRCP

 

 

Shall support mass data storage for different

 

Y

 

multimedia content.

 

 

 

 

 

 

 

 

Storage

- Build-in NAND [MB]. Used as mobile disk.

 

 

(Notes : Designed footprint shall be possible to

 

Y

 

 

 

support multiple memory capacity)

 

 

 

- Micro SD

 

Y

Indication

Shall support LED for status indication.

1 Blue LED

Y

KP220 SERVICE MANUAL V1.2

14

Category

Requirement Description

Parameter

Support

 

 

 

 

(*Table 1.)

Shall support LED for charger (TA or USB) plug-in

1 Orange LED

Y

 

status indication.

 

 

 

 

* Battery life is Network dependent; variations may occur.

The KG195 HHP works closely with the network and the standby and talk times achieved depend upon this. In particular the location of the HHP within the network, the type of SIM, reception of area messages, the use of AMR, Full Rate speech, Half Rate speech or Enhanced Full Rate speech and other factors will affect both standby and talk times.

Transmitting Frequency

EGSM

: 880 - 915MHz

Range:

DCS1800 : 1710 - 1785MHz

 

PCS1900 : 1850 - 1910MHz

Receiving Frequency

EGSM

: 925 - 960MHz

Range:

DCS1800 : 1805 - 1880MHz

 

PCS1900 : 1930 - 1990MHz

TX - RX Duplex Spacing:

EGSM

: 45MHz

 

DCS1800

: 95MHz

 

PCS1900

: 80MHz

Channel Spacing:

EGSM

: 200KHz

 

DCS1800

: 200KHz

 

PCS1900

: 200KHz

Number of Channels

GSM

: 124 (Numbered 1 to 124) std.

(ARFCN):

EGSM

: 50 (Numbered 975 to 1023 & 0)

 

DCS1800 : 374 (Numbered 512 to 885)

 

PCS1900 : 299 (Numbered 512 to 810)

 

 

 

Power Class:

EGSM

: Class 4 MTS (33 +/- 2dBm)

 

DCS1800 : Class 1 MTS (30 +/- 2dBm)

 

PCS1900 : Class 1 MTS (30 +/- 2dBm)

 

 

 

Tx Peak Current:

2500mA

 

GPRS Class:

Class 10; Operation class B

GPRS Coding Scheme:

CS1/CS2/CS3/CS4

Data Rates (Packet):

EGSM/DCS1800/PCS1900 :

 

Uplink

: Up to 21.4Kbps (1 slot)

 

Downlink : Up to 85.6Kbps (4 slots)

Data Rates (Circuit

EGSM/DCS1800/PCS1900 : Up to 9600Kbps

Switch):

 

 

KP220 SERVICE MANUAL V1.2

15

 

TRANSMITTER (EGSM)

 

RF Power Output

 

 

 

 

Power Levels

15 decrements in 2dB steps

 

 

 

 

 

 

 

 

Power Control Level 5

33dBm +/-2dB

 

 

Power Control Level 6

31dBm +/-3dB

 

 

Power Control Level 7

29dBm +/-3dB

 

 

Power Control Level 8

27dBm +/-3dB

 

 

Power Control Level 9

25dBm +/-3dB

 

 

Power Control Level 10

23dBm +/-3dB

 

 

Power Control Level 11

21dBm +/-3dB

 

 

Power Control Level 12

19dBm +/-3dB

 

 

Power Control Level 13

17dBm +/-3dB

 

 

Power Control Level 14

15dBm +/-3dB

 

 

Power Control Level 15

13dBm +/-3dB

 

 

Power Control Level 16

11dBm +/-5dB

 

 

Power Control Level 17

9dBm +/-5dB

 

 

Power Control Level 18

7dBm +/-5dB

 

 

Power Control Level 19

5dBm +/-5dB

 

 

TX Frequency Output

 

 

 

 

Low Channel (Ch 975)

 

880.2 MHz

 

 

Mid Channel (Ch 62)

 

902.4 MHz

 

 

 

High Channel (Ch 124)

 

914.8 MHz

 

 

 

TX Frequency Calculation (Ftx)MHz

 

890 + (ARFCN x 0.2)MHz

 

 

 

(0 - 124)

 

 

 

(975 - 1023)

 

890 + 0.2x(ARFCN - 1024)MHz

 

 

 

 

 

 

 

 

Phase and Frequency Error

 

 

 

 

Peak Phase Error

< 20 degrees

 

 

RMS Phase Error

< 5 degrees

 

 

Frequency Stability

< +/- 90Hz

 

KP220 SERVICE MANUAL V1.2

16

 

TRANSMITTER (DCS1800)

 

RF Power Output

 

 

 

 

Power Levels

 

16 decrements in 2dB steps

 

 

 

 

 

 

 

Power Control Level 0

 

30dBm +/-2dB

 

 

Power Control Level 1

 

28dBm +/-3dB

 

 

Power Control Level 2

 

26dBm +/-3dB

 

 

Power Control Level 3

 

24dBm +/-3dB

 

 

Power Control Level 4

 

22dBm +/-3dB

 

 

Power Control Level 5

 

20dBm +/-3dB

 

 

Power Control Level 6

 

18dBm +/-3dB

 

 

Power Control Level 7

 

16dBm +/-3dB

 

 

Power Control Level 8

 

14dBm +/-3dB

 

 

Power Control Level 9

 

12dBm +/-4dB

 

 

Power Control Level 10

 

10dBm +/-4dB

 

 

Power Control Level 11

 

8dBm +/-4dB

 

 

Power Control Level 12

 

6dBm +/-4dB

 

 

Power Control Level 13

 

4dBm +/-4dB

 

 

Power Control Level 14

 

2dBm +/-5dB

 

 

Power Control Level 15

 

0dBm +/-5dB

 

 

TX Frequency Output

 

 

 

 

Low Channel (Ch 512)

1710.2 MHz

 

 

Mid Channel (Ch 699)

1747.6 MHz

 

 

High Channel (Ch 885)

1784.8 MHz

 

 

TX Frequency Calculation (Ftx)MHz

1710.2 + 0.2 x (ARFCN - 512) = Ftx MHz

 

 

Phase and Frequency Error

 

 

 

 

Peak Phase Error

 

< 20 degrees

 

 

RMS Phase Error

 

< 5 degrees

 

 

Frequency Stability

 

< +/- 180Hz

 

KP220 SERVICE MANUAL V1.2

17

 

TRANSMITTER (PCS1900)

 

RF Power Output

 

 

 

 

Power Levels

 

16 decrements in 2dB steps

 

 

 

 

 

 

 

Power Control Level 0

 

30dBm +/-2dB

 

 

Power Control Level 1

 

28dBm +/-3dB

 

 

Power Control Level 2

 

26dBm +/-3dB

 

 

Power Control Level 3

 

24dBm +/-3dB

 

 

Power Control Level 4

 

22dBm +/-3dB

 

 

Power Control Level 5

 

20dBm +/-3dB

 

 

Power Control Level 6

 

18dBm +/-3dB

 

 

Power Control Level 7

 

16dBm +/-3dB

 

 

Power Control Level 8

 

14dBm +/-3dB

 

 

Power Control Level 9

 

12dBm +/-4dB

 

 

Power Control Level 10

 

10dBm +/-4dB

 

 

Power Control Level 11

 

8dBm +/-4dB

 

 

Power Control Level 12

 

6dBm +/-4dB

 

 

Power Control Level 13

 

4dBm +/-4dB

 

 

Power Control Level 14

 

2dBm +/-5dB

 

 

Power Control Level 15

 

0dBm +/-5dB

 

 

TX Frequency Output

 

 

 

 

Low Channel (Ch 512)

1850.2MHz

 

 

Mid Channel (Ch 657)

1879.2MHz

 

 

High Channel (Ch 810)

1909.8MHz

 

 

TX Frequency Calculation (Ftx)MHz

1850.2 + 0.2 x (ARFCN - 512) = Ftx MHz

 

 

Phase and Frequency Error

 

 

 

 

Peak Phase Error

 

< 20 degrees

 

 

RMS Phase Error

 

< 5 degrees

 

 

Frequency Stability

 

< +/- 185Hz

 

KP220 SERVICE MANUAL V1.2

18

 

RECEIVER (EGSM)

 

RX Frequency Input

 

 

 

Low Channel (Ch 975)

925.2 MHz

 

 

Mid Channel (Ch 62)

947.4 MHz

 

 

High Channel (Ch 124)

959.8 MHz

 

 

RX Frequency Calculation (Frx)MHz

Ftx + 45 Mhz = Frx MHz

 

 

(0 - 124)

 

 

(975 - 1023)

Ftx + 45 Mhz = Frx MHz

 

BER (Bit Error Ratio)

Type II BER <2.4% at -102dBm

 

Type II BER <0.1% at -15dBm

RECEIVER (DCS1800)

RX Frequency Input

Low Channel (Ch 512)

1805.2 MHz

Mid Channel (Ch 699)

1842.6 MHz

High Channel (Ch 885)

1879.8 MHz

RX Frequency Calculation (Frx)

Ftx + 95 Mhz = Frx MHz

BER (Bit Error Ratio)

Type II BER <2.4% at -102dBm

 

Type II BER <0.1% at -23dBm

RECEIVER (PCS1900)

RX Frequency Input

Low Channel (Ch 512)

1930.2MHz

Mid Channel (Ch 657)

1959.2MHz

High Channel (Ch 810)

1989.8 MHz

RX Frequency Calculation (Frx)

Ftx + 80 Mhz = Frx MHz

 

 

BER (Bit Error Ratio)

Type II BER <2.4% at -102dBm

 

Type II BER <0.1% at -23dBm

KP220 SERVICE MANUAL V1.2

19

4

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Section 4

Introduction of

Service Level

4-1. SERVICE LEVEL 1

4-2. SERVICE LEVEL 2

22

KP220 SERVICE MANUAL V1.2

4-1. SERVICE LEVEL 1

INTRODUCTION OF SERVICE LEVEL 1

The dealers at service level 1 will have to do the following:

1.Attend to the subscriber’s complaint. Receive the equipment for servicing from the customer and checking that the warranty period is valid or not.

2.Check the external appearance of the main equipment, peripheral units, and accessories.

3.Check the normal operation and performance of the main equipment, peripheral unit, and accessories.

4.If necessary, replace detachable parts, peripheral units, and accessories that cannot be repaired. Keep a stock of good replacement phone and accessories.

5.If necessary, explain the correct method of operation to the customer.

6.Verify any faulty reported by the end-user at 2. and 3. Above.

7.Specify the symptom and fill out the fault report.

8.Send the fault report and faulty equipment to service level 2. Ask the subscriber to wait for the equipment to be repaired.

9.In certain cases, replace the entire main equipment.

10.Receive back the repaired equipment and carry out a final check.

11.Return the repaired and correctly functioning equipment to the end-user.

23

KP220 SERVICE MANUAL V1.2

Receive the equipment for

If necessary, explain the correct method of operation to the customer.

Is warranty period valid?

If not, charge the repair fee.

Physically inspect the equipment. Check normal operation. Try to

verify the fault.

Fill out a fault report.

 

Fault

Yes

cleared?

 

No

Send the fault report, faulty main unit and / or repairable

accessories to Level 2.

Tell the customer to wait the estimated maximum

Flow of Service Level 1

If necessary, replace any detachable peripheral parts or accessories. Discard consumable accessories.

Adequate stock of good replacement peripheral parts &

accessories

Go to Level 2

Adequate stock of good replacement main units

Is the case

Yes

Replace the

 

urgent?

 

 

entire main

 

 

 

 

unit and

 

No

 

 

accessories

 

 

 

 

 

 

 

 

 

 

Wait to receive repaired

 

 

 

 

equipment from level 2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Physical inspects the

 

 

 

 

equipment. Check normal

 

 

Return From Level

 

 

 

 

 

Return the equipment to the customer.

24

KP220 SERVICE MANUAL V1.2

TEST EQUIPMENT AND TOOLS FOR SERVICE LEVEL 1

No GSM tester and soldering are required for Service Level 1. The following equipment and tools are recommended for this level.

1.Fully charged battery :

Use as a power source or a temporary replacement of original battery for faulty equipment.

2.Workable SIM card :

Used for testing the performance and functions of faulty equipment.

3.Rubber :

Used for cleaning electronic contacts, such as battery terminals, etc.

4.AC Adapter :

Used for testing the charging function of faulty equipment and / or battery.

5.Simple Hands free Kit :

Used for testing the Hands free relevant functions of faulty equipment.

6.USB Cable :

Used for testing the connection between HHP and PC.

25

KP220 SERVICE MANUAL V1.2

4-2. SERVICE LEVEL 2

INTRODUCTION TO SERVICE LEVEL 2

The tasks at Service Level 2 will have to :

1.Receive the fault report and faulty equipment from Service Level 1.

2.Verify the faults reported at Level 1 and check the doubtful modular sub-units or part.

3.Identify the faulty modular sub-unit or part.

4.Disassemble the equipment. Temporarily replace the faulty modular sub-unit or part with a good one to see if this clears the trouble. Specify the faulty modular sub-unit or part in the faulty report.

5.Send the fault report and faulty modular sub-unit together to Service Level 3. In certain cases, replace the faulty modular sub-unit in the equipment with the good one for quick repair.

6.Receive back the repair report, the repaired modular sub-unit from Service Level 3 and re-install it in the equipment. Or keep this repaired modular sub-unit for next replacement, if the faulty modular sub-unit had been replaced with a good one in step 5.

7.Perform the final test with a workable SIM card. Fill out the repair report.

8.Return the equipment to Service Level 1 with the repair report.

26

KP220 SERVICE MANUAL V1.2

Receive the fault report, faulty equipment.

Flow of Service Level 2

Verify the faults reported at Service Level 1 and identify the doubtful modular sub-units

Disassemble the equipment.

Temporarily replace the faulty modular sub-unit or part with a good one to see if this clears the trouble.

Fault

No

 

 

 

 

 

cleared?

 

 

 

Yes

 

 

 

 

Go to Level 3

Fill out the fault report. Send the fault report

and faulty modular sub-unit together to

 

 

In certain cases, replace the faulty modular subunit in the equipment with the good one.

 

 

Return from Level 3

Receive back the repair report, the repaired

 

 

 

 

modular sub-unit from Service Level 3.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Re-install the

 

 

 

repaired modular

Had the faulty

No

 

sub-unit in the

 

equipment. Perform

equipment been

 

 

 

final test and fill out

 

 

 

Yes

 

 

the repair report

 

 

Return the equipment to

Keep as buffer stock for next replacement.

 

 

 

 

Service Level 1 with the

 

 

 

 

 

 

repair report.

 

 

27

5

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Main Menu

 

Section 5

Circuit

Description

5-1. LOGIC BLOCK DIAGRAM

5-2. LOGIC

5-1. LOGIC BLOCK DIAGRAM

LG KP220 Service Manual

5-2. LOGIC

LOGIC AND BASE BAND PORTION

5-2-1. INTRODUCTION

The logic part of 7332 phone is based on Leonardo that is MTK Systems platform.

The circuit comprises the following main functional blocks:

Memory Subsystem

Baseband CPU(MTK6226M): Baseband Controller, 52MHz 32bit

RISC ARM7EJ-STM

MT6305: PMIC handles all baseband power

FM Radio IC(SI4703)

Main LCM (262K TFT)

Camera (1.3M pixels CMOS sensor)

Bluetooth(BC313141A18)

TOSHIBA MCP(128+32+512MB)

User I/O (KEY,MINI SD CARD,USB Client, SIM card )

5-2-2. SYSTEM BLOCK DIAGRAM

KP220 SERVICE MANUAL V1.2

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