LG CV09 INSTALLATION INSTRUCTIONS

P/NO : MFL67855508
INSTALLATION MANUAL
AIR CONDITIONER
www.lg.com
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
[
Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V.
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[
Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, KOREA
Ceiling Suspended & Floor standing Air conditioner Original instruction
ENGLISH
ITALIANO ESPAÑOL
FRANÇAIS
DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
TIPS FOR SAVING ENERGY
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TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condi­tioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
SAFETY PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid danger­ous situations and ensure peak performance of your product
WARNING
!
It can result in serious injury or death when the directions are ig­nored
CAUTION
!
It can result in minor injury or product damage when the direc­tions are ignored
WARNING
!
• Installation or repairs made by unqualified persons can result in hazards to you and others.
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• The information contained in the manual is intended for use by a qualified service technician familiar with safety proce­dures and equipped with the proper tools and test instru­ments.
• Failure to carefully read and follow all instructions in this man­ual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Don’t use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
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SAFETY PRECAUTIONS
• For electrical work, contact the dealer, seller, a qualified elec­trician, or an Authorized Service Center.
- Do not disassemble or repair the product. There is risk of fire
or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric
shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the hu­midity is very high and a door or a window is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the
case edges and the fins on the condenser and evaporator.
• For installation, always contact the dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
-
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
SAFETY PRECAUTIONS
Operation
• Do not store or use flammable gas or combustibles near the product.
- There is risk of fire or failure of product.
CAUTION
!
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Install the drain hose to ensure that water is drained away properly.
- A bad connection may cause water leakage.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
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• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Use two or more people to lift and transport the product.
- Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly
on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
TABLE OF CONTENTS
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TABLE OF CONTENTS
2 TIPS FOR SAVING
ENERGY
3 IMPORTANT SAFETY IN-
STRUCTIONS
7 INSTALLATION PLACES
8 THE INDOOR UNIT IN-
STALLATION
9 - Convertible type 10 - Mounting the installation plate 10 - Mounting the anchor nut and bolt 12 Drain piping 12 Drain test 13 Heat insulation 13 Wiring Connection
14 TEST RUNNING
14 - PRECAUTIONS IN TEST RUNNING 14 - Check the following items when in-
stallation is complete
14 - Connection of power supply 14 - Evaluation of the performance
16 - HAND OVER
17 INSTALLATION IN-
STRUCTIONS
17 Installer Setting -How to enter installer-
setting mode
18 Installer Setting - Installer Setting Code
Table
18 - Installer Setting Code Table 19 Installer Setting - Setting Address of
Central Control
19 Installer Setting - Checking Address of
Central Control
INSTALLATION PLACES
INSTALLATION PLACES
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Indoor unit
Convertible type
- Do not have any heat or steam near the unit.
- Select a place where there are no obstacles in front of the unit.
- Make sure that condensation drainage can be conveniently routed away.
- Do not install near a doorway.
- Ensure that the interval between a wall and the left (or right) of the unit is more than 20cm.
- Use a stud finder to locate studs to prevent unnecessary damage to the wall.
- There should not be any heat source or steam near the unit.
- There should not be any obstacles to prevent the air circulation.
- A place where air circulation in the room will be good.
- A place where drainage can be easily ob­tained.
- A place where noise prevention is taken into consideration.
- Do not install the unit near the door way.
- Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
More than
20cm
More than eye-level
(Ceiling installation)
More than
20cm
(Floor/Wall installation)
More than 20cm
More than 20cm
More than
R
More than
R
20cm
More than 20cm
More than 5cm
20cm
More than 5cm
More than 20cm
THE INDOOR UNIT INSTALLATION
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THE INDOOR UNIT INSTALLATION
Air conditioner
Take enough distance
Cooking table
Use the ventilation fan for smoke-collecting hood with sufficient capacity.
CAUTION
!
• Install the unit horizontally using a level gauge.
• During the installation, care should be taken not to damage electric wires.
• Select and mark the position for fixing bolts and piping hole.
• Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.
• Drill the hole for anchor bolt on the wall.
NOTE
!
• Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange effi­ciency reduction, or water drops, drain pump mal-function. In these cases, take the following ac­tions;
• Make sure that ventilation fan is enough
to cover all noxious gases from this place.
• Ensure enough distance from the cook-
ing room to install the air conditioner in such a place where it may not suck oily steam.
2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated.
3. Avoid places where inflammable gas is generated.
4. Avoid place where noxious gas is generated.
5. Avoid places near high frequency generators.
THE INDOOR UNIT INSTALLATION
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Convertible type
Open panel front
- Remove the five screws.
- Release the claws in the 3 places indicated.
- Pull up the Front Panel.
Cover pipe and cover side remove
- Pull up the side cover of desired connecting direction, then cover side is separated.
- Pick the pipe hole of the side cover.
CAUTION
!
After removing the pipe hole, cut the burr for safety.
NOTE
!
When making pipe path through rear wall, you don’t need to pick the pipe hole.
Drain hose junction
- Remove the rubber stopple in the desired drain direction.
- Insert drain hose into the handle of drain pan, and join drain hose and connecting hose ac­cording to the figure by.
Claw
2
1
3
Suspension bolt
piping hole
(Ø45)
235
50
100
820
40
Washer
Nut
Ceiling
Anchor nut
Reference of piping hole (Ø45)
Max.
12mm
Nut
SuspensionSuspension
boltsbolts
Suspension
bolts
SuspensionSuspension
boltsbolts
Spring washerSpring washer
HangenHangen
WasherWasher
Suspension
bolts
Spring washer
Hangen
Washer
Flat washer for M10 (accessory)
Flat washer for M10 (accessory)
Hanging bolt
(W3/8 or M10)
Nut (W3/8 or M10)
Nut
(W3/8 or M10)
Spring washer
(M10)
Suspension
bolts
Suspension
bolts
Spring washer
Hangen
Washer
10
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THE INDOOR UNIT INSTALLATION
Mounting the installation plate (Wall Mounting)
The wall you select should be strong and solid enough to prevent vibration
- Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
• Mount the installation plate horizontally by
aligning the centerline using a level.
- Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Mounting the anchor Nut & Bolt (Ceiling Mounting)
- Prepare 4 suspension bolts. (Each bolts length should be same.)
- Measure and mark the position for the Sus­pension bolts and the piping hole.
- Drill the hole for anchor nut on the ceiling.
- Insert the nuts and washer onto the suspen­sion bolts for locking the suspension bolts on the ceiling.
- Mount the suspension bolts to the anchor­nuts firmly.
- Secure the hangers onto the Suspension bolts (adjust level roughly.) using nuts, wash­ers and spring washers.
- Adjust a level with a level gauge on the direc­tion of left-right, back-forth by adjusting sus­pension bolts.
- Adjust a level on the direction of top-bottom by adjusting supension bolts. Then the unit will be declined to the bottomside so as to drain well.
!
CAUTION
Tighten the nut and bolt to prevent unit falling.
Type "A" screw
70
Ø70mm
Left rear piping
Installation Plate
Installation plate
120
Ø70mm
more than 200
Floor
70
Right rear piping
THE INDOOR UNIT INSTALLATION
CAUTION
!
Installation Information For right piping. Follow the instruction below.
Good case Bad case
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For left piping. Follow the instruction below.
- Press on the upper side of clamp. ()
- Unfold the tubing to downward slowly. ()
- Bend the tubing to the left side of chassis.
Following bending type from right to left could cause problem of pipe damage.
Downward slope
Do not raise
Accumulated drain water
Air
Waving
Water leakage
Water leakage
Tip of drain hose dipped in water
Water leakage
Ditch
Less than 50mm gap
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THE INDOOR UNIT INSTALLATION
Drain piping
- The drain hose should point downward for easy drain flow.
- Do not make drain piping like the following.
Drain test
Use the following procedure to test the drain pump operation:
- Set the air direction louvers up-and-down to the position(horizontally) by hand.
- Pour a glass of water on the evaporator using a kettle.
- Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
- Be sure to execute heat insulation on the drain piping.
Heat insulation material: Polyethylene foam with thickness more than 8 mm.
THE INDOOR UNIT INSTALLATION
Indoor unit
Thermal insulator (accessory)
Fastening band (accessory)
Refrigerant piping
20mm
GN/YL
NORMAL CROSS-SECTIONAL AREA 0.75mm
2
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Heat insulation
Use the heat insulation material for the refrig­erant piping which has an excellent heat-resis­tance (over 120°C).
Precautions in high humidity circumstance: This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. How­ever, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material ac­cording to the following procedure:
- Heat insulation material to be prepared... Adi­abatic glass wool with thickness 10 to 20mm.
- Stick glass wool on all air conditioners that are located in ceiling atmosphere.
Wiring Connection
Connect the wires to the terminals on the control board individually according to the out­door unit connection.
1(L) 2(N) 3
1(L) 2(N) 3
CAUTION
!
• The connecting cable connected to the indoor and outdoor unit should be com­plied with the following specifications (Rubber insulation, type H05RN-F ap­proved by HAR or SAA).
• If the supply cord is damaged, it must be replaced by a special cord or assem­bly available from the manufacturer of its service agent.
Round pressure terminal
Power wire
Connect same thickness wiring to both sides.
It is forbidden to connect two to one side.
It is forbidden to connect wiring of different thicknesses.
THE INDOOR UNIT INSTALLATION
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Precautions when laying power wiring
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.
- For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
TEST RUNNING
TEST RUNNING
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PRECAUTIONS IN TEST RUNNING
- The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated.
CAUTION
!
• For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor. Then attention must be paid.
• Carry out the test run more than 5 minutes without fail. (Test run will be cancelled 18 minutes later automatically)
- To cancel the test run, press any button.
Check the following items when in­stallation is complete
After completing work, be sure to measure and record trial run properties, and store measured data, etc.
Measuring items are room temperature, out­side temperature, suction temperature, blow out temperature, wind velocity, wind volume, voltage, current, presence of abnormal vibra­tion and noise, operating pressure, piping tem­perature, compressive pressure.
As to the structure and appearance, check fol­lowing items.
- Is the circulation of air adequate?
- Is the draining smooth?
- Is the heat insulation complete (refrigerant and drain piping)?
- Is there any leakage of refrigerant?
- Is the remote controller switch operated?
- Is there any faulty wiring?
- Are not terminal screws loosened?
M4......118N.cm{12kgf.cm}
M5......196N.cm{20kgf.cm}
M6......245N.cm{25kgf.cm}
M8......588N.cm{60kgf.cm}
Connection of power supply
Connect the power supply cord to the inde­pendent power supply.
- Circuit breaker is required.
Operate the unit for fifteen minutes or more.
Evaluation of the performance
Measure the temperature of the intake and discharge air.
Ensure the difference between the intake temperature and the discharge one is more than 8°C (Cooling) or reversely (Heating).
Thermometer
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TEST RUNNING
CAUTION
!
After the confirmation of the above condi­tions, prepare the wiring as follows:
• Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover.
• Provide a circuit breaker switch between power source and the unit.
• The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn­out of the wires.)
• Specification of power source.
• Confirm that electrical capacity is suffi­cient.
• Be sure that the starting voltage is main­tained at more than 90 percent of the rated voltage marked on the name plate.
• Confirm that the cable thickness is as specified in the power sources specifica­tion. (Particularly note the relation between cable length and thickness.)
• Never fail to equip a leakage breaker where it is wet or moist.
• The following troubles would be caused by voltage drop-down.
- Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection de­vice.
- Proper starting power is not given to the compressor.
• Use only 1 remote-controller contained in indoor unit, when you combine to use both cassette type indoor unit and differ­ent Indoor units combinations as shown below.
HAND OVER
Teach the customer the operation and mainte­nance procedures, using the operation manual (air filter cleaning, temperature control, etc.).
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Installer Setting -How to enter installer setting mode
CAUTION
!
Installer setting mode is to set the detail function of the remote controller. If the installer setting mode is not set correctly, it can cause problems to the product, user injury or property damage. This must be set by an certificated installer, and any installation or change that is carried out by a non-certificated person should be responsible for the results. In this case, free service cannot be provided.
1. When JET COOL button pressed, press
RESET button.
2. By using the TEMPERATURE SETTING
button, set function code and setting value. (Please refer the Installer Setting Code Table.)
3. Press the ON/OFF button toward the
indoor unit 1 time.
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TIME (3 s)
4. Reset the remote controller to use the
general operation mode.
Refer to the Installer Setting Code Table on the next page.
°C/°F (5 s)
INSTALLATION INSTRUCTIONS
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Installer Setting - Installer Setting Code Table
Installer Setting Code Table
No. Function Function Code Setting Value Remote Controller LCD
0 Mode Override
Ceiling Height
1
Selection
Group Control
2
Auxiliary heater
Mode Override This Function is only for Non-Auto Changeover H/P model.
Ceiling Height Selection Indoor unit connected to wired remote controller operate as wired remote controller setting.
0
1
2
2
0 : Set to Master
1 : Set to Slave
1 : Standard
2 : Low
3 : High
4 : Super High
0 : Set to Master
1 : Set to Slave
2 : Check Master/Slave
3 : Set to Auxiliary heater
4 : Cancel Auxiliary heater
5 :
Check Auxiliary heater Installation
00
00 01
01 11
11 12
12 13
13 14
14 20
20 21
21 22
22 23
23 24
24 25
25
Group Control This function is only for group control. Please don’t set this function in case of non-group
control. After setting Group Control of the product, turn off the power then turn it back on after 1
minute.
Auxiliary heater This function is only applied to models with Auxiliary Heater function being activated.
INSTALLATION INSTRUCTIONS
Installer Setting - Setting Address of Central Control
1. With the MODE button pressed, press the
RESET button.
2. By using the temperature setting button,
set the indoor unit address.
• Setting range : 00 ~ FF
3. After setting the address, press the
ON/OFF button toward the indoor unit 1 time.
4. The indoor unit will display the set address
to complete the address setting.
• The address display time and method can differ by the indoor uint type.
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°C/°F (5 s)
TIME (3 s)
5. Reset the remote controller to use the
general operation mode.
Installer Setting - Checking Address of Central Control
1. When FUNCTION button pressed, press RESET button.
2. Press the ON/OFF button toward the indoor unit 1 time, and the indoor unit will display the set
address in the display window.
• The address display time and method can differ by the indoor unit type.
3. Reset the remote controller to use the general operation mode.
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