LG CM9750 Schematic

Page 1
SERVICE MANUAL
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
Internal Use Only
Website http://biz.lgservice.com
JULY, 2015
MODEL: CM9750
(CM9750, CMS9750F)
MINI HI-FI SYSTEM
P/NO : AFN77277023
Page 2
CONTENTS
SECTION 1 ........ GENERAL
SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
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SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ............................................................................................................................ 1-3
ESD PRECAUTIONS ......................................................................................................................................... 1-5
HIDDEN KEY MODE ......................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7
PROGRAM DOWNLOAD GUIDE ...................................................................................................................... 1-8
FOTA UPDATE ................................................................................................................................................ 1-11
SPECIFICATIONS ........................................................................................................................................... 1-12
1-2
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SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot­ton swab should be used, taking care not to distort lens.
Pressure
Magnet
How to hold the pick-up
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
Pressure
Page 5
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne­tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor (1 M)
Resistor (1 M)
Conductive Sheet
1-4
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ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-5
Page 7
HIDDEN KEY MODE
HIDDEN MODE KEYS
Version Check Front Stop + RMC ‘ ’ for 5s
EEPROM Initial Front Stop + RMC ‘ ’ for 5s
EEPROM Edit Front Stop + RMC ‘ ’ for 5s
APD Test Display Front Stop + RMC ‘3’ for 5s
Clip Front Stop + RMC ‘Mute’ for 5s
Disc Lock On/Off Front Stop + RMC ‘Stop’ for 5s
Front Stop + RMC ‘EQ’ for 5s
Power Disc Lock On/Off
Demo All Key Lock On/Off Front Stop + RMC ‘9’ for 5s
BT Auto Power On/Off Front/RMC Power Key for 5s
Child Safe On/Off Volume 0(Min) + Front ENTER Key for 3s
or Front Stop + Front Open for 5s
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Page 8
SERVICE INFORMATION FOR EEPROM
POWER ON
VFD “NO DISC” status
Front ‘STOP’ + Remote control “ ”
push same timing during 5s
FLD “OP00-…..”
Move to appropriate position
And make changes
with RMC “ , , , REPEAT” key.
It is possible at any function. (ex. It is possible at VFD “NO USB” status, too.) This is an example.
Press STOP Key
VFD “WRITE OK”
Front ‘STOP’ + Remote control “ ”
push same timing during 5s
VFD “E2P CLR”
Completed
1-7
Page 9
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM8450_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution:
When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function
SEARCH
MICOM UP
FINISH
Auto POWER OFF
1) (Fast) Format USB device
2) Copy Firmware file to USB device.
1-8
Page 10
2. CD PROGRAM
Download program file name must be HG580_CM8450_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution:
When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function
SEARCH
FIRMWARE
FINISH
Auto POWER OFF
1) (Fast) Format USB device
2) Copy Firmware file to USB device.
1-9
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3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution:
When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function
SEARCH
EQ UP
FINISH
Auto POWER OFF
1) (Fast) Format USB device
2) Copy Firmware file to USB device.
1-10
Page 12
FOTA UPDATE
Step1 : App connecting
(Check FW version)
Step4 : Download from CDN server
Step2 : Device version info
Step5 : Transfer FW
Step3 : Select update button
Step6 : FW Flash Writing
Step7 : FOTA complete
1-11
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SPECIFICATIONS
GENERAL
Power requirements Refer to the main label. Power consumption Refer to the main label. Networked standby : 0.4 W (If all network ports are activated.) Dimensions (W x H x D) 450 mm x 160 mm x 335 mm Net Weight (Approx.) 6.5 kg Operating temperature 5 °C to 35 °C (41 °F to 95 °F) Operating humidity 60 % Bus Power Supply 5 V 500 mA
INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) PORT. IN 1.2 Vrms (3.5 Ø jack) MIC 27 mV
CD
Frequency Response 40 to 20 000 Hz Signal-to-noise ratio 75 dB Dynamic range 80 dB
AMPLIFIER
Total output 3 000 W FRONT 500 W x 2 (4 Ω at 1 kHz) WOOFER 1 000 W x 2 (8 Ω at 70 Hz) THD 25 %
FRONT SPEAKER
Type Front : 2 Way 2 Speaker Surround : 1 Way 1 Speaker Impedance Front : 4 Ω Surround : 8 Ω Rated Input Power Front : 500 W Surround : 1 000 W Max. Input power Front : 1 000 W Surround : 2 000 W Net Dimensions (W x H x D) 414 mm x 562 mm x 376 mm Net Weight 18.3 kg
• Design and specifications are subject to change without notice.
1-12
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SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 2-3
1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. MECHANISM DECK SECTION ................................................................................................................ 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
4. SPEAKER SECTION ................................................................................................................................ 2-8
2-1
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2-2
Page 16
G
H
B
E
C
I
H
D
F
A
MAIN
A
E
F
G
B
J
I
A46
443
273
468
A47
443
274
266
443
443
467
509
468
468
262
FRONT
FRONT_CTRL
NFC Tag
443
443
253
BT
CABLE1
A52
443
A45
443
443
263
265
265
443
CABLE2
272
252
252
A42
250
251
251
254
SMPS
K
276
275
468
467
K
263
467
264
443
C
D
498
498
271
498
271
271
271
467
270
A43
J
300
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
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1026
1439
A001
1002
1005
1001
1049
1437
1437
1024
1024
1030
1024
1043
1045
A005
A006
1016
1013
1015
1020
1024
1003
1439
1018
1019
1011
1012
1437
1004
2. MECHANISM DECK SECTION
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3. PACKING ACCESSORY SECTION
801 Owner’s manual
Filter, Ferrite Core
826A
803 Packing
804 Bag
808 Batteries
900 Remote Control
Packing803
802 Box
Page 19
4. SPEAKER SECTION
A60L
A60R
Page 20
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO AMP POWER ................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT .......................................................................... 3-6
6. D-PROTECTION IS DISPLAYED ........................................................................................................... 3-7
7. SPEAKER NO AUDIO ............................................................................................................................ 3-8
8. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-9
9. NO OPERATION OF MD ...................................................................................................................... 3-14
10. NO SOUND ........................................................................................................................................... 3-19
ELECTRICAL TROUBLESHOOTING GUIDE ................................................................................................. 3-25
1. POWER SUPPLY ON SMPS BOARD .................................................................................................. 3-25
2. SYSTEM PART ..................................................................................................................................... 3-28
3. NO AUDIO CHECK ............................................................................................................................... 3-29
4. NO LIGHTING (SPEAKER LED) .......................................................................................................... 3-34
WAVEFORMS OF MAJOR CHECK POINT .................................................................................................... 3-35
1. DSP (IC501) .......................................................................................................................................... 3-35
2. PWM (IC202) ........................................................................................................................................ 3-36
3. SERVO (IC401) ..................................................................................................................................... 3-37
4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-38
5. ADC (IC201) .......................................................................................................................................... 3-39
6. USB (CN502) ........................................................................................................................................ 3-39
7. BLUETOOTH (CN504) .......................................................................................................................... 3-40
WIRING DIAGRAM .......................................................................................................................................... 3-41
BLOCK DIAGRAMS ........................................................................................................................................ 3-43
1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-43
2. SMPS BLOCK DIAGRAM ..................................................................................................................... 3-45
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-47
CIRCUIT DIAGRAMS ...................................................................................................................................... 3-49
1. SMPS - POWER #1 CIRCUIT DIAGRAM ............................................................................................ 3-49
2. SMPS - POWER #2 CIRCUIT DIAGRAM ............................................................................................ 3-51
3. MAIN - CD DSP CIRCUIT DIAGRAM ................................................................................................... 3-53
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM .............................................................................................. 3-55
5. MAIN - RF SERVO CIRCUIT DIAGRAM .............................................................................................. 3-57
6. MAIN - EXP/ VISENSE CIRCUIT DIAGRAM ....................................................................................... 3-59
7. MAIN - AMP CIRCUIT DIAGRAM......................................................................................................... 3-61
8. MAIN - MIC/ AUX CIRCUIT DIAGRAM ................................................................................................ 3-63
9. FRONT CIRCUIT DIAGRAM ................................................................................................................ 3-65
10. FRONT_CTRL CIRCUIT DIAGRAM ..................................................................................................... 3-67
CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-69
1. CAPACITORS ....................................................................................................................................... 3-69
2. CONNECTORS ..................................................................................................................................... 3-70
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-71
1. SMPS P.C.BOARD ............................................................................................................................... 3-71
2. MAIN P.C.BOARD ................................................................................................................................ 3-75
3. FRONT P.C.BOARD ............................................................................................................................. 3-79
4. FRONT_CTRL P.C.BOARD .................................................................................................................. 3-83
3-1
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ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-1. FUSE/ BRIDGE DIODE/ FET
1-1-1. Solution
Please check and replace F901, BD901, BD902, Q902~Q905 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)
1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 or BD902 is short-circuit by over current with a digital multimeter.
3) Check if the FET Q902 ~ Q905 is normal or short.  If it is short condition, it’s destroyed. Replace it with a new one. (Please replace 4 FET at the same time although several FET is OK)
1-1-3. Service hint (Any picture / Remark)
< F901 >
If F901 is not short-circuit,
replace it with a same
specifi cations one.
If BD901, BD902 is short-circuit,
<BD901, BD902 >
replace it with a new one.
< Q902 ~ Q905 >
If Q902 ~Q905 is short (pin1-3),
replace it with a new one.
3-2
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ONE POINT REPAIR GUIDE
2. NO AMP POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.
2-1. FUSE/ FET
2-1-1. Solution
Please check and replace F911, Q911 ~ Q914 on SMPS board.
2-1-2. How to troubleshoot (Countermeasure)
1) Check if the fuse F911 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q911~Q914 with a digital multimeter.  If it is short condition, it’s destroyed. Replace it with a new one. (Please replace 4 FET at the same time although several FET is OK)
2-1-3. Service hint (Any picture / Remark)
< F911 >
If F911 is not short-circuit,
replace it with a same specifi cations one.
< Q911 ~ Q914 >
If Q911 ~ Q914 is short-circuit,
replace it with a new one.
3-3
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ONE POINT REPAIR GUIDE
X500
(24 MHz)
X501
(32.768 kHz)
KEY2
(R526)
R522
PWR_CTRL
3. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the FRONT_CTRL board or the remote control.
3-1. IC501
3-1-1. Solution
Replace IC501 on MAIN board.
3-1-2. How to troubleshoot (Countermeasure)
1) Check the 5.6 VA (CN106) and DVCC_3.3 V (IC505) in standby mode.  If there is no 5.6 VA, check the SMPS and if doesn’t appear 3.3 V, check IC505.
2) Check 5.6 VA, +12 V, FL+, FL-, an +39 V when power on the set.  If the set doesn’t work regardless of what the KEY2 changes high to low while pressing the power button. X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one on the MAIN board.
3-1-3. Service hint (Any picture / Remark)
X501
(32.768 kHz)
KEY2
(R526)
< MAIN board top view >
R522
PWR_CTRL
X500
(24 MHz)
< MAIN board bottom view >
3-4
Page 24
ONE POINT REPAIR GUIDE
CN315
VFD_STB,
VFD_CLK,
VFD_DO
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
4-1. VFD (VFD301)
4-1-1. Solution
Please check and replace VFD301 on FRONT board.
4-1-2. How to troubleshoot (Countermeasure)
1) Check if 39 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if the IC501 outputs VFD_RST, VFD_CLK, VFD_DO, and VFD_STB to the FRONT board.
3) Check if the VFD grid current amplifier circuit on the FRONT board. Check the drive signal to the transistor’s base.  If the control signals from VFD (DGND_2, VH, VDD) isn’t output, replace VFD with a new one.
4-1-3. Service hint (Any picture / Remark)
CN315
VFD_STB,
VFD_CLK,
VFD_DO
R327(TP 304) Q301 Emitter
< FRONT circuit > < Waveform of the grid current driver>
about
30 Vp-p
3-5
Page 25
ONE POINT REPAIR GUIDE
IC700~IC705
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.
5-1. AMP IC (IC700~IC705)
5-1-1. Solution
Replace IC700~IC705 on MAIN board.
5-1-2. How to troubleshoot (Countermeasure)
1) Please check if this system is on bass blast mode.  C, RL and RR make sound only on bass blast mode.
2) Check the IC700~IC705 on your eyes.
3) Check the audio signal output check (pin13 of IC700~IC705). First, Check the PWM Data input (pin3 of IC700~IC705)
4) If the audio signal output has no output, try to change IC which has no output.
5) Lastly, check Speaker Terminal (TM700).
5-1-3. Service hint (Any picture / Remark)
IC700~IC705
< MAIN board top view >
3-6
Page 26
ONE POINT REPAIR GUIDE
AMP FET
6. D-PROTECTION IS DISPLAYED
6-1. AMP FETs
6-1-1. Solution
Replace AMP FET on MAIN board.
6-1-2. How to troubleshoot (Countermeasure)
1) This symptom occurs, when DC protection is detected. Main reasons are like below.
- When some of AMP FETs dead.
6-1-3. Service hint (Any picture / Remark)
AMP FET : IRF6775
< MAIN board top view >
Notice for FET service
- In case of RF6775, Metal case, FET Drain, has electric potential. So be careful when you deal with it.
AMP FET
* You can see FET after removing heatsink. * Notice for Service
Before repair Main Assy, you need to discharge SMPS. After then, open the connector. You should try to change both of +/- FET and Driver IC as a pair.
3-7
Page 27
ONE POINT REPAIR GUIDE
CN110 pin1, 2 : +58 V pin3, 4 : PGND pin5, 6 : -58 V
pin5 of IC700
CSD
7. SPEAKER NO AUDIO
Speaker No Audio
7-1. AMP IC (IC700~IC705)
7-1-1. Solution
Replace IC700~IC705 on MAIN board.
7-1-2. How to troubleshoot (Countermeasure)
1) Check supply voltage of AMP(CN110) & PWM signal Normal supply voltage and signal Check AMP IC. Poor supply voltage Check SMPS Assy. Poor signal Check PWM IC.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301). CSD has about 5 V on normal state. When AMP has problem, CSD is LOW state or keep change LOW to HIGH.
7-1-3. Service hint (Any picture / Remark)
CN110 pin1, 2 : +58 V pin3, 4 : PGND pin5, 6 : -58 V
< MAIN board top view >
pin5 of IC700 
< MAIN board top view > < MAIN - AMP circuit >
CSD
3-8
Page 28
ONE POINT REPAIR GUIDE
IC505
D500
IC500
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-1. NO VCC33, VCC12
8-1-1. Solution
Please check and replace IC505, IC500 on MAIN board.
8-1-2. How to troubleshoot (Countermeasure)
1) Check Voltage of IC505 pin3 on MAIN board.  If IC505 pin3(about 4.9 V) & D500 Input 5.6 VA doesn’t come out, check 5.6 VA from SMPS board.
2) If IC505 pin3(about 4.9 V) is normal, check the PWR_CTRL(IC505 pin2) is high (about 3.3 V)  If PWR_CTRL isn’t high, check pin B2 of IC501 & R524, R522
3) If PWR_CTRL is high, check R524 and if there’s no defective component then replace IC505.
4) If 3.3 V(VCC33) is normal, check 1.2 V output(pin2) voltage of IC500  If 1.2 V of IC500 pin2 doesn’t come out, then replace IC500.
8-1-3. Service hint (Any picture / Remark)
IC500
< MAIN board top view >
IC505
D500
< MAIN board bottom view >
3-9
Page 29
ONE POINT REPAIR GUIDE
O
IC501
X500
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-2. CRYSTAL (X500)
8-2-1. Solution
Replace X500 on MAIN board.
8-2-2. How to troubleshoot (Countermeasure)
1) If 3.3 V & 1.2 V is normal, Check the CHIP_RESET of IC501 pin T12 on MAIN board.  If CHIP_RESET isn’t high, Check MICOM(IC101) pin40.
2) If CHIP_RESET is high, Check the soldering status of 24 MHz crystal (X500).
3) If the crystal (X500) doesn’t oscillate, Check R508, R509, C502, C503 around crystal (X500).  If there’s no defective component, then replace X500.
8-2-3. Service hint (Any picture / Remark)
XXXII
IC501
X500
XXO
< MAIN board top view >
< Signal waveform >
X500
3-10
Page 30
ONE POINT REPAIR GUIDE
VCC
CLK
DO
CS#
IC503
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-3. SERIAL FLASH (IC503)
8-3-1. Solution
Please check and replace IC503 on MAIN board.
8-3-2. How to troubleshoot (Countermeasure)
1) If the crystal(X500) does oscillate, Check Serial Flash(IC503) on MAIN board.  Check 8pin(VCC), 6pin(CLK), 1pin(CS), 2pin(DO), 5pin(DI) of below waveform.
2) If pin8, 6, 1, 2, 5 doesn’t come out, Check damping resistor(R564, R563, R535, R536, R534) of IC503.  If damping resistor of IC503 is OK, then replace IC503. (it need to download program)
3) After change IC503, if It is still not below waveform, Check IC501(DSP IC).
8-3-3. Service hint (Any picture / Remark)
V
IC503
< MAIN board bottom view >
< Signal waveform >
3-11
Page 31
ONE POINT REPAIR GUIDE
V CC
Res et
address
da ta
/ CS
R AS
/ WE
CAS
IC502
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-4. SDRAM (IC502)
8-4-1. Solution
Please check and replace IC502 on MAIN board.
8-4-2. How to troubleshoot (Countermeasure)
1) Check below waveform & soldering status of SDRAM (IC502) on MAIN board.  If pin17(#CAS), pin18(#RAS), pin19(#CS), pin38(CLK), pin29(address), pin2(DQ) doesn’t come out, Check damping resistor (R568, R570, R544, R547).
2) If resistor is OK, then replace IC502(SDRAM).
3) After change IC502, if It is still not below waveform, Check IC501 (DSP IC).
8-4-3. Service hint (Any picture / Remark)
V
IC502
< MAIN board bottom view >
/
< Signal waveform >
3-12
Page 32
ONE POINT REPAIR GUIDE
IC501
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-5. DSP (IC501)
8-5-1. Solution
Please check and replace IC501 on MAIN board.
8-5-2. How to troubleshoot (Countermeasure)
1)After check them by Previous pages about NO Booting, if the set is still no booting,  Check soldering status of IC501.
2) If below bootstrap waveform doesn’t come out, then replace IC501(DSP IC).
8-5-3. Service hint (Any picture / Remark)
R594 PGPB12 (Yellow)
R598 PAD19
IC501
(Green)
< MAIN board top view >
R597 PAD20 (Pink)
< Bootstrap waveform >
3-13
Page 33
ONE POINT REPAIR GUIDE
SP-
pin8 of CN401
SP+
pin6 of CN401
IC400
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the spindle motor among them.
9-1. SPINDLE MOTOR
9-1-1. Solution
Replace IC401 or IC400 on MAIN board.
9-1-2. How to troubleshoot (Countermeasure)
1) Check the SPDO signal from pin16 of IC401.  If no signal, check 3.3 V (RF) and X400.
2) Check the SPIN- & SPIN+ from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.  If no signal, check +7 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.  If the spindle motor is short-circuit or has any trouble, it can not rotate CD discs. Please check the function after changing another MD.
9-1-3. Service hint (Any picture / Remark)
zwR
zwT
< Waveform of SP- & SP+
for driving SPINDLE motor >
SP+
pin6 of CN401
SP-
pin8 of CN401
IC400
< MAIN board top view >
3-14
Page 34
ONE POINT REPAIR GUIDE
SL-
pin9 of CN401
SL+
pin7 of CN401
IC400
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the sled motor among them.
9-2. SLED MOTOR
9-2-1. Solution
Replace IC401 or IC400 on MAIN board.
9-2-2. How to troubleshoot (Countermeasure)
1) Check the SLDO signal from pin23 of IC401.  If no signal, check 3.3 V (RF) and X400.
2) Check the SLED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.  If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.  If the sled motor is sort-circuit or has any trouble, it can not move the pickup module. Please check the function after changing another MD.
9-2-3. Service hint (Any picture / Remark)
zsR
zsT
< Waveform of SLED- & SLED+
for driving SLED motor >
SL+
pin7 of CN401
SL-
pin9 of CN401
IC400
< MAIN board top view >
3-15
Page 35
ONE POINT REPAIR GUIDE
LO-
pin2 of CN401
LO+
pin4 of CN401 MOT_CLOSE pin6 of IC400
MOT_OPEN
pin7 of IC400
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor among them.
9-3. TRAY OPEN/ CLOSE MOTOR
9-3-1. Solution
Replace IC401 or IC400 on MAIN board.
9-3-2. How to troubleshoot (Countermeasure)
1) Check MOT_OPEN & MOT_CLOSE signals from pin K4 & L4 of IC501 to IC400.  If no signal, check +1.8 V & + 5 V to IC400.
2) Check LOAD ± from IC400 to CN401 for driving the tray open/ close motor. It is about 3.85 Vp-p.  If no signal, check +5 V to IC401. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.  If the tray motor is short-circuit or has any trouble, it can not open or close the tray. Please check the function after changing another MD.
9-3-3. Service hint (Any picture / Remark)
svT
svROylkP
tv{  v w lu
tv{  jsvz l
< Waveform
for driving TRAY open/ close motor >
MOT_OPEN
pin7 of IC400 MOT_CLOSE pin6 of IC400
LO+
pin4 of CN401
< MAIN board top view >
LO-
pin2 of CN401
3-16
Page 36
ONE POINT REPAIR GUIDE
TR-
pin17 of CN400
TR+
pin16 of CN400
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.
9-4. LASER TRACKING ACTUATOR
9-4-1. Solution
Replace IC401 or IC400 on MAIN board.
9-4-2. How to troubleshoot (Countermeasure)
The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin14 of IC401.  If no signal, check 3.3 V (RF) and X400.
2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator.  If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.  If the pickup module has any trouble, it can not move the laser beam on the left or right side. Please check the function after changing another MD.
9-4-3. Service hint (Any picture / Remark)
{yTGju[W[ {y RGGju[W[
< Waveform of TR±
for driving TRACKING actuator >
TR-
pin17 of CN400
pin16 of CN400
< MAIN board top view >
TR+
3-17
Page 37
ONE POINT REPAIR GUIDE
F-
pin18 of CN400
F+
pin15 of CN400
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.
9-5. LASER FOCUSING ACTUATOR
9-5-1. Solution
Replace IC401 or IC400 on MAIN board.
9-5-2. How to troubleshoot (Countermeasure)
The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin13 of IC401.  If no signal, check 3.3 V (RF) and X400.
2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator.  If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.  If the pickup module has any trouble, it can not move the laser beam on the top or bottom side. Please check the function after changing another MD.
9-5-3. Service hint (Any picture / Remark)
mRGGju[W[
mT  Gju[W[
< Waveform of F±
for driving FOCUSING actuator >
F-
pin18 of CN400
pin15 of CN400
< MAIN board top view >
F+
3-18
Page 38
ONE POINT REPAIR GUIDE
D+
D-
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following
10-1. USB FUNCTION
10-1-1. Solution
Replace IC501 on MAIN board, IC312 on FRONT board.
10-1-2. How to troubleshoot (Countermeasure)
1) Check +5 VU to FRONT board.
 if +5.6 VA to pin2 of IC312(LDO) doesn’t come out, check pin4 & 5 of CN314.  if +5.6 VA is normal & +5 VU of IC312 pin3 doesn’t come out, then replace IC312.
2) Check “Digital audio AMP block”.
10-1-3. Service hint (Any picture / Remark)
D
D-
guide.
< USB function signal fl ow >
USB D+/D (CN502 pin5, 6, 8, 9) < Waveform of USB D± signal >
3-19
Page 39
ONE POINT REPAIR GUIDE
IC201
ADC/MIC_DATA to R212 MCS_BCK to R213 MCS_LRCK to R215 MCS_MCLK to R216
AUX_R to R209
AUX_L to R210
NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
10-2. AUX FUNCTION
10-2-1. Solution
Replace IC201 on MAIN board.
10-2-2. How to troubleshoot (Countermeasure)
1) Check AUX_L/R signals to IC201 (pin23, 24).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC/MIC_DATA is entered from IC201 to IC501.  If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC202.  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.  If AMP is damaged, replace it with a new one.
10-2-3. Service hint (Any picture / Remark)
AUX_L/R
ADC/MIC_DATA
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
MCS_MCLK
MLC3730
IC201
CS5346
IC501
< AUX function signal fl ow >
AUX
IC202
PS9860
PWM
IR AMP
IRS2092+IRF6775
AUX_R to R209
AUX_L to R210
ADC/MIC_DATA to R212 MCS_BCK to R213 MCS_LRCK to R215 MCS_MCLK to R216
< MAIN board bottom view >
IC201
3-20
Page 40
IC201
PT_L/R
ONE POINT REPAIR GUIDE
{
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
10-3. PORT. IN FUNCTION
10-3-1. Solution
Replace IC201 on MAIN board.
10-3-2. How to troubleshoot (Countermeasure)
1) Check PT_L/R signal from FRONT board to MAIN board.
2) Check if PT_LR is entered pin25 & 27 of CN605 pin25 & 27 of CN315.
3) Check PT_L/R signals to IC201(pin9, 10).
4) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC201.
5) Check if ADC_DATA is entered from IC201 to IC501.  If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
6) Check the following I2S signal flow from IC501 to IC202.  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block is okay.  If AMP is damaged, replace it with a new one.
10-3-3. Service hint (Any picture / Remark)
IC202
PS9860
PWM
POT. IN
MCS_MCLK
MLC3730
{TG
IC201
CS5346
IC501
POT_L/R
ADC/MIC_DATA
MCS_LRCK
MIX_DATA_OUT
MCS_BCK
VOLUME
Board
< PORT. IN function signal fl ow >
IR AMP
IRS2092+IRF6775
IC201
PT_L/R
< MAIN board bottom view >
3-21
Page 41
ONE POINT REPAIR GUIDE
{
IC201
ADC/MIC_DATA to R212 MCS_BCK to R213 MCS_LRCK to R215 MCS_MCLK to R216
TUNER_L/R
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
10-4. TUNER FUNCTION
10-4-1. Solution
Replace IC201, TU500 on MAIN board.
10-4-2. How to troubleshoot (Countermeasure)
1) Check if TUNER_L/R is entered from pin1 & 3 of TU500 to IC201(pin26, 27).
 If no signals, Check +3.3 V for Tuner power.  Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC501 to TU500.
If it doesn’t work, replace TUNER with a new one.
2) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.  If no signal, check +5 V & +3.3 V (ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S audio signal flow from IC501 to IC202.  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.  If AMP is damaged, replace it with a new one.
10-4-3. Service hint (Any picture / Remark)
{TG
MCS_MCLK
MLC3730
IC201
CS5346
IC501
TUNER_L/R
ADC/MIC_DATA
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
Jack
Board
IC202
PS9860
PWM
< TUNER function signal fl ow >
TUNER
IR AMP
IRS2092+IRF6775
ADC/MIC_DATA to R212 MCS_BCK to R213 MCS_LRCK to R215 MCS_MCLK to R216
< MAIN board bottom view >
TUNER_L/R
IC201
3-22
Page 42
ONE POINT REPAIR GUIDE
IC206
 
  
 MCS_MCLK. pin6  MCS_LRCK. pin7  MCS_BCK. pin8  MIC_DATA_IN. pin9  MIC_OUTPUT. pin14
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
10-5. MIC IN FUNCTION
10-5-1. Solution
Replace IC200, IC206 on MAIN board.
10-5-2. How to troubleshoot (Countermeasure)
1) Check MIC_SIG signal to pin33 of CN605.  If no signal, Check the signal to pin33 of CN315 on the FRONT board. Check if the signal is entered from pin6 of CN605 to MAIN board.
2) Check if MIC_SIG is entered from pin33 of CN605 to pin3 to IC200 (MIC AMP).
3) Check if the amplified signal comes out from pin4 of IC200.  If no signal output, check +12 V for IC200, replace IC200 with a new one if it has a problem.
4) Check if MCS_BCK, MCS_MLCK & MCS_LRCK is entered from IC501 to IC206. Check if MIC_DATA_IN is entered from pin9 of IC206 to pin T1of IC501.  If no signal, check +5 V & +3.3 V for IC206. If it is abnormal, change replace it a new one.
5) Check the following I2S signal flow from IC206 to IC501.  If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
6) Check if the digital audio AMP block is okay.  If AMP is damaged, replace it with a new one.
10-5-3. Service hint (Any picture / Remark)
MIC IN
IR AMP
IRS2092+IRF6775
PCM1808
MCS_MCLK
IC206
MIG_SIG
ADC/MIC_DATA
IC501
MLC3730
< MIC IN function signal fl ow >
IC200
S4308
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
IC202
PS9860
PWM
MIC
Board
  
IC206
MCS_MCLK. pin6 MCS_LRCK. pin7 MCS_BCK. pin8 MIC_DATA_IN. pin9 MIC_OUTPUT. pin14
< MAIN board top view >
 
3-23
Page 43
ONE POINT REPAIR GUIDE
CN504
BT_RX. pin6
BT_TX. pin4
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following guide.
10-6. BLUETOOTH FUNCTION
10-6-1. Solution
Replace IC501 on the MAIN board or B/T module on the Front Panel.
10-6-2. How to troubleshoot (Countermeasure)
1) Check BT_RX, BT_TX signal to pin4, 6 of CN504.  If no signal, Check the signal to pin4, 6 and pin10 (+3.3 V) of on the Bluetooth module and cable connection state.  If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from pin4, 6 of CN504 to pin K1, L1 to IC501 (DSP).
3) Check the following I2S signal flow from IC501 to IC600.  If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
4) Check if the digital audio AMP block is okay.  If AMP is damaged, replace it with a new one.
10-6-3. Service hint (Any picture / Remark)
B/T Module
BT_RX, BT_TX
IC501
MLC3730
MCS_BCK
MCS_LRCK MIX_DATA_OUT
< Bluetooth function signal fl ow >
IC202
PS9860
PWM
IR AMP
IRS2092+IR F6775
BT_TX. pin4
BT_RX. pin6
< MAIN board top view >
CN504
3-24
Page 44
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
Is the F901 normal?
YES
Is BD901 or BD902 normal?
YES
Is the VCC
(11 V ~ 25 V) supplied to IC901
pin4?
YES
Power line of MAIN PCB is short.
NO
NO
NO
Replace F901 (same fuse).
Replace BD901 or BD902.
Is D960/ D961 normal?
Check or replace D960/ D961.
No 12 V
VCC 13 VA supplied to IC951
Check and replace IC951.
Or check line of
Is the
pin2?
YES
Is there
‘H’ signal at IC951
pin1?
YES
MAIN PCB is short or not.
NO
NO
Check or replace D962.
Check P_CTL from μ-com.
3-25
Page 45
ELECTRICAL TROUBLESHOOTING GUIDE
No -5 V
VCC -7 VA supplied to IC953
Is the
pin2?
YES
Is there
‘H’ signal at Q953
Base?
YES
Check or replace Q953, Q957.
Or check line of MAIN PCB is short or not.
No output AMP gate line
NO
NO
Is the R965 normal?
YES
Check or replace Q951.
Check P_CTL
from μ-com.
NO
Check or replace R965, D959.
Is the VCC
14 VA supplied to IC952
pin1 to pin3?
Check and replace IC952.
Or check line of MAIN PCB is short or not.
NO
Is the R952 normal?
YESYES
Check or replace D951, D952.
3-26
NO
Check or replace R952.
Page 46
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
Is the
C903, C913 Voltage
about 395 V?
YES
Is F911 normal?
NO
NO
YES
Is the
PFC P.CTL OK?
YES
Is the
VCC 12 V supplied to
IC904 pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
Is the
AMP P.CTL OK?
YES
Is the
VCC 12 V supplied to
IC902 pin8?
NO
NO
NO
NO
Check PFC P.CTL
from μ-com.
Replace D908, Q955, PC903.
Check AMP P.CTL
from μ-com.
Replace D908, Q956, PC902.Replace F911.
NO
Q911 ~ Q914 OK?
NO
Replace Q911 ~ Q914.
YES
Check or replace IC902 and
Check Q911 ~ Q914 gate(pin2)
Components (Resistors, Diodes).
3-27
Check or replace D953 ~ D956.
Check line of MAIN PCB is short or not.
Page 47
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
“HELLO”
Display on MLD
OK?
YES
Top LED
(LD311, LD313),
(LD301, LD303)
Turn on?
YES
NO
NO
CN605
cable connection
OK?
YES
CN605
pin14, 15, 16, 24 power
OK?
YES
CN605
pin8, 9, 10 data signal
OK?
YES
CN605 pin24
+12 V OK?
YES
NO
NO
NO
NO
NO
Check FFC cable.
Check SMPS board.
Check MAIN board.
Replace VFD301.FL+/- & VKK voltage OK?
Check SMPS board.
When turn
the volume, count is
change?
YES
System part OK.
NO
Replace LED
(LD311, LD313),
(LD301, LD303)
Check
CN605 pin5, 6
I2C data OK?
YES
Check MAIN board.
3-28
NO
Check FFC cable.
Page 48
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
CD FUNCTION
Can
disc insert?
YES
Disc reading OK?
YES
NO
NO
LOAD +, - OK?
YES
Is motor impedance
about 12 Ω?
OPU driving
(Focusing & Tracking) OK?
Check OPU.
(Pick-up module)
NO
NO
NO
NO
Is Motor_open/ close OK?
(IC400 pin6, 7)
YES
Check IC501.
Check loading motor.
Check IC400.
NO
Focusing/
Tracking/ Sled signal
OK?
YES
MON_MPD(CN400 pin22)
About 180 mV?
IC401 pin34, 35, 36
I2S output signal OK?
YES
IC501 pin N1, N2, N4
I2S input signal OK?
YES
A
NO
NO
IC401
RF & Servo signal
OK?
YES
Check IC501.
3-29
NO
Check FFC cable
to CN400, CN401.
Page 49
ELECTRICAL TROUBLESHOOTING GUIDE
USB FUNCTION
When insert USB,
IC501 pin U7, U8, A7, A8
USB_D signal OK?
YES
A
AUX FUNCTION
NO
IC312 USB Power
+5 VU OK?
YES
NO
Replace IC312.
pin23, 24 AUX input signal
IC201
OK?
YES
IC201
pin42, 43, 44 I2S input signal
OK?
YES
IC201
pin41 ADC_DATA_IN output
signal OK?
YES
A
NO
NO
NO
Check audio cable.
Check IC501.
Replace IC201.
3-30
Page 50
ELECTRICAL TROUBLESHOOTING GUIDE
PORTABLE FUNCTION
pin9, 10 PT_L/R input signal
IC201
OK?
YES
IC201
pin42, 43, 44 I2S input signal
OK?
YES
IC201 pin41
ADC_DATA_IN output signal
OK?
YES
A
TUNER FUNCTION
NO
NO
NO
Check FRONT board.
Check IC501.
Replace IC201.
IC201 pin26, 27
TUNER_L/R input signal
OK?
YES
IC201
pin42, 43, 44 I2S input
signal OK?
YES
IC201
pin41 ADC_DATA_IN output
signal OK?
YES
A
NO
NO
NO
TU500
TUNER_L/R output
signal OK?
YES
Check IC501.
Replace IC201.
3-31
NO
Check +3.3 V of TU500.
Page 51
ELECTRICAL TROUBLESHOOTING GUIDE
A
YES
pin D1, D2, E1 I2S Clock signal
IC501
OK?
YES
IC501
pin E2 I2S data signal
OK?
YES
IC202
PWM data output signal
OK?
YES
B
NO
NO
NO
Check IC501.
Check IC501.
Replace IC202.
3-32
Page 52
ELECTRICAL TROUBLESHOOTING GUIDE
B
pin47~50
of IC202, FL/FR± signal
OK?
YES
IC203, IC204
FL/FR audio signal OK?
YES
pin13 of
IC700, IC701, IC702, IC703
FL/FR audio signal OK?
YES
NO
Check IC202.
NO
Check IC203, IC204.
NO
Check IC700, IC701,
IC702, IC703.
NO
Check IC202.
NO
Check IC205.
NO
Check IC705.
pin45, 46 of IC202,
SW1± signal OK?
YES
IC205
SW1 audio signal OK?
YES
pin13 of IC705
SW1 audio signal OK?
YES
±66 V, -12 V, ±5 V
Power voltage OK?
YES
Q707, Q708, Q711, Q712, Q713,
Q705, Q706,
Q714 OK?
YES
Check Q705, Q706, Q707,
Q708, Q711, Q712, Q713, Q714.
NO
Check SMPS.
NO
Check Q717, Q718.
Check speaker cable connection.
OK
3-33
NO
Check SMPS.
NO
±66 V, -12 V, ±5 V
Power voltage OK?
YES
Q717, Q718
OK?
YES
Page 53
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (SPEAKER LED)
Power on
White is turn on?
YES
IC601 LED_5V
OK?
YES
Check speaker.
NO
NO
Check Q610~Q618, Q1103~Q1105.
Check IC601.
3-34
Page 54
WAVEFORMS OF MAJOR CHECK POINT
XI
XO
XI
XO
1. DSP (IC501)
X
1
3
X
4
2
Fig 1-1. Crystal of RTC 32.768 MHz
(R5D6) X501
Fig 1-2. Crystal of system 24 MHz
( Main DSP : R508,R509) X500
3
4
1
3-35
2
Page 55
2. PWM (IC202)
XI
XO
X
5
7
8
6
9
Fig 2-1. Crystal 24.576 MHz
(IC202 pin4, 5) X200
Fig 2-2. DSP to PWM I2S
IC202 pin26~30
9
7 8
6 5
3-36
Page 56
3. SERVO (IC401)
XI
XO
X
10
11
12
Fig 3-1. Crystal 16.9344 MHz
(X400)
Fig 3-2. CD-16M
(IC401 pin31)
11
10
12
3-37
Page 57
4. MOTOR DRIVER (IC400)
13
17
14
15
16
19
20
Fig 4-1.
LO- & LO+ / MOT_OPEN & MOT_CLOSE
for Driving TRAY Motor
(IC400 pin6, 7, 9, 10)
18
Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
(IC400 pin11, 12)
Fig 4-3. SP- & SP+ for Driving SPINDLE Motor
(IC400 pin17, 18)
1614
1513
1817
2019
3-38
Page 58
5. ADC (IC201) 6. USB (CN502)
21
22
24
23
25
Fig 5. ADC I2S
(IC201 pin42, 43, 44)
Fig 6. USB D+/ D-
(CN502 pin5, 6, 8, 9)
23
22
21
3-39
25
24
Page 59
7. BLUETOOTH (CN504)
BT_TX
BT_RX
BT_RST
BT_TX
BT_RX
BT_RST
BT_TX
BT_RX
BT_RST
26
27
28
B
Fig 7. BT_TX / BT_RX / BT_RST
(CN504 pin4, 6, 9)
26
27
28
3-40
Page 60
3-41 3-42
MAIN
33P, 1.25mm
10P, 1mm
6P, 3.96mm
15P, 2.5mm
MD
10P, 1.25mm
FRONT FRONT_CTRL
6P, 2mm
6P, 2mm
SMPS
6P, 3.96mm
15P, 2.5mm
VFD
Portable MIC
33P, 1.25mm
10P, 1.25mm
Harness
FFC
WIRING DIAGRAM
Page 61
3-43 3-44
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
(±5 V)
(±57 V)
DRIVER
IRS2092
OP AMP AZ4580
FET
IRF6775
X2
DRIVER
IRS2092
OP AMP AZ4580
FET
IRF6775
X2
DRIVER
IRS2092
OP AMP AZ4580
FET
IRF6775
X2
DRIVER
IRS2092
OP AMP AZ4580
FET
IRF6775
X2
DRIVER
IRS2092
OP AMP AZ4580
FET
IRF6775
X2
MLC3730 Main DSP
(+ 3.3 V_CD, VCC1.2)
DDECK
MECHANISM
M
P/UP
(VCC50)
FRONT
IR
Receiver
VFD
DIG311
Volume/
Key/switch
(+ 3.3 VA ,+ 12 V )
16 MB(128 Mb)
SDRAM
8 MB(64 Mb)
S/Flash
AM5890
Motor Drive
USB1
USB2
SERVO
BU9546
(4X Speed)
IC201
ADC
CS5346
PRE,AMP
S4308
DAC
PCM5101
PS9860
PWM
E2PROM
CLK/DAT
DRM_WEN/CAS/
RAS/SEL/CLK/CKE
Speaker Lighting
AMP_OSC
ADC_DATA
MCS_BCK/LRCK/MCLK
EEPROM
RL
FL
SW
RR
FR
IR_IN_RL
RL_OUT_P/N
FL_OUT_P/N
SW_OUT_P/N
RR_OUT_P/N
FR_OUT_P/N
M00_15 A00_16
SF_DI/DO
SF_CS/SCK
VFD_STB/CLK/DO/RST,
VKK,FL+/ -
RMC
MAIN VOL_A/B ,
KEY 1/2
SE
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE
MOT_MUTE,CLOSE,OPEN
A,B, C,D,E,F,PD
LD
SPDO/SLDO
/FOD/TRD
LOAD±,SLED±,
SPIN±,TR±,F±
D2S+/ -
IR_IN_FL
IR_IN_SW
IR_IN_RR
IR_IN_FR
N
PWM_LRCK/BCK/DATA
DSP_O_DATA
AUX_DATA
EXP_DATA
MCS_BCK/LRCK, MCLK
CD_RW/ MCLK/ LRCK/BCK,
CD_DAT
CD_RST
UART_RX/TX
D
2
S
For AUX
For MIC
PGPC08
1.1 2.0
IC101
Micom
PCM1808
SCRATCH A/B,
M_VOL_A/B,
FAN_CTRL /2,
Search_A /B,EQ HIGH/LOW
DRV632
Page 62
3-45 3-46
2. SMPS BLOCK DIAGRAM
Digital
Power
AMP
F_L
F_R
SW_L
SW_R
AC Line
Filter Block
(Varistor,
X-Cap
Line Filter
Thermistor)
Pulse Trans
Half Bridge
LLC
Resonant IC
(ICE1HS01G)
FET
13 A
600 V
4 EA
14 VA
5.6 VA
+PVDD
(58 V)
AC
MAIN SMPS
IC
(STR-2A153D)
Flyback
MAIN
TRANS
u-com / BT
USB / MPEG
FAN/Mic/
Relay
PFC
P- CTRL
Half
Bridge
LLC
TRANS
(AMP)
- 5 V
-PVDD
(-58 V )
GATE
Half
Bridge
LLC
TRANS
(AMP)
Gate
Drive
2.2 CH 3000 W
OPAMP
AMP
P- CTRL
Totem
pole
PFC IC
(R2A20112A)
Interleaved
CRM
FET
20 A
600 V
4 EA
Gate
Drive
+
PFC Out
(395 V)
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
On/Off
On/Off
Ǹ
Vcc
Vcc
On/Off
On/Off
Relay
LED, VFD
Motor Drive
12 V
Ǹ
Page 63
3-47 3-48
3. POWER BLOCK DIAGRAM
+14 VA
SMPS
+5.6 VA
TUNER
IC504
EEPROM
W25Q80D
IC501
MAIN DSP
MLC3730S
IC502
SDRAM
W9812G6
IC604
DRV632
+1.2 VA
IC503
FLASH
W25Q64
IC507
LDO(1 A)
AZ1117
IC601
LDO(1 A)
LM37102D
+3.3 VA
VFD
25 mA
+LED_5 V
370 mA
IC602
PCM5101
VKK
FL ±±
2mA
IC207
LDO(1 A)
LM37102D
IC505
LDO(1 A)
TJ4220GDP
IC103
P-SENSE
AZ7027
IC102
Chip Reset
AZ7027
DVCC_3.3 V
MCS_3.3 V
IC101
MICOM
R5F100G
+58 V
-5 V
-58 V
-B+12 V
555.2 mA
RTC3.0
IC500
DCDC(3 A)
TPS5632
+12 V
IC202
PWM
PS9860
IC401 RF IC
BU9546
IC508
LDO
AZ1117
Option
+4.8 VA
Bluetooth
+5 V_AMP
IC203~5
IC802,IC1000~1
OP AMP * 6
AZ4580
IC700~5
IRS2092 * 6
AMP IC
IC203~5
IC802,IC1000~1
OP AMP * 6
AZ4580
IC700~5
IRS2092 * 6
AMP IC
IRF6775M * 12
FET
IC600
TPS54331
+9 V
IC200
S4308
IC201
CS5346
FAN*2
GREEN
LED(4 EA)
BLUE
LED(4 EA)
IC312
A278R05
RMC
RC311
IC311
VFD
2 mA
2 mA
80 mA 10 mA
38 mA
70 mA
22 mA
5 mA6 mA
230 mA*2
2 mA
20 mA 2 mA
160 mA
20 mA
80 mA
15 mA
PICK UP
80 mA
350 mA
250 mA
110 mA
45 mA 110 mA
77 mA 3.2 mA
34.2 mA
83 mA
340 mA
155 mA
902 mA
35 mA
1 mA
145 mA
1 A
+5 V / 1 A
MCS_3.3 V
Expander
BU2090F
10 mA
225 mA
+
IC402
TPS54328
DVCC_5 V
IC400
AM5890
RED
LED(4 EA)
IC206
PCM1808
IC1000/1
AZ4580
SW1000/1
NLASB315
VI SENSE
LED*4
A
Z
Page 64
3-49 3-50
CIRCUIT DIAGRAMS
1. SMPS - POWER #1 CIRCUIT DIAGRAM
WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE
SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
1. Shaded( ) parts are critical for safety. Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter during Play mode.
IMPORTANT SAFETY NOTE :
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
SMPS 1/2
EAX66225601_1.5(5)-SD(#1)
2014. 12. 22
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.
No Power
BD901 or BD902 is Defective
No Power
Q902 ~ Q905 are Defective
No Power
F901 is Defective
Page 65
3-51 3-52
2. SMPS - POWER #2 CIRCUIT DIAGRAM
WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE
SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
1. Shaded( ) parts are critical for safety. Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter during Play mode.
IMPORTANT SAFETY NOTE :
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
SMPS 2/2
EAX66225601_1.5(5)-SD(#2)
2014. 12. 22
Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.
No Power
F911 is Defective
No Power
Q911 ~ Q914 are Defective
Page 66
3-53 3-54
3. MAIN - CD DSP CIRCUIT DIAGRAM
28
26
27
4
3
24
2
25
1
: WAVEFORM NUMBER
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
CD DSP
EAX66215801_1.7(22)-SD(#1)
2015. 01. 07
Page 67
3-55 3-56
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM
21
22
23
7 8
9
6 5
: WAVEFORM NUMBER
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
ADC/ PWM
EAX66215801_1.7(22)-SD(#2)
2015. 01. 07
Page 68
3-57 3-58
5. MAIN - RF SERVO CIRCUIT DIAGRAM
10
11
12
1614
1513
2019
1817
: WAVEFORM NUMBER
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
RF SERVO
EAX66215801_1.7(22)-SD(#3)
2015. 01. 07
Page 69
3-59 3-60
6. MAIN - EXP/ VISENSE CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
EXP/ VISENSE
EAX66215801_1.7(22)-SD(#4)
2015. 01. 07
Page 70
3-61 3-62
7. MAIN - AMP CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
AMP
EAX66215801_1.7(22)-SD(#5)
2015. 01. 07
Page 71
3-63 3-64
8. MAIN - MIC/ AUX CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
MIC/ AUX
EAX66215801_1.7(22)-SD(#6)
2015. 01. 07
Page 72
3-65 3-66
9. FRONT CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
FRONT
EAX66215203_1.0(1)-SD
2015. 01. 21
Page 73
3-67 3-68
10. FRONT_CTRL CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R ST
CTRL_A
EAX66233401_1.7(22)-SD
2015. 01. 07
Page 74
CIRCUIT VOLTAGE CHART
1. CAPACITORS 2. CONNECTORS
3-69 3-70
Location
Value
Capacitor
(uF)
Voltage_Spec
100 V-10 %
240 V/50 Hz+10 %
Measured
voltage
Measured
voltage
SMPS Board
C904 330 uF 45 0V 395 V 395 V
C911 100 uF 50 V 13.5 V 13.8 V
C930 68 uF 450 V 138 V 336 V
C932 22 uF 50 V 14 V 14.5 V
C936 1000 uF 16 V 5.65 V 5.68 V
C956 470 uF 16 V 5.1 V 5.08 V
C957 100 uF 16 V -5 V -5 V
C958 100 uF 16 V 12 V 12 V
C964 220 uF 25 V 11.99 V 11.98 V
C966 2200 uF 80 V 66.5 V 66.5 V
C968 2200 uF 80 V 66.5 V 66.5 V
No Pin Pin Name Spec. Input Voltage Output Voltage
SMPS <-> MAIN CN901 (SMPS) CN106 (MAIN)
5 -5 V -5 -4.98 -4.96
7,8 +5.6 V 5.6 5.63 5.64
11 14 VA 14 12.86 12.68
12 12 V 12 11.91 11.84
14 -B (-PVDD) -58 -58 -58.1
15 GATE -54 -54.11 -54.13
SMPS <-> MAIN CN902 (SMPS) CN110 (MAIN)
1,2 +B (+PVDD) 58 65.81 65.81
5,6 -B (-PVDD) -58 -66.08 -66.08
FRONT <-> MAIN CN315 (FRONT) CN605 (MAIN)
7 FL- -25 -24.84 -24.87
14 VKK -27 -27.14 -27.15
15 FL+ -22 -22.46 -22.45
16 3.3V 3.3 3.37 3.35
24 12V 12 11.83 11.87
MAIN <-> FRONT (USB) CN502 (MAIN) CN314 (FRONT)
2,3 5.6 VA 5.6 5.64 5.64
MAIN <-> BT Module CN504 (MAIN) BT Module
10 3.3 VA 3.3 3.329 3.329
MAIN <-> Pick-up (MD) CN400 (MAIN) MD
8 DVCC_5V 5 5.01 5.01
MAIN <-> FAN Module
CN603, CN604
(MAIN)
FAN Module
1 12 V 12 11.83 11.85
FRONT <-> CTRL_A CN311 (FRONT)
CN301
(CONTROL)
6 12 V 12 11.82 11.82
Location
Value
Capacitor
[u]
SPEC
[V]
-20 %
(88 V, 60 Hz)
+20 %
(288 V, 60 Hz)
Voltage [V] Voltage [V]
C209 4.7 u 50 V 2.02 2.02
C226 100 u 16 V 11.31 11.32
C231 100 u 16 V 5.00 5.00
C238 220 u 16 V 3.30 3.30
C240 220 u 6.3 V 1.26 1.26
C308 47 u 16 V 5.21 5.21
C344 47 u 16 V 5.01 5.01
C345 47 u 16 V 5.64 5.64
C347 470 u 10 V 3.37 3.38
C402 100 u 16 V 5.00 5.00
C404 47 u 16 V 3.32 3.32
C409 47 u 16 V 3.32 3.32
C416 47 u 16 V 1.66 1.66
C418 3.3 u 50 V 0.52 0.51
C427 220 u 16 V 8.73 8.73
C501 220 u 10 V 3.23 3.23
C5C9 1000 u 6.3 V 3.35 3.36
C5E1 47 u 16 V 3.36 3.35
C604 47 u 16 V 5.12 5.12
C622 470 u 16 V 2.77 2.77
C627 47 u 50 V 27.04 27.09
C707 1000 u 80 V 65.84 65.84
C728 1000 u 80 V 65.56 65.58
C752 2200 u 80 V 65.98 65.98
C798 2200 u 16 V 66.08 66.08
C904 330 u 450 V 394.50 394.50
C926 47 u 50 V 15.72 15.74
C927 47 u 50 V 17.10 17.20
C936 1000 u 16 V 5.65 5.65
C937 2200 u 16 V 5.66 5.66
C944 470 u 25 V 12.64 12.70
C948 220 u 25 V 7.00 6.92
C958 100 u 16 V 11.83 11.84
C963 1000 u 25 V 16.17 16.18
C964 220 u 25 V 11.81 12.02
C966 1000 u 80 V 66.10 66.07
C968 1000 u 80 V 65.58 65.84
Page 75
3-71 3-72
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
Page 76
3-73 3-74
SMPS P.C.BOARD
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk of fire or electrical shock.
Page 77
3-75 3-76
2. MAIN P.C.BOARD
(TOP VIEW)
Page 78
3-77 3-78
MAIN P.C.BOARD
(BOTTOM VIEW)
Page 79
3-79 3-80
3. FRONT P.C.BOARD
(TOP VIEW)
Page 80
3-81 3-82
FRONT P.C.BOARD
(BOTTOM VIEW)
Page 81
3-83 3-84
4. FRONT_CTRL P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
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