LG ARWN180LAS4 INSTALLATION INSTRUCTIONS

INSTALLATION MANUAL
ENGLISH
ITALIANO ESPAÑOL
FRANÇAIS
DEUTSCH
ČEŠTINA
ΕΛΛΗΝΙΚΆ
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
AIR CONDITIONER
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
Ɠ
This product contains Fluorinated Greenhouse Gases. (R410A)
Original instruction
[
Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V.
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[
Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, KOREA
www.lg.com
P/NO : MFL68100309
2
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
IMPORTANT SAFETY INSTRUC­TIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product
WARNING
It can result in serious injury or death when the directions are ignored
CAUTION
It can result in minor injury or product damage when the directions are ignored
WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and oth­ers.
• The information contained in the manual is intended for use by a qualified service tech­nician familiar with safety procedures and equipped with the proper tools and test in­struments.
• Failure to carefully read and follow all in­structions in this manual can result in equip­ment malfunction, property damage, personal injury and/or death.
Installation
• Have all electric work done by a licensed electrician according to "Electric Facility En­gineering Standard" and "Interior Wire Regu­lations" and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate
or electric work is performed improperly, electric shock or fire may result.
• Ask the dealer or an authorized technician to install the air conditioner.
- Improper installation by the user may result
in water leakage, electric shock, or fire.
• Always ground the product.
- There is risk of fire or electric shock.
• Always intstall a dedicated circuit and breaker.
- Improper wiring or installation may cause
fire or electric shock.
• For re-installation of the installed product, al­ways contact a dealer or an Authorized Serv­ice Center.
- There is risk of fire, electric shock, explo-
sion, or injury.
• Do not install, remove, or re-install the unit by yourself (customer).
- There is risk of fire, electric shock, explo-
sion, or injury.
!
!
!
ENGLISH
• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehu­midifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
3
• Do not store or use flammable gas or com­bustibles near the air conditioner.
- There is risk of fire or failure of product.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not install the unit at the outdoors.
- Otherwise it may cause fire, electric shock
and trouble.
• Do not install the product on a defective in­stallation stand.
- It may cause injury, accident, or damage to
the product.
• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or ex-
plosion.
• When installing and moving the air condi­tioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.
- If a different refrigerant or air is mixed with
the original refrigerant, the refrigerant cycle may malfunction and the unit may be dam­aged.
• Do not reconstruct to change the settings of the protection devices.
- If the pressure switch, thermal switch, or
other protection device is shorted and op­erated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.
• Ventilate before operating air conditioner when gas leaked out.
- It may cause explosion, fire, and burn.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed se-
curely, dust or water may enter the outside unit and fire or electric shock may result.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceed­ing the safety limit when the refrigerant leaks.
- Consult the dealer regarding the appropri-
ate measures to prevent the safety limit from being exceeded. Should the refriger­ant leak and cause the safety limit to be ex­ceeded, harzards due to lack of oxygen in the room could result.
Operation
• Do not damage or use an unspecified power
cord.
- There is risk of fire, electric shock, explosion, or injury.
• Use a dedicated outlet for this appliance.
- There is risk of fire or electrical shock.
• Be cautious that water could not enter the prod­uct.
- There is risk of fire, electric shock, or product
damage.
• Do not touch the power switch with wet hands.
- There is risk of fire, electric shock, explosion, or
injury.
• When the product is soaked (flooded or sub­merged), contact an Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious not to touch the sharp edges when installing.
- It may cause injury.
• Take care to ensure that nobody could step on or fall onto the outside unit .
- This could result in personal injury and product
damage.
• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or
product failure.
ENGLISH
4
CAUTION
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of prod-
uct.
• Do not install the product where the noise or hot air from the outside unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the
unit, an explosion may result.
• Use power cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate
heat, and cause a fire.
• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refriger­ation system.
- There is risk of damage or loss of property.
• When installting the unit in a hospital, communi­cation station, or similar place, provide sufficient protection against noise.
-
The inverter equipment, private power genera­tor, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air con­ditioner may affect such equipment by creat­ing noise that disturbs medical treatment or image broadcasting.
Operation
• Do not use the air conditioner in special environ­ments.
-
Oil, steam, sulfuric smoke, etc. can significantly re­duce the performance of the air conditioner or damage its parts.
• Do not block the inlet or outlet.
- It may cause failure of appliance or accident.
• Make the connections securely so that the out­side force of the cable may not be applied to the terminals.
- Inadequate connection and fastening may gen-
erate heat and cause a fire.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could
fall with it, causing property damage, product failure, or personal injury.
Install and insulate the drain hose to ensure that water is drained away properly based on the installa­tion manual.
- A bad connection may cause water leakage.
• Be very careful about product transportation.
- Only one person should not carry the product if it weighs more than 20 kg.
-
Some products use PP bands for packaging. Do
not use any PP bands for a means
of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outside unit , suspending
it at the specified positions on the unit base. Also support the outside unit at four points so that it cannot slip sideways.
• Safely dispose of the packing materials.
-
Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
-
Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
• Turn on the power at least 6 hours before starting operation.
- Starting operation immediately after turning on
the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.
• Do not touch any of the refrigerant piping during and after operation.
- It can cause a burn or frostbite.
!
ENGLISH
5
• Do not operate the air conditioner with the panels or guards removed.
- Rotating, hot, or high-voltage parts can cause in-
juries.
• Do not directly turn off the main power switch after stopping operation.
- Wait at least 5 minutes before turning off the
main power switch. Otherwise it may result in water leakage or other problems.
Auto-addressing should be done in condition of con­necting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.
• Use a firm stool or ladder when cleaning or main­taining the air conditioner.
- Be careful and avoid personal injury.
ENGLISH
TABLE OF CONTENTS
2 TIPS FOR SAVING ENERGY
2 IMPORTANT SAFETY INSTRUCTIONS
6 INSTALLATION PROCESS
6 OUTSIDE UNITS INFORMATION
8 ALTERNATIVE REFRIGERANT R410A
8 SELECT THE BEST LOCATION
9 INSTALLATION SPACE
9 WATER CONTROL
10 LIFTING METHOD
10 INSTALLATION
13 REFRIGERANT PIPING INSTALLATION
14 INSTALLATION OF WATER PIPE
15 DEVICE PROTECTION UNIT
16 PIPE CONNECTIONS BETWEEN INDOOR
AND OUTSIDE UNIT
24 ELECTRICAL WIRING
32 TEST RUN
36 CAUTION FOR REFRIGERANT LEAK
37 COOLING TOWER APPLIED METHOD
37 WATER SOLENOID VALVE CONTROL
38 INSTALLATION GUIDE FOR HARMONICS
AND FLICKER
6
INSTALLATION PROCESS
ENGLISH
The foundation must be level even
Outside unit foundation work
Avoid short circuits and ensure sufficient space is allowed for service
Installation of outside unit
Refer to automatic addressing flowchart
Automatic addressing of indoor unit
In the final check for 24hours at 3.8 MPa(38.7 kgf/cm
2
) there
must be no drop in pressure.
Airtight test
Multiple core cable must not be used. (suitable cable should be selected)
Electrical work
(connection circuits and drive circuits)
Make sure no gaps are left where the insulating materials are joined
Heat insulation work
Make sure airflow is sufficient
Duct work
Adjust to downward gradient
Drain pipe work
Special attention to dryness, cleanness and tightness
Refrigerant piping work
Check model name to make sure the fitting is made correctly
Installation of indoor unit
Take account of gradient of drain piping
Sleeve and insert work
Make connection clearly between outside, indoor, remote controller and option.
Preparation of contract drawings
Indicate clearly who will be responsible for switch setting.
Determination of division work
The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour
Vacuum drying
Recharge correctly as calculated in this manual. and record the amount of added refrigerant
Additional charge of refrigerant
Make sure there are no gaps left between the facing materials used on the ceiling
Fit facing panels
Run each indoor unit in turn to make sure the pipe work has been fitted correctly
Test run adjustment
Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order
Transfer to customer with explanation
Preheat the crank case with the electrical heater for more than 6 hours.
CAUTION
• The above list indicates the order in which the individual work
operations are normally carried out but this order may be varied where local conditions warrants such change.
• The thickness of the piping should comply with the relevant
local and national regulations for the designed pressure 3.8MPa.
• Since R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)
!
CAUTION
Notes: *
We can guarantee the operation only within 130% Combina­tion. If you want to connect more than 130% combination, please contact us and discuss the requirement like below.
• If the operation of indoor unit is more than 130%, low airflow
operation is recommended in all the indoor units.
• If the operation of indoor unit is more than 130%, additional re-
frigerant is needed according to the Aheadquarter guidance.
• Over 130%, capacity is same as capacity of 130%, Same re-
mark is valid for power input.
Ratio of the running Indoor Units to the Outside: Within 10 ~ 100%
A combination operation over 100% cause to reduce each indoor unit capacity.
Combination Ratio(50~200%)
Outside Unit Number Connection Ratio
Single outside units 200%
Double outside units 160%
More than Triple outside units
130%
!
OUTSIDE UNITS INFORMATION
Power Supply : 3Ø, 380V, 60Hz or 3Ø, 380 - 415V, 50Hz Model Name : ARWN***LAS4
Unit
1 Unit
System Capacity (HP)
8 10 12
Model
Combination Unit
ARWN080LAS4 ARWN100LAS4 ARWN120LAS4
Independent Unit
ARWN080LAS4 ARWN100LAS4 ARWN120LAS4 Refrigerant Precharged Amountkg5.8 5.8 5.8 Maximum Connectable Number of Indoor Units
13 16 20
Net Weight
kg
127 x 1 127 x 1 127 x 1
lbs
280 x 1 280 x 1 280 x 1
Dimensions(WxHxD)
mm
755 × 997 × 500 755 × 997 × 500 755 × 997 × 500
inch
(29-23/32 x 39-1/4 x 19-11/16) x 1
(29-23/32 x 39-1/4 x 19-11/16) x 1 (29-23/32 x 39-1/4 x 19-11/16) x 1
Refrigerant Connecting Pipes
Liquid
mm(inch)
9.52(3/8) 9.52(3/8) 12.7(1/2)
Gas
mm(inch)
22.2(7/8) 22.2(7/8) 25.4(1)
Water Connect­ing Pipes
Inlet
mm
PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
Outlet
mm
PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
Drain Outlet
mm
PT20(External thread) PT20(External thread) PT20(External thread)
Temp. range of Circulation water
Cooling
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
Heating
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
2 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
Unit
1 Unit
System Capacity (HP)
Model
Combination Unit Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
18 20 ARWN180LAS4 ARWN200LAS4 ARWN180LAS4 ARWN200LAS4
33
29 32
140 x 1 140 x 1 309 x 1 309 x 1
755 × 997 × 500 755 × 997 × 500
(29-23/32 x 39-1/4 x 19-11/16) x 1 (29-23/32 x 39-1/4 x 19-11/16) x 1
12.7(1/2) 12.7(1/2)
28.58(1-1/8) 28.58(1-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
1 Unit
System Capacity (HP)
Model
Combination Unit Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
14 16 ARWN140LAS4 ARWN160LAS4 ARWN140LAS4 ARWN160LAS4
5.8 3 23 26
127 x 1 140 x 1 280 x 1 309 x 1
755 × 997 × 500 755 × 997 × 500
(29-23/32 x 39-1/4 x 19-11/16) x 1 (29-23/32 x 39-1/4 x 19-11/16) x 1
12.7(1/2) 12.7(1/2)
25.4(1) 28.58(1-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
22 24 26 ARWN220LAS4 ARWN240LAS4 ARWN260LAS4 ARWN120LAS4 ARWN120LAS4 ARWN140LAS4 ARWN100LAS4 ARWN120LAS4 ARWN120LAS4
5.8 + 5.8 5.8 + 5.8 5.8 + 5.8 35 39 42
127 x 2 127 x 2 127 x 2 280 x 2 280 x 2 280 x 2
(755 × 997 × 500) x 2 (755 × 997 × 500) x 2 (755 × 997 × 500) x 2
(29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2
19.05(3/4) 19.05(3/4) 19.05(3/4)
34.9(1-3/8) 34.9(1-3/8) 34.9(1-3/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread) PT20(External thread) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
7
ENGLISH
Unit
2 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
34 36 ARWN340LAS4 ARWN360LAS4 ARWN200LAS4 ARWN180LAS4 ARWN140LAS4 ARWN180LAS4
3.0 + 5.8 3.0 + 3.0 55 58
(140 x 1) + (127 x 1) 140 x 2 (309 x 1) + (280 x 1) 309 x 2
(755 × 997 × 500) x 2 (755 × 997 × 500) x 2
(29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2
19.05(3/4) 19.05(3/4)
34.9(1-3/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
2 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
38 40 ARWN380LAS4 ARWN400LAS4 ARWN200LAS4 ARWN200LAS4 ARWN180LAS4 ARWN200LAS4
3.0 + 3.0 3.0 + 3.0 61 64
140 x 2 140 x 2 309 x 2 309 x 2
(755 × 997 × 500) x 2 (755 × 997 × 500) x 2
(29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2
19.05(3/4) 19.05(3/4)
41.3(1-5/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
3 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg
lbs
Dimensions(WxHxD)
mm
inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
54 56 ARWN540LAS4 ARWN560LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN180LAS4 ARWN140LAS4 ARWN180LAS4
3.0 + 3.0 + 5.8 3.0 + 3.0 + 3.0 64 64
(140 x 2) + (127 x 1) 140 x 3 (309 x 2) + (280 x 1) 309 x 3
(755 × 997 × 500) x 3 (755 × 997 × 500) x 3
(29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3
19.05(3/4) 19.05(3/4)
41.3(1-5/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
3 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg
lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
5860 ARWN580LAS4 ARWN600LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN180LAS4 ARWN200LAS4
3.0 + 3.0 + 3.0 3.0 + 3.0 + 3.0 64 64
140 x 3 140 x 3 309 x 3 309 x 3
(755 × 997 × 500) x 3 (755 × 997 × 500) x 3
(29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3
19.05(3/4) 19.05(3/4)
41.3(1-5/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
3 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
42 44 46 ARWN420LAS4 ARWN440LAS4 ARWN460LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN120LAS4 ARWN120LAS4 ARWN140LAS4 ARWN100LAS4 ARWN120LAS4 ARWN120LAS4
3.0 + 5.8 + 5.8 3.0 + 5.8 + 5.8 3.0 + 5.8 + 5.8 64 64 64
(140 x 1) + (127 x 2) (140 x 1) + (127 x 2) (140 x 1) + (127 x 2) (309 x 1) + (280 x 2) (309 x 1) + (280 x 2) (309 x 1) + (280 x 2)
(755 × 997 × 500) x 3 (755 × 997 × 500) x 3 (755 × 997 × 500) x 3
(29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3
19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1-5/8) 41.3(1-5/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread) PT20(External thread) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
3 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg
lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
48 50 52 ARWN480LAS4 ARWN500LAS4 ARWN520LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN140LAS4 ARWN160LAS4 ARWN180LAS4 ARWN140LAS4 ARWN140LAS4 ARWN140LAS4
3.0 + 5.8 + 5.8 3.0 + 3.0 + 5.8 3.0 + 3.0 + 5.8 64 64 64
(140 x 1) + (127 x 2) (140 x 2) + (127 x 1) (140 x 2) + (127 x 1) (309 x 1) + (280 x 2) (309 x 2) + (280 x 1) (309 x 2) + (280 x 1)
(755 × 997 × 500) x 3 (755 × 997 × 500) x 3 (755 × 997 × 500) x 3
(29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3 (29-23/32 x 39-1/4 x 19-11/16) x 3
19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1-5/8) 41.3(1-5/8) 41.3(1-5/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT20(External thread) PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
Unit
4 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg
lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
62 64 66 ARWN620LAS4 ARWN640LAS4 ARWN660LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN120LAS4 ARWN120LAS4 ARWN140LAS4 ARWN100LAS4 ARWN120LAS4 ARWN120LAS4
3.0 + 3.0 + 5.8 + 5.8 3.0 + 3.0 + 5.8 + 5.8 3.0 + 3.0 + 5.8 + 5.8 64 64 64
(140 x 2) + (127 x 2) (140 x 2) + (127 x 2) (140 x 2) + (127 x 2) (309 x 2) + (280 x 2) (309 x 2) + (280 x 2) (309 x 2) + (280 x 2)
(755 × 997 × 500) x 4 (755 × 997 × 500) x 4 (755 × 997 × 500) x 4
(29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4
22.2(7/8) 22.2(7/8) 22.2(7/8)
44.5(1-3/4) 44.5(1-3/4) 53.98(2-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread) PT20(External thread) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 114°F) 10°C ~ 45°C(50°F ~ 115°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 114°F) -5°C ~ 45°C(23°F ~ 115°F)
Unit
2 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
2830 32 ARWN280LAS4 ARWN300LAS4 ARWN320LAS4 ARWN140LAS4 ARWN160LAS4 ARWN180LAS4 ARWN140LAS4 ARWN140LAS4 ARWN140LAS4
5.8 + 5.8 3.0 + 5.8 3.0 + 5.8 45 49 52
127 x 2 (140 x 1) + (127 x 1) (140 x 1) + (127 x 1) 280 x 2 (309 x 1) + (280 x 1) (309 x 1) + (280 x 1)
(755 × 997 × 500) x 2 (755 × 997 × 500) x 2 (755 × 997 × 500) x 2
(29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2 (29-23/32 x 39-1/4 x 19-11/16) x 2
19.05(3/4) 19.05(3/4) 19.05(3/4)
34.9(1-3/8) 34.9(1-3/8) 34.9(1-3/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT20(External thread) PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F) 10°C ~ 45°C(50°F ~ 113°F)
-5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F) -5°C ~ 45°C(23°F ~ 113°F)
8
ENGLISH
SELECT THE BEST LOCATION
Select space for installing outside unit , which will meet the following conditions:
- With strength which bears weight of unit
- With space for air passage and service work Don't install the unit at the space where generation, inflow, stagna­tion, and leak of combustible gas is expected.
- Avoid unit installation in a place where acidic solution and spray (sul­fur) are often used.
- Location with no leakage of combustible gas
- Recommend the outside unit to be installed within 0~40°C.
- Location with installation or service work space (Refer to required space)
- Do not use the outside unit under any special environment where oil, steam and sulfuric gas exist.
- Install in a separate machine room not exposed to external air Establish an anti-freeze plan for the water supply when the product is stopped during the winter. Install the product so that the noise from the machine room is not transferred outsides
- The floor of the machine room must be water proof.
- Drainage must be installed in the machine room to process the water drainage.
- Install a floor slope to make the drainage smooth.
- Avoid installing the outside unit in the location with following condi­tions.
- Location where corrosive gas such as acidic gas is generated. (It may cause the refrigerant leakage by corrosion of the pipe.)
- Location where electromagnetic waves happen. (It may cause the abnormal operation by control parts disorder.)
- Location to be able to leak the combustible gas
- Location with carbon fiber or combustible dust.
- Location with the combustible material like thinner or gasoline. (It may cause a fire by leaking the gas near the product.)
ALTERNATIVE REFRIGERANT R410A
The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also consid­ered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.
CAUTION
• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.
• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.
• For high-pressure refrigerant, any unapproved pipe must not be used.
• Do not heat pipes more than necessary to prevent them from softening.
• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.
!
CAUTION
• Do not install Multi V water outdoors. Always install indoor like machine room.
• Inverter product may generate electric noise. Keep the body from computer, stereo etc. at enough distance. Specially leave space from indoor remote controller to shoes electric devices at the above 3m in weak electric wave area. Insert the power cable and other wire into separate conduit.
!
Unit
4 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
74 76 ARWN740LAS4 ARWN760LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN180LAS4 ARWN140LAS4 ARWN180LAS4
3.0 + 3.0 + 3.0 + 5.8 3.0 + 3.0 + 3.0 + 3.0 64 64
(140 x 3) + (127 x 1) 140 x 4 (309 x 3) + (280 x 1) 309 x 4
(755 × 997 × 500) x 4 (755 × 997 × 500) x 4
(29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4
22.2(7/8) 22.2(7/8)
53.98(2-1/8) 53.98(2-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 119°F) 10°C ~ 45°C(50°F ~ 120°F)
-5°C ~ 45°C(23°F ~ 119°F) -5°C ~ 45°C(23°F ~ 120°F)
Unit
4 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
78 80 ARWN780LAS4 ARWN800LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN180LAS4 ARWN200LAS4
3.0 + 3.0 + 3.0 + 3.0 3.0 + 3.0 + 3.0 + 3.0 64 64
140 x 4 140 x 4 309 x 4 309 x 4
(755 × 997 × 500) x 4 (755 × 997 × 500) x 4
(29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4
22.2(7/8) 22.2(7/8)
53.98(2-1/8) 53.98(2-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 121°F) 10°C ~ 45°C(50°F ~ 122°F)
-5°C ~ 45°C(23°F ~ 121°F) -5°C ~ 45°C(23°F ~ 122°F)
Unit
4 Unit
System Capacity (HP)
Model
Combination Unit
Independent Unit
Refrigerant Precharged Amount
kg
Maximum Connectable Number of Indoor Units
Net Weight
kg lbs
Dimensions(WxHxD)
mm inch
Refrigerant Connecting Pipes
Liquid
mm(inch)
Gas
mm(inch)
Water Connect­ing Pipes
Inlet
mm
Outlet
mm
Drain Outlet
mm
Temp. range of Circulation water
Cooling Heating
68 70 72 ARWN680LAS4 ARWN700LAS4 ARWN720LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN200LAS4 ARWN140LAS4 ARWN160LAS4 ARWN180LAS4 ARWN140LAS4 ARWN140LAS4 ARWN140LAS4
3.0 + 3.0 + 5.8 + 5.8 3.0 + 3.0 + 3.0 + 5.8 3.0 + 3.0 + 3.0 + 5.8 64 64 64
(140 x 2) + (127 x 2) (140 x 3) + (127 x 1) (140 x 3) + (127 x 1) (309 x 2) + (280 x 2) (309 x 3) + (280 x 1) (309 x 3) + (280 x 1)
(755 × 997 × 500) x 4 (755 × 997 × 500) x 4 (755 × 997 × 500) x 4
(29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4 (29-23/32 x 39-1/4 x 19-11/16) x 4
22.2(7/8) 22.2(7/8) 22.2(7/8)
53.98(2-1/8) 53.98(2-1/8) 53.98(2-1/8) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread) PT40(Internal thread)
PT20(External thread) PT20(External thread) PT20(External thread)
10°C ~ 45°C(50°F ~ 116°F) 10°C ~ 45°C(50°F ~ 117°F) 10°C ~ 45°C(50°F ~ 118°F)
-5°C ~ 45°C(23°F ~ 116°F) -5°C ~ 45°C(23°F ~ 117°F) -5°C ~ 45°C(23°F ~ 118°F)
9
ENGLISH
INSTALLATION SPACE
Individual Installation Water control
Collective / Continuous Installation
During the installation of the unit, consider service, inlet, and outlet acquire the minimum space as shown in the figures below.
: Service area
* In case of the water pipe passing side product, please make suffi-
cient service place to avoid occurring between water pipe and prod­uct side.
Space required for collective installation and continuous installation as shown below considering passage for air and people.
: Service area
Two Layer Installation
Space required for two layer installation as shown below considering passage for air and people.
: Service area
- Keep the water temperature between 10~45°C. Other it may cause the breakdown. Standard water supply temperature is 30°C for Cooling and 20°C for heating.
- Properly control the water velocity. Otherwise it may cause the noise, pipe vibration or pipe contraction, expansion according to the temper­ature. Use the same water pipe size connected with the product or more.
- Refer to the water source pipe diameter and water velocity table below. As the water velocity is fast, air bubble will increase.
- Be careful of the water purity control. Otherwise it may cause the breakdown due to water pipe corrosion. (Refer to 'Standard Table for Water Purity Control')
- In case the water temperature is above 40°C, it is good to prevent the corrosion by adding the anticorrosive agent.
- Install the pipe, valve and gauge sensor in the space where it is easy to maintain. Install the water valve in the low position for drain, if re­quired.
- Be careful not to let air in. If so, the water velocity will be unstable in the circulation, pump efficiency will also decrease and may cause the piping vibration. Therefore, install the air purge where it may generate the air.
- Choose the following anti freezing methods. Otherwise, it will be dan­gerous for the pipe to break in the winter.
Circulate the water with the pump before dropping the temperature. Keep the normal temperature by boiler. When the cooling tower is not operated for a long time, drain the
water in the cooling tower. Use an anti-freeze. (For using an anti freeze, change the DIP switch
on main PCB in outside unit.) Refer to the additive amount about freezing temperature as in the
table given below.
- In addition to anti freeze, it may cause the change of the pressure in the water system and the low performance of the product.
- Make sure to use the closed cooling type tower. When applying the open type cooling tower, use a 2nd heat ex­changer to make the water supply system a closed type system.
WATER CONTROL
Service area
(Front)
Diameter (mm) Velocity range (m/s)
< 50 0.6 ~ 1.2
50 ~ 100 1.2 ~ 2.1
100 < 2.1 ~ 2.7
Anti freeze type
Minimum temperature for anti freezing (°C)
0 -5 -10 -15 -20 -25
Ethylene glycol (%) 0 12 20 30 - -
Propylene glycol (%) 0 17 25 33 - -
Methanol (%) 0 6 12 16 24 30
Standard table for water purity control
The water may contain many foreign substances and hence may influ­ence the performance and lifetime of the product due to the corrosion of the condenser and water pipe. (Use water source that complies with the below standard table for water purity control.)
If you use water supply other than the tap water to supply the water for the cooling tower, you must do a water quality inspection.
- If you use the closed cooling tower, the water quality must be con­trolled in accordance with the following standard table. If you do not control the water quality in accordance with the follow­ing standard water quality table, it can cause performance deteriora­tion to the air conditioner and severe problem to the product
(unit : mm)
H-Beam Support
<Front View><Top View>
100 100997
Water pipe installation space
20
Product
(Outside unit)
Service area
Service area
(Front)
(Front)
350
755
20
600 500
100
(Unit : mm)
20
(Outside unit)
350
20
Product
Service area
(Front)
755
100
Product
(Outside unit)
Service area
(Front)
350
755
(Outside unit)
Service area
350
100
<Top view>
Product
(Front)
755
100
Product
(Outside unit)
Service area
(Front)
350
755
600 500
100
(unit : mm)
H-Beam Support
<Front View>
997
100 100
997
100
10
ENGLISH
CAUTION
Be very careful while carrying the product.
Do not have only one person carry product if it is more than 20kg.
• PP bands are used to pack some products. Do not use them as a means for transportation because they are dangerous.
• Tear the plastic packaging bag and scrap it so that children can­not play with it. Otherwise plastic packaging bag may suffocate children.
• When carrying in outside unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outside unit unstable, resulting in a fall of it.
• Use 2 belts of at least 8 m long.
• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.
Hoist the unit making sure it is being lifted at its center of gravity.
!
Items
pH(25°C)
Conductivity[25°C](mS/m)
Chlorine ion(mg CI-/l)
Sulfuric acid ion(mg SO
2
-
/l)
Acid demand[pH 4.8] (mg SiO
2/l)
Total hardness(mg SiO
2/l)
Ca hardness(mg CaCO
3/l)
Ion silica(mg SiO
2/l)
Fe(mg Fe/l)
Copper(mg Cu/l)
Sulfuric acid ion(mg S
2
/l)
Ammonium ion(mg NH
4/l)
Residual chlorine(mg Cl/l)
Free carbon dioxide(mg CO
2/l)
Stability index
7.0~8.0 Below 30 Below 50 Below 50 Below 50 Below 70 Below 50 Below 30
Below 1.0 Below 1.0
Must not be detected
Below 0.3
Below 0.25
Below 0.4
-
Below 0.3
Below 0.1
Must not be detected
Below 0.1 Below 0.3 Below 4.0
-
7.0~8.0 Below 30 Below 50 Below 50 Below 50 Below 70 Below 50 Below 30
O O O O
-
-
-
-
O O O O O O O
O
-
-
-
-
-
O
O O
­O O O O O
Closed type
Basic Item
Reference Item
Effect
Circulating water Supplemented water Corrosion Scale
4
+
Reference
• The "O" mark for corrosion and scale means that there is possi­bility of occurrence.
• When the water temperature is 40°C or above or when un­coated iron is exposed to the water, it can result in corrosion. Therefore adding anti-corrosion agent or removing the air can be very effective.
• In case of using the closed type cooling tower, the cooling water and supplementing water must satisfy the water quality criteria of closed type system in the table.
• Supplementing water and supplied water must be supplied with tap water, industrial water and underground water excluding fil­tered water, neutral water, soft water etc.
• 15 items in the table are general causes of corrosion and scale.
LIFTING METHOD
- When carrying the unit suspended, pass the ropes under the unit and use the two suspension points each at the front and rear.
- Always lift the unit with ropes attached at fours points so that impact is not applied to the unit.
- Attach the ropes to the unit at an angle of 40° or less
The location of the Anchor bolts
- Install at places where it can endure the weight and vibration/noise of the outside unit .
- The outside unit supports at the bottom shall have width of at least 100mm under the Unit’s legs before being fixed.
- The outside unit supports should have minimum height of 200mm.
- Anchor bolts must be inserted at least 75mm.
The location of
anchor bolt
62
62
631
755
(Unit : mm)
500
472
INSTALLATION
Foundation for Installation
- Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.
- Use the H-beam support as a base support
- Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation sta­tus. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm).
At least 200mm
At least 100mm
At least 100mm
At least 100mm
At least 100mm
Sub line
A
40° or less Rope supporter
B
11
ENGLISH
The corner part must be fixed firmly. Otherwise, the support for the
installation may be bent.
Get and use M10 Anchor bolt.Put Cushion Pad between the outside unit and ground support for
the vibration protection in wide area.
Space for pipes and wiring (Pipes and wirings for bottom side)H-beam supportConcrete support
CAUTION
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outside unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outside unit before welding. Not removing Pal­let(Wood Support) causes hazard of fire during welding.
WARNING
• Install where it can sufficiently support the weight of the out-
side unit . If the support strength is not enough, the outside unit may drop and hurt people.
• Install where the outside unit may not fall in strong wind or
earthquake. If there is a fault in the supporting conditions, the outside unit may fall and hurt people.
• Please take extra cautions on the supporting strength of the
ground, water outlet treatment(treatment of the water flowing out of the outside unit in operation), and the passages of the pipe and wiring, when making the ground support.
• Do not use tube or pipe for water outlet in the Base pan. Use
drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.
Pallet(Wood Support)
- Remove before Installation
!
!
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
Cut the pipes and the cable
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor and the outside unit .
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5m longer than the pipe length.
Pipe
Reamer
Point down
Copper
tube
90°
Slanted Uneven Rough
Preparation of Piping
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you re­move burrs in order to avoid to let burrs drop in the tubing.
Flaring work
- Carry out flaring work using flaring tool as shown below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flar­ing work again.
Indoor unit [kW(Btu/h]
Pipe " A "
Gas Liquid Gas Liquid
<5.6(19,100) 1/2" 1/4" 0.5~0.8 0~0.5 <16.0(54,600) 5/8" 3/8" 0.8~1.0 0.5~0.8 <22.4(76,400) 3/4" 3/8" 1.0~1.3 0.5~0.8
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Flare shape and flare nut tightening torque
Precautions when connecting pipes
- See the following table for flare part machining dimensions.
- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.)
-
See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)
- After all the piping has been connected, use nitrogen to perform a gas leak check.
Pipe size
Tightening
torque(N·m)
A(mm) Flare shape
Ø9.52 38±4 12.8-13.2
Ø12.7 55±6 16.2-16.6
Ø15.88 75±7 19.3-19.7
CAUTION
• Always use a charge hose for service port connection.
After tightening the cap, check that no refrigerant leaks are present
.
• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.
• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.
Union
!
Unit : mm
200
75
75
200
100
±2
90°
45°
±
2
A
R=0.4~0.8
12
ENGLISH
Opening shutoff valve
1 Remove the cap and turn the valve counter clockwise with the
wrench.
2 Turn it until the shaft stops.
Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.
3 Make sure to tighten the cap securely.
Heat insulation
1 Use the heat insulation material for the refrigerant piping which has
an excellent heat-resistance (over 120°C).
2 Precautions in high humidity circumstance:
This air conditioner has been tested according to the "ISO Condi­tions with Mist" and confirmed that there is not any default. How­ever, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the fol­lowing procedure:
- Heat insulation material to be prepared... EPDM (Ethylene Propy­lene Diene Methylene)-over 120°C the heat-resistance tempera­ture.
- Add the insulation over 10mm thickness at high humidity environ-
ment.
Closing shutoff valve
1 Remove the cap and turn the valve clockwise with the wrench.
2 Securely tighten the valve until the shaft contacts the main body seal.
3 Make sure to tighten the cap securely.
* For the tightening torque, refer to the table on the below.
Tightening torque
Shutoff
valve
size
Tightening torque N·m(Turn clockwise to close)
Shaft
(valve body)
Cap
(Valve lid)
Service
port
Flare
nut
Gas line piping
attached to unit
Closed Opened
Hexagonal
wrench
Ø6.35
6.0±0.6
5.0±0.0
4mm
17.6±2.0
12.7±2
16±2
-
Ø9.52 38±4
Ø12.7 10.0±1.0 20.0±2.0 55±6
Ø15.88 12.0±1.2
5mm
25.0±2.5
75±7
Ø19.05 14.0±1.4 110±10
Ø22.2
30.0±3.0 8mm -
Ø25.4 25±3
3 Standard refrigerant pipe EPDM heat insulation material thickness.
Classification
Air conditioned location
Non-air conditioned location
Note1)
General location
Note2)
Special location
Note3)
General location
Note4)
Negative condition
Liquid
pipe
Ø6.35
Above t9 Above t9 Above t9 Above t9
Ø9.52
Above Ø12.7 Above t13 Above t13 Above t13 Above t13
Gas
pipe
Ø9.52
Above t13
Above t19 Above t19
Above t25
Ø12.7
Ø15.88
Ø19.05
Ø22.22
Ø25.4
Ø28.58
Above t19
Ø31.75
Above t25 Above t25
Ø34.9
Ø38.1
Ø44.45
Note 1) General location: When the pipe passes through indoors in
which the indoor unit is operated
- Apartment, classroom, office, mall, hospital, office-tel etc.
Note 2) Special location
1 When the location is air conditioned but has severe temper-
ature/humidity difference due to high ceiling
- Church, auditorium, theater, lobby etc.
2 When the location is air conditioned but the internal temper-
ature/humidity of the ceiling finishing is high
- Bathroom/swimming pool locker room etc. (Building with roof ceiling of sandwich assembly type)
Note 3) General location: When the pipe passes indoors where the in-
door unit is not operated
- Hall way etc. (Dormitory, school, office-tel)
Note 4) Negative condition: When below conditions 1 and 2 are met.
1 When the pipe passes indoors where the indoor unit is not
operated
2 When the humidity is high, regionally, and there is no air
flow in the pipe passing area
- When installing the outside unit within the outside pipe tray or at a location where it is ok to have freezes, apply 13t.
- If you are not sure with the selection of heat insulation ma­terial, coordinate with the supervision or HQ.
- The thickness of the above heat insulation material is based on the heat conductivity of 0.088W/m°C.
Plumbing materials and storage methods
Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a frac­ture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.
Indoor unit
Fastening band (accessory)
Refrigerant piping
Thermal insulator (accessory)
Loading...
+ 27 hidden pages