Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring standards by
authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
DEUTSCH
ČEŠTINA
ΕΛΛΗΝΙΚΆ
NEDERLANDS
Original instruction
[Representative] LG Electronics Inc. EU Representative :
LG Electronics European Shared Service Center B.V.
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro,
Seongsan-gu, Changwon-si, Gyeongsangnam-do, KOREA
P/NO : MFL68100310
POLSKI
LIMBA ROMÂNĂ
www.lg.com
2
ENGLISH
TIPS FOR SAVING ENERGY
WARNING
!
Here are some tips that will help you minimize the power consumption
when you use the air conditioner. You can use your air conditioner
more efficiently by referring to the instructions below:
• Do not cool excessively indoors. This may be harmful for your
health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the
air conditioner.
• Keep doors or windows closed tightly while you are operating the
air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Open windows regularly for ventilation as the indoor air quality
may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date
of purchase or for warranty purposes. Write the model number and
the
serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
• Installation or repairs made by unqualified
persons can result in hazards to you and others.
• The information contained in the manual is
intended for use by a qualified service technician familiar with safety procedures and
equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage,
personal injury and/or death.
Installation
• Have all electric work done by a licensed
electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this
manual and always use a special circuit.
- If the power source capacity is inadequate
or electric work is performed improperly,
electric shock or fire may result.
• Ask the dealer or an authorized technician to
install the air conditioner.
- Improper installation by the user may result
in water leakage, electric shock, or fire.
IMPORTANT SAFETY
INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE
USING THE APPLIANCE.
Always comply with the following precautions
to avoid dangerous situations and ensure peak
performance of your product
WARNING
!
It can result in serious injury or death when the
directions are ignored
CAUTION
!
It can result in minor injury or product damage
when the directions are ignored
• Always ground the product.
- There is risk of fire or electric shock.
• Always intstall a dedicated circuit and
breaker.
- Improper wiring or installation may cause
fire or electric shock.
• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explo-
sion, or injury.
• Do not install, remove, or re-install the unit
by yourself (customer).
- There is risk of fire, electric shock, explo-
sion, or injury.
• Do not store or use flammable gas or combustibles near the air conditioner.
- There is risk of fire or failure of product.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
3
Do not install the unit at the outdoors.
•
- Otherwise it may cause fire, electric shock
and trouble.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to
the product.
• Use a vacuum pump or Inert(nitrogen) gas
when doing leakage test or air purge. Do not
compress air or Oxygen and do not use
Flammable gases. Otherwise, it may cause
fire or explosion.
- There is the risk of death, injury, fire or ex-
plosion.
• When installing and moving the air conditioner to another site, do not charge it with a
different refrigerant from the refrigerant
specified on the unit.
- If a different refrigerant or air is mixed with
the original refrigerant, the refrigerant cycle
may malfunction and the unit may be damaged.
• Do not reconstruct to change the settings of
the protection devices.
- If the pressure switch, thermal switch, or
other protection device is shorted and operated forcibly, or parts other than those
specified by LGE are used, fire or explosion
may result.
• Ventilate before operating air conditioner
when gas leaked out.
- It may cause explosion, fire, and burn.
peration
O
• Do not damage or use an unspecified power
cord.
- There is risk of fire, electric shock, explo-
sion, or injury.
• Use a dedicated outlet for this appliance.
- There is risk of fire or electrical shock.
• Be cautious that water could not enter the
product.
- There is risk of fire, electric shock, or prod-
uct damage.
• Do not touch the power switch with wet
hands.
- There is risk of fire, electric shock, explo-
sion, or injury.
• When the product is soaked (flooded or submerged), contact an Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious not to touch the sharp edges
when installing.
- It may cause injury.
• Take care to ensure that nobody could step
on or fall onto the outside unit .
- This could result in personal injury and
product damage.
• Do not open the inlet grille of the product
during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric
shock, or product failure.
ENGLISH
• Securely install the cover of control box and
the panel.
- If the cover and panel are not installed se-
curely, dust or water may enter the outside
unit and fire or electric shock may result.
• If the air conditioner is installed in a small
room, measures must be taken to prevent
the refrigerant concentration from exceeding the safety limit when the refrigerant
leaks.
- Consult the dealer regarding the appropri-
ate measures to prevent the safety limit
from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in
the room could result.
4
ENGLISH
CAUTION
!
Installation
• Always check for gas (refrigerant) leakage
after installation or repair of product.
- Low refrigerant levels may cause failure of
product.
• Do not install the product where the noise
or hot air from the outside unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the unit where combustible
gas may leak.
- If the gas leaks and accumulates around
the unit, an explosion may result.
• Use power cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, gener-
ate heat, and cause a fire.
• Do not use the product for special purposes,
such as preserving foods, works of art, etc.
It is a consumer air conditioner, not a precision refrigeration system.
- There is risk of damage or loss of property.
• When installting the unit in a hospital, communication station, or similar place, provide
sufficient protection against noise.
- The inverter equipment, private power gen-
erator, high-frequency medical equipment,
or radio communication equipment may
cause the air conditioner to operate erroneously, or fail to operate. On the other
hand, the air conditioner may affect such
equipment by creating noise that disturbs
medical treatment or image broadcasting.
peration
O
• Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can signifi-
cantly reduce the performance of the air
conditioner or damage its parts.
• Do not block the inlet or outlet.
- It may cause failure of appliance or acci-
dent.
• Make the connections securely so that the
outside force of the cable may not be applied to the terminals.
- Inadequate connection and fastening may
generate heat and cause a fire.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner
could fall with it, causing property damage,
product failure, or personal injury.
• Install and insulate the drain hose to ensure
that water is drained away properly based
on the installation manual.
- A bad connection may cause water leak-
age.
• Be very careful about product transportation.
- Only one person should not carry the product if it weighs more than 20 kg.
- Some products use PP bands for packaging. Do not use any PP bands for a means
of transportation. It is dangerous.
- Do not touch the heat exchanger fins.
Doing so may cut your fingers.
- When transporting the outside unit , suspending it at the specified positions on the
unit base. Also support the outside unit at
four points so that it cannot slip sideways.
• Safely dispose of the packing materials.
- Packing materials, such as nails and other
metal or wooden parts, may cause stabs or
other injuries.
- Tear apart and throw away plastic packaging bags so that children may not play with
them. If children play with a plastic bag
which was not torn apart, they face the risk
of suffocation.
Turn on the power at least 6 hours before
•
starting operation.
- Starting operation immediately after turn-
ing on the main power switch can result in
severe damage to internal parts. Keep the
power switch turned on during the operational season.
5
ENGLISH
TABLE OF CONTENTS
2TIPS FOR SAVING ENERGY
2IMPORTANT SAFETY INSTRUCTIONS
4INSTALLATION PROCESS
• Do not touch any of the refrigerant piping
during and after operation.
- It can cause a burn or frostbite.
• Do not operate the air conditioner with the
panels or guards removed.
- Rotating, hot, or high-voltage parts can
cause injuries.
• Do not directly turn off the main power
switch after stopping operation.
- Wait at least 5 minutes before turning off
the main power switch. Otherwise it may
result in water leakage or other problems.
• Auto-addressing should be done in condition
of connecting the power of all indoor and
outdoour units. Auto-addressing should also
be done in case of changing the indoor unit
PCB.
• Use a firm stool or ladder when cleaning or
maintaining the air conditioner.
- Be careful and avoid personal injury.
4OUTSIDE UNITS INFORMATION
6ALTERNATIVE REFRIGERANT R410A
6SELECT THE BEST LOCATION
8INSTALLATION SPACE
8WATER CONTROL
9LIFTING METHOD
9INSTALLATION
12 REFRIGERANT PIPING INSTALLATION
15 INSTALLATION OF WATER PIPE
15 DEVICE PROTECTION UNIT
16 PIPE CONNECTIONS BETWEEN INDOOR
AND OUTSIDE UNIT
24 ELECTRICAL WIRING
29 HR UNIT PCB
37 TEST RUN
41 CAUTION FOR REFRIGERANT LEAK
42 COOLING TOWER APPLIED METHOD
42 WATER SOLENOID VALVE CONTROL
43 INSTALLATION GUIDE FOR HARMONICS
AND FLICKER
6
T
he foundation must be level even
Outside unit foundation work
Avoid short circuits and ensure
s
ufficient space is allowed for service
Installation of outside unit
Refer to automatic addressing flowchart
Automatic addressing of indoor unit
In the final check for 24hours at 3.8 MPa(38.7 kgf/cm2) there
must be no drop in pressure.
A
irtight test
Multiple core cable must not be used.
(suitable cable should be selected)
E
lectrical work
(
connection circuits and drive circuits)
Make sure no gaps are left where
the insulating materials are joined
Heat insulation work
M
ake sure airflow is sufficient
Duct work
Adjust to downward gradient
Drain pipe work
Special attention to dryness,
cleanness and tightness
Refrigerant piping work
C
heck model name to
make sure the fitting
is made correctly
I
nstallation of indoor unit
T
ake account of gradient
o
f drain piping
Sleeve and insert work
M
ake connection clearly between outside, indoor,
r
emote controller and option.
Preparation of contract drawings
Indicate clearly who will be responsible for switch setting.
D
etermination of division work
The vacuum pump used must have a capacity of reaching at least
5
torr, more than 1 hour
V
acuum drying
Recharge correctly as calculated in this manual. and record the
a
mount of added refrigerant
Additional charge of refrigerant
Make sure there are no gaps left between the facing materials
used on the ceiling
F
it facing panels
Run each indoor unit in turn to make sure the pipe work
has been fitted correctly
Test run adjustment
Explain the use of the system as clearly as possible to your customer and
make sure all relevant documentation is in order
Transfer to customer with explanation
Preheat the crank case with the electrical heater for more than 6 hours.
ENGLISH
INSTALLATION PROCESS
CAUTION
!
• The above list indicates the order in which the individual work
operations are normally carried out but this order may be varied
where local conditions warrants such change.
• The thickness of the piping should comply with the relevant
local and national regulations for the designed pressure 3.8MPa.
• Since R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state.(If the refrigerant
is charged in its gaseous state, its composition changes and the
system will not work properly.)
OUTSIDE UNITS INFORMATION
CAUTION
!
Ratio of the running Indoor Units to the Outside: Within 10 ~ 100%
•
•
A combination operation over 100% cause to reduce each indoor unit capacity.
Combination Ratio(50~200%)
Outside Unit NumberConnection Ratio
Single outside unit s200%
Double outside unit s160%
More than Triple outside unit s
Notes: *
• If the operation of indoor unit is more than 130%, low airflow
• If the operation of indoor unit is more than 130%, additional re-
• Over 130%, capacity is same as capacity of 130%, Same re-
We can guarantee the operation only within 130% Combination. If you want to connect more than 130% combination,
please contact us and discuss the requirement like below.
operation is recommended in all the indoor units.
frigerant is needed according to the Aheadquarter guidance.
The refrigerant R410A has the property of higher operating pressure in
comparison with R22.
Therefore, all materials have the characteristics of higher resisting
pressure than R22 ones and this characteristic should be also considered during the installation.
R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone
depletion potential (ODP) of R410A is 0.
CAUTION
!
• The wall thickness of the piping should comply with the relevant
local and national regulations for the designed pressure 3.8MPa
• Since R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state.
If the refrigerant is charged in its gaseous state, its composition
changes and the system will not work properly.
• Do not place the refrigerant container under the direct rays of
the sun to prevent it from exploding.
• For high-pressure refrigerant, any unapproved pipe must not be
used.
• Do not heat pipes more than necessary to prevent them from
softening.
• Be careful not to install wrongly to minimize economic loss
because it is expensive in comparison with R22.
SELECT THE BEST LOCATION
Select space for installing outside unit , which will meet the following
conditions:
- With strength which bears weight of unit
- With space for air passage and service work
Don't install the unit at the space where generation, inflow, stagnation, and leak of combustible gas is expected.
- Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
- Location with no leakage of combustible gas
- Recommend the outside unit to be installed within 0~40°C.
- Location with installation or service work space (Refer to required
space)
- Do not use the outside unit under any special environment where oil,
steam and sulfuric gas exist.
- Install in a separate machine room not exposed to external air
Establish an anti-freeze plan for the water supply when the product is
stopped during the winter.
Install the product so that the noise from the machine room is not
transferred outsides
- The floor of the machine room must be water proof.
- Drainage must be installed in the machine room to process the water
drainage.
- Install a floor slope to make the drainage smooth.
- Avoid installing the outside unit in the location with following conditions.
- Location where corrosive gas such as acidic gas is generated.
(It may cause the refrigerant leakage by corrosion of the pipe.)
- Location where electromagnetic waves happen.
(It may cause the abnormal operation by control parts disorder.)
- Location to be able to leak the combustible gas
- Location with carbon fiber or combustible dust.
- Location with the combustible material like thinner or gasoline.
(It may cause a fire by leaking the gas near the product.)
100 more100 more
(Serviceing space)(Serviceing space)
300more
(Servicing space)
300more
(Servicing space)
100 more
(Serviceing space)
Inspection door
(servicing space)
4
81
345
1
2
3
7
450
450
453(174)
(174)
182
218
54
6
41961(137)
124
128
3060
300more
(Servicing space)
450more
(Servicing space)
100 more100 more
(Serviceing space)(Serviceing space)
100 more
(Serviceing space)
100more(
Serviceingspace)
300more
(Servicingspace)
300more
(Servicingspace)
100more(
Serviceingspace)
I
nspectiondoor
(
servicingspace)
4
81
345
1
2
3
7
450
4
50
453(174)
(174)
182
218
AUTION
C
!
• Do not install Multi V water outdoors. Always install indoor like
machine room.
• Inverter product may generate electric noise. Keep the body
from computer, stereo etc. at enough distance. Specially leave
space from indoor remote controller to shoes electric devices at
the above 3m in weak electric wave area. Insert the power
cable and other wire into separate conduit.
Select installation location of the HR unit suitable for following conditions
- Avoid a place where rain may enter since the HR unit is for indoor.
- Sufficient service space must be obtained.
- Refrigerant pipe must not exceed limited length.
- Avoid a place subject to a strong radiation heat from other heat
source.
- Avoid a place where oil spattering, vapor spray or high frequency
electric noise is expected.
- Install the unit at a place in which it is not affected by operation noise.
(Installation within cell such as meeting room etc. may disturb business due to noise.)
- Place where refrigerant piping, drain piping and electrical wiring
works are easy.
No.Part Name
Low pressure Gas
1
pipe connection port
High pressure Gas
2
pipe connection port
Liquid pipe connec-
3
tion port
Indoor unit Gas pipe
4
connection port
Indoor unit Liquid
5
pipe connection port
Description
PRHR041/031PRHR021
Ø28.58 Brazing connection
Ø22.2 Brazing connection
Ø22.2 Brazing connection
Ø19.05 Brazing connection
Ø15.88 Brazing connection(PRHR041)
Ø12.7 Brazing con-
Ø9.52 Brazing connection
nection(PRHR031)
Ø15.88 Brazing connection
Ø9.52 Brazing connection
Ø15.88 Brazing connection
Ø9.52 Brazing connection
9
ENGLISH
(Unit: mm)
6 Control box--
7 Hanger metalM10 or M8M10 or M8
NOTE
!
• Be sure to install the inspection door at the control box side.
• If reducers are used, servicing space must be increased equal to
reducer's dimension.
10
2
0
100
3
50
755
600500
20
100100997
(
unit : mm)
H-Beam Support
W
ater pipe
i
nstallation
s
pace
Product
(Outside unit)
Service areaService area
(Front) (Front)
Service area
(Front)
<Front View><Top View>
<Top view>
(Unit : mm)
1
00
350
7
55
600500
20
1
00
350
7
55
20
1
00
350
7
55
1
00
350
7
55
Product
(
Outside unit)
Service area
(Front)
Product
(
Outside unit)
Service area
(Front)
Product
(
Outside unit)
Service area
(Front)
Product
(
Outside unit)
Service area
(Front)
H-Beam Support
<Front View>
(unit : mm)
997
100
997
100
100
ENGLISH
WATER CONTROL INSTALLATION SPACE
Individual InstallationWater control
During the installation of the unit, consider service, inlet, and outlet
acquire the minimum space as shown in the figures below.
: Service area
- Keep the water temperature between 10~45°C. Other it may cause
the breakdown.
Standard water supply temperature is 30°C for Cooling and 20°C for
heating.
- Properly control the water velocity. Otherwise it may cause the noise,
pipe vibration or pipe contraction, expansion according to the temperature. Use the same water pipe size connected with the product or
more.
- Refer to the water source pipe diameter and water velocity table
below. As the water velocity is fast, air bubble will increase.
Diameter (mm)Velocity range (m/s)
< 500.6 ~ 1.2
50 ~ 1001.2 ~ 2.1
100 <2.1 ~ 2.7
Collective / Continuous Installation
Space required for collective installation and continuous installation as
shown below considering passage for air and people.
: Service area
* In case of the water pipe passing side product, please make suffi-
cient service place to avoid occurring between water pipe and product side.
Two Layer Installation
Space required for two layer installation as shown below considering
passage for air and people.
: Service area
- Be careful of the water purity control. Otherwise it may cause the
breakdown due to water pipe corrosion.
(Refer to 'Standard Table for Water Purity Control')
- In case the water temperature is above 40°C, it is good to prevent the
corrosion by adding the anticorrosive agent.
- Install the pipe, valve and gauge sensor in the space where it is easy
to maintain. Install the water valve in the low position for drain, if required.
- Be careful not to let air in. If so, the water velocity will be unstable in
the circulation, pump efficiency will also decrease and may cause the
piping vibration. Therefore, install the air purge where it may generate
the air.
- Choose the following anti freezing methods. Otherwise, it will be dangerous for the pipe to break in the winter.
Circulate the water with the pump before dropping the temperature.
Keep the normal temperature by boiler.
When the cooling tower is not operated for a long time, drain the
water in the cooling tower.
Use an anti-freeze. (For using an anti freeze, change the DIP switch
on main PCB in outside unit.)
Refer to the additive amount about freezing temperature as in the
table given below.
Anti freeze type
Minimum temperature for anti freezing (°C)
0-5-10-15-20-25
Ethylene glycol (%)0122030--
Propylene glycol (%)0172533--
Methanol (%)0612162430
- In addition to anti freeze, it may cause the change of the pressure in
the water system and the low performance of the product.
- Make sure to use the closed cooling type tower.
When applying the open type cooling tower, use a 2nd heat exchanger to make the water supply system a closed type system.
Standard table for water purity control
The water may contain many foreign substances and hence may influence the performance and lifetime of the product due to the corrosion
of the condenser and water pipe. (Use water source that complies
with the below standard table for water purity control.)
If you use water supply other than the tap water to supply the water
for the cooling tower, you must do a water quality inspection.
- If you use the closed cooling tower, the water quality must be controlled in accordance with the following standard table.
If you do not control the water quality in accordance with the following standard water quality table, it can cause performance deterioration to the air conditioner and severe problem to the product
I
tems
pH(25C)
C
onductivity[25C](mS/m)
Chlorine ion(mg CI-/l)
Sulfuric acid ion(mg SO
2
/l)
A
cid demand[pH 4.8] (mg SiO
2
/
l)
Total hardness(mg SiO
2
/l)
Ca hardness(mg CaCO
3
/l)
Ion silica(mg SiO
2
/l)
Fe(mg Fe/l)
Copper(mg Cu/l)
S
ulfuric acid ion(mg S
2
/
l)
Ammonium ion(mg NH
4
/l)
R
esidual chlorine(mg Cl/l)
F
ree carbon dioxide(mg CO
2
/
l)
Stability index
7.0~8.0
B
elow 30
Below 50
Below 50
B
elow 50
Below 70
Below 50
Below 30
Below 1.0
B
elow 1.0
Must not be detected
B
elow 0.3
B
elow 0.25
Below 0.4
-
Below 0.3
B
elow 0.1
Must not be detected
B
elow 0.1
B
elow 0.3
Below 4.0
-
7.0~8.0
B
elow 30
Below 50
Below 50
B
elow 50
Below 70
Below 50
Below 30
O
O
O
O
-
-
-
-
O
O
O
O
O
O
O
O
-
-
-
-
-
O
O
O
-
O
O
O
O
O
Closed type
B
asic Item
Reference Item
Effect
Circulating water Supplemented waterCorrosionScale
4
+
Reference
Sub line
40° or less
Rope supporter
A
B
A
t
l
e
a
s
t
1
0
0
m
m
A
t
l
e
a
s
t
1
0
0
m
m
A
t
l
e
a
s
t
1
0
0
m
m
A
t
l
e
a
s
t
1
0
0
m
m
The location of
anchor bolt
62
62
631
755
500
472
(Unit : mm)
At least
200mm
Unit : mm
200
75
75
200
100
Atleast200mm
Unit : mm
200
75
75
200
100
• The "O" mark for corrosion and scale means that there is possibility of occurrence.
• When the water temperature is 40°C or above or when uncoated iron is exposed to the water, it can result in corrosion.
Therefore adding anti-corrosion agent or removing the air can be
very effective.
• In case of using the closed type cooling tower, the cooling water
and supplementing water must satisfy the water quality criteria
of closed type system in the table.
• Supplementing water and supplied water must be supplied with
tap water, industrial water and underground water excluding filtered water, neutral water, soft water etc.
• 15 items in the table are general causes of corrosion and scale.
11
ENGLISH
INSTALLATION
- Install at places where it can endure the weight and vibration/noise of
the outside unit .
- The outside unit supports at the bottom shall have width of at least
100mm under the Unit’s legs before being fixed.
- The outside unit supports should have minimum height of 200mm.
- Anchor bolts must be inserted at least 75mm.
LIFTING METHOD
- When carrying the unit suspended, pass the ropes under the unit and
use the two suspension points each at the front and rear.
- Always lift the unit with ropes attached at fours points so that impact
is not applied to the unit.
- Attach the ropes to the unit at an angle of 40° or less
!
Be very careful while carrying the product.
•
Do not have only one person carry product if it is more than 20kg.
• PP bands are used to pack some products.
Do not use them as a means for transportation because they are
dangerous.
• Tear the plastic packaging bag and scrap it so that children cannot play with it.
Otherwise plastic packaging bag may suffocate children.
• When carrying in outside unit, be sure to support it at four points.
Carrying in and lifting with 3-point support may make outside unit
unstable, resulting in a fall of it.
• Use 2 belts of at least 8 m long.
• Place extra cloth or boards in the locations where the casing
comes in contact with the sling to prevent damage.
•
Hoist the unit making sure it is being lifted at its center of gravity.
CAUTION
The location of the Anchor bolts
Foundation for Installation
- Fix the unit tightly with bolts as shown below so that unit will not fall
down due to earthquake or gust.
- Use the H-beam support as a base support
- Noise and vibration may occur from the floor or wall since vibration is
transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base
pad shall be more than 200mm).
12
Unit : mm
200
75
75
200
100
Pallet(Wood Support)
- Remove before Installation
90°
SlantedUnevenRough
Pipe
Reamer
Point down
Copper
tube
90°
Slanted Uneven Rough
C
oppertube
90°
SlantedUnevenRough
P
ipe
Reamer
P
ointdown
Flarenut
C
oppertube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
B
ar
"A"
C
oppert
ube
9
0°
S
lantedUnevenRough
P
ipe
R
eamer
Pointdown
F
larenut
C
oppertube
Bar
Copperpipe
Clamphandle
R
edarrowmark
Cone
Yoke
H
andle
B
ar
"A"
Inclined
Inside is shining without scratches.
S
mooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
90°
±2
4
5
°
±
2
A
R=0.4~0.8
Liquid side
Flare connection
Gas side
Indoor
unit
Union
ENGLISH
Ⓐ The corner part must be fixed firmly. Otherwise, the support for the
installation may be bent.
Ⓑ Get and use M10 Anchor bolt.
Ⓒ Put Cushion Pad between the outside unit and ground support for
the vibration protection in wide area.
Ⓓ Space for pipes and wiring (Pipes and wirings for bottom side)
Ⓔ H-beam support
Ⓕ Concrete support
WARNING
!
• Install where it can sufficiently support the weight of the outside unit .
If the support strength is not enough, the outside unit may
drop and hurt people.
• Install where the outside unit may not fall in strong wind or
earthquake.
If there is a fault in the supporting conditions, the outside unit
may fall and hurt people.
• Please take extra cautions on the supporting strength of the
ground, water outlet treatment(treatment of the water flowing
out of the outside unit in operation), and the passages of the
pipe and wiring, when making the ground support.
• Do not use tube or pipe for water outlet in the Base pan. Use
drainage instead for water outlet. The tube or pipe may freeze
and the water may not be drained.
CAUTION
!
• Be sure to remove the Pallet(Wood Support) of the bottom
side of the outside unit Base Pan before fixing the bolt. It
may cause the unstable state of the outdoor settlement,
and may cause freezing of the heat exchanger resulting in
abnormal operations.
• Be sure to remove the Pallet(Wood Support) of the bottom
side of the outside unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.
Flaring work
- Carry out flaring work using flaring tool as shown below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the
table above.
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flaring work again.
Flare shape and flare nut tightening torque
Precautions when connecting pipes
- See the following table for flare part machining dimensions.
- When connecting the flare nuts, apply refrigerant oil to the inside and
outside of the flares and turn them three or four times at first. (Use
ester oil or ether oil.)
-
See the following table for tightening torque.(Applying too much torque may
cause the flares to crack.)
- After all the piping has been connected, use nitrogen to perform a
gas leak check.
Preparation of Piping
Main cause of gas leakage is defect in flaring work. Carry out correct
flaring work in the following procedure.
Cut the pipes and the cable
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor and the outside unit .
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5m longer than the pipe length.
Pipe size
Tightening
torque(N·m)
A(mm)Flare shape
Ø9.5238±412.8-13.2
Ø12.755±6 16.2-16.6
Ø15.8875±7 19.3-19.7
CAUTION
!
• Always use a charge hose for service port connection.
After tightening the cap, check that no refrigerant leaks are present
•
• When loosening a flare nut, always use two wrenches in
combination, When connecting the piping,
always use a spanner and torque wrench
in combination to tighten the flare nut.
• When connecting a flare nut, coat the
flare(inner and outer faces) with oil for
R410A(PVE) and hand tighten the nut
3 to 4 turns as the initial tightening.
.
13
Indoor unit
Thermal insulator
(accessory)
Fastening band
(accessory)
Refrigerant piping
Opening shutoff valve
1 Remove the cap and turn the valve counter clockwise with the
wrench.
2 Turn it until the shaft stops.
Do not apply excessive force to the shutoff valve. Doing so may
break the valve body, as the valve is not a backseat type. Always
use the special tool.
3 Make sure to tighten the cap securely.
Closing shutoff valve
1 Remove the cap and turn the valve clockwise with the wrench.
2 Securely tighten the valve until the shaft contacts the main body seal.
3 Make sure to tighten the cap securely.
* For the tightening torque, refer to the table on the below.
Tightening torque
Tightening torque N·m(Turn clockwise to close)
Shutoff
valve
size
ClosedOpened
Ø6.35
6.0±0.6
Ø9.5238±4
Ø12.710.0±1.020.0±2.055±6
Ø15.8812.0±1.2
Ø19.0514.0±1.4110±10
Ø22.2
30.0±3.08mm-
Ø25.425±3
Shaft
(valve body)
5.0±0.0
Hexagonal
wrench
4mm
5mm
Cap
(Valve lid)
17.6±2.0
25.0±2.5
Service
port
12.7±2
Flare
nut
16±2
75±7
Gas line piping
attached to unit
-
Heat insulation
1 Use the heat insulation material for the refrigerant piping which has
an excellent heat-resistance (over 120°C).
2 Precautions in high humidity circumstance:
This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere
(dew point temperature: more than 23°C), water drops are liable to
fall. In this case, add heat insulation material according to the following procedure:
- Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 120°C the heat-resistance temperature.
- Add the insulation over 10mm thickness at high humidity environ-
ment.
3 Standard refrigerant pipe EPDM heat insulation material thickness.
ir conditioned location
Classification
6.35
Ø
iquid
L
p
G
p
Ø9.52
ipe
Above Ø12.7 Above t13Above t13Above t13Above t13
9.52
Ø
Ø12.7
Ø15.88
19.05
Ø
22.22
Ø
as
Ø25.4
ipe
28.58
Ø
31.75
Ø
Ø34.9
38.1
Ø
Ø44.45
A
Note1)
General location
bove t9Above t9Above t9Above t9
A
bove t13
A
Above t19
Note2)
Special location
bove t19Above t19
A
bove t25Above t25
A
Note 1) General location: When the pipe passes through indoors in
which the indoor unit is operated
- Apartment, classroom, office, mall, hospital, office-tel etc.
Note 2) Special location
on-air conditioned location
N
Note3)
General location
Note4)
Negative condition
Above t25
1 When the location is air conditioned but has severe temper-
ature/humidity difference due to high ceiling
- Church, auditorium, theater, lobby etc.
2 When the location is air conditioned but the internal temper-
ature/humidity of the ceiling finishing is high
- Bathroom/swimming pool locker room etc.
(Building with roof ceiling of sandwich assembly type)
Note 3) General location: When the pipe passes indoors where the in-
door unit is not operated
- Hall way etc. (Dormitory, school, office-tel)
Note 4) Negative condition: When below conditions 1 and 2 are met.
1 When the pipe passes indoors where the indoor unit is not
operated
2 When the humidity is high, regionally, and there is no air
flow in the pipe passing area
- When installing the outside unit within the outside pipe
tray or at a location where it is ok to have freezes, apply
13t.
- If you are not sure with the selection of heat insulation material, coordinate with the supervision or HQ.
- The thickness of the above heat insulation material is
based on the heat conductivity of 0.088W/m°C.
Plumbing materials and storage methods
Pipe must be able to obtain the specified thickness and should be
used with low impurities.
Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound.
Should not be mixed with contaminations such as dust, moisture.
ENGLISH
14
MoistureDust
L
eakage
Dust
Leakage
Leakage
Regulator
Nitrogen gas
Pressure 0.02MPa less
Auxiliary valve
Taping
(Should not
contain air)
Welding Point
Note) should not block the outlet side.
When the internal pressure in pipe is abo
ve the atmospheric pressure, pinhole is o
ccurred and it is a leakage cause.
Oxide scale
Nitrogen
O
pen status when both the pipe and the valve are
i
n a straight line.
C
ut both the pipe and the valve with a cutter to
s
uit the length
(
Don't cut the length of less than 70mm)
CLOSEOPEN
Elbow
Ball Valve(Gas Pipe)
Ball Valve
(Liquid Pipe)
Liquidpipe
Gaspipe
High/Lowpressurecommonpipe
Liquidpipe
Lowpressuregaspipe
Liquidpipe
Gaspipe
High/Lowpressurecommonpipe
Liquid pipe
Gas pipe
Liquid pipe
Low pressure gas pipe
High pressure gas pipe
ENGLISH
Refrigerant piping on three principles
Drying CleanlinessAirtight
Should be no moisture
inside
No dust inside.
Items
- Significant hydrolysis of refrigerant oil
- Degradation of refrigerant oil
- Poor insula’tion of
Cause
the compressor
failure
- Do not cold and
warm
- Clogging of EEV,
- Degradation of refrigerant oil
- Poor insulation of
the compressor
- Do not cold and
warm
- Clogging of EEV,
Capillary
Capillary
There is no refrigerant
leakage
- Gas shortages
- Degradation of refrigerant oil
- Poor insulation of
the compressor
- Do not cold and
warm
REFRIGERANT PIPING INSTALLATION
WARNING
!
Always use extreme care to prevent the refrigerant gas (R410A)
from leakage while using fire or flame. If the refrigerant gas
comes in contact with the flame from any source, such as a gas
stove, it breaks down and generates a poisonous gas which can
cause gas poisoning. Never perform brazing in an unventilated
room. Always conduct an inspection for gas leakage after installation of the refrigerant piping has been completed.
Cautions in pipe connection/valve operation
-
- Until the connec-
- Stop plumbing at
Coun-
- Pipe entrance
termea-
sure
-
- Pipe entrance
No moisture in the pipe
tion is completed,
the plumbing pipe
entrance should be
strictly controlled.
rainy day.
should be taken
side or bottom.
When removal burr
after cutting pipe, pipe
entrance should be
taken down.
should be fitted cap
when pass through
- No dust in the pipe.
- Until the connection is completed,
the plumbing pipe
entrance should be
strictly controlled.
- Pipe entrance
should be taken
side or bottom.
- When removal burr
after cutting pipe,
pipe entrance
should be taken
down.
- Pipe entrance
should be fitted cap
when pass through
the walls.
- Airtightness test
should be.
- Brazing operations
to comply with
standards.
- Flare to comply
with standards.
- Flange connections
to comply with
standards.
the walls.
Nitrogen substitution method
Welding, as when heating without nitrogen substitution a large
amount of the oxide film is formed on the internal piping.
The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.
It prevents normal operation of the compressor.
In order to avoid this problem, Welding should be done after replacing
air by nitrogen gas.
When welding plumbing pipe, the work is required.
WARNING
!
After completing work, securely tighten both service ports and
caps so that gas does not leak.
CAUTION
!
•
Chevron gas): Please use the following nitrogen pressure
0.02MPa Oxygen – Promotes oxidative degradation of refrigerant
oil. Because it is flammable, it is strictly prohibited to use Carbon
dioxide – Degrade the drying characteristics of gas Chevron Gas –
Toxic gas occurs when exposed to direct flame.
• Always use a pressure reducing valve.
• Please do not use commercially available antioxidant.
Always use the nitrogen.(not use oxygen, carbon dioxide, and a
The residual material seems to be the oxide scale is observed.
In fact, due to the organic acids generated by oxidation of the
alcohol contained in the anti-oxidants, ants nest corrosion occurs. (causes of organic acid
temperature)
’
alcohol + copper + water +
① Pipe joint (auxiliary parts): Securely perform brazing with a nitrogen
blow into the service port.(Releasing pressure : 0.02 MPa or less)
② Cap: Remove caps and operate valve, etc. After operation, always
reattach caps (tightening torque of valve cap: 25Nm (250kg-cm) or
more). (Don't remove the internal part of the port)
③ Service port: Make the refrigerant pipe vacuum and charge it using
the service port. Always reattach caps after completing work (tightening torque of service cap: 14Nm (140kg-cm) or more).
* Install the branch pipe between outside units so that the outlet pipe
is parallel to the surface.
nstallation of Outside Unit, HR Unit, Indoor Unit
I
Refrigerant Pipe
3 pipes are connected to the HR unit from the outside unit, classified
into liquid pipe, low pressure gas pipe and high pressure gas pipe depending on status of refrigerant passing through the pipe.
You must connect 3 pipes from outside unit to HR unit.
For connection between indoor unit and HR unit, you must connect
both liquid pipe and gas pipe from the HR unit to the indoor unit. In this
case, connect them to the indoor unit starting from No.1 connection
port of the HR unit (the port number is displayed on ports of the HR
unit). Use auxiliary flare as annexed parts in connection to the indoor
unit.
CAUTION
!
Whenever connecting the indoor units with the HR unit, install the indoor units in numerical order from No.1.
Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X),
No.1, 3, 4 (X), No.2, 3, 4 (X).
ENGLISH
CAUTION
!
When installing the branch pipe vertically between the outside
units, the refrigerant can be uneven between the outside units,
leading to compressor burn and reduced capacity.
Installation procedure for HR unit
1 Using an insert-hole-in- anchor, hang the hanging bolt.
2 Install a hexagon nut and a flat washer (locally-procured)to the hang-
ing bolt as shown in the figure in the bottom, and fit the main unit
to hang on the hanger metal.
3 After checking with a level that the unit is level, tighten the hexagon
nut.
* The tilt of the unit should be within ±5° in front/back and left/right.
4 This unit should be installed suspended from ceiling and side A
should always be
facing up.
5 Insulate not used pipes completely as shown in the figure.
Type of HR Unit
Select an HR unit according to the number of the indoor units to be installed. HR units are classified into 3 types by the number of connectable indoor units.
Ex) Installation of 6 indoor units
Consists of HR unit for 4 branches and HR unit for 2 branches.
Joint Method of HR Unit (Big Duct : ARNU76GB8-,
ARNU96GB8-)
Joint Method is required when B5/B8 chassis is installed. In Joint
Method, two neighboring outlets of one HR unit are linked by Y branch
pipe and connected to one indoor unit.
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