Lexus LX450 2000, LX470 2000, LX570 2000 Owner Manual

Page 1
SECTION 6
SERVICE PROCEDURES AND SPECIFICATIONS
Engine
Specifications 488. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 490. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used engine oil 494. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine oil level 496. . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 500. . . . . . . . . . . . . . .
Spark plugs 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
487
Page 2
ENGINE
SPECIFICATIONS
– GENERAL
Model Type Bore and stroke Displacement V alve clearance (engine cold)
Intake Exhaust
Drive belt tension
– LUBRICATION SYSTEM
Oil capacity
Drain and refill
with filter without filter
Oil grade Recommended oil viscosity (SAE):
488
2UZ–FE 8 cylinder V Type, 4 cycle, gasoline
94.0 X 84.0 mm (3.70 X 3.30 in.) 4664 cm
0.15 – 0.25 mm (0.006 – 0.010 in.)
0.25 – 0.35 mm (0.010 – 0.014 in.) Automatic adjustment
6.8 L (7.2 qt., 6.0 lmp.qt.)
6.4 L (6.8 qt., 5.6 lmp.qt.) API SJ, ”Energy–Conserving” multigrade engine oil or ILSAC multigrade engine oil
3
(284.5 cu.in.)
62L005
Temperature range anticipated before next oil change
Page 3
– COOLING SYSTEM
ENGINE
Capacity Coolant type
– FUEL
Fuel type Octane rating
– IGNITION SYSTEM
Spark plug – Make
DENSO NGK
– Gap
– ELECTRICAL SYSTEM
Battery Open voltage at 20C (68F):
Charging rates
15.3 L (16.2 qt., 13.5 lmp.qt.) ”Toyota Long Life Coolant” or equivalent With ethylene–glycol type coolant for a proper
corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water
alone.
Only UNLEADED 91 (Research octane number 96) or higher
SK20R11 IFR6A11
1.1 mm (0.043 in.)
12.6 – 12.8 V Fully charged
12.2 – 12.4 V Half charged
11.8 – 12.0 V Discharged [Voltage that is checked 20 minutes after the key is removed with all the lights turned off]
5A max.
489
Page 4
ENGINE
FUEL
Fuel type
Y our vehicle must use only unleaded gasoline.
To help prevent gas station mixups, your Lexus has a smaller fuel tank opening. The special nozzle on pumps with unleaded fuel will fit it, but the larger standard nozzle on pumps with leaded gas will not.
At a minimum, the gasoline you use should meet the specifications of ASTM D4814 in the U.S.A. and CGSB
3.5–M93 in Canada.
NOTICE
Do not use leaded gasoline. Use of leaded gasoline will cause the three–way catalytic converter to lose its effectiveness and the emission control system to function improperly. Also, this can increase maintenance costs.
Octane rating
Select premium unleaded gasoline with an Octane Rating of 91 ( Research Octane Number 96) or higher for optimum engine performance. However, if such premium type cannot be obtained, you may temporarily use unleaded gasoline with an Octane Rating as low as 87 (Research Octane Number 91).
Use of unleaded fuel with an octane number or rating lower than stated above will cause persistent heavy knocking. If severe, this will lead to engine damage.
If your engine knocks ...
If you detect heavy knocking even when using the recommended fuel, or if you hear steady knocking while holding a steady speed on level roads, consult your Lexus dealer.
However, now and then, you may notice light knocking for a short time while accelerating or driving up hills. This is no cause for concern.
490
Page 5
ENGINE
Gasoline containing detergent additives
Lexus recommends the use of gasoline that contains detergent additives to avoid build–up of engine deposits.
However, all gasoline sold in the U.S. contains detergent additives to keep clean and/or clean intake systems.
Quality gasoline
Automotive manufacturers in the U.S., Europe and Japan have developed a specification for quality fuel named W orld–Wide Fuel Charter (WWFC) that is expected to be applied world wide. The WWFC consists of three categories that depend on required emission levels. In the U.S., category 3 has been adopted. The WWFC improves air quality by providing for better emissions in vehicle fleets, and customer satisfaction through better vehicle performance.
Cleaner burning gasoline
Cleaner burning gasoline, including reformulated gasoline that contains oxygenates such as ethanol or MTBE is available in many areas.
Lexus recommends the use of cleaner burning gasoline and appropriately blended reformulated gasoline. These types of gasoline provide excellent vehicle performance, reduce vehicle emissions, and improve air
quality.
Oxygenates in gasoline
Lexus allows the use of oxygenate blended gasoline where the oxygenate content is up to 10% ethanol or 15% MTBE. If you use gasohol in your Lexus, be sure that it has an octane rating no lower than 87.
Lexus does not recommend the use of gasoline containing methanol.
Sulfur in gasoline
If your vehicle is certified to California Emission Regulation, the vehicle is designed to operate on California cleaner burning gasoline (CBG) that contains lower sulfur. If you cannot use California CBG, your emission control system may suffer damage and turn on the Malfunction Indicator Lamp.
If the malfunction is caused by the type of fuel used, repairs may not be covered by your warranty.
491
Page 6
ENGINE
Gasoline containing MMT
Some gasoline contain an octane enhancing additive called MMT (Methylcyclopentadienyl Manganese Tricarbonyl).
Lexus does not recommend the use of gasoline that contains MMT. If fuel containing MMT is used, your emission control system may be adversely affected. The Malfunction Indicator Lamp on the instrument cluster may come on. If this happens, contact your Lexus dealer for service.
Gasoline quality
In a very few cases, you may experience driveability problems caused by the particular gasoline that you are using. If you continue to have unacceptable driveability, try changing gasoline brands. If this does not rectify your problem, then consult your Lexus dealer.
NOTICE
Do not use gasohol other than stated above. It will cause fuel system damage or vehicle performance problems.
If drivability problems are encountered (poor hot starting, vaporizing, engine knock, etc.), discontinue its use.
Take care not to spill gasohol during refueling. Gasohol may cause paint damage.
Fuel tank capacity
96 L (25.4 gal., 21.1 lmp.gal.)
FACTS ABOUT ENGINE OIL
CONSUMPTION
Functions of engine oil
Engine oil has the primary function of lubricating and cooling the inside of the engine, and plays a major role in maintaining the engine in proper working order.
492
Page 7
ENGINE
Engine oil consumption
It is normal that an engine should consume some engine oil during normal engine operation. The causes of oil consumption in a normal engine are as follows.
Oil is used to lubricate pistons, piston rings and
cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated when the vehicle is decelerating sucks some of this oil into the combustion chamber. This oil as well as some part of the oil film left on the cylinder wall is burned by the high temperature combustion gases during the combustion process.
Oil is also used to lubricate the stems of the intake
valves. Some of this oil is sucked into the combustion chamber together with the intake air and is burned along with the fuel. High temperature exhaust gases also burn the oil used to lubricate the exhaust valve stems.
The amount of engine oil consumed depends on the viscosity of the oil, the quality of the oil and the way the vehicle is driven.
More oil is consumed by high–speed driving and frequent acceleration and deceleration.
A new engine consumes more oil, since its pistons, piston rings and cylinder walls have not become conditioned.
When judging the amount of oil consumption, keep in mind that the oil may have become diluted, making it difficult to judge the true level accurately .
For example, if a vehicle is used for repeated short trips and consumes a normal amount of oil, the dipstick may not show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming diluted with fuel or moisture, making it appear that the oil level has not changed.
The diluting ingredients evaporate out when the vehicle is then driven at high speeds, as on an expressway, making it appear that oil is excessively consumed after driving at high speeds.
493
Page 8
ENGINE
Importance of engine oil level check
One of the most important points in proper vehicle maintenance is to keep the engine oil at the optimum level so that oil function will not be impaired. Therefore, it is essential that the oil level be checked regularly. Lexus recommends that the oil level be checked every time you refuel the vehicle.
NOTICE
Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil.
For detailed information on oil level check, see ”Checking the engine oil level” described below.
USED ENGINE OIL
494
Page 9
CAUTION
Used engine oil contains potentially harmful
contaminants which may cause skin disorders such as inflammation or skin cancer, so care should be taken to avoid prolonged and repeated contact with it. To remove used engine oil from your skin, wash thoroughly with soap and water.
Do not leave used oil within the reach of children.Dispose of used oil and used oil filters only in a safe
and acceptable manner. Do not dispose of used oil and used oil filters in household trash, in sewers or onto the ground. Call your Lexus dealer or a service station for information concerning recycling or disposal.
ENGINE
495
Page 10
ENGINE
CHECKING THE ENGINE OIL
LEVEL
62X001e
With the engine at operating temperature and turned off, check the oil level on the dipstick.
1. To get a true reading, the vehicle should be on a level spot. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Standing up o n the left side of the vehicle, reinsert the dipstick in the direction so that the ”ENGINE OIL” on top should be read correctly and push it in as far as it will go, or the reading will not be correct.
496
Page 11
62X004d
1
Add oil 2O.K. 3Too full
4. Pull the dipstick out and look at the oil level on the end. If it is between the full line ( ), it is O.K.
5
) and the low line (
4
62X005a
ENGINE
497
Page 12
ENGINE
If the oil level is below or only slightly above the low line, add engine oil of the same type as already in the engine.
Remove the oil filler cap and add engine oil a little at a time, checking the dipstick. The approximate quantity o f oil needed to fill between the low line and the full line on the dipstick is indicated below for reference.
When the level reaches within the correct range, return the filler cap and turn the cap clockwise until you hear a click.
Oil quantity . L (qt., lmp. qt.) 1.5 (1.6, 1.3)
NOTICE
Avoid overfilling, or the engine could be damaged. Check the oil level on the dipstick once again after adding the oil.
498
Page 13
Engine oil selection
Use API SJ, ”Energy–Conserving” multigrade engine oil or ILSAC multigrade engine oil.
Recommended viscosity (SAE):
62L005
Temperature range anticipated before next oil change
SAE 5W–30 is the best choice for your vehicle, for good fuel economy, and good starting in cold weather.
If you use SAE 10W–30 engine oil in extremely low temperatures, the engine may become difficult to start, so SAE 5W–30 engine oil is recommended.
ENGINE
499
Page 14
ENGINE
Oil identification marks
62L006–1
API Service Symbol
Mark
Either or both API registered marks are added to some oil containers to help you select the oil you should use.
The API Service Symbol is located anywhere on the
outside of the container. The top portion of the label shows the oil quality by
API (American Petroleum Institute) designation such as SJ. The center portion of the label shows the SAE viscosity grade such as SAE 5W–30. ”Energy–Conserving”, shown in the lower portion, indicates that the oil has fuel–saving capabilities.
The ILSAC (International Lubricant Standardization
and Approval Committee) Certification Mark is displayed on the front of the container.
ILSAC Certification
CHECKING THE ENGINE
COOLANT LEVEL
500
Page 15
62X003d
1
Radiator cap 2Upper line 3Lower line
Look at the see–through coolant reservoir when the engine is cold. The coolant level is satisfactory if it is between the”FULL” and ”LOW” lines on the reservoir. If the level is low, add ethylene–glycol type coolant for a proper corrosion protection of aluminum components.
The coolant level in the reservoir will vary with engine temperature. However, if the level is on or below the ”LOW” line, add coolant. Bring the level up to the ”FULL” line.
Always use ethylene–glycol type coolant for a proper corrosion protection of aluminum components. See information in the next column.
ENGINE
If the coolant level drops within a short time after replenishing, there may be a leak in the system. Visually check the radiator, hoses, engine coolant filler cap, radiator cap and drain cock and water pump.
If you can find no leak, have your Lexus dealer test the radiator cap pressure and check for leaks in the cooling system.
501
Page 16
ENGINE
CAUTION
To prevent burning yourself, do not remove the radiator cap when the engine is hot.
502
Page 17
Coolant type selection
Use of improper coolants may damage your engine cooling system. Your coolant must contain ethylene–glycol type coolant for a proper corrosion protection of your engine that contains aluminum components. Use ”Toyota Long Life Coolant” or equivalent.
In addition to preventing freezing and subsequent damage to the engine, this type of coolant will also prevent corrosion. Further supplemental inhibitors or additives are neither needed nor recommended.
Read the coolant container for information on freeze protection. Follow the manufacturer’s directions for how much to mix with plain water (preferably demineralized water or distilled water). The total capacity of the cooling system is given on page 489.
We recommend to use 50% solution for your Lexus, to provide protection down to about –35C (–31F). When it is extremely cold, to provide protection down to about –50C (–58F), 60% solution is recommended. Do not use more than 70% solution for better coolant performance.
NOTICE
ENGINE
Do not use alcohol type antifreeze or plain water alone.
503
Page 18
ENGINE
SPARK PLUGS
62R031c
Your engine is fitted with iridium–tipped spark plugs.
NOTICE
Use only iridium–tipped spark plugs and do not adjust gaps for your engine performance and smooth drivability.
504
Page 19
ENGINE
505
Page 20
SECTION 7
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
Reporting safety defects for U.S. owners 573. . . . . . . . .
572
Page 21
REPORTING SAFETY DEFECTS
FOR U.S. OWNERS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–25–LEXUS).
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer , or Toyota Motor Sales, U.S.A., Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington.D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington. D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
KEYS AND DOORS
573
Page 22
SECTION 6
SERVICE PROCEDURES AND SPECIFICATIONS
Body
Specifications 562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protecting your vehicle from corrosion 563. . . . . . . . . . .
Washing and waxing 565. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the interior 568. . . . . . . . . . . . . . . . . . . . . . . . . . .
5
561
Page 23
BODY
SPECIFICATIONS
– DIMENSIONS AND WEIGHT
Overall length Overall width Overall height Wheelbase Tread – Front
Vehicle capacity weight (occupants + luggage)
*: Unladen vehicle
– FUEL TANK
Capacity
562
– Rear
4890 mm (192.5 in.) 1940 mm (76.4 in.) 1850 mm (72.8 in.)* 2850 mm (112.2 in.) 1620 mm (63.8 in.) 1615 mm (63.6 in.) 562 kg (1240 lb.)
96 L (25.4 gal., 21.1 lmp.gal.)
Page 24
BODY
PROTECTING YOUR VEHICLE
FROM CORROSION
Proper care of your Lexus can help ensure long–term corrosion prevention.
The most common causes of corrosion to your vehicle are:
The accumulation of road salt, dirt and moisture in
hard–to–reach areas under the vehicle.
Chipping of paint or undercoating caused by minor
accidents or by stones and gravel.
The following conditions will cause or accelerate corrosion of your vehicle, so it is important to keep your vehicle, particularly the underside, as clean as possible and to repair any damage to paint or protective coatings as soon as possible.
The presence of road salt or dust control chemicals,
salt in the air near the sea coast, industrial air pollution.
High humidity , especially at temperatures just above
freezing point.
Certain parts of your vehicle are wet or damp for an
extended period of time, even though other parts of the vehicle are dry.
Components of the vehicle which are prevented from
quick–drying due to lack of proper ventilation are
exposed to high ambient temperature.
563
Page 25
BODY
To help prevent corrosion on your Lexus, follow these guidelines:
Keep your vehicle clean by regular washing. In
addition, observe the following points. If you drive on salted roads in the winter or if you live
near the ocean, you should hose off the undercarriage at least once a month to minimize corrosion.
High pressure w a te r o r s t ea m i s e ffective for cleaning
the vehicle’s underside and wheel housings. Pay particular attention to these areas as it is difficult to see all the mud and dirt. It will do more harm than good to simply wet the mud and debris without removing them. The lower edge of doors, rocker panels and frame members have drain holes which should not be allowed to clog with dirt as trapped water in these areas can cause corrosion.
Wash the underside of the vehicle thoroughly when
winter is over.
See ”Washing and waxing” on page 565 for more tips.
Check the co n d ition of your vehicle’s paint and trim.
If you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through the bare metal, have a qualified body shop make the repair.
Check the inte r i o r o f your vehicle. Water and dirt can accumulate under the floor mats and could cause corrosion. Occasionally check under the mats to make sure the area is dry. Be particularly careful when transporting chemicals, cleansers, fertilizers, salt, etc. These should be transported in proper containers. If a spill or leak should occur, immediately clean and dry the area.
Use mud shields on your wheels. If you drive on salted or gravel roads, mud shields help protect your vehicle. Full–size shields, which come as near to the ground as possible, are the best. We recommend that the fittings and the area where the shields are installed be treated to resist corrosion. Your Lexus dealer will be happy to assist in supplying and installing the shields if they are recommended for your area.
Keep your vehicle in a well ventilated garage or a roofed place. Do not park your vehicle in a damp, poorly ventilated garage. If you wash your vehicle in
the garage, or if you drive it in covered with water or snow, your garage may be so damp it will cause corrosion. Even if your garage is heated, a wet vehicle can corrode if the ventilation is poor.
564
Page 26
BODY
WASHING AND WAXING
Washing your Lexus
Keep your vehicle clean by regular washing.
The following cases may cause weakness to the paint or corrosion to the body and parts. Wash your vehicle as soon as possible.
When driving in a coastal areaWhen driving on a road sprinkled with antifreezeWhen having stuck of coal tar, tree sap, bird
droppings and carcass of an insect
When driving in the areas where there is a lot of
smoke, soot, dust, iron dust and chemical substance
When the vehicle becomes remarkably dirty with dust
and mud
Hand–washing your Lexus
Work in the shade and wait until the vehicle body is not hot to the touch.
1. Rinse off loose dirt with a hose. Remove any mud or road salt f r o m t h e underside of the vehicle or in the wheel wells.
2. Wash with a mild car–wash soap, mixed according to the manufacturer’s instructions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash water. Do not rub hard – let the soap and water remove the dirt.
565
Page 27
BODY
Plastic wheel ornaments: The plastic wheel
ornaments are damaged easily by organic substances. If any organic substance splashes an ornament, be sure to wash it off with water and check if the ornament is damaged.
CAUTION
Do not attach the heavily damaged plastic wheel ornament. It may fly off the wheel and cause accidents while the vehicle is moving.
566
Page 28
BODY
Aluminum wheels: Use only a mild soap or neutral
detergent. Urethane bumpers and side moldings: Wash
carefully. Do not scrub with abrasive cleaners. The bumper and side molding faces are soft.
Road tar: Remove with turpentine or cleaners that are marked safe for painted surfaces.
NOTICE
Do not use organic substances (gasoline, kerosene, benzine or strong solvents), which may be toxic or cause damage.
3. Rinse thoroughly – dried soap can cause streaking. In hot weather you may need to rinse each section right after you wash it.
4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub or press hard – you might scratch the paint.
Automatic car wash
NOTICE
To prevent damage to the antenna, make sure it is retracted before driving your vehicle through an automatic car wash.
Your vehicle may be washed in an automatic car wash, but remember that the paint can be scratched by some type of brushes, unfiltered washing water, or the washing process itself. Scratching reduces paint durability and gloss, especially on darker colors. The manager of the car wash should be able to advise you whether the process is safe for the paint on your vehicle.
567
Page 29
BODY
Waxing your Lexus
Polishing and waxing is recommended to maintain the original beauty of your Lexus’ finish.
Once a month or if the vehicle surface does not repel water well, apply wax.
1. Always wash and dry the vehicle before you begin waxing, even if you are using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weathered, use a car–cleaning polish, followed by a separate wax. Carefully follow the manufacturer’s instructions and precautions. Be sure to polish and wax the chrome trim as well as the paint.
CAUTION
Do not wash the vehicle floor with water, or allow water to get onto the floor when cleaning the vehicle interior or exterior. Water may get into audio components or other electrical components above or under the floor carpet (or mat) and cause a malfunction; and it may cause body corrosion.
3. Wax the vehicle again when water does not bead but remains on the surface in large patches.
CLEANING THE INTERIOR
568
Page 30
BODY
Leather Interior
Remove dirt using a soft cloth dampened with 5 % solution of neutral detergent for wool. Then thoroughly wipe off all traces of detergent with a clean damp cloth.
After cleaning or whenever any part of the leather gets wet, dry with a soft clean cloth. Allow the leather to dry in a ventilated shaded area.
NOTICE
If a stain should fail to come out with a neutral detergent, apply a cleaner that does not contain an organic solvent.
Never use organic substances such as benzine, alcohol or gasoline, or alkaline or acid solutions for cleaning the leather as these could cause discoloring.
Use of a nylon brush or synthetic fiber cloth, etc. may scratch the fine grained surface of the leather.
Mildew may develop on soiled leather upholstery. Be especially careful to avoid oil spots. Try to keep your upholstery always clean.
Long exposure to direct sunlight may cause the leather surface to harden and shrink. Keep your vehicle in a shaded area, especially in the summer.
The interior of your vehicle is apt to heat up on hot summer days, so avoid placing on the upholstery items made of vinyl or plastic or containing wax as these tend to stick to leather when warm.
Improper cleaning of the leather upholstery could result in discoloration or staining.
569
Page 31
BODY
Synthetic Leather Areas (Part of door panels)
The synthetic leather areas may be easily cleaned with a mild soap or detergent and water.
First vacuum over the upholstery to remove loose dirt. Then, using a sponge or soft cloth, apply the soap solution to the synthetic leather . After allowing it to soak in for a few minutes to loosen the dirt, remove the dirt and wipe off the soap with a clean damp cloth. If all the dirt does not come off, repeat the procedure. Commercial foaming–type cleaners are also available which work well. Follow the manufacturer’s instructions.
NOTICE
Do not use solvent, thinner, gasoline or window cleaner on the interior.
Carpets, Windows and Seat Belts
Begin by vacuuming thoroughly to remove as much dirt as possible. Several types of foam cleaners are available; some are in aerosol cans and others are powders or liquids which you mix with water to produce a foam. T o shampoo the carpets, use a sponge or brush to apply the foam. Rub in overlapping circles. Do not apply water – the best results are obtained by keeping the carpet as dry as possible. Read the shampoo
instructions and follow them closely.
The seat belts may be cleaned with mild soap and water or with lukewarm water.
Use a cloth or sponge. As you are cleaning, check the belts for excessive wear, fraying or cuts.
NOTICE
Use a good foam–type shampoo to clean the carpets.
Do not use dye or bleach on the belts – it may weaken them.
Do not use the belts until they become dry.
The windows may be cleaned with any household window cleaner.
When cleaning the inside of the rear window, be careful not to scratch or damage the heater wires.
570
Page 32
Air Conditioning Control Panel, Car Audio, Instrument Panel, Console Panel, and Switches
Use a soft damp cloth for cleaning. Soak a clean soft cloth in water or lukewarm water then
lightly wipe off any dirt.
NOTICE
Do not use organic substances (solvents, kerosene, alcohol, gasoline, etc.) or alkaline or acidic solutions. These chemicals can cause discoloring, staining or peeling of the surface.
If you use cleaners or polishing agents, make sure their ingredients do not include the substances mentioned above.
If you use a liquid car freshener, do not spill the liquid onto the vehicle’s interior surfaces. It may contain the ingredients mentioned above. Immediately clean any spill using the method mentioned above.
If you have any questions about the cleaning of your Lexus, your local Lexus dealer will be pleased to answer them.
BODY
571
Page 33
SECTION 6
SERVICE PROCEDURES AND SPECIFICATIONS
Electrical components
Specifications 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking battery condition 539. . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 544. . . . . . . . . . . . . . . . .
Checking and replacing the blade type fuses 545. . . . .
Checking the cartridge type fuses 551. . . . . . . . . . . . . . .
Adding washer fluid 553. . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing light bulbs 554. . . . . . . . . . . . . . . . . . . . . . . . . .
4
530
Page 34
SPECIFICATIONS
– FUSE LOCATIONS
64X001e
1 2
Engine compartment
3
Driver’s side kick panel
ELECTRICAL COMPONENTS
– FUSES
531
Page 35
ELECTRICAL COMPONENTS
64X024b
Engine compartment
64X002c
Engine compartment
532
Page 36
64X003c
Driver’s side kick panel
ELECTRICAL COMPONENTS
533
Page 37
ELECTRICAL COMPONENTS
No. Fuse AMPERE CIRCUIT
1
ALT–S 7.5 Charging system
All components in ”AM2”, ”STARTER”, ”EFI or ECD”, ”HORN”, ”HAZ–TRN”, ”ABS
2
MAIN 100
3
ALT 140
4
J/B NO.2 100
5
AM1 NO.2 20
6
A.C 20 Air conditioning system
NO.2”, ”HEAD (LH–UPR)”, ”HEAD (RH–UPR)”, ”HEAD (LH–LWR)”, ”HEAD (RH–LWR)”, ”GLOW”, ”THROTTLE” and ”RADIO” fuses
All components in ”J/B NO.2”, ”MIR–HTR”, ”SEAT HTR”, ”FUEL HTR”, ”A.C”, ”AM1 NO.1”, ”AM1 NO.2”, ”ACC”, ”CDS FAN”, ”HTR”, ”AHC”, ”ABS NO.1” and ”HEAD CLNER” fuses
All components in ”ECU–B”, ”FR FOG”, ”TAIL”, ”STOP”, ”DOME”, ”POWER”, ”RR A.C”, ”DEFOG”, ”OBD”, ”AHC–B” and ”RR HTR” fuses
Starting system, Turn signal lights, Emergency flashers, All components in ”CIGAR”, ”ECU–IG”, ”MIRR” and ”SRS” fuses
534
Page 38
No. Fuse AMPERE CIRCUIT
7
SEAT HTR 15 Seat heaters
8
MIR HTR 15
HEAD
9
CLNER
10
CDS FAN 20 Electric cooling fan
20 Headlight cleaner
Outside rear view mirror defogger
Multiport fuel injection
11
EFI 20
system/Sequential multiport fuel injection, Emission control system, Fuel pump
12
HORN 10 Horns
13
THROTTLE 15
14
RADIO 20 Audio system
15
HAZ–TRN 15
Electronic throttle control system
Emergency flashers, Turn signal lights
Starting system, Multiport fuel
16
AM2 30
injection system/Sequential multiport fuel injection, All components in ”IGN” fuse
Power door lock control system,
17
ECU–B1 20
Power window, Rear window wiper, Illuminated entry system
HEAD
18
(LH–UPR)
20 Left–hand headlight (high beam)
ELECTRICAL COMPONENTS
535
Page 39
ELECTRICAL COMPONENTS
No. Fuse AMPERE CIRCUIT
HEAD
19
(RH–UPR)
HEAD
20
(LH–LWR)
HEAD
21
(RH–LWR)
22
ABS NO.1 50 Anti–lock brake system
23
24
25
26 27 28 29
AHC 50
ACC 50
AM1 NO.1 80
HTR 60 Air conditioning system
GLOW 80 No circuit ABS NO.2 40 Anti–lock brake system STARTER 30 Stating system
20
10
10
Right–hand headlight (high beam), Daytime running light system
Left–hand headlight (low beam), Fog light
Right–hand headlight (low beam)
Active height control suspension (AHC)
All components in ”MIRR”, ”CIGAR” and ”SRS” fuses
Charging system, Outside rear view mirror defogger, All components in ”AM1 NO.2”, ”GAUGE”, ”WIPER”, ”AHC–IG”, ”DIFF”, ”A.C”, ”POWER HTR”, ”FUEL HTR” and ”SEAT HTR” fuses
536
Page 40
ELECTRICAL COMPONENTS
30
POWER 40
roof, Power seat system, Power door lock control system
No. Fuse AMPERE CIRCUIT
SRS, Seat belt pretensioners, Multiport fuel injection system/Sequential multiport fuel
Power window, Electronic moon
31
IGN 10
injection system, Anti–lock brake system, Discharge warning light, Engine immobiliser system, Cruise control system cancel device
32
CIGAR 15 Cigarette lighter
33 34 35
36
37 38
39
SRS 15 SRS, Seat belt pretensioners
MIRR 10 Power rear view mirrors
RR A.C 30 Rear air conditioning system
STOP 15
Stop lights, High mounted stoplight
FR FOG 15 Fog lights
I/UP 7.5 Engine idle up system
WIPER 20
Windshield wipers and washer, Rear window wiper and washer
Gauge and meters, Service reminder indicators and warning
40
GAUGE 15
buzzers (except discharge, open door and SRS warning lights), Back–up lights
537
Page 41
ELECTRICAL COMPONENTS
41
42
DIFF 20 Rear differential lock system
AHC–IG 20
Active height control suspension (AHC)
No. Fuse AMPERE CIRCUIT
Ignition switch lights, Garage
43
DOME 10
door opener, Door courtesy lights, Interior lights, Personal lights
44
PWR
OUTLET
15 Power outlets
Power seat system, Automatic
45
ECU–IG 15
transmission shift lock system, Anti–lock brake system
46
RR HTR 10 Rear air conditioning
47
48
OBD 10 On–board diagnosis system
AHC–B 15
Active height control suspension (AHC)
Daytime running light system,
49
TAIL 15
Tail lights, License plate lights, Parking lights, Instrument panel lights
50
ECU–B 15
51
DEFOG 20 Rear window defogger
Daytime running light system, SRS, Tilt and telescopic steering
538
Page 42
CHECKING BATTERY
Precautions
ELECTRICAL COMPONENTS
CONDITION
539
Page 43
ELECTRICAL COMPONENTS
CAUTION
BATTERY PRECAUTIONS The battery produces flammable and explosive
hydrogen gas. Do not cause a spark by contacting the battery
terminals with tools. Do not smoke or light a match near the battery. The electrolyte contains poisonous and corrosive
sulfuric acid.
Avoid contact with eyes, skin or clothes.Never inhale or swallow electrolyte.Wear protective safety glasses when working near
the battery. Keep children away from the battery. EMERGENCY MEASURES If electrolyte gets in your eyes, flush your eyes with
clean water f o r a t l east 15 minutes and get immediate
medical attention. If possible, continue to apply
water with a sponge or cloth while traveling to the
medical office.
540
Page 44
ELECTRICAL COMPONENTS
If electrolyte gets on your skin, thoroughly
wash the contacted area. If you feel a pain or burn, get medical attention immediately.
If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so immediately take off the exposed clothing and follow the procedure above, if necessary.
If you accidentally to swallow electrolyte, drink
a large quantity of water or milk. Follow with milk of magnesia, beaten raw egg or vegetable oil. Then go immediately for emergency help.
64X004d
Checking battery exterior
541
Page 45
ELECTRICAL COMPONENTS
1
Terminals 2Hold–down clamp
Check the battery for corroded or loose connections, cracks, or loose hold–down clamps.
1. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the terminals with grease to prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts – but do not overtighten.
3. Tighten the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
NOTICE
Make sure the engine and all accessories are turned off before performing maintenance.
When checking the battery, remove the ground cable first and reinstall it last.
Be careful not to cause a short circuit with tools.
Take care no solution gets into the battery when washing it.
542
Page 46
Checking battery fluid
(a) Checking by fluid level lines
64X005c
1
Upper line 2Lower line
The fluid (electrolyte) level must be between the upper and lower lines.
When checking the fluid level, look at all six cells, not just one or two.
If the level is lower than the lower line, have the battery checked by your Lexus dealer.
ELECTRICAL COMPONENTS
(b) Checking by hydrometer
543
Page 47
ELECTRICAL COMPONENTS
64X006a
Check the battery condition by the hydrometer color.
1
BLUE – Good condition.
2
WHITE – Charging necessary. Have the battery checked by your Lexus dealer.
3
RED – Have the battery checked by your Lexus dealer.
NOTICE
Do not refill the battery with water.
544
BATTERY RECHARGING
PRECAUTIONS
During recharging, the battery is producing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
2. Make sure the power switch on the recharger is off when connecting the charger cables to the battery and when disconnecting them.
Page 48
CAUTION
Always charge the battery in an unconfined area. Do
not charge the battery in a garage or closed room where there is not sufficient ventilation.
Only do a slow charge (5 A or less). Charging at a
quicker rate is dangerous. The battery may explode causing personal injuries.
ELECTRICAL COMPONENTS
NOTICE
Never recharge the battery while the engine is running. Also, make sure all accessories are turned off.
CHECKING AND REPLACING
THE BLADE TYPE FUSES
545
Page 49
ELECTRICAL COMPONENTS
64X007b
Driver’s side kick panel
64X008a
Engine compartment
1
Pull–out tool 2Spare fuses
546
Page 50
64X025
Engine compartment
1. Turn the ignition switch off and open the fuse box lid.
Determine whic h f use may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse.
ELECTRICAL COMPONENTS
547
Page 51
ELECTRICAL COMPONENTS
64L013
2. Make sure the inoperative component is turned off. Pull the suspected fuse straight out with the pull–out tool and check it. If it has blown, push a new fuse into the clips.
548
Page 52
64G008
Good
a. Look carefully at the fuse. If the thin wire is broken, the fuse has blown. If you are not sure or if it is too dark to see, try replacing the suspected fuse with one of the same value that you know is good.
b. Only install a fuse with the amperage rating designated on the fuse box lid.
If you do not have a spare fuse, in an emergency you can pull out the ”CIGAR”, ”DOME” or ”A·C” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same.
If you cannot use one of the same amperage, use one lower than, but as close as possible to, the amperage. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clips.
Blown
ELECTRICAL COMPONENTS
It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies.
If the new fuse immediately blows out, there is a problem with the electrical system. Have your Lexus dealer correct it as soon as possible.
549
Page 53
ELECTRICAL COMPONENTS
CAUTION
Never use a fuse with a higher amperage rating, or any other object, in place of a fuse. This may cause extensive damage and possibly a fire.
550
Page 54
CHECKING THE CARTRIDGE
TYPE FUSES
61X009c
ELECTRICAL COMPONENTS
551
Page 55
ELECTRICAL COMPONENTS
1
Good 2Melted
If the headlights or other electrical components do not work and the blade type fuses are O.K., check the cartridge type fuses. If any of the cartridge type fuses are blown, they must be replaced.
If there is an overload in the circuits from the battery, the fuses are designed to blow before the entire wiring harness is damaged.
NOTICE
Before replacing the fuses, have the cause of electrical overload determined and repaired by your Lexus dealer.
CAUTION
Always use a genuine Lexus fuse or equivalent for replacement. Never install an ordinary wire – even for a temporary fix. This may cause extensive damage and possibly a fire.
552
Page 56
ADDING WASHER FLUID
64X011a
ELECTRICAL COMPONENTS
553
Page 57
ELECTRICAL COMPONENTS
If the washer tank becomes nearly empty, add washer fluid.
You may use plain water as washer fluid. However, in cold areas where temperatures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Lexus dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any other
substitute because it may damage your
vehicle’s paint.
Do not fill washer fluid over the ”NORMAL”
level.
REPLACING LIGHT BULBS
The illustration on the following pages show the locations of light bulbs. If it is necessary to replace a bulb, take your vehicle to your Lexus dealer as soon as possible. Use bulbs with the bulb numbers and wattage ratings given in the table.
554
Page 58
CAUTION
Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.
ELECTRICAL COMPONENTS
NOTICE
Only use a bulb of the listed type.
64X015b
Light Bulbs Bulb No. W T
ype
1 Headlights (High beam) 9005 60
A
2 Headlights (Low beam) 9006 55
B
LIGHT LOCATION
3 Parking and front side 5
D marker lights
4 Fog light 55
C
555
Page 59
ELECTRICAL COMPONENTS
5 Front turn signal lights 21
F
556
Page 60
64X016c
ELECTRICAL COMPONENTS
Light Bulbs Bulb No. W T
ype
1 Back–up lights 7440 21
D
2 Rear turn signal lights 7440 21
D
3 Stop and tail lights 7443 21/5
D
4 License plate lights 168 5
D
557
Page 61
ELECTRICAL COMPONENTS
64X017d
Light Bulbs Bulb No. W T
ype
1 Vanity light 3
E
2 Personal light 5
F
3 Personal light
Vehicles with moon roof 8 E Vehicles without moon roof 5 F Interior light 8 E
4 Interior light 8
E
558
5 Door courtesy light 3
D
6 Glove box light 1.4
D
Page 62
A: HB3 halogen bulbs B: H1 halogen bulbs C: H3 halogen bulbs D: Wedge base bulbs E: Double end bulbs F: Single end bulbs
ELECTRICAL COMPONENTS
559
Page 63
ELECTRICAL COMPONENTS
560
Page 64
SECTION 6
SERVICE PROCEDURES AND SPECIFICATIONS
Chassis
Specifications 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 510. . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking power steering fluid 512. . . . . . . . . . . . . . . . . .
Checking suspension fluid AHC 516. . . . . . . . . . . . . . . . .
Checking tire pressure 517. . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires 520. . . . . . . . . . . . . . . . . . .
Installing snow tires and chains 524. . . . . . . . . . . . . . . . .
Replacing wheels 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 528. . . . . . . . . . . . . . . . . . .
Suspension and chassis 529. . . . . . . . . . . . . . . . . . . . . . .
3
506
Page 65
SPECIFICATIONS
– TRANSFER
CHASSIS
Oil capacity Oil type Recommended oil viscosity
– AUTOMATIC TRANSMISSION
Fluid capacity
Drain and refill
Fluid type
– DIFFERENTIAL
Oil capacity
Front
Rear Oil type Oil viscosity
1.3 L (1.4 qt., 1.1 lmp.qt.) Gear oil API GL–4 or GL–5 SAE 75W–90
Up to 2.0 L (2.1 qt., 1.8 lmp.qt.) Automatic transmission fluid D–II or DEXRON
(DEXRON
1.6 L (1.7 qt., 1.4 lmp.qt.)
3.3 L (3.5 qt., 2.9 lmp.qt.) Hypoid gear oil API GL–5 Above –18C (0F): SAE 90
Below –18C (0F): SAE 80W or SAE 80W–90
II)
III
507
Page 66
CHASSIS
– BRAKES
Pedal clearance Pedal free play Brake pad wear limit Parking brake lining wear limit Parking brake adjustment Fluid type
116 mm (4.57 in.) Min. * 1 – 6 mm (0.04 – 0.24 in.)
1.0 mm (0.04 in.)
1.0 mm (0.04 in.) 4 – 6 clicks *
2
SAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the pressure of 490 N (50 kgf, 110 lbf.) with the engine running *2: Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf.)
– CHASSIS LUBRICATION
1
Wheel bearings Steering knuckles Propeller shafts
– STEERING
Free play Power steering fluid
– SUSPENSION
Fluid type
508
Lithium base wheel bearing grease, NLGI No.2 Molybdenum–disulfide lithium base chassis grease,
NLGI No.2 Lithium base wheel bearing grease, NLGI No.2
Less than 40 mm (1.6 in.) Automatic transmission fluid DEXRON
II or III
Suspension fluid AHC
Page 67
– TIRES AND WHEELS
CHASSIS
Tire size
P275/70R16 114S
Tire inflation pressure
Recommended cold tire inflation pressure
Vehicle load up to four occupants
Vehicle loaded up to vehicle capacity weight
Front 220 kPa (2.2 kgf/cm Rear 220 kPa (2.2 kgf/cm
Front 220 kPa (2.2 kgf/cm Rear 220 kPa (2.2 kgf/cm
2
or bar, 32 psi)
2
or bar, 32 psi)
2
or bar, 32 psi)
2
or bar, 32 psi)
For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add 80 kPa (0.9 kgf/cm
2
, 0.8 bar, 12 psi) to the front tires and rear tires, but never exceed the maximum cold tire pressure molded on the tire sidewall.
Wheel size Wheel nut torque
16 x 8 JJ 131 N·m (13.4 kgf·m, 97 ft·lbf.)
NOTE: For complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” on page 517 through 528.
509
Page 68
CHASSIS
CHECKING BRAKE FLUID
63X001b
510
Page 69
To check the fluid level, simply look at the see–through reservoir . T he level should be between the ”MAX” and ”MIN” lines on the tank.
It is normal for the brake fluid level to go down slightly as the brake pads wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703 brake fluid to the brake reservoir.
Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 40 times.
3. Remove the reservoir cap by hand. Add brake fluid up to the ”MAX” line.
If you do not follow the procedure above, the reservoir may overflow.
Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air , and excess moisture can cause a dangerous loss of braking efficiency.
CHASSIS
511
Page 70
CHASSIS
CAUTION
Take care when filling the reservoir because brake fluid can harm your hands or eyes and damage painted surfaces. If fluid gets in your hands or eyes, flush them with clean water.
NOTICE
If you spill some of the fluid, be sure to wipe it off to prevent it from damaging the parts or paintwork.
512
CHECKING POWER STEERING
FLUID
Page 71
63X002a
CHASSIS
Check the fluid level on the dipstick. If necessary, add automatic transmission fluid DEXRON
If the vehicle has been driven around 80 km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60C – 80C or 140F – 175F). You may also check the level when the fluid is cold (about room temperature, 10C – 30C or 50F – 85F) if the engine has not been run for about five hours.
II or III.
513
Page 72
CHASSIS
63X003a
1
If hot O.K. 2If hot add 3If cold O.K.
4
If cold add
Clean all dirt off the reservoir and look at the fluid level. If the fluid is cold, the level should be in the ”COLD” range. Similarly , if it is hot, the fluid level should b e in t he ”HOT” range. If the level is at the low side of the appropriate range, add automatic transmission fluid DEXRON
To remove the reservoir cap, turn it counterclockwise and lift up. To reinstall it, turn it clockwise. After replacing the reservoir cap, visually check the steering box case, vane pump and hose connections for leaks or damage.
II or III to bring the level within the range.
514
Page 73
CAUTION
The reservoir may be hot so be careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steering could be damaged.
When adding the power steering fluid, avoid spilling it. The generator under the power steering reservoir could be damaged if fluid is spilled on it.
CHASSIS
515
Page 74
CHASSIS
CHECKING SUSPENSION FLUID
AHC
63X007b
1
”MAX” line 2”MIN” line
Under the unloaded condition, check the Suspension Fluid AHC in the following way.
1. Start the engine and put the vehicle height in the ”LO” (Low) mode and then ”N” (Normal) mode.
2. Turn off the ignition switch about 30 seconds after the ”N” (Normal) mode indicator light comes on.
3. Make sure the fluid level is between ”MAX” and ”MIN”. If the fluid level is lower than ”MIN”, have suspension
fluid AHC filled by your Lexus dealer.
NOTICE
Only use the Suspension fluid AHC for the active height control suspension. If you fill other fluids such as brake fluid, power steering fluid, engine oil, etc., the active height control suspension could be damaged.
516
Page 75
CHECKING TIRE PRESSURE
32X002a
The recommended cold tire pressures, tire size and the vehicle capacity weight are given on the label.
Y ou should check the tire pressures every two weeks, or at least once a month. And don’t forget the spare! The pressure for the spare tire should be 220 kPa (2.2
2
kgf/cm reduce tire life and make your vehicle less safe to drive.
Low tire pressure results in excessive wear, poor handling, reduced fuel economy, and the possibility of blowouts from overheated tires. Also, low tire pressure can cause poor sealing of the tire bead. If the tire pressure is excessively low, there is the possibility of wheel deformation and/or tire separation. So keep your tire pressures at the proper level. If a tire needs frequent refilling, have it checked by your Lexus dealer.
or bar, 32 psi). Incorrect tire pressure can
CHASSIS
517
Page 76
CHASSIS
High tire pressure produces a harsh ride, handling problems, excessive wear at the center of the tire tread, and a greater possibility of tire damage from road hazards.
The following instructions for checking tire pressure should be observed:
The pressure should be checked only when the
tires are cold. If your vehicle has been parked for at
least 3 hours and has not been driven for more than
1.5 km or 1 mile since, you will get an accurate cold tire pressure reading.
Always use a tire pressure gauge. The
appearance of the tire can be misleading. Besides, tire pressures that are even just a few pounds off can degrade handling and ride.
Do not bleed or reduce tire pressure after driving.
It is normal for the tire pressure to be higher after driving.
Never exceed the vehicle capacity weight. The
passengers and luggage weight should be located so that the vehicle is balanced.
Be sure to reinstall the tire valve caps. Without the
valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as possible.
518
Page 77
ROTATING TIRES
63X005a
CHASSIS
To equalize tire wear and help extend tire life, Lexus recommends that you rotate your tires approximately every 12000 km (7500 miles). However, the most appropriate timing for tire rotation may vary according to your driving habits and road surface conditions.
The wheel assemblies must be rotated as illustrated above.
When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pressure, improper wheel alignment, out–of balance wheels, or severe braking.
Before storing radial, snow or studded tires, mark the direction of rotation and be sure to install them in the same direction when using them again. Tires should be stored in a cool dry place.
519
Page 78
CHASSIS
CHECKING AND REPLACING
TIRES
When to replace your tires
63X006a
520
Page 79
1
New tread 2Tread wear indicator
3
Worn tread
Replace the tires when the tread wear indicators show. The location of the tread wear indicators is shown by the marks molded on the sidewall of each tire.
The tires on your Lexus have built–in tread wear indicators to help you know when the tires need replacement. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indicators will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced.
The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.).
CHASSIS
If you have tire damage such as cuts, splits, cracks deep enough to expose the fabric, or bulges indicating internal damage, the tire should be replaced.
If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Lexus dealer.
If an air loss occurs while driving, do not continue driving with a deflated tire. Driving even a short distance can damage a tire beyond repair.
Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious.
Tires deteriorate with age even if they have never or seldom been used.
This also applies to the spare tire and tires stored for future use.
521
Page 80
CHASSIS
Uniform tire quality grading
This information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Lexus vehicles with information on uniform tire quality grading.
Your Lexus dealer will help answer any questions you may have as you read this information.
DOT quality grades – All passenger vehicle tires must conform to Federal Safety Requirements in addition to these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A
Treadwear – The treadwear grade is a comparative
rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 – 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate.
Traction AA, A, B, C – The traction grades, from highest to lowest, are AA, A, B and C, and they represent the
tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.
522
Page 81
CHASSIS
Warning: The traction grade assigned to this tire is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.
Temperature A, B, C – The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.
Warning: The temperature grades for this tire are established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
Tire selection
When replacing a tire, use only the same size and construction as originally installed and with the same or greater load capacity.
Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance between the body and tires or snow chains.
Do not mix radial, belted, or conventional tires on your vehicle.
Do not use tires or wheels other than the manufacturer’s recommended size.
It can cause dangerous handling characteristics, resulting in loss of control. If you need to change from conventional tires to radial tires or vice versa, replace them as a set.
523
Page 82
CHASSIS
INSTALLING SNOW TIRES AND
CHAINS
When to use snow tires or chains
Snow tires or chains are recommended when driving on snow or ice.
On wet or dry roads, conventional or radial tires provide better traction than snow or studded tires.
Snow tire selection
If you need snow tires, select the same size, construction and load capacity as the original tires on your Lexus.
Do not use tires other than stated above. Since your vehicle has radial tires as original equipment, make sure your snow tires also have radial construction. Do not install studded tires without first checking local regulations for possible restrictions.
Snow tire installation
Snow tires should be installed on all wheels.
Installing snow tires on the rear wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control.
524
Page 83
CAUTION
Do not drive with the snow tires incorrectly inflated.Never drive over 105 km/h (65 mph) with any type of
snow tires.
Tire chain selection
63L009a
CHASSIS
525
Page 84
CHASSIS
1
Side chain 2Cross chain
Use the tire chains of correct size.
For 275/70R16 tires, use the following type chains.
mm (in.)
A: Diameter of side chain 3.5(0.1
4) B: Diameter of cross chain 4.0 (0.1
6)
Regulations regarding the use of tire chains vary according to location or type of road. Always check the local regulations before installing chains.
NOTICE
If the wrong combination of tire and chain is used, the chains could damage the vehicle body.
526
Page 85
Chain installation
Install the chains on the rear tires as tightly as possible. Do not use tire chains on the front tires. Retighten chains after driving 0.5 – 1.0 km (1/4 – 1/2 mile).
When installing chains on your tires, carefully follow the instructions of the chain manufacturer.
CAUTION
Do not exceed 50 km/h (30 mph) or the chain
manufacturer’s recommended speed limit, whichever is lower.
Drive carefully avoiding bumps, holes, and sharp
turns, which may cause the vehicle to bounce.
Avoid sharp turns or locked–wheel braking, as use of
chains may adversely affect vehicle handling.
CHASSIS
527
Page 86
CHASSIS
REPLACING WHEELS
When to replace your wheels
If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced.
If you fail to replace damaged wheels, the tire may slip off the wheel or cause loss of handling control.
Replacement with used wheels is not recommended as they may have been subjected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have hidden structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.
Wheel selection
When replacing wheels, care should be taken to ensure that they are equivalent to those removed in load capacity, diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus dealer.
A wheel of a different size or type may adversely affect handling, wheel and bearing life, brake cooling, speedometer/odometer calibration, stopping ability, headlight aim, bumper height, vehicle ground clearance, and tire or snow chain clearance to the body and chassis.
ALUMINUM WHEEL
PRECAUTIONS
After driving your vehicle the first 1600 km (1000
miles), check that the wheel nuts are tight.
If you have rotated, repaired, or changed your tires,
check that the wheel nuts are still tight after driving 1600 km (1000 miles).
When using tire chains, be careful not to damage the
aluminum wheels.
Use only the Lexus wheel nuts and wrench designed
for your aluminum wheels.
When balancing your wheels, use only Lexus
balance weights or equivalent and a plastic or rubber hammer.
As with any wheel, periodically check your aluminum
wheels for damage. If damaged, replace immediately.
528
Page 87
SUSPENSION AND CHASSIS
CAUTION
Do not modify the suspension/chassis with lift kits, spacers, springs, etc. It can cause dangerous handling characteristics, resulting in loss of control.
CHASSIS
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VEHICLE IDENTIFICATION
61X001
SECTION 6
SERVICE PROCEDURES AND SPECIFICATIONS
Introduction
Vehicle identification 480. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 482. . . . . . . . . . . . . . . . . .
Do–it–yourself service precautions 483. . . . . . . . . . . . . .
Parts and tools 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
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The vehicle identification number (VIN) is the legal identifier for your vehicle. This number is on the left top of the instrument panel and can be seen through the windshield from outside.
This is the primary identification number for your Lexus. It is used in registering the ownership of your vehicle.
32X002a
The vehicle identification number (VIN) is also on the Certification Label.
INTRODUCTION
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INTRODUCTION
61X008a
The engine number is stamped on the engine block as shown.
ENGINE COMPARTMENT OVERVIEW
1
Engine oil filler cap
2
Engine oil level dipstick
3
Brake fluid reservoir
4
Fuse box
482
61X004c
5
6
Battery Washer
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INTRODUCTION
fluid tank
7
Fuse box
8
Engine coolant reservoir
9
Power steering fluid reservoir
10
Suspension fluid reservoir
DO–IT–YOURSELF SERVICE
PRECAUTIONS
If you perform maintenance yourself, be sure to follow the correct procedure given in this Section.
You should be aware that improper or incomplete servicing may result in operating problems.
Performing do–it–yourself maintenance during the warranty period may affect your warranty coverage. Read the separate Lexus Warranty statement for details and suggestions.
This Section gives instructions only for those items that are relatively easy for an owner to perform. As explained in Section 5, there are still a number of items that must be performed by a qualified technician with special tools.
For information on tools and parts for do–it–yourself maintenance, see ”Parts and tools” on page 485.
Utmost care should be taken when working on your vehicle to prevent accidental injury. Here are a few precautions that you should be especially careful to observe:
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INTRODUCTION
CAUTION
When the engine is running, keep hands, clothing,
and tools away from the moving fan and engine drive belt. (Removing rings, watches, and ties is advisable.)
Right after driving, the engine compartment – the
engine, radiator, exhaust manifold and power steering fluid reservoir and spark plug boots, etc. – will be hot. So be careful not to touch them. Oil, other fluids and spark plugs may also be hot.
If the engine is hot, do not remove the radiator cap or
loosen the drain plugs to prevent burning yourself.
Do not smoke, cause sparks or allow open flames
around fuel or the battery. Their fumes are flammable.
Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.
Do not get under your vehicle with just the body jack
supporting it. Always use automotive jack stands or other solid supports.
Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or falling material, fluid spray, etc.
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INTRODUCTION
NOTICE
Remember that battery and ignition cables carry high currents or voltages. Be careful of accidentally causing a short circuit.
Before closing the engine hood, check to see that you have not forgotten any tools, rags, etc.
Do not drive with the air cleaner removed, or excessive engine wear could result. Also backfiring could cause a fire in the engine compartment.
Do not overfill automatic transmission fluid, transfer oil and power steering fluid, or the transmission, transfer and power steering could be damaged.
Be careful not to scratch the glass surface with the wiper frame.
PARTS AND TOOLS
Here is a list of parts and tools you will need to perform do–it–yourself maintenance. Remember all Lexus parts are designed in metric sizes, so your tools must be metric.
Checking the engine oil level
Parts (if level is low):
Use API grade SJ, ”Energy–Conserving” multigrade
engine oil or ILSAC multigrade engine oil. For recommended oil viscosity, see page 499.
Tools:
Rag or paper towelFunnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):
“Toyota Long Life Coolant” or equivalent
See ”Checking the engine coolant level” on page 500 for instructions.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant)
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INTRODUCTION
Checking brake fluid
Parts (if level is low):
FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:
Rag or paper towelFunnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):
Automatic transmission fluid DEXRONII or III
Tools:
Rag or paper towelFunnel (only for adding fluid)
Checking suspension fluid AHC
Parts (if level is low):
Suspension fluid AHC
Tools:
Rag or paper towelFunnel (only for adding fluid)
Checking battery condition
Tools:
Warm waterBaking sodaGreaseConventional wrench (for terminal clamp bolts)
Checking and replacing the blade type fuses
Parts (if replacement is necessary):
Fuse with same amperage rating as original
Checking the cartridge type fuses
Parts (if replacement is necessary):
Genuine Lexus fuse or equivalent with same
amperage rating as original
Adding washer fluid
Parts:
WaterWasher fluid containing antifreeze (for winter use)
Tools:
Funnel
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SECTION 5
MAINTENANCE
Maintenance requirements 472. . . . . . . . . . . . . . . . . . . . .
General maintenance 475. . . . . . . . . . . . . . . . . . . . . . . . . .
Does your vehicle need repairing? 478. . . . . . . . . . . . . .
For scheduled maintenance information, please refer to the “Owner’s Manual Supplement / Maintenance Schedule”.
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MAINTENANCE
MAINTENANCE
REQUIREMENTS
Your Lexus vehicle has been designed to have fewer maintenance requirements with longer service intervals to save both your time and money. However, each regular maintenance as well as day–to–day care is more important than ever before to ensure smooth, trouble–free, safe, and economical driving.
It is the owner’s responsibility to make sure the specified maintenance, including general maintenance services, is performed. Note that both the new vehicle and emission control system warranties specify that proper maintenance and care must be performed. See the “Owner’s Guide”, “Owner’s Manual Supplement” or “Warranty Booklet” for complete warranty information.
General maintenance
General maintenance items are those day–to–day care practices that are important to your vehicle for proper operation. It is the owner’s responsibility to ensure that the general maintenance items are performed regularly.
These checks or inspections can be done either by yourself or your Lexus dealer.
Scheduled maintenance
The scheduled maintenance items listed in the “Owner’s Manual Supplement / Maintenance Schedule” are those required to be serviced at regular intervals.
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MAINTENANCE
For details of your maintenance schedule, read the “Owner’s Manual Supplement / Maintenance Schedule”.
It is recommended that only genuine Lexus parts be used for maintenance or for the repair of the emission control system.
The owner may elect to use non–Lexus supplied parts for replacement purposes without invalidating the emission control system warranty. However, use of replacement parts which are not of equivalent quality may impair the effectiveness of the emission control systems.
You may also elect to have maintenance, replacement, or repair of the emission control devices and system performed by any automotive repair establishment or individual without invalidating this warranty. See “Owner’s Guide”, “Owner’s Manual Supplement” or “Warranty Booklet” for complete warranty information.
Where to go for service?
Lexus technicians are well–trained specialists and are kept up to date with the latest service information through technical bulletins, service tips, and in–dealership training programs. They are well informed about the operation of all the systems on your vehicle.
You can be confident that your Lexus dealer’s service department performs the best job to meet the
maintenance requirements of your vehicle – reliably and economically.
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MAINTENANCE
Your copy of the repair order is proof that all required maintenance has been performed for warranty coverage. And if any problems should arise with your vehicle while under warranty, your Lexus dealer will promptly take care of it. Again, be sure to keep a copy of the repair order for any service performed on your Lexus.
What about do–it–yourself maintenance?
Many of the maintenance items are easy to do yourself, if you have a little mechanical ability and a few basic automotive tools. Simple instructions for how to perform them are presented in Section 6.
If you are a skilled do–it–yourself mechanic, the Lexus service manuals are recommended. Please be aware that do–it–yourself maintenance can affect your warranty coverage. See your “Owner’s Guide”, “Owner’s Manual Supplement” or “Warranty Booklet” for the details.
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GENERAL MAINTENANCE
Listed below are the general maintenance items that should be performed at the intervals specified. It is recommended that any problem you notice be brought to the attention of your Lexus dealer or qualified service shop for their advice.
CAUTION
Make these checks only where adequate ventilation can be obtained if you run the engine.
MAINTENANCE
Vehicle exterior
Items listed below should be performed from time to time, unless otherwise specified.
Tire pressure
Check the pressure with a gauge every two weeks, or at least once a month and adjust as shown on the tire pressure label. See page 517 for additional information.
Tire surface
Check the tires carefully for cuts, damage or excessive wear. See page 520 for additional information.
Wheel nuts
When checking the tires, make sure to check the nuts for looseness. Tighten them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500 miles). See page 519 for additional information.
Fluid leaks
Check underneath for leaking fuel, oil, water or other fluid after the vehicle has been parked for a while. If you smell fuel fumes or notice any leak, have the cause found and corrected immediately.
Doors and engine hood
Check that all doors and back door, operate smoothly and all latches lock securely. Make sure the engine hood secondary latch secures the hood when the primary latch is released.
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MAINTENANCE
Vehicle interior
Items listed below should be checked regularly, e.g. while performing periodic services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are working. Check headlight aim.
Service reminder indicators and warning buzzers
Check that all service reminder indicators and warning buzzers function properly.
Steering wheel
Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering, excessive free play or strange noise.
Seats
Check that all front seat controls such as seat adjusters, seatback recliner, etc. operate smoothly. Check that the head restraints move up and down smoothly and that the locks hold securely in any latched position. For folding–down rear seatbacks, swing–up rear seat cushions and detachable third seats, check that the latches lock securely.
Seat belts
Check that the seat belt system such as buckles, retractors and anchors operate properly and smoothly. Make sure the belt webbing is not cut, frayed, worn or damaged.
Accelerator pedal
Check the pedal for smooth operation and uneven pedal effort or catching.
Brake pedal
Check the pedal for smooth operation and the proper clearance and free play. Check the brake booster function.
Brakes
476
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