In highly automated systems in intralogistics and production,
precise monitoring and measurement of distances is essential
for smooth running in daily operation.
Distance sensors are used for this purpose in, for example, object measurement,
quality assurance in assembly lines or for collision protection of shuttles.
We offer a comprehensive product range of optical distance sensors that enables
pinpoint measurement, positioning and quality assurance of any objects over long
and short distances.
Our sensors are based on various measurement operating principles (triangulation
measurement, time of flight measurement, phase measurement). These enable
both the reproducible measurement of distances in the range of tenths of a
millimeter as well as over larger distances in excess of 60 meters. The measure-
ment data can be transferred with IO-Link and evaluated with software in the
machine. Based on the current values, production processes can be constantly
adapted and optimized.
SELECTION GUIDE
Page 5
APPLICATIONS
Page 6 – 9
PRODUCT OVERVIEW
Page 10 – 17
TE CHNIC AL DATA
Page 18 – 19
SUITABLE PRODUCTS
Page 20 – 21
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Page 4
LEUZE ELECTRONIC
TAILOR MADE
Depending on requirements, sensors with various operating ranges, resolutions
and reproducibilities are needed. To optimally cover the needs, we use various
technologies in our sensors that are based on proven measurement procedures.
Triangulation measurement
Transmitter
CCD-Line
With triangulation measurement, the laser beam is reflected
by the object. This is incident on a high-resolution receiving
array. The distance to the object is determined based on
the point of incidence. This process is suitable for ranges up
to approximately one meter and if very high resolutions are
necessary.
Transmitter
Receiver
Transmitter
Receiver
Time of fl ight measurement (TOF)
With time of flight measurement, pulsed light is emitted. The
propagation time for the light to return to the receiving lens is
measured and used to calculate the distance to the object.
This process is suitable if sensors with a compact construc-
tion are to be used to measure operating ranges of up to ten
meters. It offers high reproducibility and color independence.
Phase measurement
During phase measurement the distance to the object is
calculated from the shift of the phase angle between the
transmitted and reflected light. This process is particularly
advantageous if distances in excess of ten meters are to be
measured with high resolution. Due to the sophisticated
technology, sensors that are based on this measurement
procedure have a larger size.
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Page 5
OPTICAL DISTANCE SENSORS
AT A GLANCE –
THE RIGHT SENSOR
Operating range and resolution are the most important criteria when selecting the right
measuring sensor. For positioning applications, reproducibility is another important factor.
Because sensor systems need to be integrated in machines and systems in a space-saving
manner, the size is also of great relevance.
Selection guide
SELECTION GUIDE
|
> 15
Operating range [m]
< 5
ODS 10
ODKL 96
ODSL 30
5
ODS 10
ODSL 96
< 1
ODS 9
7
ODSL 96
6
5
ODS 110
3
2
ODS 9
ODSL 8
3
ODSL 96
4
2
ODSL 8
1
3
1
0.05 /
< 0.2
HT 10
9
0.1 /
< 0.5
HT 110
10
HRT 25B/L
8
> 10.0 /
10.0 /
10.0
5.0 /
< 10.0
1.0 /
< 4.0
Resolution / reproducibility [mm]
15.0
APPLICATIONS
|
PRODUCT OVERVIEW
|
Type Operating Dimensions Page
range
1 ODSL 8 up to 500 mm 15 × 38 × 38 mm 11
2 ODS 9 up to 650 mm 21 × 50 × 50 mm 12
3 ODSL 96 up to 10 m 30 × 90 × 70 mm 15
4 ODS 110 up to 5 m 23 × 50 × 50 mm 13
5 ODS 10 up to 25 m 25 × 55 × 65 mm 14
Type Operating Dimensions Page
range
6 ODSL 30 up to 65 m 79 × 69 × 149 mm 17
7 ODKL 96 up to 25 m 30 × 90 × 70 mm 16
8 HT 110 up to 5 m 23 × 50 × 50 mm 13
9 HT 10 up to 8 m 25 × 55 × 65 mm 14
10 HRT 25 B/L up to 3 m 15 × 39 × 29 mm 10
TECHNICAL DATA
|
SUITABLE PRODUCTS
5
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LEUZE ELECTRONIC
APPLICATIONS
Object measurement
Requirement: During
machining processes, the raw
material must be prepared in
the same width for further
processing. To facilitate
this, the width is constantly
measured on the materials
handling system – in a higher
or lower resolution depending
on the object.
Material thickness measurement
Requirement: To ensure an
optimum punching process,
the material thickness must be
checked. This is performed by
measuring the distance to the
material with high resolution.
Solution:
The ODSL 8 and ODS 9
sensors with different resolu-
tions and operating ranges
enable the measurement of
objects of any size and shape.
Solution: The ODSL8 and
ODS 9 sensors measure the
distance with resolutions of
up to 0.01 mm and thereby
supply the basis for a high
quality of this process step.
Quality assurance
Requirement: During assem-
bly processes, the complete-
ness or alignment of individual
components must be ensured.
To do this, reference points
must be defi ned and checked.
6
Solution: Due to their high
resolution at close range, the
ODSL8 and ODS 9 sensors
are suitable for checking
reference points. Robust
plastic and metal housings
are available.
Page 7
Stack height measurement
OPTICAL DISTANCE SENSORS
SELECTION GUIDE
|
Requirement: With machining
processes, the raw material
must be fed into the machine
without interruption. To ensure
this, the stack height on the
load carrier must be constantly
detected.
Sag/loop control
Requirement:
clocked processes, raw
material is fed in from coils,
loop control must be per-
formed to compensate for
feed fl uctuations. To do this,
it is necessary to check how
taut the material is tensioned.
By feeding in material in a
timely manner, breakage is
prevented.
If, during
Solution: Our wide selection
of distance sensors with vari-
ous resolutions and operating
ranges enables height mea-
surement of different stacked
objects.
Solution: The tension of
the material can be monitored
by measuring the sag.
Due to their various light-spot
geometries, the ODSL 8,
ODS 10 and ODSL96 sensors
can reliably measure the sag of
a wide range of different
material surfaces.
APPLICATIONS
|
PRODUCT OVERVIEW
|
Collision prevention for shuttles
Requirement:Shuttles in
high-bay warehouses must
detect the end of an aisle in
good time. They can thereby
slow down in a targeted and
timely manner before reaching
the mechanical limit stop.
Solution: Thanks to their
compact construction, the
ODS / HT 10 and ODS / HT110
sensors can easily be integrated
in shuttles. They measure the
distance to the limit stop at the
end of the aisle and deliver the
measurement value to the
microcontroller of the shuttle.
TECHNICAL DATA
|
SUITABLE PRODUCTS
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LEUZE ELECTRONIC
APPLICATIONS
Load positioning with shuttles
Requirement: In a warehouse,
pallets of many different colors
and materials are deposited
by shuttles. To avoid collisions
here, a certain spacing must
be maintained.
Push-through protection
Requirement: To avoid a
push-through in multi-depth
pallet warehouses, the pallet
foot and its movement must
be reliably detected from long
distances.
Solution: Thanks to their
compact construction, the
ODS / HT 10 and ODS / HT110
sensors can easily be integrated
in shuttles. Through time of fl ight
measurement, the distance is
detected independent of color.
Solution: The ODS / HT 10,
ODS / HT 110 and ODSL 96
sensors detect the pallet
foot at a range of up to eight
meters thanks to their focused
laser. With switching product
models, the movement of the
pallet can be detected with the
help of the window function.
Shelf positioning, single or multi-depth
Requirement: When storing
pallets with a high-bay storage
device, the upper edge of the
shelf rack must be detected
for the vertical positioning so
that the “fork” can move in to
the correct distance.
8
Solution: The ODS10 and
ODS110 sensors can detect
shelf racks at a distance of up
to eight meters – independent
of environmental infl uences.
Page 9
Collision prevention for cranes
OPTICAL DISTANCE SENSORS
SELECTION GUIDE
|
Requirement: When cranes
and trolleys move towards one
another, they must be braked
in a timely manner at a mini-
mum distance of a few meters
to avoid colliding.
Positioning
Requirement:
positioning of vehicles and
side-tracking skates, their dis-
tance to a specifi ed reference
point must be measured.
For the
Solution: The ODS 10 and
ODSL 96 sensors are suitable
for checking the minimum
distance between the devices
thanks to their large operating
range of up to 25 meters
against a refl ector.
Solution: Thanks to their large
operating ranges of up to 65
meters and a focused laser,
the ODSL30 and ODS 10
sensors are suitable for
positioning. Models with and
without refl ector are available.
APPLICATIONS
|
PRODUCT OVERVIEW
|
TECHNICAL DATA
|
SUITABLE PRODUCTS
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LEUZE ELECTRONIC
HRT 25B/L
Especially small distance sensor with an
operating range of 3 m and 2 switching points
Areas of application
Single-depth/double-depth compartment occupation
check with containers
Collision protection
Operating principle
Phase measurement
Advantages for you
SMALL SIZE
Especially compact TOF
sensor with 2 switching
points and IO-Link
HIGH ENERGY
EFFICIENCY
Very lower power
consumption (< 35 mA)
LARGE LIGHT SPOT
Fast alignment and reliable
detection of structured
surfaces through especially
large IR light spot
10
Features
Operating range up to 3 m on objects
Reproducibility: 15 mm
Dimensions: 15 × 39 × 29 mm
Signal output: 2 I/Os
For the detection of objects > 50 × 50 mm
Particularly suitable for integration in shuttles through
low power consumption of < 35 mA
Small b/w error for color independence
Sensor with 2 push-pull switching outputs
Fast detection of the switching state by means of
status display in the optics
Simple configuration via teach button or IO-Link
Fast alignment through large infrared light spot
Models available with activation input or teach input as
well as 2 switching points
Connection with M12 connector or 2 m cable
Page 11
ODSL 8
High-resolution, measuring distance sensor
in metal housing for operating ranges of up
to 500 mm
Areas of application
Height / width measurement
Quality assurance in assembly lines
Sag control of belts and films
OPTICAL DISTANCE SENSORS
Operating principle
Triangulation with CCD line
Advantages for you
VERY ROBUST
Metal housing and glass
optics for the highest
application requirements
MAXIMUM IP
PROTECTION
Housing with protection
classes IP 67 / 69K reliably
prevents the penetration of
liquids and solids
MAXIMUM PRECISION
Triangulation principle,
optimum resolution and
staggered operating ranges
enable highly precise
measurement
PRODUCT OVERVIEW| APPLICATIONS | SELECTION GUIDE
|
Features
Staggered operating ranges: 25 – 45, 20 – 200,
20 – 500 mm
Reproducibility: 0.2 – 0.5 mm
Resolution: 0.03 mm, 0.1 mm
Dimensions: 15 × 38 × 38 mm
Signal output: current output, voltage output, 2 I/Os
Detection of structured objects through various light-spot
geometries (1 × 1 mm, 1 × 6 mm)
Robust construction for use under the most demanding
environmental conditions, e.g., flying metal shavings,
strong vibrations or drilling emulsions
Intuitive adjustment by means of rotary switch
Models available with 2 switching outputs and analog
measurement value output
Connection with turnable M12 connector
TECHNICAL DATA
|
SUITABLE PRODUCTS
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LEUZE ELECTRONIC
ODS 9
High-resolution, measuring distance
sensor with display for operating
ranges of up to 650 mm
Areas of application
Height / width measurement
Positioning of robots
Quality assurance in assembly lines
Operating principle
Triangulation with CCD line
Advantages for you
VERY FLEXIBLE
Configurable analog output
(voltage/current) replaces
multiple devices
VERY ROBUST
Glass fiber reinforced plastic
and glass optics for the
highest application require-
ments
READY FOR THE FUTURE
Integrated IO-Link Smart
Sensor Profile in all product
variants enables simple
networking
12
Features
Staggered operating ranges: 50 – 100, 50 – 200,
40 – 450 and 50 – 650 mm
Reproducibility: 0.05 mm
Resolution: 0.01 mm, 0.1 mm
Dimensions: 21 × 50 × 50 mm
Signal output: current output, voltage output, IO-Link,
1 I/O
Support of the IO-Link Smart Sensor Profile for direct
PLC integration
Extremely simple adjustment via control buttons
and display or IO-Link
Configurable analog output for U/I and 1 switching output
Models with teach or activation input
Connection with turnable M12 connector
Page 13
ODS 110 / HT 110
Distance sensors in measuring and
switching versions with an operating
range of 5 m
Areas of application
Double-depth compartment occupation check
End of aisle detection
Collision prevention of shuttles
OPTICAL DISTANCE SENSORS
Operating principle
Time of flight measurement
Advantages for you
SMALL SIZE
Compact measuring and
switching TOF sensors
for tight installation spaces
FAST COMMISSIONING
Teach button for each
switching point enables
adjustment directly on the
device
MAXIMUM IP
PROTECTION
Housing with protection
classes IP 67 / 69K reliably
prevents the penetration of
liquids and solids
PRODUCT OVERVIEW| APPLICATIONS | SELECTION GUIDE
|
Features
Operating range of 0.1 – 5 m on bright objects
and 3 m on dark objects
Reproducibility: 1 – 2 mm
Resolution: 1 mm
Dimensions: 23 × 50 × 50 mm
Signal output: current output, voltage output, IO-Link,
1 I/O
Particularly suitable for integration in shuttles due to the
compact dimensions
Small b/w error for color independence
Simple configuration via teach buttons or IO-Link
Easy alignment thanks to focused,
highly visible red light laser
Models with 2 switching outputs or analog output
Connection with turnable M12 connector
TECHNICAL DATA
|
SUITABLE PRODUCTS
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LEUZE ELECTRONIC
ODS 10 / HT 10
Distance sensors in measuring and
switching versions with an operating
range of 8 m
Areas of application
Multi-depth compartment occupation check, e.g.,
in pallet warehouses
Collision protection
Fill level monitoring
Operating principle
Time of flight measurement
Advantages for you
FAST COMMISSIONING
Display with measurement
value display and control
buttons enable adjustment
directly on the device
VERY FLEXIBLE
Multiple measurement
modes and configurable
analog output (voltage/
current) replace multiple
devices
Features
Operating range of 0.05 – 8 m on objects and up to 25 m
on reflective tape
Reproducibility: < 0.05 mm
Resolution: 1 mm
Dimensions: 25 × 55 × 65 mm
Signal output: current output, voltage output, IO-Link,
2 I/Os
Easy configuration via display with control buttons or
IO-Link
Multiple measurement modes selectable: Standard,
Speed, Precision
LARGE VARIETY
Models available with analog
output or up to 3 switching
outputs and many connection
types
Window function for value suppression
between 2 switching points
Models with up to 3 switching outputs,
activation input or teach input
Configurable analog output for U/I and
1 or 2 switching outputs
Connection with turnable M12 connector,
2m cable or pigtail
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ODSL 96
Extensive series of measuring distance
sensors in metal housing with glass optics
for staggered operating ranges up to 2 m
0 – 10 V
4 – 20 mA
IO-Link
2× PNP / NPN
RS232 / 485
Teach,
IO-Link
2× PNP / NPN
IO-Link
Teach,
IO-Link
2× PNP / NPN
IO-Link
turnable
Teach,
IO-Link
2× PNP / NPN
3× PNP / NPN
IO-Link
M12 connector,
turnable, cable, pigtail
Teach, potentiometer
2× PNP / NPN
4 – 20 mA
M12 connector
TECHNICAL DATA
|
SUITABLE PRODUCTS
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LEUZE ELECTRONIC
SUITABLE PRODUCTS
For fast and simple commissioning of our distance sensors, we offer a large selection of
suitable products. This includes special accessories for mounting and connection as well
as supplementary products for integration in machines and systems.
Mounting bracket
Stainless steel / galvanized – suitable
for ODS 8, ODS 9 and ODS / HT 110
Mounting system
for rod
suitable for ODS 8, ODS 9
and ODS / HT 110
Mounting bracket
suitable for ODS 96
Mounting system
Adjustable, turnable 360° – suitable
for ODS / HT 10 and ODS 96
20
Protection hood
Suitable for ODS 8, ODS 9,
ODS 110 and ODS 10
Reflective tape
Dimensions 100 × 100 mm,
200 × 300 mm – suitable for
ODS / HT 10 and ODS 96
Page 21
OPTICAL DISTANCE SENSORS
SELECTION GUIDE
|
Connection and
interconnection cables
With M12 connection in 3-,
4- and 5-pin version
Power supplies
for optimum sensor supply
1- and 3-phase
User-configurable connectors
and Y distribution boxes
With M12 connection
Passive distribution box /
with IO-Link
for bundling of signals or
bus connection
APPLICATIONS
|
Optical / acoustic signaling
devices
for status visualization,
pre-mounted or modular
RS232 bus gateway
to fieldbus
For ODS with RS interface
SUITABLE PRODUCTS | TECHNICAL DATA | PRODUCT OVERVIEW
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LEUZE ELECTRONIC
SMART
SENSOR
LEUZE ELECTRONIC
SMART
SENSOR
BUSINESS
SMART IS
TO THINK EASY
TO SHARE EXPERIENCE
TO BE CLOSE
TO CREATE THE FUTURE
“More than 50 years of experience made
Leuze electronic a real expert in innovative
and efficient sensor solutions for industrial
automation. With our wide sales- and
service-network, our knowledgeable consulting and our reliable customer service
we are always close to you – worldwide.“
Ulrich Balbach,
Managing Director
22
22
Page 23
OUR PROMISE
EASY
Technology must serve people. Complex
and technically sophisticated products
should be as easy and intuitive to use as
possible by our customers. This is both an
aspiration and a development maxim – to
the benefit of our customers.
PROXIM-
ITY
EXPERI-
ENCE
More than 50 years of experience and a
close relationship with our customers have
made us true experts in specific industries.
This is how we develop individual sensor
solutions for and with our customers.
FUTURE
Think global, act local – this characterizes
the sensor people. Customer proximity
means not only being there for our
customers 24/7, providing them with
sound advice, and supporting them with
an extensive range of services, but also
responding to their individual desires and
needs worldwide.
Sensors are the basis for all automation
and for Industry 4.0 or IIoT. Together
with our customers and strategic
partners we are working on future-
oriented technologies in order to
make data and information available
worldwide.
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Switching Sensors
Optical Sensors
Ultrasonic Sensors
Fiber Optic Sensors
Inductive Switches
Forked Sensors
Light Curtains
Special Sensors
Measuring Sensors
Distance Sensors
Sensors for Positioning
3D Sensors
Light Curtains
Forked Sensors
Products for Safety at Work
Optoelectronic Safety Sensors
Safe Locking Devices, Switches and Proximity Sensors
Safe Control Components
Machine Safety Services
Identification
Bar Code Identification
2D-Code Identification
RF Identification
Data Transmission /
Control Components
MA Modular Connection Units
Data Transmission
Safe Control Components
Signaling Devices
Connection Technology and Passive Distribution Boxes
Industrial Image Processing
Light Section Sensors
Smart Camera
en 01-2018/05 50121054-01
Subject to modifications and errors
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