Leuze ODS… 9 / OD… 96B Operating Instructions

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ODS… 9 / OD… 96B

Optical Distance Sensors

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TECHNICAL DESCRIPTION

Leuze electronic GmbH + Co. KG

Leuze electronic ODS…/ODK… 9 / 96B

Table of contents

1 General information ........................................................................................................... 6

1.1 Explanation of symbols ........................................................................................................ 6

1.2 Important terms .................................................................................................................... 6

1.3 Declaration of conformity ..................................................................................................... 8

2 Safety .................................................................................................................................. 9

2.1 Proper use ........................................................................................................................... 9

2.2 Foreseeable misuse...........................................................................................................10

2.3 Competent persons............................................................................................................10

2.4 Disclaimer .......................................................................................................................... 11

2.5 Laser safety notices – Laser class 1 .................................................................................. 11

2.6 Laser safety notices – Laser class 2 .................................................................................. 12

3 The different sensor types ..............................................................................................16

3.1 ODSL 9 with triangulation measurement .......................................................................... 16

3.2 ODS… 96B with triangulation measurement .................................................................... 17

3.3 ODSL/ODKL/ODSIL 96B with time-of-flight measurement ...............................................17

4 Description ODSL 9 ......................................................................................................... 18

4.1 General description............................................................................................................ 18

4.2 Typical areas of application for the ODSL 9 ...................................................................... 19

4.3 ODSL 9 variants................................................................................................................. 21

4.3.1 Type code.................................................................................................................................... 21

4.4 ODSL 9/C or /V with analog output .................................................................................... 22

4.5 ODSL 9/L with IO-Link interface ........................................................................................ 24

4.5.1 IO-Link process and service data ................................................................................................ 24

4.5.2 IO-Link system commands and diagnostics (observation) ..........................................................25

4.6 ODSL 9/D with serial interface ........................................................................................... 26

4.6.1 Measurement value output for various transmission types.......................................................... 26

4.6.2 Commands for remote control operation ..................................................................................... 28

4.6.3 Termination of the data lines of the ODSL 9/D3… ...................................................................... 30

4.6.4 Operation on the fieldbus and the Ethernet.................................................................................31

4.7 ODSL 9/66 with two switching outputs............................................................................... 32

5 Description ODS… 96B/ODK… 96B ............................................................................... 33

5.1 General description............................................................................................................ 33

5.2 Typical areas of application for the ODS… 96B/ODK… 96B............................................. 35

5.3 ODS… 96B/ODK… 96B variants ....................................................................................... 41

5.3.1 Part number code ........................................................................................................................42

5.4 ODS… 96B/ODK… 96B M/C and M/V with analog output ................................................ 43

5.5 ODS… 96B/ODK… 96B M/L with IO-Link interface........................................................... 47

5.5.1 IO-Link process and service data ................................................................................................ 47

5.5.2 IO-Link system commands and diagnostics (observation) ..........................................................48

5.6 ODS… 96B/ODK… 96B M/D with serial interface ............................................................. 49

5.6.1 Measurement value output for various transmission types.......................................................... 49

Leuze electronic ODS…/ODK… 9 / 96B 1

Table of contents

5.6.2 Commands for remote control operation ......................................................................................50

5.6.3 Termination of the data lines of the OD… 96B/D3… ...................................................................53

5.6.4 Operation on the fieldbus and the Ethernet .................................................................................54

5.7 ODS… 96B/ODK…96B M/66 with two switching outputs.................................................. 55

6 Installation ........................................................................................................................ 56

6.1 Storage and transport ........................................................................................................56

6.2 Mounting ............................................................................................................................ 56

7 Operation .......................................................................................................................... 59

7.1 Indicator and operating elements....................................................................................... 59

7.1.1 LED status displays......................................................................................................................60

7.1.2 Control buttons.............................................................................................................................60

7.1.3 Displays........................................................................................................................................61

7.1.4 Operation/navigation....................................................................................................................62

7.1.5 Reset to factory settings...............................................................................................................63

7.2 Configuration / menu structure........................................................................................... 64

7.2.1 Input .............................................................................................................................................64

7.2.2 Output Q1.....................................................................................................................................65

7.2.3 Output Q2.....................................................................................................................................66

7.2.4 Analog Output ..............................................................................................................................67

7.2.5 Serial ............................................................................................................................................68

7.2.6 Application....................................................................................................................................69

7.2.7 Settings ........................................................................................................................................72

7.3 Configuration example - lower switching point................................................................... 74

7.4 Teach-in ............................................................................................................................. 75

7.4.1 Setting the teach point .................................................................................................................75

7.4.2 Teach-in for triangulation sensors ...............................................................................................76

7.4.3 Teach-in for time-of-flight sensors ...............................................................................................78

7.5 Trigger................................................................................................................................ 79

7.6 Measurement modes ......................................................................................................... 79

7.7 Measure filter ..................................................................................................................... 80

7.8 Distance calibration............................................................................................................ 81

7.8.1 Preset or Offset ............................................................................................................................81

7.8.2 Referencing for triangulation sensors ..........................................................................................83

7.8.3 Teach-in of Offset and Preset via the binary input .......................................................................83

8 Configuration software.................................................................................................... 85

8.1 Connecting to a PC............................................................................................................ 85

8.2 Installing the configuration software................................................................................... 86

8.3 Starting the program .......................................................................................................... 86

8.4 ODS configuration software main window ......................................................................... 88

8.5 Configuration window.........................................................................................................90

8.5.1 Description of the command buttons............................................................................................91

2 ODS…/ODK… 9 / 96B Leuze electronic

Table of contents

9 Specifications ODSL 9..................................................................................................... 92

9.1 Optical data and certifications ............................................................................................ 92

9.2 Electrical data, installation data ......................................................................................... 93

9.3 Dimensioned and connection drawings ............................................................................. 94

10 Specifications ODS… 96B/ODK… 96B........................................................................... 97

10.1 Optical data and certifications for triangulation sensors ................................................... 97

10.2 Optical data and certifications for time-of-flight sensors ................................................... 99

10.3 Electrical data, installation data: triangulation sensors ................................................... 100

10.4 Electrical data, installation data: time-of-flight sensors ................................................... 101

10.5 Dimensioned and connection drawings ........................................................................... 102

11 Type overview and accessories ................................................................................... 108

11.1 ODSL 9 type overview ..................................................................................................... 108

11.2 ODS… 96B/ODK… 96B type overview ........................................................................... 110

11.2.1 Triangulation sensors ............................................................................................................... 110

11.2.2 Time-of-flight sensors ...............................................................................................................112

11.3 Accessory connection cables and connectors for ODSL 9/OD…96B.............................. 113

11.4 Accessory mounting systems for ODSL 9/OD… 96B ...................................................... 114

11.5 Additional accessories for ODSL 9/OD… 96B ................................................................. 115

Leuze electronic ODS…/ODK… 9 / 96B 3

Figures and tables

Bild 2.1: Laser exit openings, Laser warning signs .................................................................. 13

Bild 2.2: Laser warning and information signs – supplied stick-on labels .............................. 14

Bild 2.3: Laser warning and information signs – supplied stick-on labels .............................. 15

Bild 4.1: Indicator and operating elements of the ODSL 9 .......................................................18

Bild 4.2: Application example: wood width measurement with the ODSL 9 ............................. 19

Bild 4.3: Application example: installation check with the ODSL 9........................................... 20

Bild 4.4: Behavior of the ODSL 9 analog output (factory setting)............................................. 22

Bild 4.5: Serial transmission formats ODSL 9 .......................................................................... 27

Bild 4.6: Voltage divider for the RS 485 bus termination.......................................................... 30

Bild 4.7: Behavior of the switching outputs ODSL 9/66............................................................ 32

Bild 5.1: Display and operational controls ODS… 96B/ODK… 96B......................................... 34

Bild 5.2: Application example: fill level measurement with ODS 96B (TRI).............................. 35

Bild 5.3: Application example: stack height measurement with ODSL 96B (TRI) ....................36

Bild 5.4: Application example: robot arm positioning with ODSL 96B "S" (TRI)....................... 37

Bild 5.5: Application example: lateral stack positioning with ODSL 96B "XL" (TRI) ................. 38

Bild 5.6: Application example: slack control for material on drums with ODSL 96B (TOF) ...... 39

Bild 5.7: Application example: positioning of side-tracking skates with ODKL 96B (TOF) ....... 40

Bild 5.8: Behavior of the ODS(R) 96B M/C and M/V analog output (factory setting) ............... 43

Bild 5.9: Behavior of the analog output on the triangulation laser model (factory setting) ....... 44

Bild 5.10: Behavior of analog output of the time-of-flight laser model (factory setting) ..............45

Bild 5.11: ODS… 96B/ODK…96B M/D serial transmission formats .......................................... 50

Bild 5.12: Voltage divider for the RS 485 bus termination .......................................................... 53

Bild 5.13: Behavior of the switching outputs ODS… 96B/ODK… 96B M/66 ..............................55

Bild 6.1: Preferred direction of entry of the objects when using triangulation sensors ............. 57

Bild 6.2: Preferred mounting of triangulation sensors for structured surfaces.......................... 57

Bild 6.3: View through a chase................................................................................................. 57

Bild 6.4: Alignment to measurement objects with reflecting surfaces ...................................... 58

Bild 7.1: Indicator and operating elements ............................................................................... 59

Tabelle 7.1: LED function indicator ................................................................................................ 60

Tabelle 7.2: Input menu ................................................................................................................. 64

Tabelle 7.3: Menu Output Q1......................................................................................................... 65

Bild 7.2: Behavior of the switching outputs............................................................................... 65

Tabelle 7.4: Menu Output Q2......................................................................................................... 66

Tabelle 7.5: Analog Output menu ..................................................................................................67

Tabelle 7.6: Serial menu ................................................................................................................ 68

Tabelle 7.7: Application menu........................................................................................................ 69

Tabelle 7.8: Settings menu ............................................................................................................ 72

Bild 7.3: Teach signal curve for time-of-flight sensors.............................................................. 78

Tabelle 7.11: Effects of the measurement modes for triangulation sensors .................................... 79

Tabelle 7.12: Effects of the measurement modes for time-of-flight sensors.................................... 79

Tabelle 7.13: Effects of Measure Filter ............................................................................................ 80

Bild 8.1: Connecting the distance sensor via the UPG 10 configuration adapter ..................... 85

Bild 8.2: System variable "devmgr_show_nonpresent_devices".............................................. 87

Bild 8.3: COM port properties - connection settings "Advanced" ............................................. 87

Bild 8.4: ODS configuration software - main window ............................................................... 88

Bild 8.5: ODS configuration software - measurement ..............................................................89

Bild 8.6: ODS configuration software - configuration window................................................... 90

Bild 9.1: Dimensioned drawing ODSL 9… ............................................................................... 94

Bild 9.2: Electrical connection ODSL 9/C6… ........................................................................... 95

4 ODS…/ODK… 9 / 96B Leuze electronic

Figures and tables

Bild 9.3: Electrical connection ODSL 9/C66… ......................................................................... 95

Bild 9.4: Electrical connection ODSL 9/V6…............................................................................ 95

Bild 9.5: Electrical connection ODSL 9/V66….......................................................................... 95

Bild 9.6: Electrical connection ODSL 9/L… .............................................................................. 96

Bild 9.7: Electrical connection ODSL 9/D26… ......................................................................... 96

Bild 9.8: Electrical connection ODSL 9/D36… ......................................................................... 96

Bild 9.9: Electrical connection ODSL 9/66… ............................................................................ 96

Bild 10.1: Dimensioned drawing ODS 96B…, ODSR 96B… .................................................... 102

Bild 10.2: Dimensioned drawing triangulation sensors ODSL(R) 96B….................................. 103

Bild 10.3: Dimensioned drawing time-of-flight sensors ODSL 96B…/ODKL 96B… ................. 104

Bild 10.4: Dimensioned drawing of ODSIL 96B… time-of-flight sensors.................................. 105

Bild 10.5: Electrical connection ODS… 96B/ODK… 96B M/C….............................................. 106

Bild 10.6: Electrical connection ODS… 96B/ODK… 96B M/C66….......................................... 106

Bild 10.7: Electrical connection ODS… 96B/ODK… 96B M/V… .............................................. 106

Bild 10.8: Electrical connection ODS… 96B/ODK… 96B M/L… .............................................. 106

Bild 10.9: Electrical connection ODS… 96B/ODK… 96B M/D26….......................................... 107

Bild 10.10: Electrical connection ODS… 96B/ODK… 96B M/D36….......................................... 107

Bild 10.11: Electrical connection ODS… 96B/ODK… 96B M/66… ............................................107

Tabelle 11.1: ODSL 9 type overview.............................................................................................. 108

Tabelle 11.2: Type overview triangulation sensors ODS… 96B ....................................................110

Tabelle 11.3: Type overview time-of-flight sensors OD…L 96B ....................................................112

Tabelle 11.4: Accessory connection cables and connectors .........................................................113

Tabelle 11.5: Accessory mounting systems................................................................................... 114

Tabelle 11.6: Accessories for PC configuration / IO-Link / fieldbus connection............................. 115

Leuze electronic ODS…/ODK… 9 / 96B 5

General information

TRI

TOF

1 General information

1.1 Explanation of symbols

The symbols used in this technical description are explained below.

Attention

This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.

Attention Laser Radiation

This symbol warns of possible danger caused by hazardous laser radiation.

Notice

This symbol indicates text passages containing important information.

Notice

According to their measurement principle, this manual also refers to the sensors in brief as triangulation sensors and as time-of-flight sensors and partly distinguishes them in the text by means of different colors:

• = triangulation sensors

• = time-of-flight sensors

1.2 Important terms

Absolute measurement accuracy

Shows the possible divergence of the measurement value from the anticipated value through changes in the environmental conditions during the measuring process. Accuracy is increased under constant environmental conditions.

Response time

The time period required to obtain stable measurements after change of the reflectivity behavior. In the case of sensors with the time-of-flight measurement principle, the response time equals the measurement time.

6 ODS…/ODK… 9 / 96B Leuze electronic

General information

TRI

TOF

Resolution

The smallest possible distance change of the measurement object, which causes a definite change in the output signal. For sensors with triangulation measurement principle, the short range resolution exceeds that at distant range. Objects at short range can be measured with higher accuracy.

Warmup time

Time the sensor needs in order to reach the operating temperature. The warmup time is around 20min (depending on the sensor type). An optimal measurement is only possible after the end of the warmup time.

Output resolution

The output resolution describes how the measurement values are presented on the display and digital interfaces. The output resolution (0.01mm, 0.1 mm or 1mm) is set for each sensor type and cannot be changed.

Delay before start-up

The delay before start-up indicates the point in time when the first valid measurement can be obtained after switching on.

Insensitivity towards ambient light

Indicates the insensitivity of the measurement result towards ambient light. Sensors with triangulation measurement principle ( ) also measure reliably with external

light interference of 5kLux (ODS… 96B) or 30 kLux (ODSL 9), while the typical light intensity in the workplaces is only about 1kLux. Sensors with time-of-flight measure-

ment principle ( ) feature a significantly higher immunity against external light interference of about 100kLux. The immunity against external light interference of triangulation sensors may be improved significantly via the Ambient Light Suppres- sion mode (abt. 30kLux).

Light switching / Dark switching

Indicates the behavior of the switching output when an object is inside the taught/configured switching distance. At light switching, the switching output is active (high), at dark switching inactive.

Integration time

The integration time for triangulation sensors is comparable to the exposure time for photographic cameras. It is automatically adjusted to the intensity of the reflected light and thus depends on the reflectance factor of the measurement object. It is inversely proportional to the measurement frequency. Triangulation sensors by Leuze electronic automatically adjust themselves for optimum integration time.

Measurement time

The measurement time indicates the time difference between 2 consecutive measurements. For triangulation sensors, the measurement time changes as a result of the adaptation of the integration time in correspondence with the reflectance and the measurement distance.

Leuze electronic ODS…/ODK… 9 / 96B 7

TNT 35/7-24V

General information

TOF

TRI

Diffuse reflection

Return and/or degree of reflection of the radiated light. Please observe the reflectance values in the respective specifications (90% is white, 6% is black). In the case of sensors with the time-of-flight measurement principle, the measurement range depends on the reflectance.

Time of Flight

Distance measurement procedures that determines the distance of an object via the propagation time of a light pulse emitted by the sensor's transmitter that is reflected by the object and received by the sensor's receiver. For large operating ranges, high immunity against light interference and low influence of gloss and structures on the measurement value.

Triangulation

Distance measuring procedure, which determines the distance of an object by the incidence angle of the light reflected from the object. For short to medium operating ranges, fast measurement rate, high accuracy.

Repeatability

Measuring distance change with repeated measurement at the same output signal (observe the same peripheral conditions as with resolution).

1.3 Declaration of conformity

The optical distance sensors of the ODS…/ODK… series have been manufactured observing current European standards and guidelines.

Notice

A corresponding Declaration of Conformity can be requested from the manufacturer.

The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

8 ODS…/ODK… 9 / 96B Leuze electronic

2Safety

This sensor was developed, manufactured and tested in accordance with the applicable safety standards. It corresponds to the state of the art.

2.1 Proper use

The ODS… distance sensors are optical electronic sensors for the optical, contactless measurement of distance to objects.

Areas of application

The optical distance sensors of the ODS… series have been designed for the following areas of application:

• distance measurement

• contour determination

• thickness measurement

• positioning

• filling level measurement

• diameter determination

• sag determination and much more.

CAUTION

Operate in accordance with intended use.

 Only operate the device in accordance with its intended use.

The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not corresponding to its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.

 Read the technical description before commissioning the device.

Knowledge of this technical description is an element of proper use.

Safety

TNT 35/7-24V

NOTICE

Comply with conditions and regulations!

 Observe the locally applicable legal regulations and the rules of the employer's liability

insurance association.

OPERATION NOTICE IN ACCORDANCE WITH UL CERTIFICATION:

CAUTION – Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous light exposure.

ATTENTION ! Si d'autres dispositifs d'alignement que ceux préconisés ici sont utilisés ou s'il est procédé autrement qu'indiqué, cela peut entraîner une exposition à des rayonnements et un danger pour les personnes.

Leuze electronic ODS…/ODK… 9 / 96B 9

Safety

Attention

For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Electric Code).

2.2 Foreseeable misuse

Any use other than that defined under the "Approved purpose" or which goes beyond that use is considered improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• in circuits which are relevant to safety

• Operation for medical purposes

NOTICE

Do not modify or otherwise interfere with the device.

 Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible hazards.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

10 ODS…/ODK… 9 / 96B Leuze electronic

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices – Laser class 1

Valid for: ODSL 9/…C1…

ODSL 96BM/…C1…

ATTENTION, LASER RADIATION – LASER CLASS 1

The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 1 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.

 Adhere to the applicable legal and local regulations regarding protection from laser

beams.

 The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety

Valid for: ODSIL 96BM/…

ATTENTION, VISIBLE AND INVISIBLE LASER RADIATION – LASER CLASS 1

 Adhere to the applicable legal and local regulations regarding protection from laser

beams.

 The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Leuze electronic ODS…/ODK… 9 / 96B 11

TNT 35/7-24V

Safety

2.6 Laser safety notices – Laser class 2

Valid for: ODSL 9/… without indicator …C1… in type designation

Never look directly into the beam!

The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.

 Never look directly into the laser beam or in the direction of reflecting laser beams!

If you look into the beam path over a longer time period, there is a risk of injury to the retina.

 Do not point the laser beam of the device at persons!  Intercept the laser beam with an opaque, non-reflective object if the laser beam is

accidentally directed towards a person.

 When mounting and aligning the device, avoid reflections of the laser beam off reflec-

tive surfaces!

 CAUTION! Use of controls or adjustments or performance of procedures other than

specified herein may result in hazardous light exposure.

 Adhere to the applicable legal and local regulations regarding protection from laser

beams.

 The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

ODSL 96BM/… without indicator …C1… in type designation ODSLR 96BM/… without indicator …C1… in type designation ODKL 96BM/… without indicator …C1… in type designation

ATTENTION, LASER RADIATION – LASER CLASS 2

NOTICE

Affix laser information and warning signs!

Laser information and warning signs are affixed to the device (see figure 2.1). In addition, self-adhesive laser information and warning signs (stick-on labels) are supplied in several languages (see figure 2.2 and figure 2.3).

 Affix the laser information sheet with the language appropriate for the place of use to

the device. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.

 Affix the laser information and warning signs near the device if no signs are attached

to the device (e.g. because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position. Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.

12 ODS…/ODK… 9 / 96B Leuze electronic

ODSL(R) 96B with triangulation measurement

TRI

ODSL 9

A Laser exit opening B Laser warning sign

ODSL/ODKL 96B with time-of-flight measurement principle

TOF

rear of the device

Safety

TNT 35/7-24V

Bild 2.1: Laser exit openings, Laser warning signs

Leuze electronic ODS…/ODK… 9 / 96B 13

Safety

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

EXPOSITION DANGEREUSE – UN RAYONNEMENT

LASER EST ÉMIS PAR CETTE OUVERTURE

LASERSTRAHLUNG

NICHT IN DEN STRAHL BLICKEN

LASER KLASSE 2

DIN EN 60825-1:2008-05

Max. Leistung (peak): Impulsdauer: Wellenlänge:

RADIAZIONE LASER

NON FISSARE IL FASCIO

APARRECCHIO LASER DI CLASSE 2

EN 60825-1:2007

Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak): Pulse duration: Wavelength:

RAYONNEMENT LASER

NE PAS REGARDER DANS LE FAISCEAU

APPAREIL À LASER DE CLASSE 2

EN 60825-1:2007

Puissance max. (crête): Durée d`impulsion: Longueur d`onde:

RADIACIÓN LÁSER

NO MIRAR FIJAMENTE AL HAZ

PRODUCTO LÁSER DE CLASE 2

EN 60825-1:2007

Potencia máx. (peak): Duración del impulso: Longitud de onda:

RADIAÇÃO LASER

NÃO OLHAR FIXAMENTE O FEIXE

EQUIPAMENTO LASER CLASSE 2

EN 60825-1:2007

Potência máx. (peak): Período de pulso: Comprimento de onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

IEC 60825-1:2007

Complies with 21 CFR 1040.10

Maximum Output (peak): Pulse duration: Wavelength:

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1,2 mW

22 ms

650 nm

1,2 mW

22 ms

650 nm

1.2 mW 22 ms

650 nm

1,2 mW

650 nm

1,2 mW

22 ms

650 nm

1,2 mW

22 ms

650 nm

1.2 mW 22 ms

650 nm

1.2 mW 22 ms

650 nm

50106507-05

ODSL 9 / ODSL(R) 96B laser class 2, with triangulation measurement

TRI

Bild 2.2: Laser warning and information signs – supplied stick-on labels

14 ODS…/ODK… 9 / 96B Leuze electronic

ODSL/ODKL 96B laser class 2, with time-of-flight measurement principle

TOF

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

EXPOSITION DANGEREUSE – UN RAYONNEMENT

LASER EST ÉMIS PAR CETTE OUVERTURE

LASERSTRAHLUNG

NICHT IN DEN STRAHL BLICKEN

LASER KLASSE 2

DIN EN 60825-1:2008-05

Max. Leistung (peak): Impulsdauer: Wellenlänge:

RADIAZIONE LASER

NON FISSARE IL FASCIO

APARRECCHIO LASER DI CLASSE 2

EN 60825-1:2007

Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak): Pulse duration: Wavelength:

RAYONNEMENT LASER

NE PAS REGARDER DANS LE FAISCEAU

APPAREIL À LASER DE CLASSE 2

EN 60825-1:2007

Puissance max. (crête): Durée d`impulsion: Longueur d`onde:

RADIACIÓN LÁSER

NO MIRAR FIJAMENTE AL HAZ

PRODUCTO LÁSER DE CLASE 2

EN 60825-1:2007

Potencia máx. (peak): Duración del impulso: Longitud de onda:

RADIAÇÃO LASER

NÃO OLHAR FIXAMENTE O FEIXE

EQUIPAMENTO LASER CLASSE 2

EN 60825-1:2007

Potência máx. (peak): Período de pulso: Comprimento de onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

IEC 60825-1:2007

Complies with 21 CFR 1040.10

Maximum Output (peak): Pulse duration: Wavelength:

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GB7247.1-2012

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248 mW

6,5

658 nm

248 mW

6,5 ns

658 nm

248 mW

6.5 ns

658 nm

248 mW

6,5 ns

658 nm

248 mW

6,5 ns

658 nm

248 mW

6,5 ns

658 nm

248 mW

6.5 ns

658 nm

248 mW

6.5 ns

658 nm

50108905-04

TOF

Safety

Bild 2.3: Laser warning and information signs – supplied stick-on labels

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The different sensor types

TRI

3 The different sensor types

3.1 ODSL 9 with triangulation measurement

The ODSL 9 is an optical distance sensor that operates according to the triangulation measurement principle. Advantages of the ODSL 9:

• For short to medium operating ranges

• High measurement rate

• Very high accuracy

• Measurement against diffusely reflective objects

• Low temperature influence on the measurement value

Overview of sensor features

• Plastic housing with protection class IP 67

• Dimensions 50mm x 50mm x 21mm

• Visible red-light laser

• Operating ranges up to 650mm

• Measurement time 2ms

• Yellow LC display (backlit) for measurement value display and sensor configuration

• Configuration via PC software and programming unit

• 2 short-stroke keys for menu navigation

• 2 device LEDs

16 ODS…/ODK… 9 / 96B Leuze electronic

The different sensor types

TRI

TOF

3.2 ODS… 96B with triangulation measurement

The ODSL 96B is an optical distance sensor that operates according to the triangulation measurement principle. Advantages of the ODS… 96B with triangulation measurement principle:

• For short to medium operating ranges

• High measurement rate

• High accuracy

• Measurement against diffusely reflective objects

• Low temperature influence on the measurement value

Overview of sensor features

• Metal housing with protection class IP 67, IP 69K

• Dimensions 90 mm x 70 mm x 30 mm

• Device models with red-light LED, infrared LED and visible red-light laser

• Operating ranges up to 2000mm (range specification in the type designation)

• Minimum measurement time 1ms

• OLED display for measurement value display and sensor configuration

• Configuration via PC software and programming unit

• Labeled key pad with 2 buttons for menu navigation

• 2 device LEDs each at the sensor front and back

3.3 ODSL/ODKL/ODSIL 96B with time-of-flight measurement

The ODSL/ODKL/ODSIL 96B is an optical distance sensor that operates according to the time-of-flight measurement principle. Advantages of the time-of-flight measurement principle:

• For large ranges

• High immunity against light interference

• Low influence of gloss and structures on the measurement value

• Measurement against diffusely reflective objects (ODSL/ODSIL 96B) or reflective tapes (ODKL 96B)

• Wide area of application

Overview of sensor features

• Metal housing with protection class IP 67, IP 69K

• Dimensions 90 mm x 70 mm x 30 mm

• Device models with infrared-light laser and visible red-light laser

• Operating ranges up to 10m diffuse or 25m against high gain foil (no range specification in the type designation)

• Minimum measurement time 1.4ms

• OLED display for measurement value display and sensor configuration

• Configuration via PC software and programming unit

• Labeled key pad with 2 buttons for menu navigation

• 2 device LEDs each at the sensor front and back

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Description ODSL 9

LC display 128 x 32 pixels

2 short-stroke keys

LED

status displays

4 Description ODSL 9

4.1 General description

The ODSL 9 is a distance sensor with an extensive area of application. The devices are available as a laser version with analog output or serial output as well as with 1 to 2 switching outputs. The distance measuring device operates on the triangulation principle and uses a CMOS line for evaluating.

An integrated RISC controller facilitates brief measurement times while at the same time providing highly precise measurement values. The high-performance hardware is also able to preprocess measurement data directly in the sensor.

The standard measurement range lies between 50 … 450mm. One model for greater ranges covers the measurement range from 50 … 650mm. Both models have an output resolution of 0.1 mm. Higher resolution models are available with a measurement range of 50 … 100mm or 50 … 200mm. Its output resolution is 0.01mm.

Two short-stroke keys and a backlit LC display are integrated into the device. They allow the ODSL 9 to be configured via a graphical menu. During measurement operation, the display shows the current measurement value. The sensor can be protected against unauthorized operation by password protection.

The configuration software available from www.leuze.com products by means of a PC and visualization of the ODSL 9's measurement values. Moreover, stored parameter sets can be duplicated in other distance sensors. The connection is made via the configuration adapter, which is available as an accessory (UPG10).

allows configuration of the ODSL 9

18 ODS…/ODK… 9 / 96B Leuze electronic

Bild 4.1: Indicator and operating elements of the ODSL 9

Accessories

The configuration software as well as a UPG 10 configuration adapter are available for configuring the ODSL 9 from a PC.

Mounting systems and connection cables in various lengths and configurations round off the accessories.

Details can be found in chapter 11.

4.2 Typical areas of application for the ODSL 9

Typical areas of application for the ODSL 9 are:

• Positioning of actuators and robots

• Height and width measurement as well as determination of diameter

• Quality assurance in assembly lines

• Contour measurement of moving objects

Laser light spot: 1mm x 1 mm

Application examples

Description ODSL 9

Bild 4.2: Application example: wood width measurement with the ODSL 9

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Description ODSL 9

Bild 4.3: Application example: installation check with the ODSL 9

Notice

For mounting instructions please refer to chapter 6.2.

20 ODS…/ODK… 9 / 96B Leuze electronic

4.3 ODSL 9 variants

TRI

TOF

Model variations

The ODSL 9 is available as a laser distance sensor (red light) . Measurement ranges: 50… 100 mm with absolute measurement accuracy ±0.5%, resolution 0.01mm 50… 200mm with absolute measurement accuracy ±0.5… ±1.0%, resolution 0.01… 0.1 mm 50… 450 mm with absolute measurement accuracy ±1.0%, resolution 0.1mm 50… 650 mm with absolute measurement accuracy ±1.0%, resolution 0.1 … 0.5mm

4.3.1 Type code

Use the following table to determine the equipment features of your ODSL 9.

Description ODSL 9

OD S L 9/ V 6.C1 -450 -S12

Connection type S12 M12 connector

Operating range in mm ( )

Laser class

Switching output

Measurement data output

Light source L laser

Target object S measurement against diffusely reflective objects

100 50 … 100 mm, High Res., resolution 0.01mm

200 50 … 200 mm, resolution 0.01 … 0.1mm

450 50 … 450 mm, resolution 0.1mm

650 50 … 650 mm, resolution 0.1 … 0.5mm

.C1 laser class 1

N/A laser class 2

6 1 push/pull output

66 2 push/pull outputs

C analog current output

V analog voltage output

L IO-Link interface

D2 serial RS 232 interface

D3 serial RS 485 interface

OD optical distance sensor

Notice

• = triangulation sensors

• = time-of-flight sensors

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Description ODSL 9

0 abt. 45 50 200 210 abt. 650 0 abt. 45 50 450 470 abt. 650

U [V]

abt. 10.5

I [mA]

abt. 21

0 abt. 45 50 650 680 abt. 1000

0 abt. 45 50 100 105 abt. 650

4.4 ODSL 9/C or /V with analog output

Characteristic output curve of the ODSL 9

A Area not defined Starting at abt. 650mm or B Linearity not defined C Measurement range D Object present E No object detected

1000mm, "No Signal" is displayed and a value of 0V or 0mA is output at the analog output.

F Measurement distance

Bild 4.4: Behavior of the ODSL 9 analog output (factory setting)

22 ODS…/ODK… 9 / 96B Leuze electronic

Description ODSL 9

Response of the analog output

The ODSL 9 M/C or M/V has an analog output with linear behavior inside of the respective measurement range. There is a departure from linearity above and below the linear area. If a signal is present, output values above the maximum (> 20mA or > 10V) or below the minimum (< 4mA or < 1V) specified for the measurement range can still be detected.

For ODSL 9 models with voltage output, it is also possible to set the voltage range of the output.

The analog output can be easily configured using the LC display or via software. In order to achieve the highest resolution possible, the range of the analog output should be set as small as the application allows. The characteristic output curve can be configured with a positive or negative gradient. For this purpose, both distance values Position Min. Val. and Position Max. Val. for the minimum and maximum analog output value are set accordingly, see figure 4.4.

Alternatively, the analog output can also be taught via pin 2 (see chapter "Teach-in of the switching outputs/characteristic output curve (time control)").

Behavior of the switching output

In addition, a switching output is also available with the ODSL 9 M/C and M/V. The position within the measuring range at which the switching output becomes active can be set arbitrarily via a teach line or via configuration. In addition to the switching point, it is also possible to set the switching hysteresis and switching behavior (light/dark switching) using the shortstroke keys or the configuration software.

Teach-in of the characteristic output curve

In addition to edge-controlled teach-in of the switching outputs (slope control), the ODSL 9 with analog output can also be used to perform a time-controlled teach-in of swit- ching output and characteristic output curve (time control) via the teach line. Both teach events are described in chapter 7.3.

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Description ODSL 9

4.5 ODSL 9/L with IO-Link interface

The sensors are equipped with an IO-Link interface for measurement data output. The sensor cyclically transfers a data packet of 2 bytes at a baud rate of 38.4 k (COM2, Frame 2.2, Vers. 1.0) to the IO-Link master module. The sensor has no switching output; the SIO mode is not supported.

The process data and parameters are described in the IODD (IO-Link Device Description). You can download the IODD on the Internet from www.leuze.com

The ODSL 9/L… can be configured on the PC with a generic IODD interpreter. To do this, the PC is connected to the PC via an IO-Link master.

4.5.1 IO-Link process and service data

IO-Link process data

Output data device

A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

MSB

16 bit measurement value: distance

1 bit output resolution: 0.01mm/0.1 mm (type dependent)

Signal too weak: 65535

Laser error: 65533

16 bit measurement value

Data bit

LSB

IO-Link service data

Sensors with IO-Link interface can be configured and diagnosed via the service data.

Measure mode parameter

With this parameter, a measure mode can be activated for adapting to the application task. There are four measurement modes (Standard, Precision, Speed and Light Suppres-

sion) to choose from.

Measure filter parameter

With this parameter, a measurement value filter can be activated for adapting to the application task. Three options are available (Off, Averaging and Center Value).

Notice

Detailed information on the parameters can be found in chapter 7.

24 ODS…/ODK… 9 / 96B Leuze electronic

Description ODSL 9

4.5.2 IO-Link system commands and diagnostics (observation)

System commands

Laser transmitter activation

This system command switches on the laser transmitter.

Laser transmitter deactivation

This system command switches off the laser transmitter.

If the sensor is deactivated, then the most recently determined measurement value is frozen. The state of the laser can be monitored in the sensor state.

Setting to factory setting

This system command restores the factory settings of the sensor.

Diagnostics (observation)

Signal too weak [process value 65535] or laser error [process value 65533]

Reception signal is not sufficient: Either no object is in the measurement range or the signal from the object is too low for measurement. A displayed laser error indicates a laser-light source malfunction.

Signal warning

Low reception signal: The object is not detected reliably, e.g. because the signal from the object is very weak.

Laser activation

Status information on whether the laser transmitter is activated or deactivated.

Measurement range sensor

Status information on whether an object is located in the measurement range of the sensor.

Notice

If parameters are changed on the device via the display and keyboard, it is not signaled to the master. When there is an explicit query by the master, however, the changed value is available.

Notice

Detailed information about the IO-Link service data and the IODD can be found at www.leuze.com

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Description ODSL 9

4.6 ODSL 9/D with serial interface

The ODSL 9/D… sensors are equipped with one switching output and one serial interface, which is implemented either as an RS 232 interface (ODSL 9/D2…) or as an RS 485 interface (ODSL 9/D3…).

The transmission rate can be set to between 9,600 and 57,600 baud.

Serial transmission is performed with 1 start bit, 8 data bits and 1 stop bit without parity.

For the transmission of the measurement values, 4 different transmission modes may be configured (see figure 4.5):

• ASCII measurement value

(6 bytes)

• 14-bit measurement value

(2 bytes, ODS 96 compatible)

• 16-bit measurement value

(3 bytes, ODSL 30 compatible)

• Remote control operation

4.6.1 Measurement value output for various transmission types

Object distance Measurement value output

No evaluable receive signal 65535 (signal too weak)

< Measurement range

Within measurement range

> Measurement range

Device error 65333 (laser error)

Distance value

(undefined linearity)

Distance value

linear

Distance value

(undefined linearity)

26 ODS…/ODK… 9 / 96B Leuze electronic

707070

00 01

xx 1 0

7070

Measurement value = 16 bit

output resolution 0.01mm/0.1 mm (type dependent)

1. Low Byte (bit 0 = 0, bit 1 = 0)

Measurement value = 14 bit

output resolution 0.01mm/0.1 mm (type dependent)

Measurement value ASCII transmission

Transmission format: MMMMM<CR>

MMMMM = 5-digit measurement value in 0.1 mm (for 0.1 mm output resolution)

or = 5-digit measurement value in 0.01mm (for 0.01mm output resolution)

<CR> = ASCII character "Carriage Return" (x0D)

bit 5

bit 4

bit 3

bit 2

bit 1

bit 0 (LSB)

bit 11

bit 10

bit 9

bit 8

bit 7

bit 6

don’t care

bit 15 (MSB)

bit 14

bit 13

bit 12

2. Middle Byte (bit 0 = 1, bit 1 = 0) 3. High Byte (bit 0 = 0, bit 1 = 1)

1. Low Byte (bit 0 = 0) 2. High Byte (bit 0 = 1)

bit 6

bit 5

bit 4

bit 3

bit 2

bit 1

bit 0 (LSB)

bit 13 (MSB)

bit 12

bit 11

bit 10

bit 9

bit 8

bit 7

Remote control operation

ASCII transfer of the measurement value on request 4 digits (4 bytes) or 5 digits (5 bytes).

Description ODSL 9

Bild 4.5: Serial transmission formats ODSL 9

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Description ODSL 9

4.6.2 Commands for remote control operation

For remote-control operation (Serial -> Com Function -> Remote control), a device address can be set between 0 and 14 (Serial -> Node Address). In this operating mode, the ODSL 9/D only responds to commands from the control. The following control commands are available:

Measurement value query, 4 digits:

Byte no. Response

0 12345678

Command Sensor

Sensor response

address

0x00

through

0x0E

(0x2A)

––––––––

ASCII address ASCII distance measurement value

tens ones 1'000's 100's tens ones

Measurement value query, 5 digits:

Byte no. Response

0 1 2 345678

Command

Sensor response

(0x2A)

ASCII

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"M"

"#"

(0x4D)

(0x23)

ASCII distance measurement value

10'000's 1'000's 100's tens ones

–––––

Execute referencing function:

Byte no. Response

Command

Sensor response

0 1 2 345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"R"

(0x52)

State

"#"

(0x23)

"#"

(0x23)

–––––

Detailed information on referencing can be found in chapter 7.8.2

"#"

(0x23)

State

–

"#"

(0x23)

time

max.

15ms

time

max.

15ms

time

max.

Execute preset measurement:

Command

Sensor response

Byte no. Response

0 1 2 345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"P"

(0x52)

State

"#"

(0x23)

"#"

(0x23)

–––––

time

max.

28 ODS…/ODK… 9 / 96B Leuze electronic

Description ODSL 9

Detailed information on Preset/Offset can be found in chapter 7.8.1

Activate sensor:

Byte no. Response

Command

Sensor response

0 1 2345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"A"

(0x41)

State

"#"

(0x23)

"#"

(0x23)

–––––

Deactivate sensor:

Byte no. Response

Command

Sensor response

0 1 2345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"D"

(0x44)

State

"#"

(0x23)

"#"

(0x23)

–––––

Status byte (bitwise processing):

Bit number Meaning

7 (MSB)

0 (LSB)

always = 0 (reserved)

1 = other error (e.g. no measurement possible or referencing / preset not successful), 0 = OK

always = 1

always = 0 (reserved)

1 = sensor deactivated, 0 = sensor activated

1 = no signal or signal too low, 0 = signal OK

1 = laser interference, 0 = Laser OK

time

max.

15ms

time

max.

15ms

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Description ODSL 9

+24 V

15 kΩ

470 Ω

1,5 kΩ

A (Tx+)

B (Tx-)

4.6.3 Termination of the data lines of the ODSL 9/D3…

The ODSL 9/D3… features a combined transmitter and receiver component that can transmit serial data according to the RS 485 and RS 422 standard (see TIA/EIA-485-A or DIN66259, Part 3).

These standards define some basic rules that should be followed in order to achieve the most reliable data transmission:

• The data lines A and B (which correspond to the ODSL 9 pins Tx+ and Tx-) are connected to an intrinsic impedance of Z

• The end of the data line (and the beginning in case of RS 485) is terminated using a 120Ω resistor. The ODSL 9/D3… does not have an internal bus termination.

• The RS 485 bus participants are wired in an in-line bus topology, i.e., the data line is fed from one bus participant to the next. Cable stubs are to be avoided or to be kept as short as possible.

• The RS 485 specification assumes an inactive potential difference of U between the data lines. A bus termination in the form of a voltage divider should be implemented in order to maintain this level. Usually, it is connected to the RS 485 coupling module of the PLC.

The RS 485 specification permits transmission rates in the megabit range for up to 32 participants. The ODSL 9/D3… is designed for a data transmission rate of typically 9600 baud (9600 … 57600 baud may be configured). In practice, this means that the strict requirements regarding the bus termination and the cabling are "softened" for a few bus participants.

However, it is important to maintain the bus idle levels (U module does not include a bus termination with voltage divider, the following circuit may be used.

≈ 120Ω via a 2-wire twisted pair cable.

≥ 200mV

≥ 200mV). If the PLC coupling

30 ODS…/ODK… 9 / 96B Leuze electronic

Bild 4.6: Voltage divider for the RS 485 bus termination

The RS 422 connection does not require a bus termination for cable lengths up to about 20m and data transmission rates less than 9600 Baud.

Further information:

• RS 422: Electrical Specification acc. to DIN 66259, Part 3

• ISO 8482: Abstract Specifies the physical medium characteristics for twisted pair multipoint interconnections in either 2-wire or 4-wire network topology, a binary and bi-directional signal transfer, the electrical and mechanical design of the endpoint system branch cables and the common trunk cable which may be up to 1200m in length, the component measurements of the integrated type generators and receivers within the endpoint system, the applicable data signaling rate up to 12.5Mbit/s.

4.6.4 Operation on the fieldbus and the Ethernet

ODSL 9/D2 sensors… with an RS 232 serial interface can be connected with MA 2xxi modular interfacing units to the following fieldbus and Ethernet types:

•PROFIBUSDP –> MA 204i

• Ethernet TCP/IP –> MA 208i

• CANopen –> MA 235i

• EtherCAT –> MA 238i

•PROFINET-IO –> MA 248i

• DeviceNet –> MA 255i

• EtherNet/IP –> MA 258i

To do this, the modular interfacing unit is connected to the sensor via a connection cable. To operate the distance sensors, rotary switch S4 of the modular interfacing unit must be set to switch position B.

Further details can be found in the technical descriptions of the modular interfacing units.

Description ODSL 9

Notice

The default settings of the ODS serial interface have to be adjusted. Further information on configuration of the interface can be found in the technical description of the corresponding device.

Specifications for the serial interface

COM function: ASCII

Baud rate: 38400 baud

The ODSL 9/D2… is to be operated in the "Precision" measure mode. The mode is set through the display menu via chapter 7.2.6).

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Application -> Measure mode -> Precision (see

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Description ODSL 9

2nd switching output

1st switching output

Measurement

distance [mm]

Max. 100mm: 50 100

Max. 450mm: 50 450

Max. 650mm: 50 650

4.7 ODSL 9/66 with two switching outputs

Bild 4.7: Behavior of the switching outputs ODSL 9/66

The two switching outputs of the ODSL 9/66 work independently of each other. Upper and lower switching points as well as hysteresis can be set separately for both switching outputs via the LC display or the configuration software.

Via the teach input, either the upper or the lower measurement range limit can be taught for both switching outputs or, alternatively, the center of the switching range. A common teach line is available for both switching outputs. An exact description of the teach event can be found in chapter 7.3.

32 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

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TOF

TRI

TOF

5 Description ODS… 96B/ODK… 96B

5.1 General description

The ODS… 96B/ODK… 96B is a distance sensor with a large area of application. The devices are available as LED or laser version with analog or serial output. Two different measurement principles are applied:

Measurement principle: Triangulation

When using the triangulation measuring procedure, the distance of an object is determined via the angle of incidence of the light reflected by the object. For the actual measurement, a linear CMOS array is used. The measurement principle is suitable for medium operating ranges and permits a fast measurement rate and high accuracy.

Through automatic adjustment of the integration time (exposure time) to the intensity of the objects' reflected light, a high degree of independence from the reflectivity properties of the measurement object is achieved. In case of low reflectivity (dark objects) a longer measurement time results. The sensor sets the measurement time automatically.

The measurement range extends from 60 - 2,000 mm (depending on sensor model).

Measurement principle: time-of-flight

In the time-of-flight measurement procedure, the distance of an object is determined via the propagation time of a light pulse emitted by the sensor's transmitter that is reflected by the object and received by the sensor's receiver. The measurement principle is suitable for large operating ranges with simultaneous immunity to light interference and a low influence of gloss and structures on the measurement value. The measurement time can be adjusted via the configuration software or via membrane keyboard and OLED display. It remains fixed.

The measurement range extends from 300 - 25,000mm (depending on sensor model).

Notice

The type designation indicates which measurement principle your sensor uses:

• Sensors with triangulation measurement principle include an operating range specification in the type designation. Example: ODSL 96B M/C6-2000-S12.

• Sensors with time-of-flight measurement principle do not include an operating range specification in the type designation. Example: ODSL 96B M/C6-S12.

According to their measurement principle, the sensors are in the following also referred to in brief as triangulation sensors and as time-of-flight sensors and are partly distinguished in the text by means of different colors:

• = triangulation sensors

• = time-of-flight sensors

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Description ODS… 96B/ODK… 96B

LED

Status displays

OLED display 128 x 32 pixels

Key pad with 2 buttons

LED status displays

All device models feature an integrated RISC controller for brief measurement times with simultaneous high precision measurement values. The high-performance hardware is also able to preprocess measurement data directly in the sensor.

A key pad and an OLED display are integrated into the device, which allow the ODS… 96B/ ODK… 96B to be configured via a graphical menu. During measurement operation, the display shows the current measurement value. A lockable cover on the back of the ODS… 96B/ODK… 96B and password protection safeguard the sensor against unauthorized operation.

The configuration software available from www.leuze.com ODS… 96B/ODK… 96B sensors with a PC and visualization of the measured values. Moreover, stored parameter sets can be duplicated in other distance sensors. The connection is made via the configuration adapter, which is available as an accessory (UPG10).

allows configuration of the

Bild 5.1: Display and operational controls ODS… 96B/ODK… 96B

Accessories

A configuration software as well as a UPG 10 configuration adapter are available for configuring the ODS… 96B/ODK… 96B from a PC.

The housing dimensions of the ODS… 96B/ODK… 96B distance sensors are identical to those of the sensors of the 96 series from Leuze electronic. In particular, the mounting accessories of the 96 series can be used for the ODS… 96B/ODK… 96B.

For ODKL 96B sensors, a special high-gain reflective tape is available.

Mounting systems and connection cables in various lengths and configurations round off the accessories.

Details can be found in chapter 11.

34 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

TRI

5.2 Typical areas of application for the ODS… 96B/ODK… 96B

Due to the high number of sensor models and light spot geometries, the ODS… 96B/ ODK… 96B is suitable for nearly all areas of application.

Notice

For mounting instructions please refer to chapter 6.2.

ODS 96B with infrared or red-light LED, measurement range 100 … 1400mm ( ):

• Measurement on large surface objects, e.g., bulk material, material on drums, sheet material

• brightVision

LED light spot: 15mm x 15 mm

Output resolution: 0.1mm

Application example

– very bright light spot with LED red light

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Bild 5.2: Application example: fill level measurement with ODS 96B (TRI)

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Description ODS… 96B/ODK… 96B

TRI

ODSL 96B with laser, measurement range 60 … 2000mm ( ):

• Measurement in millisecond cycles for large operating ranges

• Stable and precise measurement values, even at varying temperatures and object variations

Laser light spot: 2mm x 6 mm

Output resolution: 1mm

Application example

Bild 5.3: Application example: stack height measurement with ODSL 96B (TRI)

36 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

TRI

ODSL 96B "S" with laser, measurement range 150 … 800mm ( ):

• Small laser light spot for the precise measurement onto small objects, metallic surfaces or objects with color structures

Laser light spot: 1mm x 1 mm

Output resolution: 0.1mm

Application example

Bild 5.4: Application example: robot arm positioning with ODSL 96B "S" (TRI)

TNT 35/7-24V

Leuze electronic ODS…/ODK… 9 / 96B 37

Description ODS… 96B/ODK… 96B

TRI

ODSL 96B "XL" with laser, measurement range 150 … 1200 mm ( ):

• Elongated light spot for precise measurement on perforated or porous objects (e.g., corrugated cardboard), and on objects that are not precisely aligned

Laser light spot: 15mm x 4 mm (at 800 mm distance)

Output resolution: 0.1mm

Application example

Bild 5.5: Application example: lateral stack positioning with ODSL 96B "XL" (TRI)

38 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

TOF

ODSL 96B with red-light laser for measurement on objects, measurement range 0.3 … 10m ( ):

• Large operating range, even for dark objects

• Operating modes for fast or precise measurement

Laser light spot: 7mm x 7 mm (at 10 m distance)

Output resolution: 1mm

ODSL 96B with infrared-light laser for measurement on objects, measurement range 0.3 … 10m ( ):

• Improved measurement behavior on dark objects

• Invisible measurement beam, no influence by people

• Integrated red-light laser alignment aid

Laser light spot: 7mm x 7 mm (at 10 m distance)

Output resolution: 1mm

Application example

TNT 35/7-24V

Bild 5.6: Application example: slack control for material on drums with ODSL 96B (TOF)

Leuze electronic ODS…/ODK… 9 / 96B 39

Description ODS… 96B/ODK… 96B

TOF

ODKL 96B with laser for measuring on reflective tape, measurement range 0.3 … 25 m ( ):

• Fast and easy alignment due to well visible laser light spot

• Large operating range in compact design

Laser light spot: 7mm x 7 mm (at 10 m distance)

Output resolution: 1mm

Application example

Bild 5.7: Application example: positioning of side-tracking skates with ODKL 96B (TOF)

40 ODS…/ODK… 9 / 96B Leuze electronic

5.3 ODS… 96B/ODK… 96B variants

TRI

TOF

Model variations

Five different base variants of the ODS… 96B/ODK… 96B are available:

•as infrared distance sensor ODS 96B

measurement ranges: 100 … 600 mm

120 … 1400mm

•as red-light distance sensor ODSR 96B

measurement range: 100 … 600 mm

•as laser distance sensor (red light) ODSL(R) 96B for measurement against

diffusely reflective objects measurement ranges: 150 … 800 mm (laser, "S" light spot)

150 … 1200mm (laser, "XL" light spot)

60 … 2000mm (laser + red-light LED) 150 … 2000mm (laser) 300 … 10,000mm (laser)

•as laser distance sensor (infrared light) ODSIL 96B for measurement against

diffusely reflective objects measurement range: 300 … 10,000 mm (laser)

•as laser distance sensor (red light) ODKL 96B for measurement against high-gain

reflective tape measurement range: 300 … 25,000 mm (laser against reflective tape)

Description ODS… 96B/ODK… 96B

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Leuze electronic ODS…/ODK… 9 / 96B 41

Description ODS… 96B/ODK… 96B

TRI

TOF

5.3.1 Part number code

Use the following table to find out the equipment features.

OD S L 96BM/ C 6.C1S -2000 -S12

Connection type S12 M 12 connector

Operating range in mm ()

Without value ()

Laser class

Switching output 6 1 push/pull output

Measurement data output

Light source

Target object

150 … 2000mm (laser with light spot 2 x 6 mm)

2000

60 … 2000mm (red-light LED and laser)

1500 150 … 1500mm (laser class 1)

1400 120 … 1400mm (infrared LED)

1200 150 … 1200mm (laser with light spot 15 x 4 mm)

800 150 … 800 mm (laser with light spot dia. 1mm)

600 100 … 600 mm (infrared LED or red-light LED)

300 … 25,000mm (laser against reflective tape)

300 … 10,000mm (laser)

.C1S laser class 1

N/A laser class 2

66 2 push/pull outputs

C analog current output

V analog voltage output

L IO-Link interface

D2 RS 232 serial interface

D3 RS 485 serial interface

N/A infrared LED

R red-light LED

L red-light laser

IL infrared laser

LR red-light LED and laser

S measurement against diffusely reflective objects

K measurement against high-gain reflective tape

OD optical distance sensor

42 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

0 abt. 90 100 600 625 abt. 1500 0 abt. 80 120 1400 1480 abt. 3000

U [V]

abt. 10.5

I [mA]

abt. 21

Infrared/red-light LED:

Infrared LED:

5.4 ODS… 96B/ODK… 96B M/C and M/V with analog output

Characteristic output curve of red light/ infrared models

Leuze electronic ODS…/ODK… 9 / 96B 43

A Area not defined Starting at abt. 1500mm or B Linearity not defined C Measurement range D Object present

3000mm, "No Signal" is displayed and a value of 0V or 0mA is output at the analog output.

E No object detected F Measurement distance

Bild 5.8: Behavior of the ODS(R) 96B M/C and M/V analog output (factory setting)

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Description ODS… 96B/ODK… 96B

TRI

0 abt. 50 60 2000 2100 abt. 3000 0 abt. 120 150 2000 2100 abt. 3000

U [V]

abt. 10.5

I [mA]

abt. 21

0 abt. 130 150 1200 1400 abt. 3000

LED + Laser:

Laser:

Laser "XL":

0 abt. 90 100 800 850 abt. 1500Laser "S":

0 abt. 120 150 1500 1560 abt. 3000Laser class 1:

Characteristic output curve of the triangulation laser model

A Area not defined Starting at abt. 1500mm or B Linearity not defined C Measurement range D Object present E No object detected

3000mm, "No Signal" is displayed and a value of 0V or 0mA is output at the analog output.

F Measurement distance

Bild 5.9: Behavior of the analog output on the triangulation laser model (factory setting)

44 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

TOF

0 abt. 200 300 25000 26500 abt. 30000 0 abt. 200

300

6000 6300 abt. 10000

U [V]

abt. 10.5

I [mA]

abt. 21

Laser+ refl. tape:

Laser:

Characteristic output curve of the time-of-flight laser model

Leuze electronic ODS…/ODK… 9 / 96B 45

A Area not defined Starting at abt. 10,000mm or B Linearity not defined C Measurement range D Object present E No object detected

30,000mm, "No Signal" is displayed and a value of 0V or 0mA is output at the analog output.

F Measurement distance

Bild 5.10:Behavior of analog output of the time-of-flight laser model (factory setting)

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Description ODS… 96B/ODK… 96B

TRI

TOF

TRI

TOF

Response of the analog output

The ODS… 96B/ODK… 96B M/C or M/V has an analog output with linear behavior inside of the respective measurement range. There is a departure from linearity above and below the linear area. If a signal is present, output values above the maximum (> 20 mA or > 10V) or below the minimum (< 4mA or < 1 V) specified for the measurement range can still be detected.

For the models with voltage output, it is also possible to set the voltage range of the output.

The analog output can be easily configured using the OLED display or via software. In order to achieve the highest resolution possible, the range of the analog output should be set as small as the application allows. The characteristic output curve can be configured with a positive or negative gradient. For this purpose, the two distance values Position Min. Val. and Position Max. Val. are set appropriately for the minimum and maximum analog output values, see figure 5.8, figure 5.9 and figure 5.10.

Alternatively, the analog output can also be taught via pin 2 (see chapter 7.3 "Configuration example - lower switching point").

Behavior of the switching output

In addition, a switching output is also available with the ODS… 96B/ODK… 96B M/C and M/ V. The position within the measuring range at which the switching output becomes active can be set arbitrarily via a teach line or via configuration. In addition to the switching point, it is also possible to set the switching hysteresis and switching behavior (light/dark switching) using the key pad or the configuration software.

Teach-in of the characteristic output curve

There are different teach methods depending on the device model ( or ):

•:

In addition to edge-controlled teach-in of the switching outputs (slope control), the ODS… 96B with analog output can also be used to perform a time-controlled teach- in of switching output and characteristic output curve (time control) via the teach line. Both teach events are described in chapter 7.4.2.

•: For the ODS… 96B with time-of-flight measurement principle, there is only a timecontrolled teach model. The time intervals for the individual teach functions are, however, considerably different to those of the triangulation sensors. This teach event is described in chapter 7.4.3.

46 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

5.5 ODS… 96B/ODK… 96B M/L with IO-Link interface

The process data and parameters are described in the IODD (IO-Link Device Description). You can download the IODD on the Internet from www.leuze.com.

The ODS… 96B/ODK… 96B M/L can be configured on the PC with a generic IODD interpreter. To do this, the PC is connected to the PC via an IO-Link master.

5.5.1 IO-Link process and service data

IO-Link process data

Output data device

Data bit

A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

MSB

16 bit measurement value: distance

1 bit output resolution: 1mm

Signal too weak: 65535

Signal error: 65534

Laser error: 65533

16 bit measurement value

LSB

IO-Link service data

Sensors with IO-Link interface can be configured and diagnosed via the service data.

Measure mode parameter

With this parameter, a measure mode can be activated for adapting to the application task. There are four measurement modes (Standard, Precision, Speed and Light Suppres-

sion) to choose from.

Measure filter parameter

With this parameter, a measurement value filter can be activated for adapting to the application task. Three options are available (Off, Averaging and Center Value).

Notice

Detailed information on the parameters can be found in chapter 7.

Leuze electronic ODS…/ODK… 9 / 96B 47

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Description ODS… 96B/ODK… 96B

5.5.2 IO-Link system commands and diagnostics (observation)

System commands

Laser transmitter activation

This system command switches on the laser transmitter.

Laser transmitter deactivation

This system command switches off the laser transmitter.

If the sensor is deactivated, then the most recently determined measurement value is frozen. The state of the laser can be monitored in the sensor state.

Setting to factory setting

This system command restores the factory settings of the sensor.

Diagnostics (observation)

Signal too weak [process value 65535], signal error [process value 65534] or laser error [process value 65533]

Reception signal is not sufficient: either no object is in the measurement range or the signal from the object is too low for measurement. A permanently displayed signal error indicates that the sensor has a defect. A displayed laser error indicates a laser-light source malfunction.

Signal warning

Low reception signal: the object is not detected reliably, e.g. because the signal from the object is very weak.

Laser activation

Status information on whether the laser transmitter is activated or deactivated.

Measurement range sensor

Status information on whether an object is located in the measurement range of the sensor.

Notice

If parameters are changed on the device via the display and keyboard, it is not signaled to the master. When there is an explicit query by the master, however, the changed value is available.

Notice

Detailed information about the IO-Link service data and the IODD can be found at www.leuze.com

48 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

5.6 ODS… 96B/ODK… 96B M/D with serial interface

The sensors are equipped with one switching output and one serial interface, which is implemented either as an RS 232 interface or as an RS 485 interface. The transmission rate can be set to between 9,600 and 57,600 baud.

Serial transmission is performed with 1 start bit, 8 data bits and 1 stop bit without parity.

For the transmission of the measurement values, 4 different transmission modes may be configured (see figure 4.5):

• ASCII measurement value

(6 bytes)

• 14-bit measurement value

(2 bytes, ODS 96 compatible)

• 16-bit measurement value

(3 bytes, ODSL 30 compatible)

• Remote control operation

5.6.1 Measurement value output for various transmission types

Object distance Measurement value output

No evaluable receive signal 65535 (signal too weak)

< Measurement range

Within measurement range

> Measurement range

Device error

Distance value

(undefined linearity)

Distance value

linear

Distance value

(undefined linearity)

65334 (signal error)

65333 (laser error)

Leuze electronic ODS…/ODK… 9 / 96B 49

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Description ODS… 96B/ODK… 96B

7070

Measurement value = 16 bit

output resolution 0.1mm/1 mm (type dependent)

1. Low Byte (bit 0 = 0, bit 1 = 0)

Measurement value = 14 bit

output resolution 0.1mm/1 mm (type dependent)

Measurement value ASCII transmission

Transmission format: MMMMM<CR>

MMMMM = 5-digit measurement value in mm (for 1 mm output resolution)

or = 5-digit measurement value in 0.01mm (for 0.1mm output resolution)

<CR> = ASCII character "Carriage Return" (x0D)

bit 5

bit 4

bit 3

bit 2

bit 1

bit 0 (LSB)

bit 11

bit 10

bit 9

bit 8

bit 7

bit 6

don’t care

bit 15 (MSB)

bit 14

bit 13

bit 12

2. Middle Byte (bit 0 = 1, bit 1 = 0) 3. High Byte (bit 0 = 0, bit 1 = 1)

1. Low Byte (bit 0 = 0) 2. High Byte (bit 0 = 1)

bit 6

bit 5

bit 4

bit 3

bit 2

bit 1

bit 0 (LSB)

bit 13 (MSB)

bit 12

bit 11

bit 10

bit 9

bit 8

bit 7

Remote control operation

ASCII transfer of the measurement value on request 4 digits (4 bytes) or 5 digits (5 bytes).

707070

00 01

xx 1 0

Bild 5.11:ODS… 96B/ODK…96B M/D serial transmission formats

5.6.2 Commands for remote control operation

For remote-control operation (Serial -> Com Function -> Remote control), a device address can be set between 0 and 14 (Serial -> Node Address). In this operating mode, the ODS 96B M/D only responds to commands from the control. The following control commands are available:

50 ODS…/ODK… 9 / 96B Leuze electronic

Measurement value query, 4 digits:

TRI

Description ODS… 96B/ODK… 96B

Byte no. Response

Command Sensor

Sensor response

0 12345678

address

0x00

through

0x0E

(0x2A)

––––––––

ASCII address ASCII distance measurement value

tens ones 1'000's 100's tens ones

Measurement value query, 5 digits:

Byte no. Response

0 1 2 345678

Command

(0x2A)

Sensor response

(0x2A)

Execute the referencing function (only for

Command

(0x2A)

Sensor response

(0x2A)

ASCII

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"M"

"#"

(0x4D)

(0x23)

ASCII distance measurement value

10'000's 1'000's 100's tens ones

–––––

Byte no. Response

0 1 2 345678

ASCII

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"R"

(0x52)

State

"#"

(0x23)

"#"

(0x23)

–––––

Detailed information on referencing can be found in chapter 7.8.2

"#"

(0x23)

State

–

"#"

(0x23)

time

max.

15ms

time

max.

15ms

time

max.

Execute preset measurement:

Command

Sensor response

Byte no. Response

0 1 2 345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"P"

(0x52)

State

"#"

(0x23)

"#"

(0x23)

–––––

time

max.

Detailed information on Preset/Offset can be found in chapter 7.8.1

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Description ODS… 96B/ODK… 96B

Activate sensor:

Byte no. Response

Command

Sensor response

0 1 2345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"A"

(0x41)

State

"#"

(0x23)

"#"

(0x23)

–––––

Deactivate sensor:

Byte no. Response

Command

Sensor response

0 1 2345678

ASCII

(0x2A)

address

"0…9", "A…D"

ASCII

address

"0…9", "A…D"

"D"

(0x44)

State

"#"

(0x23)

"#"

(0x23)

–––––

Status byte (bitwise processing):

Bit number Meaning

7 (MSB)

0 (LSB)

always = 0 (reserved)

1 = other error (e.g. no measurement possible or referencing / preset not successful), 0 = OK

always = 1

always = 0 (reserved)

1 = sensor deactivated, 0 = sensor activated

1 = no signal or signal too low, 0 = signal OK

1 = laser interference, 0 = laser OK

time

max.

15ms

time

max.

15ms

52 ODS…/ODK… 9 / 96B Leuze electronic

Description ODS… 96B/ODK… 96B

+24 V

15 kΩ

470 Ω

1,5 kΩ

A (Tx+)

B (Tx-)

5.6.3 Termination of the data lines of the OD… 96B/D3…

The OD… 96B/D3… features a combined transmitter and receiver component that can transmit serial data according to the RS 485 and RS 422 standard (see TIA/EIA-485-A or DIN66259, Part 3).

These standards define some basic rules that should be followed in order to achieve the most reliable data transmission:

• The data lines A and B (which correspond to the OD… 96B pins Tx+ and Tx-) are connected to an intrinsic impedance of Z

• The end of the data line (and the beginning in case of RS 485) is terminated using a 120Ω resistor. The OD… 96B/D3… does not have an internal bus termination.

The RS 485 specification permits transmission rates in the megabit range for up to 32 participants. The OD… 96B/D3… is designed for a data transmission rate of typically 9600 baud (9600 … 57600 baud may be configured). In practice, this means that the strict requirements regarding the bus termination and the cabling are "softened" for a few bus participants.

However, it is important to maintain the bus idle levels (U module does not include a bus termination with voltage divider, the following circuit may be used.

≈ 120Ω via a 2-wire twisted pair cable.

≥ 200mV

≥ 200mV). If the PLC coupling

Bild 5.12:Voltage divider for the RS 485 bus termination

Leuze electronic ODS…/ODK… 9 / 96B 53

The RS 422 connection does not require a bus termination for cable lengths up to about 20m and data transmission rates less than 9600 Baud.

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Description ODS… 96B/ODK… 96B

Further information:

• RS 422: Electrical Specification acc. to DIN 66259, Part 3

5.6.4 Operation on the fieldbus and the Ethernet

OD… 96B/D2… sensors with an RS 232 serial interface can be connected with MA 2xxi modular interfacing units to the following fieldbus and Ethernet types:

•PROFIBUSDP –> MA 204i

• Ethernet TCP/IP –> MA 208i

• CANopen –> MA 235i

•EtherCAT –> MA 238i

•PROFINET-IO –> MA 248i

• DeviceNet –> MA 255i

• EtherNet/IP –> MA 258i

Further details can be found in the technical descriptions of the modular interfacing units.

Notice

The default settings of the ODS serial interface have to be adjusted. Further information on configuration of the interface can be found in the technical description of the corresponding device.

Specifications for the serial interface

COM function: ASCII

Baud rate: 38400 baud

The OD… 96B/D2… is to be operated in the "Precision" measure mode. The mode is set through the display menu via chapter 7.2.6).

54 ODS…/ODK… 9 / 96B Leuze electronic

Application -> Measure mode -> Precision (see

Description ODS… 96B/ODK… 96B

2nd switching output

1st switching output

Measurement distance [mm]

Lower limit of meas. range Upper limit of meas. range

5.7 ODS… 96B/ODK…96B M/66 with two switching outputs

Bild 5.13:Behavior of the switching outputs ODS… 96B/ODK… 96B M/66

The two switching outputs of the ODS… 96B/ODK… 96B M/66 operate independently of each other. Upper and lower switching points as well as hysteresis can be set separately for both switching outputs via the OLED display or the configuration software.

Leuze electronic ODS…/ODK… 9 / 96B 55

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Installation

TRI

6 Installation

6.1 Storage and transport

Attention!

When transporting or storing, package the sensor so that it is protected against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or ship-

ping agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device variant and model as indicated on the nameplate

• Laser warning signs

• Technical description

The name plate provides information as to what type of distance sensor your device is.

 Save the original packaging for later storage or shipping.

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

6.2 Mounting

Mounting systems are available which have to be ordered separately at Leuze electronic. The order number can be found in chapter 11.3 and chapter 11.4. Apart from this, the drilledthrough holes are suitable for the individual mounting of the ODS, depending on the area in which it is to be used.

Installation

To avoid errors while the object enters the measurement beam, correct entry direction of the objects has to be observed for sensors with triangulation principle ( ). The following graphics show instructions on the installation:

56 ODS…/ODK… 9 / 96B Leuze electronic

Installation

Only for !

TRI

Only for !

TRI

and !

TRI

TOF

Preferred direction of entry of the objects when using triangulation sensors

Bild 6.1: Preferred direction of entry of the objects when using triangulation sensors

Preferred mounting of triangulation sensors for structured surfaces

Bild 6.2: Preferred mounting of triangulation sensors for structured surfaces

View through a chase

Bild 6.3: View through a chase

If the distance sensors have to be installed behind a cover, the chase has to have at least the size of the optical glass cover. Otherwise, a correct measurement is not possible or can not be guaranteed.

Leuze electronic ODS…/ODK… 9 / 96B 57

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Installation





reflecting surface

Only for !

TRI

Alignment to measurement objects with reflecting surfaces

Bild 6.4: Alignment to measurement objects with reflecting surfaces

If the measurement object to be detected has a reflecting surface, a measurement may not be possible depending on the angle in which the light is reflected by the measurement object's surface. The directly reflected part of the transmitted light beam must not be incident on the receiver of the distance sensor. Adjust the angle between the sensor and the measurement object such that the sensor can reliably detect the measurement object.

58 ODS…/ODK… 9 / 96B Leuze electronic

7 Operation

LED

status displays

OLED display

128 x 32 pixels

screw-down cover

LED

status displays

ODSL 9

ODS…/ODK… 96B

LED

status displays

LC display 128 x 32 pixels

2 short-stroke keys:

upper key =



lower key =



key pad with 2 buttons

cover opened

7.1 Indicator and operating elements

Operation

Bild 7.1: Indicator and operating elements

The device LEDs display the operating state. For the ODS… 96B/ODK… 96B, the device LEDs have an identical function on the front and back of the distance sensor. During

Leuze electronic ODS…/ODK… 9 / 96B 59

measurement operation, the dot matrix display shows the distance measurement value.

TNT 35/7-24V

Operation

7.1.1 LED status displays

LED State Display during sensor operation

continuous light ready

green

yellow

Tabelle 7.1: LED function indicator

During teach-in, the LED indicator deviates from the information shown in Table 7.1 and varies depending on the selected teach mode. Detailed information on this topic can be found in chapter 7.3.

7.1.2 Control buttons

The LC display and control buttons of the ODSL 9 are always accessible. The OLED display and key pad of the ODS… 96B/ODK… 96B are protected by a screw-down cover.

Notice

For the ODS… 96B/ODK… 96B, safety class II at a rated voltage of 250V AC is only ensured with the cover closed.

flashing interference off no supply voltage continuous light object inside teach-in measurement range off object outside teach-in measurement range

The ODS is operated using the  and

Notice



button on sensors of the ODSIL design (TOF sensors with infrared laser) ser-

The ves to switch on/off the red alignment laser.

Notice

The control buttons of the ODSL 9 are not labeled:

• The upper key corresponds to the

• The lower key corresponds to the

60 ODS…/ODK… 9 / 96B Leuze electronic

buttons, which are located next to the display.





button of the ODS… 96B/ODK… 96B.



7.1.3 Displays

255mm

low

No Signal



255mm



255mm



255mm



255mm



255mm



The display changes depending on the current operating mode. There are the following two display modes:

•Measure mode

• Menu display

The menu display is accessed by pressing one of the two control buttons. Operation via the menu is described in chapter 7.2.

After switching on the supply voltage +U the green LED illuminates continuously, the distance sensor is in measure mode.

In measure mode, the current measurement value is displayed in the display, e.g. 255mm.

Notice

After a warmup time of 20 min., the device has reached the operating temperature required for an optimum measurement.

Status displays in measure mode

In case of a weak reception signal, "Low" appears in the display.

If no object is detected or if the signal is too weak, "No Signal" appears in the display.

If the current measurement value of sensors with analog output exceeds the range for the analog output, an arrow appears on the right next to the measurement value.

An arrow pointing downward indicates that the current measurement value is lower than the lower limit of the analog output.

An arrow pointing upward indicates that the current measurement value is larger than the upper limit of the analog output.

Operation

and following error-free initialization of the device,

If the laser has been deactivated, then "

If a distance calibration has been performed, then "+O" or "+R" appear in the display.

The "+O" display appears if an offset or preset was activated.

The "+R" display appears if the referencing function has been activated.

Leuze electronic ODS…/ODK… 9 / 96B 61

" appears in the display

TNT 35/7-24V

Operation

255mm

Signal Error

Input

Output Q1



Q1 Upper Sw. Pt

Q1 Upper Sw. Pt.

0250 mm

Q1 Hysteresis 1 016 mm

Q1 Hysteresis 0010 mm

Errors at the Q1/Q2 switching outputs are indicated as follows.

Lightning bolt icon with an underlying point: short-circuit at switching output Q1 or configuration adapter UPG10 connected, but PC not connected.

Lightning bolt icon with underlying bar: short-circuit at switching output Q2.

A wrench icon with the text "Signal Error" indicates a signal error. A permanently displayed signal error indicates that the sensor has a defect.

7.1.4 Operation/navigation

In menu display, the display has two lines. The  and  buttons both have different functions depending on the operating situation. These functions are represented via icons on the right edge of the display – i.e. to the immediate left of the buttons.

The following situations can occur:

Menu navigation

 selects the next menu item (Output Q1)

switches to the submenu shown with inverted colors (Input)



 selects the next menu item (Q1 Upper Sw. Pt)

returns to the next higher menu (). At the top menu level, the



menu can be exited here ( edge indicates the current menu level:

 Menu Exit). The number of bars at the left

Selecting values or selection parameters for editing

 selects the next menu item ( -> Q1 Lower Sw. Pt)

selects edit mode for Q1 Upper Sw. Pt



Editing value parameters

 changes the value of the first digit (1)

selects the second digit (0) for editing



 changes the edit mode;

saves the new value (0010)



 changes the edit mode,

selects the first digit (0) for renewed editing. If an impermissible



value was entered, the "new entry" icon initially appears and the checkmark is not available for selection.

 changes the edit mode,

rejects the new value (1016 remains saved)



62 ODS…/ODK… 9 / 96B Leuze electronic

 appears

appears

 or appears

Editing selection parameters

Input Polarity

Active Low 0V

Input Polarity

Active High +24V

Input Polarity Active High +24V

FactorySettings Execute

 displays the next option for input polarity (Active High +24V)

returns to the input menu and retains Active Low 0V



 shows the next option for input polarity (Active Low 0V)

selects the new value Active High +24V and displays the confir-



mation menu:

 changes the edit mode;

saves the new value (Active High +24V)



Operation



 changes the edit mode;



saved)

7.1.5 Reset to factory settings

Press the ODK… to the state upon delivery from the factory.

Press the All settings made previously are permanently lost. Press , and the ODS…/ODK… returns to measurement operation without resetting the parameters.

You can also use the menu or the configuration software to reset to factory settings (see chapter 7.2.7).

button while switching on the device to reset the configuration of the ODS…/



button again to reset all parameters to the factory settings.





 rejects the new value (Active Low 0V remains

TNT 35/7-24V

Leuze electronic ODS…/ODK… 9 / 96B 63

Operation

TRI

TOF

TRI

7.2 Configuration / menu structure

7.2.1 Input

The Input menu only appears if your sensor has a binary input. The function of the input at pin 2 is set in the Input menu.

Level 1 Level 2 Level 3 Explanation / Notes Default

Input

Output Q1

Input Mode



Teach Time Ctrl.



Input Mode

Teach Time Ctrl.



Input Polarity

Active High +24V

Input Polarity

Active High +24V



Output Q1

Output Q2



Input Mode





Tabelle 7.2: Input menu













Input Mode

Teach Time Ctrl.

Input Mode

Teach Slope Ctrl.

Input Mode

Teach

Input Mode

Trigger

Input Mode

Activation

Input Mode

Preset

Input Mode

Dist. Referencing



Input Polarity

Active High +24V

Input Polarity

Active Low 0V



Defines how the input at pin 2 behaves when UB is applied. Only one of the 4 or 6 options can be selected with



Teaching analog output and switching output, see chapter 7.4.2, only



Only teaches switching output, see



chapter 7.4.2, only Teaching analog output and switching output, see chapter 7.4.3, only



Triggers a measurement value output



(edge controlled), see chapter 7.5 Switches on the laser beam (level



controlled) Preset via teach-in, see



chapter 7.8.1 Referencing via teach-in, see



chapter 7.8.2, only

Defines the polarity of the input signal for Input Mode

Input activated at +24V



Input activated at 0V



64 ODS…/ODK… 9 / 96B Leuze electronic

7.2.2 Output Q1

Hysteresis

Measurement distance

OFF

Lower

switching point

Upper

switching point

Hysteresis

OFF

Light switching

Dark switching

The Output Q1 menu only appears if your sensor has a binary output Q1. It is used to set the switching behavior of switching output Q1.

Operation

Level 1 Level 2 Level 3 Explanation / Notes Default

Output Q1

Analog Output





Q1 Upper Sw. Point

0600 mm

+ for

changing the values

Adjusts the switching behavior of output Q1

Upper switching point



Q1 Lower Sw. Point

0200 mm

+ for

changing the values

Lower switching point



Q1 hysteresis

0050 mm

+ for

changing the values

Hysteresis



Q1 Light/Dark

Dark Switching

Q1 Light/Dark

Dark Switching







Q1 Light/Dark

Dark Switching

Q1 Light/Dark

Light Switching



Dark switching



Light switching



Tabelle 7.3: Menu Output Q1

1)You can determine the values for your sensor using the type key on page 21 and the appropriate

data in chapter 10.1. For ODSL 96B sensors with time-of-flight measurement principle, the assured measurement range 300 … 6,000mm applies (6 … 90 % diffuse reflection).

The adjustable parameters have the following meaning:

• Light switching: If an object is located between the upper and lower switching point, the switching output is active (high).

• Dark switching: If an object is located between the upper and lower switching point, the switching output is not active (low).

• Hysteresis: Expansion of the switching range for switching off. For switching on, the set switching points remain always valid.

Upper limit of meas.

range/2

Lower limit of meas.

range

10x minimum

sensor resolution

TNT 35/7-24V

Bild 7.2: Behavior of the switching outputs

Leuze electronic ODS…/ODK… 9 / 96B 65

Operation

7.2.3 Output Q2

The Output Q2 menu only appears if your sensor has a binary output Q2. It is used to set the switching behavior of switching output Q2. The adjustable parameters correspond to those of output Q1.

Level 1 Level 2 Level 3 Explanation / Notes Default

Output Q2

Analog Output





Q2 Upper Sw. Point

0600 mm

+ for

changing the values

Adjusts the switching behavior of output Q2

Upper switching point



Q2 Lower Sw. Point

0200 mm

+ for

changing the values

Lower switching point



Q2 Hysteresis

0050 mm

+ for

changing the values

Hysteresis



Q2 Light/Dark

Dark Switching

Q2 Light/Dark

Dark Switching



Q1 Light/Dark

Dark Switching



Q1 Light/Dark

Light Switching





Dark switching



Light switching



Analog Output

Serial



Q1 Upper Sw. Point





Tabelle 7.4: Menu Output Q2

1)You can determine the values for your sensor using the type key on page 21 and the appropriate data in chapter 10.1. For ODSL 96B sensors with time-of-flight measurement principle, the assured measurement range 300 … 6,000mm applies (6 … 90% diffuse reflection).

Upper limit of meas. range/2

Lower limit of meas. range

10x minimum sensor resolution

66 ODS…/ODK… 9 / 96B Leuze electronic

7.2.4 Analog Output

The Analog Output - menu only appears if your sensor has an analog output. It is used to adjust the characteristic output curve of the analog output.

Operation

Level 1 Level 2 Level 3 Explanation / Notes Default

Analog Output

Serial





Position Max. Val.

2000 mm

+ for

changing the values



Position Min. Val.

2000 mm

+ for

changing the values



Analog Range

1 - 10 V

Analog Range

1 - 10 V



Analog Range

1 - 10 V



Analog Range

0 - 10 V

Analog Range

1 - 5 V

Analog Range

0 - 5 V







Serial

Application



Position Max. Val.





Sets the behavior of the analog output

Distance measurement value for maximum voltage / maximum current

Distance measurement value for minimum voltage / minimum current

Analog Range only appears for sensors with voltage output.

 X

The function sets the vol-



tage range of the analog voltage output.



Sensors with current output are permanently set to



4…20mA. The Analog Range menu item does not appear for these sensors.

Tabelle 7.5: Analog Output menu

For sensors with voltage output, select the voltage range of the analog output. Then set the distance which corresponds to the lower range limit (0V, 1V or 4 mA) at the analog output and the distance which corresponds to the upper range limit (5V or 10V or 20 mA). This lets you spread the characteristic output curve according to your requirements.

It is also possible to invert the working range of the analog output, i.e., the selected value of the lower range limit is larger than that of the upper range limit. This creates a descending characteristic output curve.

Upper limit of meas. range

Lower limit of meas. range

TNT 35/7-24V

Notice

The adjustable working ranges are dependent on the selected device type and must lie within the sensor's measurement range. The check to determine whether the entered values are plausible and valid is performed after the upper and lower limits are entered. Invalid values cannot be saved. You can either change the entered value ( without saving (

 ).

 ) or cancel the entry

Leuze electronic ODS…/ODK… 9 / 96B 67

Operation

7.2.5 Serial

The Serial - menu only appears if your sensor has a serial interface. It is used to adjust the serial interface parameters.

Level 1 Level 2 Level 3 Explanation / Notes Default

Serial

Application

COM Function



ASCII



COM Function

ASCII



Baud rate

9600 Bd

Baud rate

9600 Bd



Node Address



Application

Settings



Com Function





Tabelle 7.6: Serial menu



COM Function

ASCII



COM Function

14 bit

COM Function

16 bit

COM Function

Remote Control





Baud rate

9600 Bd



Baud rate

19200 Bd

Baud rate

38400 Bd

Baud rate

57600 Bd





 + for

changing the values

Sets the transmission parameters of the serial output

Sets the format of the measurement value output, see chapter 4.6.

Measurement value output corresponding to the device resolu-



tion, see figure 4.5 2-byte transmission, compatible



with ODS 96, see figure 4.5 3-byte transmission, compatible



with ODSL 30, see figure 4.5 Remote control operation of the



ODS 96B via remote commands, see chapter 4.6.2

Adjusts the transmission rate of the serial interface

9600 Bd



19200 Bd



38400 Bd



57600 Bd



Address under which the ODS 96B is addressed

68 ODS…/ODK… 9 / 96B Leuze electronic

7.2.6 Application

TRI

TOF

In the Application menu, the measurement function of the sensor can be optimized for the given application. Several measure modes, measurement filters and a distance calibration are available for this purpose. Details on the function can be found in chapter 7.6 to chapter 7.8.

Level 1 Level 2 Level 3 Explanation / Notes Default

Application

Settings



Measure Mode



Standard

Measure Mode

Standard



Measure Filter

Off

Measure Filter

Off



Tabelle 7.7: Application menu













Measure Mode

Standard

Measure Mode

Precision

Measure Mode

Speed

Measure Mode

Light Suppression



Measure Filter

Off

Measure Filter

Averaging

Measure Filter

Center Value

Measure Filter

Peak

Measure Filter

Range



Sets the measure mode. See chapter 7.6.

Standard mode



Precision mode



Fast measurement



Extraneous light suppression 1)



Filters the measurement results. See chapter 7.7.

Off



Floating average calculation



Median



Filters individual measure-



ment jumps

Measurement value output



only within the limit values set for Range Upper Pos. and

Range Lower Pos.

Operation

TNT 35/7-24V

Leuze electronic ODS…/ODK… 9 / 96B 69

Operation

Level 1 Level 2 Level 3 Explanation / Notes Default

Measurem. Count











Measurem. Count



Sets the number of measurement values which are read in for the Average and Center Value filters.

For Center Value: selection in steps of 10:

10 measurement values



20 measurement values



30 measurement values



40 measurement values



50 measurement values



For Averaging: Set from 1…99

+ for changing the

values



Filter Depth

Coarse

Filter Depth

Coarse



Filter Depth

Coarse



Filter Depth

Medium

Filter Depth

Fine





Sets the filter depth for the Center Value measurement filter. Prevents falsification of the average value by "outliers". A small number of extreme values are not taken into



account. Some extreme values are not



taken into account. A large number of extreme values are not taken into



account.



Peak Window

Medium

Peak Window

Medium



Peak Window

Medium



Peak Window

Fine





For the Peak measurement filter, sets the minimum deviation of the measurement values from the previous measurement value Medium change in measure-



ment value Small change in measurement



value



Range Upper Pos.

2000 mm

Upper limit for the Range measurement filter



Tabelle 7.7: Application menu

Upper limit of meas. range

70 ODS…/ODK… 9 / 96B Leuze electronic

Operation

TRI

Level 1 Level 2 Level 3 Explanation / Notes Default

Range Lower Pos.

0200 mm

Lower limit for the Range measurement filter.



Distance Correct.

Off



Distance Correct.

Off

Distance Correct.

Off



Distance Correct.

Offset/Preset

Distance Correct.

Referencing





Enables the correction of the measurement value by a fixed

value. Measurement value unchan-



ged. Offset / Preset, see



chapter 7.8.1 Via referencing, see



chapter 7.8.2, for only



Offset

+500 mm

+ for

changing the values

Setting the offset value in [mm], see chapter 7.8.1



Preset Position

+300 mm

+ for

changing the values

Setting the preset value in [mm], see chapter 7.8.1



Pres.-Offs. Calc.



Pres.-Offs. Calc.



Pres.-Offs. Calc.

Execute





Calculation of the preset/offset value. To do this,

Distance Correct. -> Offset/Preset must first be



activated. For further information, see



chapter 7.8.1



Ref. Position

+300 mm

+ for

changing the values

Nominal position of the reference object, see chapter 7.8.2 (for only)



Execute the referencing function. This requires

Distance Correct. -> Referencing to be activated



in advance (for only). For further information, see



chapter 7.8.2



Settings

Menu Exit

Ref. Calculation





Measure Mode











Ref. Calculation

Execute



Tabelle 7.7: Application menu

1) Only for ODSL 96B M/C6.C1S-1500-S12 5012 and ODSL 96B M/V6.C1S-1500-S12 ( ).

2) Sensors with an IO-Link interface do not have this menu item available.

Lower limit of meas. range

0mm

Upper limit

measure-

ment

range

/ 2

Upper limit

measure-

ment

range

/ 2

TNT 35/7-24V

Leuze electronic ODS…/ODK… 9 / 96B 71

Operation

7.2.7 Settings

In the Settings - menu, information on the ODS can be called up and set in the display.

Level 1 Level 2 Level 3 Explanation / Notes Default

Settings

Menu Exit

Tabelle 7.8: Settings menu







Language

English



Language

English



Display



Display



Factory Settings

Inactive



Factory Settings

Inactive



Password Check

Inactive



Password Check

Inactive



Language

English



Language

Deutsch

Language

Francais

Language

Espanol

Language

Italiano





Display



Display

Off

Display

Auto





Factory Settings

Inactive



Factory Settings

Execute





Password Check

Inactive



Password Check

Activated





Setting of the display language

Display language English



Display language German



Display language French



Display language Spanish



Display language Italian



Display settings

Always on with maximum



brightness Off; is switched back on after



keyboard actuation Display set to full brightness after



keyboard actuation for abt. 1min., dimmed thereafter

Reset to factory settings

The ODS 96B is not reset to factory



settings The ODS 96B is reset to factory



settings

Blocks access to the menu with the permanent password "165"

Not active



Active



72 ODS…/ODK… 9 / 96B Leuze electronic

Operation

Level 1 Level 2 Level 3 Explanation / Notes Default

Menu Exit

Input



Info



Display



Part No.



50106594

Serial No.

01403000490

Software

V01.10



Part No.





Returns information regarding the device

Leuze - Part No., see chapter 11.2



Serial number



Software version



Tabelle 7.8: Settings menu

Leuze electronic ODS…/ODK… 9 / 96B 73

TNT 35/7-24V

Operation

Input

Output Q1

Output

Q1 Upper Sw. Pt.

0250 mm

Q1 Lower Sw. Pt.

1016 mm

Q1 Lower Sw. Pt. 1 016 mm

Q1 Lower Sw. Pt. 0016 mm

Q1 Lower Sw. Pt. 0100 mm

Q1 Lower Sw. Pt.

0100 mm



Q1 Upper Sw. Pt

Output Q2

Analog Output

Menu Exit

Input

225 mm

7.3 Configuration example - lower switching point

To illustrate menu operation, we will explain how to set the lower switching point of switching output Q1 to 100mm as an example

 In the measure mode, press a button (once or twice) until the menu

appears.

 Press ; Output Q1 appears in the top menu line.

 Press

 Press  again; Q1 Lower Sw. Pt. appears in the upper menu line.

 Press

ching point value is displayed with inverted colors.

 Press  as many times as necessary to set the desired value 0.

 Accept the value by pressing

digits.

After pressing of the display. The accepted. This behavior of the (re-edit value) and a  (eject value) then appear in succession.

 Once you have completed the setting, accept the value by pressing



colors, and the new value, saved in non-volatile memory, is displayed.

 Repeatedly press  until  appears in the upper menu line.

 Press

 Repeatedly press  until  Menu Exit appears in the upper menu

line.

 Press

ration.

Notice

The selectable or editable values are shown with inverted text colors (black on light-blue background). If no button is pressed in the configuration menu within 120s, the brightness is then reduced. If no button is pressed in the 60 s after that, the device automatically returns to measure mode. The device can be protected against unintentional changes to the configuration by activating the password function (see table 7.8 on page 72). The password is always set to "165".

to select Output Q1.



to set the lower switching point. The first digit of the swit-



; repeat the procedure for all other



for the 4th time, a  appears in the lower right part



 indicates that the next time

button can be changed by repeatedly pressing . A 



; now, Q1 Lower Sw. Pt. is again displayed with inverted

to access the next-higher menu level.



to exit the menu and return to normal measurement ope-



is pressed, the set value will be



74 ODS…/ODK… 9 / 96B Leuze electronic

7.4 Teach-in

Teach point

600100

Teach point

600100

Teach point

600100

Switching points and characteristic output curves can also be set through teach-in without using the software. The following instructions require that you have familiarized yourself with the operation of the ODS using the control buttons and the display.

7.4.1 Setting the teach point

The settings made via the menu or software for the two values Q1 Upper Sw. Point and Q1 Lower Sw. Point determine the point which is to be taught (applies in an analogous way

for Q2). In the following examples, we will consider an ODS 96B with 100 … 600mm measurement range.

Q1 Lower Sw. Point > 100 mm AND Q1 Upper Sw. Point < 600 mm

If both switching points are set to a value ≠ Lower limit of measurement range or Upper limit of measurement range using the menu or software, the difference between the two

values defines a switching range. The teach point is the center of the switching range.

Example:

• Q1 Lower Sw. Point = 400mm

• Q1 Upper Sw. Point = 500mm

• yields a switching range of 100mm

The teach point lies in the middle of the switching range. If a distance of e.g. 300mm is now taught, the Q1 switches on at 250mm and back off at 350mm.

Q1 Lower Sw. Point = 100 mm AND Q1 Upper Sw. Point < 600 mm

If the lower switching point is set to the Lower limit of measurement range using the menu or software, the upper switching point is taught.

Example:

• Q1 Lower Sw. Point = 100mm

• Q1 Upper Sw. Point = 357mm

The teach point defines the upper switching point. If a distance of e.g. 300mm is now taught, the Q1 switches on at 100mm and back off at 300mm.

Operation

TNT 35/7-24V

Q1 Lower Sw. Point > 100 mm AND Q1 Upper Sw. Point = 600 mm

If the upper switching point is set to the Upper limit of measurement range using the menu or software, the lower switching point is taught.

Example:

• Q1 Lower Sw. Point = 225mm

• Q1 Upper Sw. Point = 600mm

The teach point defines the lower switching point. If a distance of e.g. 300mm is now taught, the Q1 switches on at 300mm and back off at 600mm.

Leuze electronic ODS…/ODK… 9 / 96B 75

Operation

TRI

7.4.2 Teach-in for triangulation sensors

Teach-in of the switching outputs (slope control)

In this teach mode, the teach event is performed in the same way as with the ODS 96.

 On the OLED display, activate menu item:

Input -> Input Mode -> Teach slope control

 Position the measurement object at the desired distance.  Activate the "teach in" input (pin 2) for at least 100 ms (by applying +U

ding on the setting for Input Polarity, see chapter 7.2.1).

The yellow and green LEDs flash simultaneously during this process.

 After that, connect the teach input to GND.

You have now taught in the 1st switching output.

If your device has another switching output which you would like to teach:

 Position the measurement object at the second desired distance.  Reactivate the "teach in" input (pin 2) for ≥ 2s.

The yellow and green LEDs flash alternately during this process.

 After that, connect the teach input to GND.

You have now taught in the 2nd switching output.

The taught switching points are dependent on the settings for the upper and lower switching point, see "Setting the teach point" on page 75.

or GND, depen-

Teach-in of the switching outputs/characteristic output curve (time control)

In addition to the edge controlled teach-in of the switching output, it is also possible to perform a level-controlled teach-in of switching output and output characteristic curve via the teach line for ODS… 96B devices with analog output. The following steps are necessary for the level-controlled teach-in:

If you have changed the factory setting for teaching under Input Mode:

 On the OLED display, activate menu item:

Input -> Input Mode -> Teach time control

 Position the measurement object at the desired teach distance.

Notice

Please note that the teach distance must lie within the measurement range.

 Activate the "teach in" input (pin 2) (by applying +U

for Input Polarity, see chapter 7.2.1).

The duration of the activation of the teach input determines the teach step according to the table shown below. The teach event is indicated by the flashing of the LEDs and on the display.

76 ODS…/ODK… 9 / 96B Leuze electronic

or GND, depending on the setting

Operation

Teach function Duration of

Switching output Q1 Teach point, see chapter 7.4.1 Distance value for start of measurement range = 1V / 4 mA at analog output (pin 5) Distance value for end of measurement range = 10V / 20 mA at analog output (pin 5)

Table 7.9: LED indicator while teaching the characteristic output curve (time control)

At the end of the given teach event:

 Reconnect the teach input to GND.

The menu entries can be used to check that the teach values are properly accepted and to make any changes.

If the teach event is not successful, the following remedy is possible:

• Repeat teach event or

• Disconnect sensor from voltage to restore the old values.

Notice

If the measurement range start is taught to a distance greater than the measurement range end, a declining characteristic output curve is automatically set.

Second switching output for Time Control

Sensors with two switching outputs can also be taught in Time Control mode. The LEDs indicate the respective teach step as follows:

• green and yellow LEDs flash simultaneously: Teach switching output Q1

• green LED is on continuously, yellow LED flashes: Teach switching output Q2

teach signal

2 … 4s flash synchronously

4…6s

6 … 8s flashing

Green

LED

continuous

light

Yellow

LED

flashing

continuous

light

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Operation

TOF

7.4.3 Teach-in for time-of-flight sensors

Teach-in of the switching outputs/characteristic output curve

The following steps are required for time-controlled teach-in of TOF sensors:

If you have changed the factory setting for teaching under Input Mode:

 On the display, activate menu item:

Input -> Input Mode -> Teach

 Position the measurement object at the desired distance.  Activate the "teach in" input (pin 2) (by applying +U

for Input Polarity, see chapter 7.2.1).

The duration of the activation of the teach input determines the teach step according to the table shown below.

Teach function Duration T of teach

Switching output Q1 Teach point, see chapter 7.4.1 Switching output Q2 (devices with 2 switching outputs) Teach point, see chapter 7.4.1 Distance value for start of measurement range = 1V or 4mA at analog output (pin 5) Distance value for end of measurement range = 10V or 20mA at analog output (pin 5)

Table 7.10: Teach function in correspondence with the duration of the teach signal

The menu entries can be used to check that the teach values are properly accepted and to make any changes.

or GND, depending on the setting

signal

20 … 80ms

120 … 180ms

220 … 280ms

320 … 380ms

Active High +24V

Inactive Low 0V

Bild 7.3: Teach signal curve for time-of-flight sensors

Notice

If the inactive level is permanently applied to the teach input, the teach input is locked. If the menu is set to Input -> Input Mode -> Input polarity -> Active Low +0V, inverted input signals are used for teaching.

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7.5 Trigger

TRI

TOF

No continuous measurement occurs while in Input Mode -> Trigger.

An ascending edge at the "teach in" input (pin 2) triggers a single measurement; the measurement value is present at the output until the next trigger event. This applies for ODS-models with analog output and serial output.

In this way it is possible to precisely perform individual measurements for the trigger signal in combination with a photoelectric sensor even in dynamic situations.

7.6 Measurement modes

In the Application menu, you can set 3 or 4 different measurement modes. The effect on the measurement behavior of the ODS depends on the device:

Triangulation sensors

• Standard: Standard setting

• Precision: High accuracy, abt. 95% slower

• Speed: Fast measurement, abt. 30% faster

• Light Suppression: Higher insensitivity towards ambient light

The following table provides an overview of the effects of the individual parameters on the measurement function.

Operation

Accuracy Measurement time /

updating

Ambient light Varying diffuse

reflection

Standard + + + + Precision ++ -- + + Speed - ++ + + Light Suppression + -- ++ o

Tabelle 7.11: Effects of the measurement modes for triangulation sensors

Time-of-flight sensors

• Standard: Standard setting

• Precision: Factory setting, accuracy twice as high compared to standard, about 5 times slower

• Speed: Accuracy three times lower compared to standard, about 8 times faster

The following table provides an overview of the effects of the individual parameters on the measurement function.

Accuracy Measurement time Measurement value

update

Ambient light

Standard + 10 ms + ++ Precision ++ 50ms -- ++ Speed - 1.2ms ++ ++

Tabelle 7.12: Effects of the measurement modes for time-of-flight sensors

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Operation

7.7 Measure filter

In the Application menu, you can set 5 different measurement filters. This affects the measurement behavior of the ODS as follows:

• Off: No filtering of the measurement values.

• Averaging: A sliding average is calculated and output from the last 2 … 99 measurement values (set the number with Measurem. Count). If the measurement value changes abruptly, the output value moves linearly over the course of n measurements from the old measurement value to the new measurement value. Thus, the time for measurement value updating is not affected by the number of measurements; the response time for distance changes becomes slower.

• Center Value: Filter out extreme values - the average value is calculated from every 10 … 50 single measurements. The number of single measurements to be used is selected with Measurem. Count (10, 20, 30, 40 or 50). The setting made under Filter Depth specifies whether only the most extreme (Coarse), medium (Medium) or minor deviations (Fine) should be filtered out.

• Peak

• Range

: Filters out jumps in measurement values. Measurement values are only passed on if the difference to the last measurement value is not too large. Following a change in distance, the values are not output until the distance value has quieted back down. The setting under Peak Window is used to specify whether only medium (Medium) measurement jumps are to be filtered out or if smaller (Fine) jumps are to be filtered as well.

: The measurement value output is limited to the range which is defined with Range Lower Pos. and Range Upper Pos., located down further in the menu. Example with Range Lower Pos. = 300mm and Range Upper Pos. = 400mm:

• for distances < 300mm, 300 mm is output as measurement value

• between 300mm and 400mm, the actual measurement value is output

• for distances > 400mm , 400 mm is output as measurement value.

Notice

For Center Value, the time for measurement value updating increases considerably!

The following table provides an overview of the effects of the individual parameters on the measurement function.

Updating measurement time

Response time to

small changes in

distance

Response time

to large changes

in distance

Filtering individual

incorrect

measurements

Filtering cumulative

incorrect

measurements

Off + + + -- -Averaging + - - o Center Value -- - - ++ + Peak o + o + Range + + - o o

Tabelle 7.13: Effects of Measure Filter

1) Sensors with an IO-Link interface do not have this menu item available.

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7.8 Distance calibration

Using the Distance Correct. 1) menu item, it is possible to influence the measured distance value.

Notice

Offset and Preset are used for correcting the measurement value by a fixed amount. Referencing, on the other hand, increases the accuracy of measurements in the distance range near the taught reference distance. To obtain the most exact measurement accuracy possible, referencing should be performed as close to the measurement as possible. Execution of the referencing function via the teach input is ideally suited for this.

7.8.1 Preset or Offset

Deviations which occur while mounting the ODS can be compensated for by the Offset 1) or

Preset

Notice

If calculation of the offset results in negative measurement values, zero is output at the interface and on the display.

parameter:

•For Offset, a fixed value and sign are specified.

•For Preset, a nominal measurement value is specified; a measurement is then perfor- med using an object located at the desired nominal distance. The Offset parameter mentioned above is changed as a result of this measurement.

Operation

Setting the offset

Configuration is performed using the key pad and display:

 Select:

Application -> Distance Correct. -> Offset/Preset

 Then enter the offset value:

Application -> Offset

The set offset value is added to the measured distance value of the sensor.

Example:

Measurement value of the ODS 96B: 1500 mm

Input: Offset: -100 mm

Output on the display and at the interface: 1400mm

1) Sensors with an IO-Link interface do not have this menu item available.

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Operation

Setting the preset

Configuration is performed using the key pad and display:

 Select:

Application -> Distance Correct. -> Offset/Preset

 Then enter the preset value:

Application -> Preset Position

 Position an object at the desired preset distance.  Perform a preset measurement:

Application -> Pres.-Offs. Calc. -> Execute

The offset value is automatically calculated from the measurement value and nominal measurement value (preset value) and entered as the offset in the configuration.

Example:

Input: Preset value: 1400mm,

Object dist. 1300mm in front of ODSL 96B: Preset Calculation ...active, trigger measurement

with Execute, an offset of +100mm is automatically stored

Object distance 1300mm: Output on display and at interface: 1400mm

Object distance 1400mm: Output on display and at interface: 1500mm

Notice

Deactivating Offset / Preset

If the Preset or Dist. Referencing function is activated in the Input menu, then first activate another function in the Input menu: Teach Time Ctrl., Teach Slope Crtl., Teach, Trigger or Activation. Afterwards, the offset correction can be deactivated by setting the offset value to zero or by selecting a different mode under Distance Correct. In the latter case, when the "Offset/Preset" mode is reselected, the most recently set offset and preset values are again available.

1) Sensors with an IO-Link interface do not have this menu item available.

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7.8.2 Referencing for triangulation sensors

TRI

TOF

ODS triangulation sensors have a referencing function for the internal calibration of the sensor.

Notice

The referencing function is not available for time-of-flight sensors ( ).

By carrying out the integrated reference measurement function before a measurement, the sensor's accuracy can be improved by having the ODS also measure the environmental conditions during reference measurement. The corrective value determined here is used if referencing is activated.

 Select:

Application -> Distance Correct. -> Referencing

 Then enter the reference value:

Application -> Ref. Position

 Before referencing, position an object in front of the ODS at the desired reference dis-

tance.

 Perform a reference operation:

• Using a command: In remote control mode, see chapter 4.6.2

• Using teach-in: To do this, use the menu or software to activate the Input -> Input Mode -> Dist. Referencing function. Then each time the teach input (pin 2) is activated, referencing is performed.

• Using a menu command: Use the menu or software to set

Application -> Distance Correct. -> Referencing, and then execute the Application -> Ref. Calculation -> Execute menu command.

This starts a one-time referencing operation.

The referencing correction is deactivated by selecting a different mode under Distance Correct. (Off or Offset/Preset). When the Referencing mode is again selected, the most recently set reference distance is again available. If re-referencing is not performed, the old corrective values may result in incorrect measurement values.

Operation

Notice

In particular, the referencing function should be performed for changing environmental conditions. In addition, you should perform referencing prior to all measurements which have elevated accuracy requirements. While executing the referencing function (duration abt. 2s), no measurements are possible; the reference object must remain still during this period!

Notice

For the ODS… 9/96B, referencing is a selective calibration on a target located at a specified reference distance. The entire measurement system is not referenced as it is with the ODSL 30.

7.8.3 Teach-in of Offset and Preset via the binary input

 Activate the desired function through the Input menu:

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Operation

TRI

TOF

Input Mode -> Preset or Distance Referencing (only )

 Before distance calibration, position an object in front of the sensor at the desired dis-

Distance calibration with triangulation sensors

 Activate the "teach in" input (pin 2) (by applying +UB or GND, depending on the setting

The duration of the activation of the teach input determines the teach step according to the table shown below. The teach event is indicated by the flashing of the LEDs and on the display.

tance.

for Input Polarity, see chapter 7.2.1).

Teach function Duration of teach

signal

Preset or Distance Referencing 2 … 4 s flash synchronously

Table 7.14: Distance calibration via binary input with triangulation sensors

Green

LED

Yellow

LED

Distance calibration for time-of-flight sensors

 Activate the "teach in" input (pin 2) (by applying +UB or GND, depending on the setting

for Input Polarity, see chapter 7.2.1).

The duration of the activation of the teach input determines the teach step according to the table shown below.

Teach function Duration of teach signal

Preset 20 … 80ms

Table 7.15: Distance calibration via binary input with time-of-flight sensors

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8 Configuration software

Distance sensor

UPG 10

To the PC

Connection cable to the

power supply unit

General description

The configuration software make it possible to operate all ODSL 9, ODS... 96B/ODK 96 B, with the exception of the sensors with an IO-Link interface.

For sensors with IO-Link, please observe the notes in chapter 4.5 and chapter 5.5.

The configuration software can be used together with a connected distance sensor to create device configurations.

Without a connected distance sensor the program works in the Demo mode.

You can download the software on the Internet from www.leuze.com

8.1 Connecting to a PC

The distance sensor is connected to a PC via the UPG 10 configuration adapter. The adapter is simply inserted between the sensor and the connection cable. The UPG 10 is connected to the PC via the serial interface cable that ships with the UPG 10.

Configuration software

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Bild 8.1: Connecting the distance sensor via the UPG 10 configuration adapter

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Configuration software

8.2 Installing the configuration software

Requirements for the installation of the configuration software:

• Pentium

• At least 64 MB free main memory (RAM)

• Hard disk with at least 30 MB free memory

• RS 232 interface for sensor configuration

•Microsoft

Installation

You can download the configuration software on the Internet from www.leuze.com. The software is located under the Download tab of the selected distance sensor.

 Copy the file into a suitable folder on your storage drive and unpack the zip file.  Start the installation by double-clicking on the "setup.exe" file. Administrator privileges

are necessary for this purpose.

or faster Intel® processor (or compatible models, e.g. AMD®)

Windows 98/NT/2000/XP/7

8.3 Starting the program

After successful installation and restart of the computer, the configuration software is ready to use.

 Select the ODS configuration software icon from the program group.

If no sensor is connected, the software boots in demo mode.

Notice

The ODS configuration software automatically finds the UPG 10 on the serial ports COM1 to COM10. If a non-supported COM port, e.g. COM11, is assigned during the automatic installation of the serial driver, then a COM port supported by the software must be assigned to operate the UPG 10.

You can adapt the COM port setting as follows:

 In the operating system, assign the value 1 to the system variable

"devmgr_show_nonpresent_devices" (System control -> System -> Advanced

system settings -> Environmental variable).

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Configuration software

Bild 8.2: System variable "devmgr_show_nonpresent_devices"

 Open the device manager and in the "View" menu select the menu item "Show sup-

pressed devices" (System control -> Device manager -> View). Now, under "Connections", all interfaces (including unconnected ones) are shown to which a COM port has

been assigned.

 Assign a serial port, COM1 to COM10, to the COM port to which the UPG 10 is con-

nected (Select COM port -> Properties -> Connection settings-> Advanced -> COM connection number).

Bild 8.3: COM port properties - connection settings "Advanced"

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Configuration software

8.4 ODS configuration software main window

After selecting a device type and confirming with OK, the following window appears:

Bild 8.4: ODS configuration software - main window

The menu bar of the ODS configuration software offers the following functions

• File -> Exit program

• Options -> Language and interface selection. German and English are the available

languages. Under Interface, you must select the COM port to which the distance sensor is connected. The necessary communication parameters are automatically set for the interface.

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Configuration software

Additional functions can be executed in the main window:

• Start measurement and Stop measurement are used to graphically represent the measurement values in the main window.

Bild 8.5:ODS configuration software - measurement

•Use Print to send the currently detected measurement curve to the default Windows printer.

• Save measured values saves the current measurement values in a text file

• Parameterization opens the configuration window, see next chapter

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Configuration software

8.5 Configuration window

The individual menu items are self-explanatory and correspond to the menus of the display in the distance sensor. Explanations of the possible settings can be found in chapter 7.2.

Bild 8.6: ODS configuration software - configuration window

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8.5.1 Description of the command buttons

The command buttons at the bottom of the screen have the following functions:

Load parameters

Loads a saved configuration from the hard disk.

Save parameters

Saves a created configuration on the hard disk.

Factory Settings

Resets the connected distance sensor to factory settings.

Read parameters from ODS

Reads and displays the configuration of the connected ODS 96B.

Write parameters to ODS

Saves the current configuration in the non-volatile parameter memory of the ODS 96B

Quit parameterization

Ends the program

Notice

Leuze electronic can only deliver distance sensors with default settings. You as customer are responsible for correct storage of your changed data sets. Back-up your device configuration on data carriers.

Configuration software

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Specifications ODSL 9

9 Specifications ODSL 9

9.1 Optical data and certifications

ODSL 9/…-650-S12 Laser

Optical data

Measurement ranges

ODSL 9/…-100-S12 Laser

50 … 100mm 50 … 200mm 50 … 450mm 50 … 450mm 50 … 650mm

ODSL 9/…-200-S12 Laser

ODSL 9/…-450-S12 Laser

ODSL 9/…C1-450-S12 Laser

Resolution 0.01 mm 0.01 … 0.1 mm 0.1mm 0.1 mm 0.1 … 0.5 mm Light source laser laser laser laser laser Wavelength 655 nm

(red light)

Laser class (acc. to

22212

655nm (red light)

655mm (red light)

655nm (red light)

655mm (red light)

IEC 60825-1:2007, 21 CFR 1040.10 with Laser Notice No. 50) Light spot diameter divergent,

1x1mm at 100mm distance

Error limits Absolute measurement accuracy Repeatability B/W detection thresholds

±0.5% ±0.5…±1% ±1% ±1% ±1%

±0.25% ±0.25…0.5% ±0.5% ±0.5% ±0.5% ≤ 0.5% ≤ 0.5 % ≤ 0.5% ≤ 0.5 % ≤ 0.5%

divergent,

1x1mm at 100mm distance

divergent,

1x1mm at 450mm distance

divergent,

1x1mm at 450mm distance

divergent,

1x1mm

at 450mm distance

(6%/90 %) Temperature

yes

compensation

Timing

Measurement time

2ms 2ms 2ms 4ms 2ms Response time ≤ 6ms ≤ 6ms ≤ 6ms ≤ 12ms ≤ 6ms Delay before start-up ≤ 300 ms ≤ 300 ms ≤ 300ms ≤ 300 ms ≤ 300ms

Certifications

UL508, C22.2No.14-13

1) Luminosity coefficient 6 … 90%, complete measurement range, "Standard" operating mode, at 20°C, medium range U

2) After an operating time of 20 min., the device has reached the operating temperature required for an optimal measurement.

3) Same object, identical environmental conditions, measurement object ≥ 50 x 50mm²

4) Typ. ± 0.02 %/K

5) For UL applications: only for use in "Class 2" electrical circuits according to NEC

6) These sensors shall be used with UL Listed Cable assemblies rated 30 V, 0.5 A min, in the field installation, or equivalent (categories: CYJV/CYJV7 or PVVA/PVVA7)

5) 6)

Yes Yes Yes Yes Yes

, measurement object ≥50x50mm²

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9.2 Electrical data, installation data

Specifications ODSL 9

ODSL 9/ C… ODSL 9/ V… ODSL 9/ D…

Electrical data

Operating voltage U Residual ripple ≤ 15% of U Bias current ≤180mA Switching outputs

1 push/pull output, teachable 2 push/pull

18 … 30V DC (incl. residual ripple)

ODSL 9/(C)66…

ODSL 9/L…

outputs, partially

teachable

Signal voltage high/low ≥ (UB- 2V) / ≤ 2V Analog output current

4 … 20mA,

≤ 500Ohm

Output current max. 100 mA for each push/pull output

Serial interface RS 232, RS 485

voltage

1…10V 3),

≥ 2kOhm

9600 baud

(factory setting),

baud rate

configurable

Transmission protocol 2/3 byte

transmission,

const. data flow,

see chapter 4.6

IO-Link COM 2

(38400 baud)

Mechanical data

Housing plastic Optics cover glass Weight abt. 50g Connection type M12 connector, 5-pin

Environmental data

Ambient temp.

-20 … +50 °C / -30 … +70°C

(operation/storage) Ambient light limit ≥ 30 kLux Protective circuit VDE safety class

1,2,3

II, all-insulated Protection class IP 67 Standards applied IEC 60947-5-2

1) For UL applications: only for use in "Class 2" electrical circuits according to NEC

2) The push-pull switching outputs must not be connected in parallel

3) Factory setting, 1…10V / 0…10V / 1…5V / 0…5V adjustable

4) 1=transient protection, 2=polarity reversal protection, 3=short-circuit protection for all outputs

5) Rating voltage 50 V AC with closed cover

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Specifications ODSL 9

A Reference edge for the measurement B Optical axis C Device plug M12 D Receiver E Transmitter F LCD display G Indicator diode yellow H Indicator diode green J Control buttons

9.3 Dimensioned and connection drawings

ODSL 9 laser models

94 ODS…/ODK… 9 / 96B Leuze electronic

Bild 9.1: Dimensioned drawing ODSL 9…

Specifications ODSL 9

ODSL 9 /C6 with analog current output, 1 input and 1 switching output

Bild 9.2: Electrical connection ODSL 9/C6…

ODSL 9 /C66 with analog current output and 2 switching outputs

Bild 9.3: Electrical connection ODSL 9/C66…

ODSL 9 /V6 with analog voltage output, 1 input and 1 switching output

Bild 9.4: Electrical connection ODSL 9/V6…

ODSL 9/V66 with analog voltage output and 2 switching outputs

Bild 9.5: Electrical connection ODSL 9/V66…

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Specifications ODSL 9

ODSL 9/L with IO-Link interface

Bild 9.6: Electrical connection ODSL 9/L…

ODSL 9/D26 with serial RS 232 interface

Bild 9.7: Electrical connection ODSL 9/D26…

ODSL 9/D36 with serial RS 485 interface

Bild 9.8: Electrical connection ODSL 9/D36…

ODSL 9/66 with 2 teachable push/pull outputs

Bild 9.9: Electrical connection ODSL 9/66…

96 ODS…/ODK… 9 / 96B Leuze electronic

Specifications ODS… 96B/ODK… 96B

TRI

10 Specifications ODS… 96B/ODK… 96B

10.1 Optical data and certifications for triangulation sensors

Optical data

Measurement ranges

ODS(R) 96B Red light / infrared light

100 … 600mm 120 … 1400mm

ODSL(R) 96B Laser

60 … 2000mm 150 … 2000mm

ODSL 96B…C1… Laser

150 … 1500mm ("S")

150 … 800mm ("S") 150 … 1200mm ("XL")

Resolution 0.1 … 0.5 mm (600 mm)

0.1 … 1 mm (1400 mm)

1…3mm

0.1 … 0.5 mm ("S")

0.1 … 2 mm ("S")

0.1 … 1.5mm ("XL") Light source LED (modulated light) laser (modulated light) laser (modulated light) Wavelength 880 nm (infrared)

655nm 655nm

635mm (red light)

Laser class (acc. to

–21 IEC 60825-1:2007, 21 CFR 1040.10 with Laser Notice No. 50) Light spot diameter abt. 15 mm

at 600mm distance

divergent min. 2mm x 6mm

divergent, 1mm x 1mm

at 800mm distance ("S") at 2000mm distance divergent, 1mm x 1mm at 800mm distance ("S") divergent, 15mm x 4mm at 800mm distance ("XL")

Error limits Absolute measurement accuracy

± 1.5% 60 … 150mm:

±3mm

±1.5%

150 … 2000mm:

Repeatability

B/W detection thresholds

±0.5% ±0.5% ±0.5% ≤ 1% ≤ 1% ≤ 1%

±1.5%

(6%/90 %) Tem pe ra tu re

yes

compensation

Timing

Measurement time 1 … 5 ms

1…5ms

Response time ≤ 15 ms ≤ 15ms ≤ 180ms

12 … 60ms

1) 5)

Delay before start-up ≤ 300ms ≤ 300ms ≤ 300ms

Certifications

UL508, C22.2No.14-13

6)7)

yes yes no

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Specifications ODS… 96B/ODK… 96B

1) Luminosity coefficient 6 … 90%, complete measurement range, "Standard" operating mode, at 20°C, medium range U

2) After an operating time of 20 min., the device has reached the operating temperature required for an optimal measurement.

3) Same object, measurement object ≥ 50 x 50mm²

4) Typ. ± 0.02 %/K

5) Measurement time in factory setting (ambient light measure mode), operation in other measure modes is not recommended

6) For UL applications: only for use in "Class 2" electrical circuits according to NEC

7) These sensors shall be used with UL Listed Cable assemblies rated 30 V, 0.5 A min, in the field installation, or equivalent (categories: CYJV/CYJV7 or PVVA/PVVA7)

, measurement object ³50x50mm²

98 ODS…/ODK… 9 / 96B Leuze electronic

Leuze ODS… 9 / OD… 96B Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual