Leuze ODS… 9 / OD… 96B Operating Instructions

ODS… 9 / OD… 96B
Optical Distance Sensors
en 06-2014/12 50107320-05
We reserve the right to
make technical changes
TECHNICAL DESCRIPTION
© 2014
Leuze electronic ODS…/ODK… 9 / 96B
Table of contents
1 General information ........................................................................................................... 6
1.1 Explanation of symbols ........................................................................................................ 6
1.2 Important terms .................................................................................................................... 6
1.3 Declaration of conformity ..................................................................................................... 8
2 Safety .................................................................................................................................. 9
2.1 Proper use ........................................................................................................................... 9
2.2 Foreseeable misuse...........................................................................................................10
2.3 Competent persons............................................................................................................10
2.4 Disclaimer .......................................................................................................................... 11
2.5 Laser safety notices – Laser class 1 .................................................................................. 11
2.6 Laser safety notices – Laser class 2 .................................................................................. 12
3 The different sensor types ..............................................................................................16
3.1 ODSL 9 with triangulation measurement .......................................................................... 16
3.2 ODS… 96B with triangulation measurement .................................................................... 17
3.3 ODSL/ODKL/ODSIL 96B with time-of-flight measurement ...............................................17
4 Description ODSL 9 ......................................................................................................... 18
4.1 General description............................................................................................................ 18
4.2 Typical areas of application for the ODSL 9 ...................................................................... 19
4.3 ODSL 9 variants................................................................................................................. 21
4.3.1 Type code.................................................................................................................................... 21
4.4 ODSL 9/C or /V with analog output .................................................................................... 22
4.5 ODSL 9/L with IO-Link interface ........................................................................................ 24
4.5.1 IO-Link process and service data ................................................................................................ 24
4.5.2 IO-Link system commands and diagnostics (observation) ..........................................................25
4.6 ODSL 9/D with serial interface ........................................................................................... 26
4.6.1 Measurement value output for various transmission types.......................................................... 26
4.6.2 Commands for remote control operation ..................................................................................... 28
4.6.3 Termination of the data lines of the ODSL 9/D3… ...................................................................... 30
4.6.4 Operation on the fieldbus and the Ethernet.................................................................................31
4.7 ODSL 9/66 with two switching outputs............................................................................... 32
5 Description ODS… 96B/ODK… 96B ............................................................................... 33
5.1 General description............................................................................................................ 33
5.2 Typical areas of application for the ODS… 96B/ODK… 96B............................................. 35
5.3 ODS… 96B/ODK… 96B variants ....................................................................................... 41
5.3.1 Part number code ........................................................................................................................42
5.4 ODS… 96B/ODK… 96B M/C and M/V with analog output ................................................ 43
5.5 ODS… 96B/ODK… 96B M/L with IO-Link interface........................................................... 47
5.5.1 IO-Link process and service data ................................................................................................ 47
5.5.2 IO-Link system commands and diagnostics (observation) ..........................................................48
5.6 ODS… 96B/ODK… 96B M/D with serial interface ............................................................. 49
5.6.1 Measurement value output for various transmission types.......................................................... 49
Leuze electronic ODS…/ODK… 9 / 96B 1
Table of contents
5.6.2 Commands for remote control operation ......................................................................................50
5.6.3 Termination of the data lines of the OD… 96B/D3… ...................................................................53
5.6.4 Operation on the fieldbus and the Ethernet .................................................................................54
5.7 ODS… 96B/ODK…96B M/66 with two switching outputs.................................................. 55
6 Installation ........................................................................................................................ 56
6.1 Storage and transport ........................................................................................................56
6.2 Mounting ............................................................................................................................ 56
7 Operation .......................................................................................................................... 59
7.1 Indicator and operating elements....................................................................................... 59
7.1.1 LED status displays......................................................................................................................60
7.1.2 Control buttons.............................................................................................................................60
7.1.3 Displays........................................................................................................................................61
7.1.4 Operation/navigation....................................................................................................................62
7.1.5 Reset to factory settings...............................................................................................................63
7.2 Configuration / menu structure........................................................................................... 64
7.2.1 Input .............................................................................................................................................64
7.2.2 Output Q1.....................................................................................................................................65
7.2.3 Output Q2.....................................................................................................................................66
7.2.4 Analog Output ..............................................................................................................................67
7.2.5 Serial ............................................................................................................................................68
7.2.6 Application....................................................................................................................................69
7.2.7 Settings ........................................................................................................................................72
7.3 Configuration example - lower switching point................................................................... 74
7.4 Teach-in ............................................................................................................................. 75
7.4.1 Setting the teach point .................................................................................................................75
7.4.2 Teach-in for triangulation sensors ...............................................................................................76
7.4.3 Teach-in for time-of-flight sensors ...............................................................................................78
7.5 Trigger................................................................................................................................ 79
7.6 Measurement modes ......................................................................................................... 79
7.7 Measure filter ..................................................................................................................... 80
7.8 Distance calibration............................................................................................................ 81
7.8.1 Preset or Offset ............................................................................................................................81
7.8.2 Referencing for triangulation sensors ..........................................................................................83
7.8.3 Teach-in of Offset and Preset via the binary input .......................................................................83
8 Configuration software.................................................................................................... 85
8.1 Connecting to a PC............................................................................................................ 85
8.2 Installing the configuration software................................................................................... 86
8.3 Starting the program .......................................................................................................... 86
8.4 ODS configuration software main window ......................................................................... 88
8.5 Configuration window.........................................................................................................90
8.5.1 Description of the command buttons............................................................................................91
2 ODS…/ODK… 9 / 96B Leuze electronic
Table of contents
9 Specifications ODSL 9..................................................................................................... 92
9.1 Optical data and certifications ............................................................................................ 92
9.2 Electrical data, installation data ......................................................................................... 93
9.3 Dimensioned and connection drawings ............................................................................. 94
10 Specifications ODS… 96B/ODK… 96B........................................................................... 97
10.1 Optical data and certifications for triangulation sensors ................................................... 97
10.2 Optical data and certifications for time-of-flight sensors ................................................... 99
10.3 Electrical data, installation data: triangulation sensors ................................................... 100
10.4 Electrical data, installation data: time-of-flight sensors ................................................... 101
10.5 Dimensioned and connection drawings ........................................................................... 102
11 Type overview and accessories ................................................................................... 108
11.1 ODSL 9 type overview ..................................................................................................... 108
11.2 ODS… 96B/ODK… 96B type overview ........................................................................... 110
11.2.1 Triangulation sensors ............................................................................................................... 110
11.2.2 Time-of-flight sensors ...............................................................................................................112
11.3 Accessory connection cables and connectors for ODSL 9/OD…96B.............................. 113
11.4 Accessory mounting systems for ODSL 9/OD… 96B ...................................................... 114
11.5 Additional accessories for ODSL 9/OD… 96B ................................................................. 115
Leuze electronic ODS…/ODK… 9 / 96B 3
Figures and tables
Bild 2.1: Laser exit openings, Laser warning signs .................................................................. 13
Bild 2.2: Laser warning and information signs – supplied stick-on labels .............................. 14
Bild 2.3: Laser warning and information signs – supplied stick-on labels .............................. 15
Bild 4.1: Indicator and operating elements of the ODSL 9 .......................................................18
Bild 4.2: Application example: wood width measurement with the ODSL 9 ............................. 19
Bild 4.3: Application example: installation check with the ODSL 9........................................... 20
Bild 4.4: Behavior of the ODSL 9 analog output (factory setting)............................................. 22
Bild 4.5: Serial transmission formats ODSL 9 .......................................................................... 27
Bild 4.6: Voltage divider for the RS 485 bus termination.......................................................... 30
Bild 4.7: Behavior of the switching outputs ODSL 9/66............................................................ 32
Bild 5.1: Display and operational controls ODS… 96B/ODK… 96B......................................... 34
Bild 5.2: Application example: fill level measurement with ODS 96B (TRI).............................. 35
Bild 5.3: Application example: stack height measurement with ODSL 96B (TRI) ....................36
Bild 5.4: Application example: robot arm positioning with ODSL 96B "S" (TRI)....................... 37
Bild 5.5: Application example: lateral stack positioning with ODSL 96B "XL" (TRI) ................. 38
Bild 5.6: Application example: slack control for material on drums with ODSL 96B (TOF) ...... 39
Bild 5.7: Application example: positioning of side-tracking skates with ODKL 96B (TOF) ....... 40
Bild 5.8: Behavior of the ODS(R) 96B M/C and M/V analog output (factory setting) ............... 43
Bild 5.9: Behavior of the analog output on the triangulation laser model (factory setting) ....... 44
Bild 5.10: Behavior of analog output of the time-of-flight laser model (factory setting) ..............45
Bild 5.11: ODS… 96B/ODK…96B M/D serial transmission formats .......................................... 50
Bild 5.12: Voltage divider for the RS 485 bus termination .......................................................... 53
Bild 5.13: Behavior of the switching outputs ODS… 96B/ODK… 96B M/66 ..............................55
Bild 6.1: Preferred direction of entry of the objects when using triangulation sensors ............. 57
Bild 6.2: Preferred mounting of triangulation sensors for structured surfaces.......................... 57
Bild 6.3: View through a chase................................................................................................. 57
Bild 6.4: Alignment to measurement objects with reflecting surfaces ...................................... 58
Bild 7.1: Indicator and operating elements ............................................................................... 59
Tabelle 7.1: LED function indicator ................................................................................................ 60
Tabelle 7.2: Input menu ................................................................................................................. 64
Tabelle 7.3: Menu Output Q1......................................................................................................... 65
Bild 7.2: Behavior of the switching outputs............................................................................... 65
Tabelle 7.4: Menu Output Q2......................................................................................................... 66
Tabelle 7.5: Analog Output menu ..................................................................................................67
Tabelle 7.6: Serial menu ................................................................................................................ 68
Tabelle 7.7: Application menu........................................................................................................ 69
Tabelle 7.8: Settings menu ............................................................................................................ 72
Bild 7.3: Teach signal curve for time-of-flight sensors.............................................................. 78
Tabelle 7.11: Effects of the measurement modes for triangulation sensors .................................... 79
Tabelle 7.12: Effects of the measurement modes for time-of-flight sensors.................................... 79
Tabelle 7.13: Effects of Measure Filter ............................................................................................ 80
Bild 8.1: Connecting the distance sensor via the UPG 10 configuration adapter ..................... 85
Bild 8.2: System variable "devmgr_show_nonpresent_devices".............................................. 87
Bild 8.3: COM port properties - connection settings "Advanced" ............................................. 87
Bild 8.4: ODS configuration software - main window ............................................................... 88
Bild 8.5: ODS configuration software - measurement ..............................................................89
Bild 8.6: ODS configuration software - configuration window................................................... 90
Bild 9.1: Dimensioned drawing ODSL 9… ............................................................................... 94
Bild 9.2: Electrical connection ODSL 9/C6… ........................................................................... 95
4 ODS…/ODK… 9 / 96B Leuze electronic
Figures and tables
Bild 9.3: Electrical connection ODSL 9/C66… ......................................................................... 95
Bild 9.4: Electrical connection ODSL 9/V6…............................................................................ 95
Bild 9.5: Electrical connection ODSL 9/V66….......................................................................... 95
Bild 9.6: Electrical connection ODSL 9/L… .............................................................................. 96
Bild 9.7: Electrical connection ODSL 9/D26… ......................................................................... 96
Bild 9.8: Electrical connection ODSL 9/D36… ......................................................................... 96
Bild 9.9: Electrical connection ODSL 9/66… ............................................................................ 96
Bild 10.1: Dimensioned drawing ODS 96B…, ODSR 96B… .................................................... 102
Bild 10.2: Dimensioned drawing triangulation sensors ODSL(R) 96B….................................. 103
Bild 10.3: Dimensioned drawing time-of-flight sensors ODSL 96B…/ODKL 96B… ................. 104
Bild 10.4: Dimensioned drawing of ODSIL 96B… time-of-flight sensors.................................. 105
Bild 10.5: Electrical connection ODS… 96B/ODK… 96B M/C….............................................. 106
Bild 10.6: Electrical connection ODS… 96B/ODK… 96B M/C66….......................................... 106
Bild 10.7: Electrical connection ODS… 96B/ODK… 96B M/V… .............................................. 106
Bild 10.8: Electrical connection ODS… 96B/ODK… 96B M/L… .............................................. 106
Bild 10.9: Electrical connection ODS… 96B/ODK… 96B M/D26….......................................... 107
Bild 10.10: Electrical connection ODS… 96B/ODK… 96B M/D36….......................................... 107
Bild 10.11: Electrical connection ODS… 96B/ODK… 96B M/66… ............................................107
Tabelle 11.1: ODSL 9 type overview.............................................................................................. 108
Tabelle 11.2: Type overview triangulation sensors ODS… 96B ....................................................110
Tabelle 11.3: Type overview time-of-flight sensors OD…L 96B ....................................................112
Tabelle 11.4: Accessory connection cables and connectors .........................................................113
Tabelle 11.5: Accessory mounting systems................................................................................... 114
Tabelle 11.6: Accessories for PC configuration / IO-Link / fieldbus connection............................. 115
Leuze electronic ODS…/ODK… 9 / 96B 5
General information
TRI
TOF
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention
This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.
Attention Laser Radiation
This symbol warns of possible danger caused by hazardous laser radiation.
Notice
This symbol indicates text passages containing important information.
Notice
According to their measurement principle, this manual also refers to the sensors in brief as triangulation sensors and as time-of-flight sensors and partly distinguishes them in the text by means of different colors:
= triangulation sensors
= time-of-flight sensors
1.2 Important terms
Absolute measurement accuracy
Shows the possible divergence of the measurement value from the anticipated value through changes in the environmental conditions during the measuring process. Accuracy is increased under constant environmental conditions.
Response time
The time period required to obtain stable measurements after change of the reflecti­vity behavior. In the case of sensors with the time-of-flight measurement principle, the response time equals the measurement time.
6 ODS…/ODK… 9 / 96B Leuze electronic
General information
TRI
TOF
Resolution
The smallest possible distance change of the measurement object, which causes a definite change in the output signal. For sensors with triangulation measurement prin­ciple, the short range resolution exceeds that at distant range. Objects at short range can be measured with higher accuracy.
Warmup time
Time the sensor needs in order to reach the operating temperature. The warmup time is around 20min (depending on the sensor type). An optimal measurement is only possible after the end of the warmup time.
Output resolution
The output resolution describes how the measurement values are presented on the display and digital interfaces. The output resolution (0.01mm, 0.1 mm or 1mm) is set for each sensor type and cannot be changed.
Delay before start-up
The delay before start-up indicates the point in time when the first valid measurement can be obtained after switching on.
Insensitivity towards ambient light
Indicates the insensitivity of the measurement result towards ambient light. Sensors with triangulation measurement principle ( ) also measure reliably with external
light interference of 5kLux (ODS… 96B) or 30 kLux (ODSL 9), while the typical light intensity in the workplaces is only about 1kLux. Sensors with time-of-flight measure-
ment principle ( ) feature a significantly higher immunity against external light interference of about 100kLux. The immunity against external light interference of tri­angulation sensors may be improved significantly via the Ambient Light Suppres- sion mode (abt. 30kLux).
Light switching / Dark switching
Indicates the behavior of the switching output when an object is inside the taught/con­figured switching distance. At light switching, the switching output is active (high), at dark switching inactive.
Integration time
The integration time for triangulation sensors is comparable to the exposure time for photographic cameras. It is automatically adjusted to the intensity of the reflected light and thus depends on the reflectance factor of the measurement object. It is inversely proportional to the measurement frequency. Triangulation sensors by Leuze electronic automatically adjust themselves for optimum integration time.
Measurement time
The measurement time indicates the time difference between 2 consecutive measurements. For triangulation sensors, the measurement time changes as a result of the adaptation of the integration time in correspondence with the reflectance and the measurement distance.
Leuze electronic ODS…/ODK… 9 / 96B 7
TNT 35/7-24V
General information
TOF
TRI
Diffuse reflection
Return and/or degree of reflection of the radiated light. Please observe the reflectance values in the respective specifications (90% is white, 6% is black). In the case of sensors with the time-of-flight measurement principle, the measurement range depends on the reflectance.
Time of Flight
Distance measurement procedures that determines the distance of an object via the propagation time of a light pulse emitted by the sensor's transmitter that is reflected by the object and received by the sensor's receiver. For large operating ranges, high immunity against light interference and low influence of gloss and structures on the measurement value.
Triangulation
Distance measuring procedure, which determines the distance of an object by the incidence angle of the light reflected from the object. For short to medium operating ranges, fast measurement rate, high accuracy.
Repeatability
Measuring distance change with repeated measurement at the same output signal (observe the same peripheral conditions as with resolution).
1.3 Declaration of conformity
The optical distance sensors of the ODS…/ODK… series have been manufactured obser­ving current European standards and guidelines.
Notice
A corresponding Declaration of Conformity can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.
8 ODS…/ODK… 9 / 96B Leuze electronic
2Safety
This sensor was developed, manufactured and tested in accordance with the applicable safety standards. It corresponds to the state of the art.
2.1 Proper use
The ODS… distance sensors are optical electronic sensors for the optical, contactless measurement of distance to objects.
Areas of application
The optical distance sensors of the ODS… series have been designed for the following areas of application:
• distance measurement
• contour determination
• thickness measurement
• positioning
• filling level measurement
• diameter determination
• sag determination and much more.
CAUTION
Operate in accordance with intended use.
Only operate the device in accordance with its intended use.
The protection of personnel and the device cannot be guaranteed if the device is ope­rated in a manner not corresponding to its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device.
Knowledge of this technical description is an element of proper use.
Safety
TNT 35/7-24V
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
OPERATION NOTICE IN ACCORDANCE WITH UL CERTIFICATION:
CAUTION – Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous light exposure.
ATTENTION ! Si d'autres dispositifs d'alignement que ceux préconisés ici sont utili­sés ou s'il est procédé autrement qu'indiqué, cela peut entraîner une exposition à des rayonnements et un danger pour les personnes.
Leuze electronic ODS…/ODK… 9 / 96B 9
Safety
Attention
For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (Na­tional Electric Code).
2.2 Foreseeable misuse
Any use other than that defined under the "Approved purpose" or which goes beyond that use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• in circuits which are relevant to safety
• Operation for medical purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on elec­trical systems and independently detect possible hazards.
In Germany, certified electricians must fulfill the requirements of accident-prevention regu­lations BGV A3 (e.g. electrician foreman). In other countries, there are respective regula­tions that must be observed.
10 ODS…/ODK… 9 / 96B Leuze electronic
2.4 Disclaimer
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5 Laser safety notices – Laser class 1
Valid for: ODSL 9/…C1…
ODSL 96BM/…C1…
ATTENTION, LASER RADIATION – LASER CLASS 1
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 1 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
Safety
Valid for: ODSIL 96BM/…
ATTENTION, VISIBLE AND INVISIBLE LASER RADIATION – LASER CLASS 1
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 1 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
Leuze electronic ODS…/ODK… 9 / 96B 11
TNT 35/7-24V
Safety
2.6 Laser safety notices – Laser class 2
Valid for: ODSL 9/… without indicator …C1… in type designation
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams!
If you look into the beam path over a longer time period, there is a risk of injury to the retina.
Do not point the laser beam of the device at persons!Intercept the laser beam with an opaque, non-reflective object if the laser beam is
accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! Use of controls or adjustments or performance of procedures other than
specified herein may result in hazardous light exposure.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
ODSL 96BM/… without indicator …C1… in type designation ODSLR 96BM/… without indicator …C1… in type designation ODKL 96BM/… without indicator …C1… in type designation
ATTENTION, LASER RADIATION – LASER CLASS 2
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are affixed to the device (see figure 2.1). In addition, self-adhesive laser information and warning signs (stick-on labels) are supplied in several languages (see figure 2.2 and figure 2.3).
Affix the laser information sheet with the language appropriate for the place of use to
the device. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g. because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position. Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.
12 ODS…/ODK… 9 / 96B Leuze electronic
ODSL(R) 96B with triangulation measurement
TRI
ODSL 9
A Laser exit opening B Laser warning sign
A
B
A
B
ODSL/ODKL 96B with time-of-flight measurement principle
TOF
A
B
rear of the device
Safety
TNT 35/7-24V
Bild 2.1: Laser exit openings, Laser warning signs
Leuze electronic ODS…/ODK… 9 / 96B 13
Safety
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak): Impulsdauer: Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak): Pulse duration: Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête): Durée d`impulsion: Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak): Duración del impulso: Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak): Período de pulso: Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak): Pulse duration: Wavelength:
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1,2 mW
22 ms
650 nm
1,2 mW
22 ms
650 nm
1.2 mW 22 ms
650 nm
1,2 mW
22
m
s
650 nm
1,2 mW
22 ms
650 nm
1,2 mW
22 ms
650 nm
1.2 mW 22 ms
650 nm
1.2 mW 22 ms
650 nm
50106507-05
ODSL 9 / ODSL(R) 96B laser class 2, with triangulation measurement
TRI
TRI
Bild 2.2: Laser warning and information signs – supplied stick-on labels
14 ODS…/ODK… 9 / 96B Leuze electronic
ODSL/ODKL 96B laser class 2, with time-of-flight measurement principle
TOF
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak): Impulsdauer: Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak): Pulse duration: Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête): Durée d`impulsion: Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak): Duración del impulso: Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak): Período de pulso: Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak): Pulse duration: Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥ 厘⑁㖐兼㢅梃 㽱栎
248 mW
6,5
n
s
658 nm
248 mW
6,5 ns
658 nm
248 mW
6.5 ns
658 nm
248 mW
6,5 ns
658 nm
248 mW
6,5 ns
658 nm
248 mW
6,5 ns
658 nm
248 mW
6.5 ns
658 nm
248 mW
6.5 ns
658 nm
50108905-04
TOF
Safety
Bild 2.3: Laser warning and information signs – supplied stick-on labels
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The different sensor types
TRI
3 The different sensor types
3.1 ODSL 9 with triangulation measurement
The ODSL 9 is an optical distance sensor that operates according to the triangulation measurement principle. Advantages of the ODSL 9:
• For short to medium operating ranges
• High measurement rate
• Very high accuracy
• Measurement against diffusely reflective objects
• Low temperature influence on the measurement value
Overview of sensor features
• Plastic housing with protection class IP 67
• Dimensions 50mm x 50mm x 21mm
• Visible red-light laser
• Operating ranges up to 650mm
• Measurement time 2ms
• Yellow LC display (backlit) for measurement value display and sensor configuration
• Configuration via PC software and programming unit
• 2 short-stroke keys for menu navigation
• 2 device LEDs
16 ODS…/ODK… 9 / 96B Leuze electronic
The different sensor types
TRI
TOF
3.2 ODS… 96B with triangulation measurement
The ODSL 96B is an optical distance sensor that operates according to the triangulation measurement principle. Advantages of the ODS… 96B with triangulation measurement prin­ciple:
• For short to medium operating ranges
• High measurement rate
• High accuracy
• Measurement against diffusely reflective objects
• Low temperature influence on the measurement value
Overview of sensor features
• Metal housing with protection class IP 67, IP 69K
• Dimensions 90 mm x 70 mm x 30 mm
• Device models with red-light LED, infrared LED and visible red-light laser
• Operating ranges up to 2000mm (range specification in the type designation)
• Minimum measurement time 1ms
• OLED display for measurement value display and sensor configuration
• Configuration via PC software and programming unit
• Labeled key pad with 2 buttons for menu navigation
• 2 device LEDs each at the sensor front and back
3.3 ODSL/ODKL/ODSIL 96B with time-of-flight measurement
The ODSL/ODKL/ODSIL 96B is an optical distance sensor that operates according to the time-of-flight measurement principle. Advantages of the time-of-flight measurement prin­ciple:
• For large ranges
• High immunity against light interference
• Low influence of gloss and structures on the measurement value
• Measurement against diffusely reflective objects (ODSL/ODSIL 96B) or reflective tapes (ODKL 96B)
• Wide area of application
Overview of sensor features
• Metal housing with protection class IP 67, IP 69K
• Dimensions 90 mm x 70 mm x 30 mm
• Device models with infrared-light laser and visible red-light laser
• Operating ranges up to 10m diffuse or 25m against high gain foil (no range specification in the type designation)
• Minimum measurement time 1.4ms
• OLED display for measurement value display and sensor configuration
• Configuration via PC software and programming unit
• Labeled key pad with 2 buttons for menu navigation
• 2 device LEDs each at the sensor front and back
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Description ODSL 9
LC display 128 x 32 pixels
2 short-stroke keys
LED
status displays
4 Description ODSL 9
4.1 General description
The ODSL 9 is a distance sensor with an extensive area of application. The devices are available as a laser version with analog output or serial output as well as with 1 to 2 switching outputs. The distance measuring device operates on the triangulation principle and uses a CMOS line for evaluating.
Through automatic adjustment of the integration time (exposure time) to the intensity of the objects' reflected light, a high degree of independence from the reflectivity properties of the measurement object is achieved.
An integrated RISC controller facilitates brief measurement times while at the same time providing highly precise measurement values. The high-performance hardware is also able to preprocess measurement data directly in the sensor.
The standard measurement range lies between 50 … 450mm. One model for greater ranges covers the measurement range from 50 … 650mm. Both models have an output resolution of 0.1 mm. Higher resolution models are available with a measurement range of 50 … 100mm or 50 … 200mm. Its output resolution is 0.01mm.
Two short-stroke keys and a backlit LC display are integrated into the device. They allow the ODSL 9 to be configured via a graphical menu. During measurement operation, the display shows the current measurement value. The sensor can be protected against unauthorized operation by password protection.
The configuration software available from www.leuze.com products by means of a PC and visualization of the ODSL 9's measurement values. Moreover, stored parameter sets can be duplicated in other distance sensors. The connection is made via the configuration adapter, which is available as an accessory (UPG10).
allows configuration of the ODSL 9
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Bild 4.1: Indicator and operating elements of the ODSL 9
Accessories
The configuration software as well as a UPG 10 configuration adapter are available for confi­guring the ODSL 9 from a PC.
Mounting systems and connection cables in various lengths and configurations round off the accessories.
Details can be found in chapter 11.
4.2 Typical areas of application for the ODSL 9
Typical areas of application for the ODSL 9 are:
• Positioning of actuators and robots
• Height and width measurement as well as determination of diameter
• Quality assurance in assembly lines
• Contour measurement of moving objects
Laser light spot: 1mm x 1 mm
Application examples
Description ODSL 9
Bild 4.2: Application example: wood width measurement with the ODSL 9
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Description ODSL 9
Bild 4.3: Application example: installation check with the ODSL 9
Notice
For mounting instructions please refer to chapter 6.2.
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4.3 ODSL 9 variants
TRI
TRI
TOF
Model variations
The ODSL 9 is available as a laser distance sensor (red light) . Measurement ranges: 50… 100 mm with absolute measurement accuracy ±0.5%, resolution 0.01mm 50… 200mm with absolute measurement accuracy ±0.5… ±1.0%, resolution 0.01… 0.1 mm 50… 450 mm with absolute measurement accuracy ±1.0%, resolution 0.1mm 50… 650 mm with absolute measurement accuracy ±1.0%, resolution 0.1 … 0.5mm
4.3.1 Type code
Use the following table to determine the equipment features of your ODSL 9.
Description ODSL 9
OD S L 9/ V 6.C1 -450 -S12
Connection type S12 M12 connector
Operating range in mm ( )
Laser class
Switching output
Measurement data output
Light source L laser
Target object S measurement against diffusely reflective objects
100 50 … 100 mm, High Res., resolution 0.01mm
200 50 … 200 mm, resolution 0.01 … 0.1mm
450 50 … 450 mm, resolution 0.1mm
650 50 … 650 mm, resolution 0.1 … 0.5mm
.C1 laser class 1
N/A laser class 2
6 1 push/pull output
66 2 push/pull outputs
C analog current output
V analog voltage output
L IO-Link interface
D2 serial RS 232 interface
D3 serial RS 485 interface
OD optical distance sensor
Notice
According to their measurement principle, this manual also refers to the sensors in brief as triangulation sensors and as time-of-flight sensors and partly distinguishes them in the text by means of different colors:
= triangulation sensors
= time-of-flight sensors
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Description ODSL 9
0 abt. 45 50 200 210 abt. 650 0 abt. 45 50 450 470 abt. 650
U [V]
abt. 10.5
10
1
0
I [mA]
abt. 21
20
4
1
0 abt. 45 50 650 680 abt. 1000
0 abt. 45 50 100 105 abt. 650
4.4 ODSL 9/C or /V with analog output
Characteristic output curve of the ODSL 9
A Area not defined Starting at abt. 650mm or B Linearity not defined C Measurement range D Object present E No object detected
1000mm, "No Signal" is displayed and a value of 0V or 0mA is output at the analog output.
F Measurement distance
Bild 4.4: Behavior of the ODSL 9 analog output (factory setting)
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Description ODSL 9
Response of the analog output
The ODSL 9 M/C or M/V has an analog output with linear behavior inside of the respective measurement range. There is a departure from linearity above and below the linear area. If a signal is present, output values above the maximum (> 20mA or > 10V) or below the minimum (< 4mA or < 1V) specified for the measurement range can still be detected.
For ODSL 9 models with voltage output, it is also possible to set the voltage range of the output.
The analog output can be easily configured using the LC display or via software. In order to achieve the highest resolution possible, the range of the analog output should be set as small as the application allows. The characteristic output curve can be configured with a positive or negative gradient. For this purpose, both distance values Position Min. Val. and Position Max. Val. for the minimum and maximum analog output value are set accordingly, see figure 4.4.
Alternatively, the analog output can also be taught via pin 2 (see chapter "Teach-in of the switching outputs/characteristic output curve (time control)").
Behavior of the switching output
In addition, a switching output is also available with the ODSL 9 M/C and M/V. The position within the measuring range at which the switching output becomes active can be set arbit­rarily via a teach line or via configuration. In addition to the switching point, it is also possible to set the switching hysteresis and switching behavior (light/dark switching) using the short­stroke keys or the configuration software.
Teach-in of the characteristic output curve
In addition to edge-controlled teach-in of the switching outputs (slope control), the ODSL 9 with analog output can also be used to perform a time-controlled teach-in of swit- ching output and characteristic output curve (time control) via the teach line. Both teach events are described in chapter 7.3.
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Description ODSL 9
4.5 ODSL 9/L with IO-Link interface
The sensors are equipped with an IO-Link interface for measurement data output. The sensor cyclically transfers a data packet of 2 bytes at a baud rate of 38.4 k (COM2, Frame 2.2, Vers. 1.0) to the IO-Link master module. The sensor has no switching output; the SIO mode is not supported.
The process data and parameters are described in the IODD (IO-Link Device Description). You can download the IODD on the Internet from www.leuze.com
The ODSL 9/L… can be configured on the PC with a generic IODD interpreter. To do this, the PC is connected to the PC via an IO-Link master.
4.5.1 IO-Link process and service data
IO-Link process data
Output data device
A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
MSB
16 bit measurement value: distance
1 bit output resolution: 0.01mm/0.1 mm (type dependent)
Signal too weak: 65535
Laser error: 65533
16 bit measurement value
.
Data bit
LSB
IO-Link service data
Sensors with IO-Link interface can be configured and diagnosed via the service data.
Measure mode parameter
With this parameter, a measure mode can be activated for adapting to the application task. There are four measurement modes (Standard, Precision, Speed and Light Suppres-
sion) to choose from.
Measure filter parameter
With this parameter, a measurement value filter can be activated for adapting to the appli­cation task. Three options are available (Off, Averaging and Center Value).
Notice
Detailed information on the parameters can be found in chapter 7.
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Description ODSL 9
4.5.2 IO-Link system commands and diagnostics (observation)
System commands
Laser transmitter activation
This system command switches on the laser transmitter.
Laser transmitter deactivation
This system command switches off the laser transmitter.
If the sensor is deactivated, then the most recently determined measurement value is frozen. The state of the laser can be monitored in the sensor state.
Setting to factory setting
This system command restores the factory settings of the sensor.
Diagnostics (observation)
Signal too weak [process value 65535] or laser error [process value 65533]
Reception signal is not sufficient: Either no object is in the measurement range or the signal from the object is too low for measurement. A displayed laser error indicates a laser-light source malfunction.
Signal warning
Low reception signal: The object is not detected reliably, e.g. because the signal from the object is very weak.
Laser activation
Status information on whether the laser transmitter is activated or deactivated.
Measurement range sensor
Status information on whether an object is located in the measurement range of the sensor.
Notice
If parameters are changed on the device via the display and keyboard, it is not signaled to the master. When there is an explicit query by the master, however, the changed value is available.
Notice
Detailed information about the IO-Link service data and the IODD can be found at www.leuze.com
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Description ODSL 9
4.6 ODSL 9/D with serial interface
The ODSL 9/D… sensors are equipped with one switching output and one serial interface, which is implemented either as an RS 232 interface (ODSL 9/D2…) or as an RS 485 inter­face (ODSL 9/D3…).
The transmission rate can be set to between 9,600 and 57,600 baud.
Serial transmission is performed with 1 start bit, 8 data bits and 1 stop bit without parity.
For the transmission of the measurement values, 4 different transmission modes may be configured (see figure 4.5):
ASCII measurement value
(6 bytes)
14-bit measurement value
(2 bytes, ODS 96 compatible)
16-bit measurement value
(3 bytes, ODSL 30 compatible)
• Remote control operation
4.6.1 Measurement value output for various transmission types
Object distance Measurement value output
No evaluable receive signal 65535 (signal too weak)
< Measurement range
Within measurement range
> Measurement range
Device error 65333 (laser error)
Distance value
(undefined linearity)
Distance value
linear
Distance value
(undefined linearity)
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707070
00 01
xx 1 0
7070
Measurement value = 16 bit
output resolution 0.01mm/0.1 mm (type dependent)
1. Low Byte (bit 0 = 0, bit 1 = 0)
Measurement value = 14 bit
output resolution 0.01mm/0.1 mm (type dependent)
Measurement value ASCII transmission
Transmission format: MMMMM<CR>
MMMMM = 5-digit measurement value in 0.1 mm (for 0.1 mm output resolution)
or = 5-digit measurement value in 0.01mm (for 0.01mm output resolution)
<CR> = ASCII character "Carriage Return" (x0D)
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0 (LSB)
bit 11
bit 10
bit 9
bit 8
bit 7
bit 6
don’t care
don’t care
bit 15 (MSB)
bit 14
bit 13
bit 12
2. Middle Byte (bit 0 = 1, bit 1 = 0) 3. High Byte (bit 0 = 0, bit 1 = 1)
1. Low Byte (bit 0 = 0) 2. High Byte (bit 0 = 1)
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0 (LSB)
bit 13 (MSB)
bit 12
bit 11
bit 10
bit 9
bit 8
bit 7
Remote control operation
ASCII transfer of the measurement value on request 4 digits (4 bytes) or 5 digits (5 bytes).
0
1
Description ODSL 9
Bild 4.5: Serial transmission formats ODSL 9
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Description ODSL 9
4.6.2 Commands for remote control operation
For remote-control operation (Serial -> Com Function -> Remote control), a device address can be set between 0 and 14 (Serial -> Node Address). In this operating mode, the ODSL 9/D only responds to commands from the control. The following control commands are available:
Measurement value query, 4 digits:
Byte no. Response
0 12345678
Command Sensor
Sensor response
address
0x00
through
0x0E
"
"
*
(0x2A)
––––––––
ASCII address ASCII distance measurement value
tens ones 1'000's 100's tens ones
Measurement value query, 5 digits:
Byte no. Response
0 1 2 345678
Command
Sensor response
(0x2A)
(0x2A)
ASCII
"
address
"
*
"0…9", "A…D"
ASCII
"
address
"
*
"0…9", "A…D"
"M"
"#"
(0x4D)
(0x23)
ASCII distance measurement value
10'000's 1'000's 100's tens ones
–––––
Execute referencing function:
Byte no. Response
Command
Sensor response
0 1 2 345678
ASCII
"
*
(0x2A)
"
*
(0x2A)
address
"
"0…9", "A…D"
ASCII
address
"
"0…9", "A…D"
"R"
(0x52)
State
"#"
(0x23)
"#"
(0x23)
–––––
–––––
Detailed information on referencing can be found in chapter 7.8.2
"#"
(0x23)
State
"#"
(0x23)
time
max.
15ms
time
max.
15ms
time
max.
2s
Execute preset measurement:
Command
Sensor response
Byte no. Response
0 1 2 345678
ASCII
"
*
(0x2A)
"
*
(0x2A)
address
"
"0…9", "A…D"
ASCII
address
"
"0…9", "A…D"
"P"
(0x52)
State
"#"
(0x23)
"#"
(0x23)
–––––
–––––
time
max.
2s
28 ODS…/ODK… 9 / 96B Leuze electronic
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