• contains detailed information about the commissioning, configuration, and diagnostics of the
PROFINET® bus system as part of the Lenze automation system Controller-based Automation.
• is part of the "Controller-based Automation" manual collection. It consists of the following sets
of documentation:
Documentation typeSubject
System manualsSystem overview/sample topologies
• Controller-based Automation
• Visualization
Communication manuals
Online helps
Reference manuals
Online helps
Software manuals
Online helps
Bus systems
• Controller-based Automation EtherCAT®
• Controller-based Automation CANopen®
• Controller-based Automation PROFIBUS®
• Controller-based Automation PROFINET®
Lenze Controller:
• Controller 3200 C
• Controller c300
• Controller p300
• Controller p500
Lenze Engineering Tools:
• »PLC Designer«: Programming
• »Engineer«: Inverter configuration
• »VisiWinNET® Smart«: Visualisation
• »Backup & Restore«: Back up/restore data
Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD173
Further information on Lenze products which can be used in conjunction with Controller-based
Automation can be found in the following sets of documentation:
Mounting & wiringSymbols:
Mounting instructions
• Controller
• Communication cards (MC-xxx)
• I/O system 1000 (EPM-Sxxx)
• Inverter, Servo Drives
•Communication modules
Operating instructions
• Controller
• Servo system ECS (ECSxE, ECSxM)
Sample applications/Using application templates
Online help/software manuals
• Application Sample i700
• Application Samples
• ApplicationTemplate
Parameterisation, configuration, commissioning
Online help/reference manuals
•L-force Controller
• Inverter, Servo Drives
• I/O system 1000 (EPM-Sxxx)
Online help/communication manuals
• Bus systems
•Communication modules
Operating instructions
• Servo system ECS (ECSxE, ECSxM)
Printed documentation
Online help in the Lenze Engineering
Tool (also available as PDF file at
www.lenze.com
.)
Tip!
Current documentation and software updates with regard to Lenze products can be found
in the download area at:
www.lenze.com
Target group
This documentation is intended for persons who plan, install, commission and maintain the
networking of devices as part of the Lenze automation system "Controller-based Automation".
Information on validity
The information provided in this documentation is valid for the Lenze automation system
"Controller-based Automation" from version 3.
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware
version of the field devices and the software version of the Engineering tools installed (e.g. »PLC
Designer« ), screenshots in this documentation may differ from the representation on the screen.
4Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
1.111/2013TD17 Revision on the Lenze automation system"Controller-based Automation",
1.204/2014TD17 Revision on the Lenze automation system"Controller-based Automation",
release 3.6
release 3.8
1.2Conventions used
This documentation uses the following conventions to distinguish between different types of
information:
Type of informationHighlightingExamples/notes
Spelling of numbers
DecimalNormal spellingExample: 1234
Decimal separatorsPointThe decimal point is generally used.
For example: 1234.56
Hexadecimal0x[0 ... 9, A ... F]Example: 0x60F4
Binary
• Nibble
Text
Program name» «PC software
WindowitalicsThe message window... / The Options dialog box ...
Variable namesSetting bEnable to TRUE...
Control elementboldThe OK button ... / The Copy command ... / The Properties
Sequence of menu
commands
Shortcut<bold>Use <F1> to open the online help.
Program codeCourierIF var1 < var2 THEN
KeywordCourier bold
Hyperlinkunderlined
Symbols
Page reference ( 5)Optically highlighted reference to another page. Can be
Step-by-step instructions
0b[0, 1]Example: ’0b0110’
Example: ’0b0110.0100’
Example: Lenze »Engineer«
tab ... / The Name input field ...
If several successive commands are required for
executing a function, the individual commands are
separated from each other by an arrow: Select the
command File
If a key combination is required for a command, a "+" is
placed between the key identifiers: With
<Shift>+<ESC>...
a = a + 1
END IF
Optically highlighted reference to another topic. Can be
activated with a mouse-click in this documentation.
activated with a mouse-click in this documentation.
Step-by-step instructions are marked by a pictograph.
Open to...
Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD175
CodeParameter for parameterising or monitoring the field device. The term is also
ControllerThe controller is the central component of the automation system which
Engineering PCThe Engineering PC and the Engineering tools installed serve to configure and
Engineering toolsLenze software solutions for simply engineering in all phases:
Fieldbus stationsController (PLC) and inverter integrated into the bus system (PROFINET)
Field device
GSDML fileA GSDML file described the properties of a field device.
I/O devicePROFINET slave
I/O masterPROFINET master
InverterGeneric term for Lenze frequency inverters, Servo Inverters
PDOProcess Data Object
PLCProgrammable Logic Controller
RT over UDPReal Time over User Datagram Protocol
SubcodeIf a code contains several parameters, they are stored in so-called "subcodes".
referred to as "index" in common usage.
controls the Logic and Motion functionalities (by means of the runtime
software).
The controller communicates with the field devices via the fieldbus.
parameterise the system.
The Engineering PC communicates with the controller via Ethernet.
• »EASY Starter«
• »Engineer«
•»PLC Designer«
•»WebConfig«
•»VisiWinNET®«
•»IPC Backup & Restore«
Lenze Engineering tools
Siemens software for programming and configuring Siemens SIMATIC S7 PLC:
•»STEP7«
EtherCAT® (Ethernet for Controller and Automation Technology) is an Ethernetbased fieldbus system which fulfils the application profile for industrial realtime systems.
EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
It is described with the XML-based language GSDML (General Station
Description Markup Language).
The I/O master takes over the master function for data communication of the
decentralised field devices. The I/O master is usually the communication
interface of a PLC.
PROFINET® (Process Field Network) is a real-time capable fieldbus system based
on Ethernet.
PROFINET® is a registered trademark and patented technology licensed by the
PROFIBUS & PROFINET International (PI) user organisation.
This manual uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").
In normal usage, the term is also referred to as "Subindex".
( 17)
6
Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
Observe the following safety instructions if you want to commission an inverter or a system with
the Lenze controller.
Read the documentation supplied with the system components carefully before you
start commissioning the devices and the Lenze controller!
The system manual contains safety instructions which must be observed!
Danger!
Risk of injury
There is risk of injury by ...
• unpredictable motor movements (e.g. an unintended direction of rotation, too high
speeds, or jerky movement);
• impermissible operating states during the parameterisation while there is an active
online connection to the device.
Possible consequences
Death or severe injuries
Protective measures
• If required, provide systems with installed inverters with additional monitoring and
protective devices according to the safety regulations valid in each case (e.g. law on
technical equipment, regulations for the prevention of accidents).
• During commissioning, maintain an adequate safety distance to the motor or the
machine parts driven by the motor.
Stop!
Damage or destruction of machine parts
Damage or destruction of machine parts can be caused by ...
• unpredictable motor movements (e.g. an unintended direction of rotation, too high
speeds, or jerky movement);
• impermissible operating states during the parameterisation while there is an active
online connection to the device.
Possible consequences
Damage or destruction of machine parts
Protective measures
If required, provide systems with installed inverters with additional monitoring and
protective devices according to the safety regulations valid in each case (e.g. law on
technical equipment, regulations for the prevention of accidents).
8Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
3Controller-based Automation: Central motion control
3Controller-based Automation: Central motion control
The Lenze automation system "Controller-based Automation" serves to create complex automation
solutions with central motion control. Here, the Controller is the control centre of the system.
Note!
In the Lenze automation system, no PROFINET master functionality is supported. In a
PROFINET network, a Lenze Controller can only be driven as I/O device (slave), e.g. by a
Siemens SIMATIC S7 PLC.
System structure of the Controller-based Automation: "All from one single source"
[3-1]Example: PROFINET with a Siemens SIMATIC S7 PLC (Lenze Controller 3221 C with I/O system 1000 and Servo Drive 9400 as
I/O devices)
Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD179
3Controller-based Automation: Central motion control
Lenze provides especially coordinated system components:
• Engineering software
The Lenze Engineering tools
to parameterise, configure and diagnose the system. The Engineering PC communicates with
the Controller via Ethernet.
•Controller
The Lenze Controller is available as Panel Controller with integrated touch display and as
Cabinet Controller in control cabinet design.
Cabinet Controllers provide a direct coupling of the I/O system 100 via the integrated backplane
bus.
The runtime software of the Lenze Controllers provides the control and/or visualisation of
motion sequences. The following software versions are available:
• "Logic": Sequence control in the Controller, motion control in the inverter
• "Motion": Sequence control and motion control in the Controller, inverter as actuating drive
• "Visu": Optional visualisation of the automation system, can be used separately or in addition
to "Logic" or "Motion"
An external monitor panel/display can be connected to the Cabinet Controller 3231 C/
3241 C.
• Without software: Controller as single component with operating system only
•Bus systems
EtherCAT is a standard "on board" bus system of the Controller-based Automation. EtherCAT
enables the control of all nodes (Motion/Logic) on one common fieldbus.
Optionally, CANopen, PROFIBUS and PROFINET can be used as extended topologies.
The Controllers c300/p300 have a CANopen interface "on board" as well (in addition to
EtherCAT).
• Inverter (e.g. Servo Inverter i700)
( 17) on your Engineering PC (Windows operating system ) serve
"Logic & Motion" runtime software
The "Controller-based Automation" system allows for the central control of devices for Logic and
Motion applications. The runtime software runs on the Controller.
In case of Logic applications, the sequence control is carried out in the Controller and the motion
control is carried out in the inverter.
In case of Motion applications , the sequence control and motion control are carried out in the
Controller. The inverter is used as actuating drive.
• Motion applications make special demands on the cycle time and real-time capability of the bus
system between the Controller and the subordinate fieldbus nodes.
• this is for instance the case if the field devices, for example, are to move in a synchronised way
or if position setpoints are to be transmitted.
10Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
3Controller-based Automation: Central motion control
• In the Lenze automation system, no PROFINET master functionality is supported. In a
PROFINET network, a Lenze Controller can only be driven as I/O device (slave), e.g. by
a Siemens SIMATIC S7 PLC.
• In the Lenze automation system, Logic field devices can be exclusively operated via
PROFINET. Thus, as an I/O device, the Lenze Controller is a Logic field device.
• The motion functionality is not supported when PROFINET is used. Always use
EtherCAT to connect inverters to be controlled via the central Motion functionality.
Mixed operation PROFINET with EtherCAT
This chapter provides basic information about ...
• the structure of the Lenze automation system using the PROFINET bus system;
• the Lenze Engineering tools required for commissioning;
• the interaction of the components.
( 32)
We recommend using PROFINET for the following applications:
• Equipment and extension of system parts that have already been automated with PROFINET
before.
• Use of field devices that are not available for e.g. EtherCAT, CANopen or PROFIBUS.
• The combination of PROFINET with EtherCAT is possible.
Tip!
Detailed information about PROFINET can be found on the website of the PROFIBUS &
PROFINET user organisation:
www.profibus.com
12Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
It is typical of PROFINET to have a rather free topology, the limiting factor of which is large message
latencies due to e.g. switches connected in series.
PROFINET supports the following topologies:
Line topology
[4-2]Line topology (M = I/O master, D = I/O device)
Star topology
[4-3]Star topology (M = I/O master, D = I/O device)
Tree topology
[4-4]Tree topology via switches (M = IO master, SW = switch, D = I/O device)
14
Lenze · Controller-based Automation · PROFINET® Communication Manual · DMS 1.2 EN · 04/2014 · TD17
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