This documentation applies to 8200 motec inverters as of version
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E82MVxxx_xB001XXVx2x
Type
Power
(e.g.551=55× 10
(e.g.752=75× 10
Voltage class
2 = 230 V
4 = 400 V/500 V
Hardware version
Software version
1
W = 0,55 kW)
2
W=7,5kW)
ã
2002 Lenze AG
This documentation contains all information the machine operator require in order
to operate the drive controller of the 8200 motec series installed in your
machine/system.
If you do not change the content, you are allowed to use the information in this
documentation for your purposes without contacting Lenze.
The information necessary for the project planning of a machine/system can be found in
the Mounting Instructions and Operating Instructions for the 8200 motec frequency
inverters. The Mounting Instructions are included in the scope of delivery, the Operating
Instructions can be ordered at your Lenze representative.
The downloading of the Lenze documentation can be made in the internet as an Adobe
Acrobat
file:
http://www.lenze.de
1.003/2002TD14
Page 3
Safety information
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Lenze contr ollers
1Safety information
1.1General safety and application notes for Lenze controllers
(according to Low-Voltage Directive 73/23/EEC)
1. General
Lenze controllers (frequency inverters, servo inverters, DC controllers) can carry a voltage or parts of the controllers can rotate during operation. Surfaces can be hot.
If the required cover is removed, the controllers are used inappropriately or installed or operated incorrectly, severe damage to persons or material assets can occur.
For more information please see the documentation.
All operations concerning transport, installation, and commissioningas well as maintenance must be carried out by qualified, skilled personnel (IEC 364 and CENELEC HD
384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for t he prevention of accidents must be observed).
According to this basic safety information qualified, skilled personnel are persons who are familiar with the assembly, installation, commissioning, and operation of the
product and who have the qualifications necessary for their occupation.
2. Intended use
Drive controllers are components which are designed for the installation into electrical systems or machinery. They are not to be used as domestic appliances, but only
for industrial purposes according to EN 61000-3-2. The documentation contains information about the compliance of the limit values with EN 61000-3-2.
When installing controllers into machines, commissioning of the drive controllers (i.e. the starting of operation as directed) is prohibited until it is proven that the machine
corresponds to the regulations of the EC Directive 98/37/EG (Machinery Directive); EN 60204 (VDE 0113) must be observed.
Commissioning (i.e. starti ng of operation as directed) is only allowed when there is compliance with t he EMC Directive (89/336/EEC).
The drive controllers meet the requirements of the Low-Voltage Directive 73/23/EEC. The harmonised standards EN 50178/DIN VDE 0160 a pply to t he controllers.
The technical data as well as the connection conditions can be obtained from the nameplate and the documentation. The instructions given must be strictly observed.
Warning: Controllers are products with restricted availability according to EN 61800-3. These products can cause interferences in residential premises. If controllers are
used in residential premises, corresponding measures are required.
3. Transport, storage
The notes on transport, storage and appropriate handling must be observed.
Climatic conditions according to EN 50178 apply.
4. Installation
The controllers must be installed and cooled according to the regulations given in the corresponding Instructions.
Ensure careful handling and avoid mechanical overload. Do not bend any components and do not change the insulation distances during transport and storage. Electronic
components and contacts must not be touched.
Controllers contain electrostatically sensitive components which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components
since this could mean hazards for your health!
5. Electrical connection
When working on live controllers, the valid national regulations for the prevention of accidents (e. g. VBG 4) must be observed.
The electrical installation must be carried out in compliance with the corresponding regulations (e.g. cable cross-sections, fuses, PE connection). Additional notes and
information can be obtained from the corresponding Instructions.
The Instructions contain notes concerning wiring according to EMC regulations (shielding, earthing, filters and cable routing). These notes must also be observed when
using CE-marked controllers. The compliance with limit values required by the EMC legislation is the responsibility of the manufacturer of the machine or system.
6. Operation
If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the applying safety regulations (e.g. regulation
for technical equipment, regulation for the prevention of accidents). The controller can be adapted to your application. Please observe the corresponding information given
in the Instructions.
After a controller has been disconnected from the voltage supply, all live components and power connections must not be touched immediately because capacitors can
still be charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Note for UL-approved systems with integrated controllers: UL warnings are notes which only apply to UL systems. The Instructions give UL-related information.
7. Safe standstill
The variant V004 of 9300 and 9300 vector, the variant Bx4x of 8200 vector controller and the axis controller ECSXA064 support the function ”Safe standstill”, protection
against unexpected start, according to the requirements of Annex I No. 1.2.7 of the EC Directive ”Machinery” 98/37/EG, DIN EN 954-1 category 3 and DINEN 1037. Please
observe the notes on the function ”Safe standstill” given in the corresponding Instructions.
8. Maintenance and service
Please observe the Instructions given by the manufacturer.
Please observe the product-specific safety and application notes in these Instructions.
lEDK82MVXXX EN 1.0
3
Page 4
Safety information
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Lenze low-voltage machinery
1.2General safety and application notes for Lenze low-voltage
machinery
(in conformity with the Low-Voltage Directive 73/23/EEC)
1. General
Low-voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces. All operations serving transport, connection, commissioning and
maintenance are to be carried outbyskilled,responsible technical personnel (observe EN 50110-1(VDE0105-100);IEC60364). Improper handling can cause severe injuries
or damages.
Synchronous machines induce voltages at open terminals during operation.
2. Application as directed
These low-voltage machines are intended for industrial and commercial installations. They comply with the harmonized standards of the series EN 60034 (VDE O53O).
Their use in hazardous areas is prohibited unless they are expressly intended for such use (follow additional instructions).
The enclosures ≤IP23 are by no means intendedfor outdooruse. Air-cooled designsare ratedforambienttemperaturesbetween -15 °C and -10 °Cand+40°C and altitudes≤ 1000 m a.m.s.l., from -20 °C to +40 °C without brake or with spring- operated brake, with separate ventilation or self ventilation, from -15 °C to +40 °C with permanent
magnet brake and from -10 °C to +40 °C with separate fan. Check indications on the nameplate and if they are different, observe them. The conditions on site must
correspond to all nameplate data.
Low-voltage machines are components for the installation into machines as defined in the Machinery Directive98/37/EC. Commissioning is prohibited until the conformity
of the end product with this Directive has been established (follow a.o. EN 60204-1).
The integrated brakes cannot be used as safety brakes. It cannot be ruled out that factorswhich cannot be influenced, such as oil ingression because of a defective A-side
shaft seal, cause a torque reduction.
3. Transport, storage
The forwarder must be informed directly after receipt of the goods about all damages or deficiencies; if necessary, commissioning must be stopped. Tighten screwed-in
ring bolts before transport. They are designed for the weight of the low-voltage machine, do not apply extra loads. If necessary, use suitable and adequately dimensioned
means of transport (e.g. rope guides).
Remove the shipping brace before commissioning. Reuse it for further transports. For storage of low-voltage machines ensure a dry, dust-free and low-vibration
(v
≤ 0.2 mm/s) environment (danger of bearing damage at rest). Measure the insulation resistance before commissioning. If the values are ≤ 1kΩ per volt of rated
rms
voltage, dry the winding.
4. Installation
Ensure an even surface, solid foot or flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the r otational frequency and double mains
frequency which maybe caused by the assembly. Turn rotor by hand, listen for unusual slipping noises.Check the direction of rotation when the clutchis not active (observe
section 5).
Use appropriate tools to mount or remove belt pulleys and clutches (heat generation!) and cover them with a touch guard. Impermissible belt tensions must be avoided
(technical list).
The machines are half-key balanced. The clutch must be half-key balanced, too. The visibly protruding part of the key must be removed.
If required, provide pipe connections. Mounting positions with shaft end at top must be protected with a cover which avoids the ingression of foreign particles into the fan.
Free circulation of the cooling air must be ensured. The exhaust air - also the exhaust air of other machines next to the drive system - must not be immediately taken in
again.
5. Electrical connection
All operations must be carried outonly by qualified and skilled personnel when the low-voltagemachineis at standstill and whenthemachine is de-energized and protected
against unintentional restart. This also applies to auxiliary circuits (e.g. brake, encoder, separate fan).
Check safe isolation from the supply!
If the tolerances in EN 60034-1; IEC 34 (VDE 0530-1) - voltage ±5 %, frequency ±2 %, waveform, symmetry - are exceeded, more heat will be generated and the
electromagnetic compatibility will be influenced.
Observe the indications on the nameplate, operating notes, and the connection diagram in the terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends); use appropriate cable terminals. The connection to the PE conductor must be
safe. The plug-in connector must be screwed up tightly (to stop).
The clearances between bare, live parts and earth must not fall below: 8 mm at V
The terminal box must be clean and dry; foreign particles, dirt and moisture affect operation. All unused cable entries and the box itself must be sealed against dust and
water. For the trial run without output elements, lock the key. Check brake opera tion before the commissioning of low-voltage machines with brakes.
6. Operation
Vibration severities v
e.g. increased temperature, noise, vibration, find the cause and, if necessary, contact the manufacturer. Switch-off the machine in problematic situations.
If the drive is exposed to dirt, clean it regularly.
Do not switch-off the protection devices, not even for trial runs.
Integrated temperature sensors do not provide full protection. If necessary, limit the maximum current. Connect the function blocks to the option switch-off after several
seconds of operation at I > I
Shaft seals and bearings have a limited service life.
Regrease the bearings using the relubrication facility while the low-voltage machine is running. Observe the saponification number. If the grease drain hole is sealed with
a plug (IP54 drive end; I P23 drive end and non-drive end), remove the plug before commissioning. Seal the bore holes with grease. Replace the prelubricated bearings
(2Z-bearings) after approx. 10.000 h - 20.000 h, at the latest however after 3 - 4 years. Observe the manufacturer’s instructions.
≤ 3.5 mm/s (P
rms
≤ 15 kW) or 4.5 mm/s (P
rated
, especially if blocking may occur.
rated
> 15 kW) are acceptable when the clutch is activated. If deviations from normal operation occur,
rated
≤ 550 V, 10 mm at V
rated
≤ 725 V, 14 mm at V
rated
rated
≤ 1000 V.
4
EDK82MVXXX EN 1.0
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Page 5
1.3Residual hazards
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Safety information
Residual hazards, Layout of the safety instructions
Protection of
persons
• Before working on the motec or opening the housing, check that no voltage is appli ed. Wait for at least 3 minutes, since after mains switch-off
the power terminals U, V, W; BR0, BR1, BR2 and the pins of the FIF interface remain live.
– A fter you have opened the motec check whether the power terminals L1, L2, L3; U, V, W; BR0, BR1, BR2, relay outputs K 11, K12, K14 and
pins of the FIF interface are not live an y more.
– Even if the motec is separated from the mains, the relay outputs K11, K12, K14 can remain live!
• If you use the not fail-safe functi on “Selection of direction of rotation” via the digital signal DCTRL1- CW/CCW
(C0007 = -0- ... -13-, C0410/3 ≠ 255):
– I n the event of an open circuit or failure of the control voltage, the drive can change its direction of rotation.
• If you use the function ”Flying-restart circuit” (C0142 = -2-, -3-) with machines with a low moment of inertia and a minimum friction:
– A fter controller enable in standstill, the motor can start for a short time or change its direction of rotation for a short time.
• The motec heatsink temperature is > 60 °C:
– Direct skin contact with the heatsink results in burnings.
– Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 can exceed and destroy the input current limit!
– In case of cyclic mains switching over a longer period of time three minutes ha ve to pass between two starting operations!
• Depending on the controller settings, the co nnected motor can be overheated:
– at, for instance, longer DC-braking operations.
– at longer operation of self-ventilated motors at low speed.
Overspeeds• Drives can reach dangerous overspeeds (e.g. setting of inappropriately high field frequencies):
– The controllers do not offer any protection against these operating conditions. For this, use additional components.
1.4Layout of the safety information
All safety information given in these Operating Instructions have the same layout:
Signal word (characterises the severity of danger)
Note (describes the danger and gives information how to avoid it)
Icons usedSignal words
Warning of danger
to persons
Warning of damage
to material
More informationTip!Designates a general, useful note.
Warning of hazardous
electrical voltage
Warning of a general
danger
Danger!Warns of impending danger.
Consequences if disregarded:
Death or most severe injuries
Warning!Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Death or most severe injuries
Caution!Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries
Stop!Warns of potential damage to material.
Possible consequences if disregarded:
Damage of the controller/drive system or its environment
If you observe it, handling of the controller/drive system is made easier.
l
EDK82MVXXX EN 1.0
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Page 6
Parameter setting
Changespossiblewhen
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Parameter setting using the keypad
2Parameter setting
2.1Parameter setting using the keypad
The keypad is available as accessory. A full description can be obtained from the information
included in the keypad delivery.
0Function keys
1Status display
2Bargraph display
3Function bar 1
4Function bar 2
5Parameter set
6Code number
7Subcode number
8Parameter value with unit
Changes possible when
lamp is blinking
2.1.1Menu structure
All parameters for controller setting or monitoring are saved incodes under the menus User and all.
The codes have numbers 6 and are abbreviated in the text with a ”C” before the number. Some
codes store the parameters in numerical “subcodes” 7 to ensure that parameter setting is clearly
structured (example: C0517 menu User).
• The menu User
– is active after every mains switching or keypad attachment during operation.
– contains all codes for a standard application with linear V/f characteristic control (Lenze
setting).
– can be modified as required under C0517.
• The menu all
– contains all codes.
– shows a list of all codes in ascending order.
• The change between User and all and how to change parameters in the codes is described
on the following pages.
6
EDK82MVXXX EN 1.0
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Page 7
Parameter setting
C0034Setpointselectionrange
0
C0007Fixedconfigurationofdigitalinputs0
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Parameter setting using the keypad
2.1.2The menu U
r - The 10 most important drive parameters
UUUsssseeeerrr
After mains switching or plugging in the keypad during operation, the 10 codes defined to be the
most important in the user menu User (Code C0517) are available immediately.
In default setting the menu contains User all codes required for a standard application with linear V/f
characteristic control.
CodeNameLenze setting
C0050 Output frequencyDisplay: Output frequency without slip compensation
C0034 Setpoint selection range-0-
C0007 Fixed configuration of digital inputs-0-
C0010 Minimum output frequency0.00 Hz
C0011 Maximum output frequency50.00 Hz
C0012 Acceleration time main setpoint5.00 sec
C0013 Deceleration time main setpoint5.00 sec
C0015 V/f rated frequency50.00 Hz
C0016 U
C0002 Parameter set transfer/resetseecodetable
boostdepending on the inverter type
min
Standard I/OX3/8: 0 ... 5 V / 0 ... 10 V / 0 ... 20 mA
Application I/O
E4E3E2E1
CW/CCWDCBJOG2/3JOG1/3
CW/CCW rotationDC-injection brake
X3/1U: 0 ... 5 V / 0 ... 10 V
X3/2U: 0 ... 5 V / 0 ... 10 V
Tip!
Use C0002” Parameter set transfer” to easily transfer configurations from one controller to theother
or to reset the controller to Lenze settings.
Selection of fixed setpoints
lEDK82MVXXX EN 1.0
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Page 8
Parameter setting
p
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Parameter setting using the keypad
2.1.3Change between the menus U
USEr
jgfkihPS
mno
qr
Hi
jgfkih PS
Lo
mno
qr
Hi
jgfkih PS
~5 s
bcde
jgfkihPS
mno
p
qr
0050
HiLo
000
5
z
wx
y
z
wx
y
a
1
000
Hz
s
vtu
s
vtu
mno
HiLo
jgfkih PS
mno
qr
HiLo
z
wx
y
Lo
mno
qr
Hi
jgfkih PS
Lo
mno
qr
Hi
jgfkih PS
Lo
mno
qr
Hi
jgfkih PS
Lo
mno
qr
Hi
bcde
jgfkihPS
Lo
000
mno
p
qr
Hi
bcde
jgfkihPS
Lo
000
mno
p
qr
0007
Hi
bcde
jgfkihPS
Lo
000
p
qr
0034
bcde
000
p
0050
000
s
vtu
bcde
000
p
bcde
000
p
001 1
001 0
a
000
Hz
r and A
UUUSSSSEEEErrr
bcde
p
bcde
000
p
001 6
bcde
000
p
001 5
bcde
000
p
001 3
001 2
a
000
Hz
a
000
Hz
a
1
000
Hz
a
1
000
Hz
1
0002
a
000
a
000
Hz
a
1
000
Hz
1
1
Hz
a
000
Hz
1
1
a
000
Hz
1
1
AAALLLLLLL
L
z
wx
y
z
s
t
wx
y
u
v
jgfkihPS
mno
qr
HiLo
vtu
wx
s
mno
HiLo
z
y
jgfkihPS
mno
qr
HiLo
jgfkih PS
mno
qr
HiLo
bcde
jgfkihPS
p
qr
0002
bcde
000
p
0001
000
s
vtu
jgfkihPS
mno
qr
HiLo
bcde
p
001 0
000
bcde
p
0007
000
a
000
Hz
a
1
000
Hz
ALL
1
bcde
p
0988
000
a
1
000
Hz
a
1
000
Hz
a
000
Hz
1
z
s
t
wx
y
u
v
bcde
jgfkihPS
mno
p
qr
HiLo
0050
suer
a
000
Hz
z
s
wx
y
vtu
1
z
s
wx
y
vtu
z
s
t
wx
y
u
v
bcde
jgfkihPS
mno
p
qr
HiLo
0050
AL L
a
000
Hz
1
2.1.4Parameter change in menus
StepKeysDisplayNoteExample
1.Controller inhibit
Set parameters
2.
3.
4.
sdc
wxf
zXXXX
xk
001
5.
6.
7.
8.
yzXXX
xi5.00 s
yzXXXXX
vSTOre
w
9.Restart the ”loop” at 2. to set other parameters.
Only necessary if you want to change codes marked with “[ ]” in
the code table, e. g. [C0002].
All other parameters can be changed during operation.
Select code
For codes without subcodes: Jump to i (and then 6.)
Select subcode
Set parameters
Acknowledge entry if p blinking
Acknowledge entry if p is not blinking; v is not active
0012
1.00 s
8200vec075
Reduce C0012
(acceleration time)
from 5.00 s to 1.00 s
8
EDK82MVXXX EN 1.0
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Page 9
Troubleshooting and fault elimination
Motordoesno
t
rotatesmoothl
y
Current
consumptionof
i
dentif
icat
i
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Maloperation of the drive
3Troubleshooting and fault elimination
3.1Maloperation of the drive
FaultCauseRemedy
Motor does n ot
rotate
Motor does n ot
rotate smoothly
Current
consumption of
motor too high
Motor rotates,
setpoints are
“0”
Motor
parameter
stops with error
LP1
Unacceptable
drive response
with vector
control
DC-bus voltage too low
(Red LED is blinking every 0.4 s;
keypad display
Controller inhibited
(Green LED is blinking, keypad display:
Automatic start inhibited (C0142 = 0 or 2)LOW-HIGH edge at X3/28
DC injection brake active (DCB)Deactivate DC-injection brake
Mechanical motor brake is not releasedManual or electrical release of mechanical motor brake
Quick stop (QSP) active (keypad display: c)Remove quick stop
Setpoint = 0Setpoint selection
JOG setpoint activated and JOG frequency = 0JOG setpoint selection (C0037 ... C0039)
Active faultEliminate fault
Wrong parameter set activeChange to correct parameter set via terminal
Control mode C0014 = -4-, -5-, but no motor parameter identificatio nMotor parameter identification (C0148)
Under C0410 several functions, which exclude each other, are assigned to the
same signal source.
Use internal voltage source X3/20 for function modules Standard-I/O, INTERBUS,
PROFIBUS-DP or LECOM-B (RS485):
Bridge between X3/7 and X3/39 is missing
Defective motor cableCheck motor cable
Maximum current too low (C0022, C0023)Adaptation to application
Motor underexcited or overexcitedCheck parameter setting (C0015, C0016, C0014)
C0084, C0087, C0088, C0089, C0090, C0091 and/or C0092 are not adapted to
the motor data
Setting of C0016 too highCorrect setting
Setting of C0015 to o lowCorrect setting
C0084, C0087, C0088, C0089, C0090, C0091 and/or C0092 are not adapted to
the motor data
With the function j of the keypad a setpoint has been selected.Set the setpoint to ”0” by C0140 = 0
Motor too small compared with rated power
on
DC brake active via terminal
variousVector control optimisation
LU)
c)
Check mains voltage
Remove the controller inhibit, controller inhibit can be set
through several sources
If necessary, correct start condition (C0142)
Correct configuration in C0410
Jumper terminals
Manual adaptation or identification of motor parameters
(C0148)
Manual adaptation or identification of motor parameters
(C0148)
lEDK82MVXXX EN 1.0
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Page 10
Troubleshooting and fault elimination
ccr
y
min
L
U
g
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Error messages
3.2LEDs at the controller (operating status display)
LEDOperating status
greenred
onoffController enabled
ononMains switched on and automatic start inhibited
blinkingoffController inhibited
offblinking every secondFault active, check under C0161
offblinking every 0.4 secondsUndervoltage switch-off
fast blinking offMotor parameter identification
3.3Fault messages at the keypad or in the parameter setting
program Global Drive Control
DisplayFaultCauseRemedy
Keypad PC
noer
ccr
a
ce0
a
ce1
a
ce2
a
ce3
a
ce4
a
ce5
a
ce6
a
EEr
a
H05
a
id1
a
LP1
a
LP1
LU
c
1)
0No fault--
71 System fault
61 Communication error to A I FTransmission of control commands via AIF is
62 Communciation error at
CAN-IN1 with sync control
Strong interferences on control cablesShield control cables
Ground or earth loops in the wiring
interfered
CAN-IN1 object receives faulty data or
communication interrupted
Plug the communication module firmly into the hand
terminal
• Plug-in connection for bus module ó Check FIF
• Check transmitter
• Increase monitoring time under C0357/1 if necessary
63 Communication error to
CAN-IN2
CAN-IN2 object receives faulty data or
communication is interrupted
• Plug-in connection for bus module ó Check FIF
• Check transmitter
• Increase monitoring time under C0357/2 if necessary
64 Communication error to
CAN-IN1 with event or time
control
65 BUS-OFF
(many communication errors
occurred)
CAN-IN1 object receives faulty data or
communication interrupted
Controller has received too many faulty telegrams
via system bus and has been disconnected from the
bus
• Plug-in connection for bus module ó Check FIF
• Check transmitter
• Increase monitoring time under C0357/3 if necessary
• Check whether the bus terminator is available
• Check screen contact of the cables
• Check PE connection
• Check the bus load, if necessary, reduce the baud rate
66 CAN Time-Out
67 Function module system bus
(CAN) is set to ”Warning” or
”BUS-OFF”
(only generated if C0128 = 1)
91 External error (TRIP-SET)A digital signal used for the function TRIP set has
105 Internal faultContact Lenze
140 Faulty parameter identification Motor not connectedConnect motor
32 Error in motor phase
(only generated if C0597 = 1)
182 Error in motor phase
(only generated if C0597 = 2)
1030 DC-bus undervoltage
With remote parameter setting via system bus
(C0370):
Slave does not respond. Communication monitoring
time exceeded
OperationwithmoduleonFIF:
Internal error
CAN controller sends ”Warning” or ”BUS-OFF”• Check whether the bus is terminated
• Check wiring of the system bus
• Check system bus configuration
Contact Lenze
• Check screen contact of the cables
• Check PE connection
• Check the bus load, if necessary, reduce the baud rate
been activated.
• Failure of one/several motor phase(s)
• Motor current too low
Check external encoder
• Check motor cables
• V
boost
min
• Connect motor with corresponding power or adapt
motor under C0599
Mains voltage too lowCheck mains voltage
DC-bus voltage too lowCheck supply module
400 V controller connected to 240 V mainsConnect the controller to the appropriate mains voltage
10
EDK82MVXXX EN 1.0
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Page 11
DisplayRemedyCauseFault
a
OC2
a
OC6
(
)
O
H
p
a
(yg
(yg
O
U
g
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Keypad PC
OC1
1)
11 short-circuit
a
OC2
12 Earth fault
a
OC3
a
OC4
a
OC5
a
OC6
13 Overload inverter during
acceleration or short circuit
14 Overload controller during
deceleration
15 Controller overload in
stationary operation
16 Motor overload (I2x t overload)
a
OH
50 Heatsink temperature > +85°CAmbient temperature T
a
OH
e
OH3
a
OH4
-Heatsink temperature > +80
°C
53 PTC monitoring (TRIP)
(only generated if C0119 = 1
or 4)
54 Controller overtemperatureController inside too hot• Reduce controller load
a
OH51
OU
203 PTC monitoring
(only generated if C0119 = 2
or 5)
1020 DC-bus overvoltage
c
Pr
a
Pr1
a
Pr2
a
Pr3
a
Pr4
a
Pr5
75 Faulty parameter transfer when
using the keypad
72 Faulty transmission of PAR1
when using the keypad
73 Faulty transmission of PAR2
when using the keypad
77 Faulty transmission of PAR3
when using the keypad
78 Faulty transmission of PAR4
when using the keypad
79 Internal faultContact Lenze
a
Pt5
a
81 Time error during parameter
set transfer
Troubleshooting and fault elimination
Error messages
short-circuit• Find reason for short circuit; check motor cables
Excessive capacitive charging current of the motor
cable
Grounded motor phaseCheck motor, check motor cable
Excessive capacitive charging current of the motor
cable
Acceleration time (C0012) too short• Increase acceleration time
Defective motor cableCheck wiring
Interturn fault in the motorCheck motor
Deceleration time too short (C0013)• Allow longer deceleration time
Long and frequent overload periodsCheck drive selection
• frequent or too long acceleration processes• Check setting under C0120
>+60°C• Allow controller to cool down and ensure better
amb
Heat sink very dirtyClean heat sink
Impermissible high current or frequent and long
acceleration processes
Motor too hot because of impermissibly high
current or frequent and long acceleration processes
PTC not connectedConnect PTC or switch-off monitoring (C0585=3)
Motor too hot because of impermissibly high
current or frequent and long acceleration processes
PTC not connectedConnect PTC or switch-off monitoring (C0585=3)
Mains voltage too highCheck voltage supply
Braking operation• Prolong deceleration times.
Earth leakage on the motor sideCheck motor cable and motor for earth fault (disconnect
All parameter sets are faulty
PAR1 is faulty.
PAR2 is faulty.
PAR3 is faulty.
PAR4 is faulty.
Data flow interrupted by keypad or PC, e. g. keypad
disconnected during data transmission.
• Check brake resistor
Use shorter/low-capacity motor cables
Use shorter/low-capacity motor cables
Earth fault detection can be deactivated for checking
• Check drive selection
• Check the external brake resistor selection
ventilation
• Check ambient temperature
• Check drive selection
• Check load, if necessary replac e sluggish, defective
bearings
Check drive selection
• Improve cooling
• Check fan in the controller
Check drive selection
• For operation with external brake resistor:
– Check dimensioning, supply and connection of brake resistor
– Increase the deceleration times
motor from inverter)
It is absolutely necessary to repeat the data transfer or
load the factory setting before the controller is enabled.
It is absolutely necessary to repeat the data transfer or
load the factory setting before the controller is enabled.
l
EDK82MVXXX EN 1.0
11
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DisplayRemedyCauseFault
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Keypad PC
rSt
a
sd5
a
1)
76 Faulty auto-TRIP resetMore than 8 fault messages in 10 minutesDepends on the fault message
85 Open wire at analog input
(setpoint range 4 ... 20 mA)
1)
Troubleshooting and fault elimination
Error messages
Current at analog input < 4 mAClose circuit at analog input