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PKQKOpбеЦдЙ ЗкбоЙл пбнЬ NOM B зоЙкдз~ЗPJNNKKKKKKKKKKKKKKKKKKKKKK
PKQKPpбеЦдЙ ЗкбоЙл пбнЬ NRM B зоЙкдз~ЗPJNOKKKKKKKKKKKKKKKKKKKKKK
TermIn the following text used for
82XXAny frequency inverter of the series 8210, 8220, 8240
Controller82XX frequency inverter
Drive systemDrive systems with 82XX frequency inverters and other Lenze drive components
1.1.2Changes in these Operating Instructions
Material No.EditionImportantContents
39894615/11/19971. edition
01/04/19982. editionD Chapter 3
D Chapter 5.5
D Editorial update
01/03/19993. editionD Chapter 5.6.4: cancelled
45407110/2002replaces 398946D Change of company name
D Chapter 5.1
D Chapter 8.3
1.2Scope of delivery
Scope of deliveryImportant
D 1 82XX frequency inverter
D 1 Operating Instructions
D 1 accessory kit (components for the
mechanical and electric installation)
After receipt of the delivery, check immediately whether the scope of
supply matches with the accompanying papers. Lenze does not
accept any liability for deficiencies claimed subsequently.
Claim
D visible transport damage immediately to the forwarder.
D visible deficiencies/incompleteness immediately to your Lenze
representative.
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1-1
Preface and general information
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1.3Legal regulations
Labelling
Application
as directed
NameplateCE markManufacturer
Lenze controllers are unambiguously
designated by the content of the
nameplate.
Conforms to the EC Low Voltage
Directive
Lenze Drive Systems GmbH
Postfach 10 13 52
D-31763 Hameln
82XX frequency inverter
D must only be operated under the conditions prescribed in these Instructions.
D are components
- used for open and closed loop control of variable speed drives withasynchronous standard motors, reluctance
motors, PM-synchronous motors with asynchronous damping cage.
- used for installation into a machine.
- used for assembly together with other components to form a machine.
D are electric units for the installation into control cabinets or similar enclosed operating housing.
D comply with the requirements of the Low-Voltage Directive.
D are not machines for the purpose of the Machinery Directive.
D are not to be used as domestic appliances, but only for industrial purposes.
Drive systems with 82XX frequency inverters
D comply with the EMC Directive if they are installed according to the guidelines of CE-typical drive systems.
D can be used
- on public and non-public mains.
- in industrial as well as residential and commercial premises.
D The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed inappropriate!
LiabilityD The information, data and notes in these Operating Instructions met the state of the art at the time of printing.
Claims referring to drive systems which have already been supplied cannot be derived from the information,
illustrations, and descriptions given in these Operating Instructions.
D The specifications, processes, and circuitry described in these Operating Instructions are for guidance only and
must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the
process and circuit proposals.
D The indications given in these Operating Instructions describe the features of the product without warranting them.
D Lenze does not accept any liability for damage and operating interference caused by:
- disregarding these Instructions
- unauthorized modifications to the controller
- operating errors
- improper working on and with the controller
WarrantyD Warranty conditions: see Sales and Delivery Conditions of Lenze Drive Systems GmbH.
D Warranty claims must be made immediately after detecting defects or faults.
D The warranty is void in all cases where liability claims cannot be made.
Disposal
Materialrecycledispose
MetalD-
PlasticD-
Printed-board assemblies-D
1-2
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2Safety information
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2.1General safety information
Safety and application notes for controllers
EнзW iзпJsздн~ЦЙ aбкЙЕнбоЙ TPLOPLbb`F
Safety information
1. General
During operation, drive controllers may have, according to their
type of protection, live, bare, in some cases also movable or
rotating parts as well a s hot surfaces.
Non-authorized removal of the required cover, inappropriate use,
incorrect installation or operation, creates the risk of severe injury
to persons or damage to material assets.
Further information can be obtained from the documentation.
All operations concerning transport, installation, and
commissioning as well as maintenance must be carried out by
qualified, skilled personnel (IEC 364 and CENELEC HD 384 or DIN
VDE 0100 and IEC report 664 or DIN VDE 0110 and national
regulations for the prevention of accidents must be observed).
According to this basic safety information qualified skilled
personnel are persons who are familiar with the erection,
assembly, commissioning, and operation of the product and who
have the qualifications necessary for their occupation.
2. Application as directed
Drive controllers are components which are designed for
installation in electrical systems or machinery.
When installing in machines, commissioning of the drive
controllers (i.e. the starting of operation as directed) is prohibited
until it is proven that the machine corresponds to the regulations
of the EC Directive 89/392/EEC (Machinery Directive); EN 60204
must be observed.
Commissioning (i.e. starting of operation as directed) is only
allowed when there is compliance with the EMC Directive
(89/336/EEC).
The drive controllers meet the requirements of the Low Voltage
Directive 73/23/EEC. The harmonized standards of the prEN
50178/ DIN VDE 0160 series together with EN 60439-1/DIN VDE
0660 part 500 and EN 60146/DIN VDE 0558 are applicable to
drive controllers.
The technical data and information on the connection conditions
must be obtained from the nameplate and the documentation and
must be observed in all cases.
3. Transport, storage
Notes on transport, storage and appropriate handling must be
observed.
Climatic conditions must be observed according to prEN 50178.
4. Erection
The devices must be erected and cooled according to the
regulations of the corresponding documentation.
The drive controllers must be protected from inappropriate loads.
Particularly during transport and handling, components must not
be bent and/or isolating distances must not be changed. Touching
of electronic components and contacts must be avoided.
Drive controllers contain electrostatically sensitive components
which can easily be damaged by inappropriate handling. Electrical
components must not be damaged or destroyed mechanically
(health risks are possible!).
5. Electrical connection
When working on live drive controllers, the valid national
regulations for the prevention of accidents (e.g. VBG 4) must be
observed.
The electrical installation must be carried out according to the
appropriate regulations (e.g. cable cross-sections, fuses, PE
connection). More detailed information is included in the
documentation.
Notes c oncerning the installation in compliance with EMC - such
as screening, grounding, arrangement of filters and laying of
cables - are included in the documentation of the drive controllers.
These notes must also be observed in all cases for drive
controllers with the CE mark.The compliance with the required
limit values demanded by the EMC legislation is the responsibility
of the manufacturer of the system or machine.
6. Operation
Systems where drive controllers are installed must be equipped, if
necessary, with additional monitoring and protective devices
according to the valid safety regulations, e.g. law on technical
tools, regulations for the prevention of accidents, etc.
Modifications of the drive controllers by the operating software are
allowed.
After disconnecting the drive controllers from the supply voltage,
live parts of the controller and power connections must not be
touched immediately, because of possibly charged capacitors. For
this, observe the corresponding labels on the drive controllers.
During operation, all covers and doors must be closed.
7. Maintenance and servicing
The manufacturer’s documentation must be observed.
This safety information must be kept!
The product-specific safety and application notes in these Operating Instructions must also be observed!
Consequences if disregarded:
Death or very severe injuries.
Warning of a
general danger
Warning of
damage to
material
Other notesNote!This note designates general, useful notes.
Warning!Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Death or very severe injuries.
Caution!Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries.
Stop!Warns of potential damage to material .
Possible consequences if disregarded:
Damage of the controller/drive system or its environment
If you obser ve it, handling of the controller/drive system is
made easier.
2.3Residual hazards
Operator’s safetyAfter mains disconnections, the power terminals U, V, W and +UG,-UGremain live for at least three
Protection of devicesCyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG,-UGmay
OverspeedsDrive systems can reach dangerous overspeeds (e. g. setting of inappropriately high field frequencies):
minutes.
D Before working on the controller, check that no voltage is applied to the power terminals.
overload the internal input current load:
D Allow at least 3 minutes between disconnection and reconnection.
D The controllers do not offer any protection against these operating conditions. Use additional
components for this.
.
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Technical Data
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3Technical data
3.1General data/application conditions
FieldValues
Vibration resistanceGermanischer Lloyd, general conditions
Humidity classHumidity class F without condensation (average relative humidity 85 %)
Permissible temperature
ranges
Permissible installation
height h
Degree of pollutionVDE 0110 part 2 pollution degree 2
Noise emissionRequirements acc. to EN 50081-2, EN 50082-1, IEC 22G-WG4 (Cv) 21
Noise immunity
Insulation strengthOvervoltage category III according to VDE 0110
Packaging to DIN 4180Types 824X
Type of protection
Approvals
during transport of the controller:-25 °C ¼ +70 °C
during storage of the controller:-25 °C ¼ +55 °C
during operation of the controller:0 °C ¼ +40 °C
+40 °C ¼ +50 °C
h ≤ 1000m amsl
1000 m a.m.s.l. < h ≤ 4000 m a.m.s.l.
Limit value class A to EN 55011 (industrial area) with mains filter
Limit value class B to EN 55022 (residential area) with mains filter and installation into control
cabinet
Limit values maintained usig mains filter
Requirements according to EN 50082-2, IEC 22G-WG4 (Cv) 21
RequirementsStandardSeverities
ESDEN61000-4-23, i.e. 8 kV with air discharge
RF interference(enclosure)EN61000-4-33, i.e. 10 V/m; 27¼1000 MHz
BurstEN61000-4-43/4,i.e.2kV/5kHz
Surge
(Surge on mains cable)
Types 822X
EN 61000-4-53, i.e. 1.2/50 μs,
Dust packaging
Transport packaging
IP20
NEMA 1: Protection against contact
IP 41 on the heat-sink side with thermal separation in
push-through technique
CE:Low-Voltage Directive a nd
UL 508:
UL 508C:
without power derating
with power derating
without power derating
with power derating
6 kV with contact discharge
1 kV phase-phase,
2 kV phase-PE
Electromagnetic Compatibility
Industrial Control Equipment
Power Conversion Equipment
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3-1
Technical Data
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3.2Rated data (Operation with 120 % overload)
3.2.1Operating conditions
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To assemble and install the controller it is necessary to remove the unit
cover. The accessory kit inside the controller contains the parts required
for the assembly and installation.
1.Loosen screws (x).
2.Swing cover to the top and detach.
3.Bolt the fixing brackets onto the housing.
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With attachable fieldbus or I/O module:
Observe assembly depth and assembly space required for connection cables