Lenze 8210 User Manual

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Page 1

EDB8210EN

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!Qfô

Lenze

Postfach 101352 ,31763 HAMELN

Ä!Qfôä

Typ

Id.-NR

Operating Instructions

Lenze

Postfach 101352 ,31763 HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

Global Drive

Frequency inverters series 8210

Page 2

qЬЙлЙ lйЙк~нбеЦ fелнкмЕнбзел ~кЙ о~дбЗ Сзк нЬЙ UOuu ЕзенкзддЙкл зС нЬЙ оЙклбзелW

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33.821X- E 0x 1x (8211 - 8218)

33.821X- E 1x 2x (8211 - 8218)

33.821X- E 1x 2x -V003 Cold plate (8215 - 8218)

Type

Design: B = Module C= Cold Platte E = Enclosure IP20

Hardware level and index

Software level and index

Variant

Explanation

кЙоблЙЗ

bЗбнбзе зСW MNLNMLNVVT MQLOMMO MPLOMMQ

Page 3

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1 Preface and general information 1-1.................

1.1 About these Operating Instructions ... 1-1.......................

1.1.1 Terminology used 1-1...............................

1.1.2 What is new? 1-1..................................

1.2 Scope of delivery 1-1.....................................

1.3 Legal regulations 1-2.....................................

2 Safety information 2-1............................

2.1 General safety information 2-1...............................

2.2 Layout of the safety information 2-2...........................

2.3 Residual hazards 2-3.....................................

3 Technical data 3-1...............................

3.1 General data/application conditions 3-1.........................

3.2 Rated data (Operation with 150 % overload) 3-2...................

3.2.1 Types 8211 to 8214 3-2.............................

3.2.2 Types 8215 to 8218 3-4.............................

3.3 Rated data (Operation with 120 % overload) 3-6..................

3.3.1 Operating conditions 3-6.............................

3.3.2 Types 821X 3-6...................................

3.4 Fuses and cable cross-sections 3-7...........................

3.4.1 Single drives with 150 % overload 3-7....................

3.4.2 Single drives with 120 % overload 3-7....................

3.5 Dimensions 3-8.........................................

4 Installation 4-1..................................

4.1 Mechanical installation 4-1.................................

4.1.1 Important notes 4-1.................................

4.1.2 Standard assembly with fixing rails or fixing brackets 4-3.......

4.1.2.1 Types 8211 to 8214 4-3......................

4.1.2.2 Types 8215 to 8218 4-4......................

4.1.3 DIN-rail assembly 4-5...............................

4.1.4 Assembly of the variant 82XX-C-V003 ”Cold Plate” 4-6........

4.1.4.1 Assembly preparations 4-6.....................

4.1.4.2 Assembly 821X-C-V003 4-6....................

4.2 Electrical installation 4-8...................................

4.2.1 Important notes 4-8.................................

4.2.2 Power connections 4-9..............................

4.2.2.1 Mains connection 4-9........................

4.2.2.2 Motor connection 4-9........................

4.2.2.3 Connection diagram 4-11.......................

4.2.3 Control connections 4-12..............................

4.2.3.1 Control cables 4-12...........................

4.2.3.2 Assignment of the control terminals 4-13............

4.2.3.3 Connection diagrams 4-14......................

4.3 Installation of a CE-typical drive system 4-15......................

UONu_^MPMQ i

Page 4

Contents

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5 Commissioning 5-1...............................

5.1 Before you switch on 5-1..................................

5.2 Short set-up (Factory setting) 5-2.............................

5.2.1 Switch-on sequence 5-2.............................

5.2.2 Factory setting of the most important drive parameters 5-2......

5.3 Adapt machine data 5-3...................................

5.3.1 Determine speed range (f

5.3.2 Adjustment of acceleration and deceleration times (T

5.3.3 Setting of the current limit (I

5.4 Optimisation of the operating characteristic of the drive 5-6...........

5.4.1 Select the control mode 5-6...........................

5.4.2 Optimisation of control modes 5-8.......................

5.4.2.1 Optimisation of motor-current control 5-8...........

5.4.2.2 Optimisation of V/f-characteristic control 5-10.........

dmin,fdmax

6 During operation 6-1..............................

7 Configuration 7-1................................

7.1 Basics 7-1............................................

7.2 Code table 7-2.........................................

8 Troubleshooting and fault elimination 8-1.............

8.1 Troubleshooting 8-1......................................

8.1.1 Display at the controller 8-1...........................

8.1.2 Display at the operating module 8-1.....................

8.1.3 Maloperation of the drive 8-2..........................

8.2 Fault analysis using the history buffer 8-2.......................

8.3 Fault indications 8-3......................................

8.4 Reset of fault indications 8-5................................

9 Accessories (Overview) 9-1........................

9.1 Accessories for all types 9-1................................

9.2 Software 9-1...........................................

9.3 Type-specific accessories 9-2...............................

10Index 10-1.......................................

)5-3..................

)5-5.....................

max

ir,Tif

)5-4....

ii UONu_^MPMQ

Page 5

Preface and general information

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1 Preface and general information

1.1 About these Operating Instructions ...

D qЬЙлЙ lйЙк~нбеЦ fелнкмЕнбзел ЬЙдй узм нз ЕзееЙЕн ~еЗ лЙн мй

нЬЙ UOuu СкЙимЙеЕу беоЙкнЙкK qЬЙу Езен~бе л~СЙну беСзкг~нбзе пЬбЕЬ гмлн ДЙ зДлЙкоЙЗK

D ^дд йЙклзел пЬз пзкв зе ~еЗ пбнЬ UOuu СкЙимЙеЕу беоЙкнЙкл

гмлн Ь~оЙ нЬЙ lйЙк~нбеЦ fелнкмЕнбзел ~о~бд~ДдЙ ~еЗ зДлЙкоЙ ~дд кЙдЙо~ен езнЙл ~еЗ белнкмЕнбзелK

D qЬЙ lйЙк~нбеЦ fелнкмЕнбзел гмлн ~дп~ул ДЙ бе ~ ЕзгйдЙнЙ

~еЗ йЙкСЙЕнду кЙ~З~ДдЙ лн~нЙK

1.1.1 Terminology used

Ter m In the following text us ed for 82XX Any frequency inverter of the series 8200, 8210, 8220, 8240 Controller 82XX frequency inverter Drive system Drive systems with 82XX frequency inverters and other Lenze drive

1.1.2 What is new?

Material no. Edition o f Important Content

375134 05/10/1994 8200/8210 Short Instructions 375190 13/02/1995 8200/8210 Operating Instructions 398284 01/10/1997 replaces 375134

452542 04/2002 replaces 398284 D Chap. 4.2.3.2

486995 03/2004 replaces 452542 D Change of company name

components

replaces 375190

D Contents only for 8210 D Complete revision of the contents D Complete editorial revision

D Chap. 5.1, 5.4.2.1 D Chap. 8.3

D Chap. 8.3

1.2 Scope of delivery

Scope of delivery Important

D 1 82XX frequency inverter D 1 Operating Instructions D 1 accessory kit (components for

the mechanical and electric installation)

After receipt of the delivery, check immediately whether the scope of supply matches with the accompanying papers. Lenze does not accept any liability for deficiencies claimed subsequently.

Claim

D visible transport damage immediately to the forwarder. D visible deficiencies/incompleteness immediately to your

Lenze representative.

UONu_^MPMQ 1-1

Page 6

Preface and general information

Labelling

sposa

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1.3 Legal regulations

Labelling

Application as directed

Liability D The information, data and notes in these Operating Instructions met the state of the art at the time

Warranty D Warranty conditions: see Sales and Delivery Conditions of Lenze Drive Systems GmbH.

Disposal

Nameplate CE mark Manufacturer

Lenze controllers are unambiguously designated by the content of the nameplate.

82XX frequency inverter

D must only be operated under the conditions prescribed in these Instructions. D are components

- for open and closed-loop control of variable speed drives with asynchronous standard motors, reluctance motors PM-synchronous motors with asynchronous damping cage

- used for installation into a machine.

- used for assembly together with other components to form a machine.

D are electric units for the installation into control cabinets or similar enclosed operating housing. D comply with the requirements of the Low-Voltage Directive. D are not machines for the purpose of the Machinery Directive. D are not to be used as domestic appliances, but only for industrial purposes.

Drive systems with 82XX frequency inverters

D comply with the EMC Directive if they are installed according to the guidelines of CE-typical drive

systems.

D can be used

- on public and non-public mains.

- in industrial as well as residential and commercial premises.

D The user is responsible for the compliance of his application with the EC directives.

Any other use shall be deemed inappropriate!

of printing. Claims referring to drive systems which have already been supplied cannot be derived from the information, illustrations, and descriptions given in these Operating Instructions.

D The specifications, processes, and circuitry described in these Operating Instructions are for

guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.

D The indications given in these Operating Instructions describe the features of the product without

warranting them.

D Lenze does not accept any liability for damage and operating interference caused by:

- disregarding these Instructions

- unauthorized modifications to the controller

- operating errors

- improper working on and with the controller

D Warranty claims must be made immediately after detecting defects or faults. D The warranty is void in all cases where liability claims cannot be made.

Material recycle dispose

Metal D Plastic D Printed-board assemblies - D

Conforms to the EC Low Voltage Directive

Lenze Drive Systems GmbH Postfach 10 13 52 D-31763 Hameln

1-2 UONu_^MPMQ

Page 7

Safety information

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2 Safety information

2.1 General safety information

Safety and application notes for controllers

EнзW iзпJsздн~ЦЙ aбкЙЕнбоЙ TPLOPLbb`F

1. General

During operation, drive controllers may have, according to their type of protection, live, bare, in some cases also movable or rotating parts as well as hot surfaces. Non-authorized removal of the required cover, inappropriate use, incorrect installation or operation, creates the risk of severe injur y to persons or damage to material assets. Further information can be obtained from the documentation. All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for the prevention of accidents must be observed). According to this basic safety information qualified skilled personnel are persons who are familiar with the erection, assembly, commissioning, and operation of the product and who have the qualifications necessary for their occupation.

2. Application as directed

Drive controllers are components which are designed for installation in electrical systems or machinery. When installing in machines, commissioning of the drive controllers (i.e. the starting of operation as directed) is prohibited until it is proven that the machine corresponds to the regulations of the EC Directive 89/392/EEC (Machinery Directive); EN 60204 must be observed. Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the EMC Directive (89/336/EEC). The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonized standards of the prEN 50178/ DIN VDE 0160 series together with EN 60439-1/DIN VDE 0660 part 500 and EN 60146/DIN VDE 0558 are applicable to drive controllers. The technical data and information on the connection conditions must be obtained from the nameplate and the documentation and must be observed in all cases.

3. Transport, storage

Notes on transport, storage and appropriate handling must be observed. Climatic conditions must be observed according to prEN 50178.

This safety information must be kept! The product-specific safety and application notes in these Operating Instructions must also be

observed!

4. Erection

The devices must be erected and cooled according to the regulations of the corresponding documentation.

The drive controllers must be protected from inappropriate loads. Particularly during transport and handling, components must not be bent and/or isolating distances must not be changed. Touching of electronic components and contacts must be avoided. Drive controllers contain electrostatically sensitive components which can easily be damaged by inappropriate handling. Electrical components must not be damaged or destroyed mechanically (health risks are possible!).

5. Electrical connection

When working on live drive controllers, the valid national regulations for the prevention of accidents (e.g. VBG 4) must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection). More detailed information is included in the documentation.

Notes concerning the installation in compliance with EMC

- such as screening, grounding, arrangement of filters and laying of cables - are included in the documentation of the drive controllers. These notes must also be observed in all cases for drive controllers with the CE mark. The compliance with the required limit values demanded by the EMC legislation is the responsibility of the manufacturer of the system or machine.

6. Operation

Systems where drive controllers are installed must be equipped, if necessary, with additional monitoring and protective devices according to the valid safety regulations, e.g. law on technical tools, regulations for the prevention of accidents, etc. Modifications of the drive controllers by the operating software are allowed.

After disconnecting the drive controllers from the supply voltage, live parts of the controller and power connections must not be touched immediately, because of possibly charged capacitors. For this, observe the corresponding labels on the drive controllers.

During operation, all covers and doors must be closed.

7. Maintenance and servicing

The manufacturer’s documentation must be observed.

UONu_^MPMQ 2-1

Page 8

Safety information

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2.2 Layout of the safety information

D ^дд л~СЙну езнЙл Ь~оЙ ~ мебСзкг д~узмнW

J qЬЙ бЕзе ЕЬ~к~ЕнЙкбтЙл нЬЙ нуйЙ зС З~еЦЙкK J qЬЙ лбЦе~д пзкЗ ЕЬ~к~ЕнЙкбтЙл нЬЙ лЙоЙкбну зС З~еЦЙкK J qЬЙ езнЙ ЗЙлЕкбДЙл нЬЙ З~еЦЙк ~еЗ лмЦЦЙлнл Ьзп нз ~озбЗ

íÜÉ Ç~åÖÉêK

Signal word

kçíÉ

Icons used Signal words

Warning of danger to persons

Warning of damage to material

Other notes Note! This note designates general, useful notes.

Warning of hazardous electrical voltage

Warning of a general danger

Danger! Warns of impending danger.

Warning! Warns of potential, very hazardous situations.

Caution! Warns of potential, hazardous situations.

Stop! Warns of potential damage to material .

Consequences if disregarded: Death or very severe injuries.

Possible consequences if disregarded: Death or very severe injuries.

Possible consequences if disregarded: Light or minor injuries.

Possible consequences if disregarded: Damage of the controller/drive system or its

environment

If you observe it, handling of the controller/drive system is made easier.

2-2 UONu_^MPMQ

Page 9

2.3 Residual hazards

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Safety information

Operator’s safety After mains disconnections, the power terminals U, V, W and +UG,-UGremain live for at

Protection of devices

Overspeeds Drive systems can reach dangerous overspeeds (e. g. setting of inappropriately high field

least three minutes.

D Before working on the controller, check that no voltage is applied to the power terminals.

Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG,

-U

may overload the internal input current load:

D Allow at least 3 minutes between disconnection and reconnection.

frequencies):

D The controllers do not offer any protection against these operating conditions. Use

additional components for this.

UONu_^MPMQ 2-3

Page 10

Safety information

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2-4 UONu_^MPMQ

Page 11

Technical Data

temperatureranges

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3 Technical data

3.1 General data/application conditions

Field Values Vibration resistance Germanischer Lloyd, general conditions Humidity class Humidity class F without condensation (average relative humidity 85 %) Permissible

temperature ranges

Permissible installation height h

Degree of pollution VDE 0110 part 2 pollution degree 2 Noise emission Requirements acc. to EN 50081-2, EN 50082-1, IEC 22G-WG4 (Cv) 21

Noise immunity

Insulation strength Overvoltage category III according to VDE 0110 Packaging

(DIN 4180) Type of protection

Approvals CE: Low Voltage Directive

During transport of the controller:

During storage of the controller:

During operation of the controller:

h ≤ 1000 m a.m.s.l 1000 m a.m.s.l

Limit value class A to EN 55011 (industrial area) with mains filter Limit value class B to EN 55022 (residential area) with mains filter and installation into control cabinet

Limit values maintained usig mains filter Requirements according to EN 50082-2, IEC 22G-WG4 (Cv) 21

Requirements Standard Severities

ESD EN61000-4-2 3, i.e. 8 kV with air discharge

RF interference(enclosure) EN61000-4-3 3, i.e. 10 V/m; 27¼1000 MHz Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz Surge

(Surge on mains cable)

Types 821X IP20

Types 8215 - 8218 IP 41 on the heat-sink side with thermal separation in

< h ≤ 4000 m a.m.s.l

-25 °C ¼ +70 °C

-25 °C ¼ +55 °C

0 °C ¼+40 °C

°C ¼ +50 °C

+40

EN 61000-4-5 3, i.e. 1.2/50 μs,

Dust packaging

NEMA 1: Protection against contact

push-through technique

without power derating with power derating

without power reduction with power derating

6 kV with contact discharge

1 kV phase-phase, 2 kV phase-PE

Electromagnetic compatibility

UONu_^MPMQ 3-1

Page 12

Technical Data

Motorpower(4poleASM

)

Outpu

for60

)

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3.2 Rated data (Operation with 150 % overload)

3.2.1 Types 8211 to 8214

150 % overload Type 8211 8212 8213 8214

Order no. EVF8211-E EVF8212-E EVF8213-E EVF8214-E Mains voltage V Alternative DC supply VDC[V] 450 V - 0% ≤ V Mains current

with mains filter/mains choke without mains filter/mains choke

Data for mains operation with 3 AC/400 V/50 Hz/60 Hz; 450 V ≤V 3 AC/460 V/50 Hz/60 Hz; 460 V≤ V Motor power (4 pole ASM)

off 4kHz/8kHz*

Output power U, V, W off 4 kHz/8 kHz*

Output power +UG,-U Output

current

4kHz* I 8kHz* I 12 kHz* I 16 kHz* I noise optimized

12 kHz* noise optimized

16 kHz*

Max.

4kHz* I

output

8kHz* I

curren

12 kHz* I

for 60s

16 kHz* I noise optimized

12 kHz* noise optimized

16 kHz*

[V] 320 V - 0% ≤ V

rated

[A]

mains

[A]

mains

≤ 725 V 400 V 460 V 400 V 460 V 400 V 460 V 400 V 460 V

[kW] 0.75 1.1 1.5 1.5 2.2 2.2 3.0 3.7

rated

[hp] 1.0 1.5 2.0 2.0 2.9 2.9 4.0 5.0

rated

[kVA] 1.6 1.9 2.7 3.1 3.8 4.3 5.2 5.8

rated8

2.5

3.75

≤510 V + 0% ; 45 Hz ¼ 65 Hz 0%

≤ 650 V or

3.9

5.85

≤ 715 V + 0%

5.0

7.5

PDC[kW] 0.7 0.7 0.0 0.0 1.0 1.0 0.0 0.0

[A] 2.4 2.4 3.9 3.9 5.5 5.5 7.3 7.3

rated4

[A] 2.4 2.4 3.9 3.9 5.5 5.5 7.3 7.3

rated8

[A] 2.0 1.9 3.3 3.0 4.6 4.3 6.1 5.7

rated12

[A] 1.8 1.7 2.9 2.7 4.1 3.8 5.5 5.1

rated16

[A] 1.9 1.8 3.1 2.9 4.4 4.1 5.8 5.4

rated12

[A] 1.6 1.5 2.5 2.3 3.6 3.3 4.7 4.4

rated16

[A] 3.6 3.6 5.9 5.9 8.3 8.3 11.0 11.0

ratedmax4

[A] 3.6 3.6 5.9 5.9 8.3 8.3 11.0 11.0

ratedmax8

[A] 3.0 2.8 4.9 4.6 6.9 6.6 9.2 8.7

ratedmax12

[A] 2.7 2.5 4.4 4.1 6.2 5.8 8.2 7.7

ratedmax16

[A] 2.9 2.7 4.7 4.4 6.6 6.2 8.8 8.2

ratedmax12

[A] 2.4 2.1 3.8 3.5 5.4 5.0 7.1 6.6

ratedmax16

7.0

3-2 UONu_^MPMQ

Page 13

Technical Data

Field

Analogsetpoin

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Motor voltage Power loss (operation with INx) P Power reduction [%/K]

Field frequency

Weight m[kg] 2.2 2.2 2.2 2.2

Printed in bold Data for the operation with factory setting and a chopper frequency of 8 kHz.

* Chopper frequency of the inverter

Resolution Absolu te 0.02 Hz Digital setpoint

selection Analog setpoint

selection

This power can be additionally obtained when operating a matching motor The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75% I With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

[V] 0-3× V

motor

[W] 55 75 90 100

loss

[%/m]

Accuracy 0.05 Hz

Linearity 0.5 % (max. selected signal level: 5 V or 10 V) Temperature

sensitivity Offset 0%

1000 m a.m.s.l

/0Hz¼ 50Hz, if required up to 480Hz

mains

40 °C<T

<50°C: 2.5%/K

amb

< h ≤ 4000 m a.m.s.l: 5%/1000 m

0 ¼ 40 °C: +0.4 %

EVF8214-EEVF8213-EEVF8212-EEVF8211-EOrder no.

8214821382128211Type150 % overload

UONu_^MPMQ 3-3

Page 14

Technical Data

VariantCold

Motorpower(4poleASM

)

Outpu

for60

)

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3.2.2 Types 8215 to 8218

150 % overload Typ e 8215 8216 8217 8218

Order no. EVF8215-E EVF8216-E EVF8217-E EVF8218-E

Variant ”Cold Plate”

Mains voltage V Alternative DC supply VDC[V] 450 V - 0% ≤ V Mains current

with mains filter/mains choke without mains filter/mains choke

Data for mains operation with 3 AC/400 V/50 Hz/60 Hz; 450 V ≤V 3 AC/460 V/50 Hz/60 Hz; 460 V≤ V Motor power (4 pole ASM)

off 4kHz/8kHz*

Output power U, V, W off 4 kHz/8 kHz*

Output power +UG,-U Output

4kHz* I

current

8kHz* V 12 kHz* I 16 kHz* I noise optimized

12 kHz* noise optimized

16 kHz*

Max.

4kHz* I

output

8kHz* I

curren

12 kHz* I

for 60s

16 kHz* I noise optimized

12 kHz* noise optimized

16 kHz*

Type 8215-V003 8216-V003 8217-V003 8218-V003

Order no. EVF8215-C-

I I

P P

rated8

PDC[kW] 1.0 1.0 0.0 0.0 3.9 3.9 0.0 0.0

rated4

rated12

rated16

rated12

rated16

rated max4

rated max8

rated max12

rated max16

rated max12

rated max16

V003

[V] 320 V - 0% ≤ V

rated

mains mains

[A] [A]

8.8

13.2

≤ 725 V 400 V 460 V 400 V 460 V 400 V 460 V 400 V 460 V

[kW] 4.0 5.5 5.5 7.5 7.5 11.0 11.0 15.0

rated

[hp] 5.4 7.5 7.5 10.0 10.0 15.0 15.0 20.0

rated

[kVA] 6.5 7.5 9.0 10.3 11.4 13.7 16.3 19.5

[A] 9.4 9.4 13.0 13.0 16.5 16.5 23.5 23.5

rated8

[A] 7.9 7.4 10.9 10.3 13.9 13.0 19.7 18.5 [A] 7.0 6.6 9.7 9.1 12.3 11.6 17.6 16.5 [A] 7.5 7.0 10.4 9.7 13.2 12.4 18.8 17.6

[A] 6.1 5.6 8.4 7.8 10.7 9.9 15.3 14.1

[A] 14.1 14.1 19.5 19.5 24.8 24.8 35.3 35.3 [A] 14.1 14.1 19.5 19.5 24.8 24.8 35.3 35.3

[A] 11.9 11.1 16.4 15.4 20.8 19.6 29.6 27.9 [A] 10.6 9.8 14.6 13.6 18.6 17.4 26.5 24.7 [A] 11.3 10.6 15.6 14.6 19.8 18.8 28.2 26.4

[A] 9.1 8.5 12.7 11.7 16.1 14.9 22.9 21.1

EVF8216-C-

V003

≤510 V + 0% ; 45 Hz ¼ 65 Hz 0%

EVF8217-C-

≤ 715 V + 0%

12.0

18.0

≤ 650 V or

V003

15.0

22.5

EVF8218-C-

V003

20.5

3-4 UONu_^MPMQ

Page 15

Technical Data

Field

Analogsetpoin

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Variant ”Cold Plate”

Plate”

Motor voltage Power loss (operation with INx) P Power reduction [%/K]

Field frequency

Weight ”Cold Plate” without heat sink ”Cold Plate” with heat sink

Printed in bold Data for the operation with factory setting and a chopper frequency of 8 kHz.

* Chopper frequency of the inverter

Resolution absolute 0.02 Hz Digital setpoint

selection Analog setpoint

selection

Order no.

motor

loss

[%/m]

Accuracy 0.05 Hz

Linearity 0.5 % (max. selected signal level: 5 V o r 10 V) Temperature

sensitivity Offset 0%

m[kg] 5.3

EVF8215-C-

V003

[V] 0-3× V

[W] 150 200 280 400

1000 m a.m.s.l

2.8

20.8

EVF8216-C-

V003

/0Hz¼ 50Hz, if required up to 480Hz

mains

40 °C<T

< h ≤ 4000 m a.m.s.l: 5%/1000 m

0 ¼ 40 °C: +0.4 %

5.3

2.8

20.8

EVF8217-C-

<50°C: 2.5%/K

amb

V003

20.8

5.3

2.8

8218821782168215Type150 % overload

EVF8218-EEVF8217-EEVF8216-EEVF8215-EOrder no.

8218-V0038217-V0038216-V0038215-V003TypeVariant ”Cold

EVF8218-C-

V003

5.3

2.8

20.8

UONu_^MPMQ 3-5

Page 16

Technical Data

otopoe(poeS

)

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3.3 Rated data (Operation with 120 % overload)

3.3.1 Operating conditions

D ^ййдбЕ~нбзелW

J mмгйл пбнЬ лим~кЙ ЕЬ~к~ЕнЙкблнбЕ Jc~ел

D léÉê~íáçå çåäó

J пбнЬ г~бел СбднЙк зк г~бел ЕЬзвЙK J пбнЬ ~ г~бел оздн~ЦЙ зС P ^` L QMM s L RM eтLSM eтK

D `ЬзййЙк СкЙимЙеЕбЙл D ^З~йн г~белJлбЗЙ ~ЕЕЙллзкбЙл нз нЬЙ б еЕкЙ~лЙЗ г~бел

ЕмккЙенW J cзк СмлЙл ~еЗ Е~ДдЙ ЕкзллJлЙЕнбзел лЙЙ ЕЬ~йнЙк PKQKOK J cзк З~н~ зС знЬЙк ЕзгйзеЙенл лЙЙ Т^ЕЕЙллзкбЙлТK

3.3.2 Types 821X

120 % overload Type 8211 8212 8213 8214 8215 8216 8217 8218

Rated mains current with mains filter/mains choke

Data for mains operation with 3 AC / 400V / 50Hz/60Hz ; 450V ≤ V Motor power (4 pole ASM)

Output power U, V, W S Output current IN[A] 3.0 3.9 7.3 7.3 13.0 13.0 23.5 23.5 Max. output current for 60s INm[A] 3.6 5.9 8.3 11.0 14.1 19.5 24.8 35.3 Power loss P

For other data see chapter 3.2.1and chapter 3.2.2.

IN[A]

[kW] 1.1 1.5 3.0 3.0 5.5 5.5 11.0 11.0

rated

[hp] 1.5 2.0 4.0 4.0 7.5 7.5 15.0 15.0

rated

[kVA] 2.1 2.7 5.2 5.2 9.0 9.0 16.3 16.3

rated

[W] 65 75 100 100 200 200 400 400

loss

± Uâeò E`MNUFK

3.0 3.9 7.0 7.0 12.0 12.0 20.5 20.5

≤ 650V

3-6 UONu_^MPMQ

Page 17

Technical Data

Typ

ype

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3.4 Fuses and cable cross-sections

3.4.1 Single drives with 150 % overload

qЬЙ н~ДдЙ о~дмЙл ~кЙ о~дбЗ Сзк нЬЙ зйЙк~нбзе зС UOuu ЕзенкзддЙкл ~л лбеЦдЙ ЗкбоЙл пбнЬ ~ г~нЕЬбеЦ гзнзк ~еЗ NRM B зоЙкдз~ЗK

Mains input L1, L2, L3, PE/motor connection U, V, W, PE

Type

Operation without mains filter/mains choke Operation with mains filter/mains choke

Fuse F1, F2, F3

VDE UL VDE mm2AWG VDE UL VDE mm2AWG

8211 M6A - B6A 1 17 M6A - B6A 1 17 8212 M 10A - B6A 1.5 15 M6A - B6A 1 17 8213 M 10A - B 10A 1.5 15 M 10A - B 10A 1.5 15 8214 - - - - - M 10A - B 10A 1.5 15 8215 M 16A - B 16A 2.5 13 M 16A - B 13A 2.5 13 8216 M 25A - B 25A 6 10 M 20A - B 20A 4 11 8217 M 32A - B 32A 6 10 M 25A - B 25A 6 10 8218 - - - - - M 32A - B 32A 6 10

E.l.c.b. Cable

Observe national and regional regulations (e. g. VDE/EVU)!

cross-section

Fuse F1, F2, F3

E.l.c.b. Cable

cross-section

3.4.2 Single drives with 120 % overload

qЬЙ н~ДдЙ о~дмЙл ~кЙ о~дбЗ Сзк нЬЙ зйЙк~нбзе зС UOuu ЕзенкзддЙкл ~л лбеЦдЙ ЗкбоЙл пбнЬ ~ г~нЕЬбеЦ гзнзк ~еЗ NRM B зоЙкдз~З бе ймгй ~еЗ С~е ЗкбоЙлK

Type

8211 M6A - B6A 1 17 8212 M6A - B6A 1 17 8213 M 10A - B 10A 1.5 15 8214 M 10A - B 10A 1.5 15 8215 M 20A - B 20A 4 11 8216 M 20A - B 20A 4 11 8217 M 32A - B 32A 6 10 8218 M 32A - B 32A 6 10

Mains input L1, L2, L3, PE/motor connection U, V, W, PE

Operation with mains filter/mains choke

Fuse F1, F2, F3 E.l.c.b. Cable cross-section VDE UL VDE mm

Observe national and regional regulations (e. g. VDE/EVU)!

AWG

UONu_^MPMQ 3-7

Page 18

Technical Data

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3.5 Dimensions

qЬЙ ЕзенкзддЙк ЗбгЙелбзел ЗЙйЙеЗ зе нЬЙ гЙЕЬ~ебЕ~д белн~дд~нбзе EлЙЙ ЕЬ~йнЙк QKNFK

3-8 UONu_^MPMQ

Page 19

4 Installation

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4.1 Mechanical installation

4.1.1 Important notes

D rлЙ нЬЙ ЕзенкзддЙкл зеду ~л ДмбднJбе ЗЙобЕЙл> D fС нЬЙ ЕзздбеЦ ~бк Езен~бел йзддмн~енл EЗмлнI СдмССI ЦкЙ~лЙI

~ЦЦкЙллбоЙ Ц~лЙлFW J н~вЙ лмбн~ДдЙ йкЙоЙенбоЙ гЙ~лмкЙл I ЙKЦK лЙй~к~нЙ ~бк ЗмЕнI

белн~дд~нбзе зС СбднЙклI кЙЦмд~к ЕдЙ~ебеЦI ЙнЕK

D lДлЙкоЙ СкЙЙ лй~ЕЙ>

J vзм Е~е белн~дд лЙоЙк~д ЕзенкзддЙкл еЙсн нз Й~ЕЬ знЬЙк

пбнЬзмн СкЙЙ лй~ЕЙ бе ~ Езенкзд Е~ДбеЙнK

J bелмкЙ мебгйЙЗЙЗ оЙенбд~нбзе зС ЕзздбеЦ ~бк ~еЗ змндЙн зС

ÉñÜ~ìëí ~áê>

J ^ääçï ~ ÑêÉÉ ëé~ÅÉ çÑ NMM ãã ~í íÜÉ íçé ~åÇ ~í íÜÉ

ДзннзгK

D aз езн ЙсЕЙЙЗ нЬЙ ~гДбЙен нЙгйЙк~нмкЙ йЙкгбллбДдЙ ЗмкбеЦ

çéÉê~íáçå EëÉÉ ÅÜ~éíÉêK PKNF

D tбнЬ Езенбезмл злЕбдд~нбзел зк о бДк~нбзелW

J `ЬЙЕв пЬЙнЬЙк лЬзЕв ~ДлзкДЙкл ~кЙ еЙЕЙлл~куK

Installation

UONu_^MPMQ 4-1

Page 20

Installation

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Possible mounting positions for types 8211 to 8214

D fе оЙкнбЕ~д йзлбнбзе ~н нЬЙ Д~Ев зС нЬЙ Езенкзд Е~ДбеЙнI

нЙкгбе~дл йзбен нз нЬЙ СкзенW J tбнЬ ~нн~ЕЬЙЗ СбсбеЦ к~бдлK J tбнЬ лйЙЕб~д СбсбеЦ мебн зе зеЙ зк нпз afk к~бдлK

D qмкеЙЗ Ду VM° EСд~н ~ллЙгДду зе нЬЙ Д~ЕвлбЗЙ зС нЬЙ Езенкзд

Е~ДбеЙнFW J fелЙкн нЬЙ ~нн~ЕЬЙЗ СбсбеЦ к~бд бенз нЬЙ ЦмбЗЙл ~н нЬЙ ЬЙ~н

D eзкбтзен~дду пбнЬ ~е ~ЗЗбнбзе~д С~еK D lе ~ йбознбеЦ Ск~гЙ Сзк ~ллЙгДду ЗЙйнЬл Y NVU ггW

J qЬЙкЙСзкЙ Й~лу Ь~еЗдбеЦ ~еЗ белн~дд~нбзе зС нЬЙ Скзен

Possible mounting positions for types 8215 to 8218

D fе оЙкнбЕ~д йзлбнбзе ~н нЬЙ Д~Ев зС нЬЙ Езенкзд Е~ДбеЙнI

нЙкгбе~дл йзбен нз нЬЙ СкзенW J tбнЬ ~нн~ЕЬЙЗ СбсбеЦ к~бдлK J qЬЙкг~дду лЙй~к~нЙЗ пбнЬ ЙснЙке~д ЬЙ~н лбев

J s~кб~ен sMMP нЬЙкг~дду лЙй~к~нЙЗ пбнЬ ЙснЙке~д ЕзздЙк бе

ëáåâK

бенЙкС~ЕЙл йзллбДдЙK

EТймлЬJнЬкзмЦЬ нЙЕЬездзЦуТFK

Т`здЗ йд~нЙ нЙЕЬебимЙТ EЙKЦK пбнЬ ЕзеоЙЕнбзе ЕзздЙкFK

4-2 UONu_^MPMQ

Page 21

Installation

Typ

Id.-NR

Fert. -Nr

Serien-Nr.

Eingang1

Eingang2

Lenze

Postfach101352,31763HAMELN

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4.1.2 Standard assembly with fixing rails or fixing brackets

4.1.2.1 Types 8211 to 8214

cfd QJN aбгЙелбзел UONN J UONQW pн~еЗ~кЗ ~ллЙгДду

[mm] a b c d e 8211 / 8212 / 8213 / 8214 83 283 38 263 211 6.5 30

Fixing rail for side assembly Observe the free space required for the connection cables With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

hPRKMMTQ

g k

UONu_^MPMQ 4-3

Page 22

Installation

Typ

Id.-NR

Fert. -Nr

Serien-Nr.

Eingang1

Eingang2

Lenze

Postfach101352,31763HAMELN

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4.1.2.2 Types 8215 to 8218

cfd QJO aбгЙелбзел UONR J UONUW pн~еЗ~кЗ ~ллЙгДду

[mm] a b d e 8215 / 8216 / 8217 / 8218 125 283 263 218 6.5 30

g k

hPRKMNPT

4-4 UONu_^MPMQ

Page 23

4.1.3 DIN-rail assembly

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Lenze

Postfach101352,31763HAMELN

Installation

Typ

Id.-NR

Fert.-Nr

Serien-N r.

Eingang1

Eingang2

cfd QJP aбгЙелбзел UONN J UONQW afkJк~бд ~ллЙгДду

Assembly on two DIN rails required Observe the free space required for the connection cables With attachable fieldbus or I/O module:

Observe assembly depth and assembly space required for connection cables

[mm] a b c1 c2 c3 e 8211 / 8212 / 8213 / 8214 83 258 16 - 149 226

hPRKMMTN

UONu_^MPMQ 4-5

Page 24

Installation

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4.1.4 Assembly of the variant 82XX-C-V003

”Cold Plate”

4.1.4.1 Assembly preparations

^ййду нЬЙ ЬЙ~нJЕзеЗмЕнбеЦ й~лнЙ ДЙСзкЙ узм Дздн нЬЙ ЕзздЙк зенз нЬЙ ЕздЗ йд~нЙ зС нЬЙ ЕзенкзддЙкI нз кЙЗмЕЙ нЬЙ ЬЙ~нJнк~елСЙк кЙлблн~еЕЙ нз ~ гбебгмгKqЬЙ ЬЙ~нJЕзеЗмЕнбеЦ й~лнЙ беЕдмЗЙЗ бе нЬЙ ~ллЙгДду вбн бл ЙезмЦЬ Сзк ~ййкзсK NMMM Ег

NK `дЙ~е нЬЙ Езен~Ен лмкС~ЕЙл зС ЕзздЙк ~еЗ ЕздЗ йд~нЙ пбнЬ

ЙнЬуд ~дЕзЬздK

OK ^ййду нЬЙ ЬЙ~нJЕзеЗмЕнбеЦ й~лнЙ нЬбеду пбнЬ ~ лЕк~йЙк зк

ДкмлЬK

4.1.4.2 Assembly 821X-C-V003

Note!

tбнЬ UONuJ`JsMMPI нЬЙ ЕзздЙк бл лЕкЙпЙЗ нз нЬЙ Д~Ев зС нЬЙ ЕздЗ йд~нЙ зС нЬЙ ЕзенкзддЙкK fн бл нЬЙкЙСзкЙ еЙЕЙлл~ку нз йкзобЗЙ ЙезмЦЬ СкЙЙ лй~ЕЙ Сзк нЬЙ Зблг~ендбеЦ зС нЬЙ ЕзенкзддЙкK

4-6 UONu_^MPMQ

Control-cabinet assembly of Lenze convection coolers

qЬЙ СбсбеЦ лЕкЙпл ~кЙ беЕдмЗЙЗ бе нЬЙ ЗЙдбоЙку й~Ев~ЦЙ зС нЬЙ ЕзеоЙЕнбзе ЕзздЙкK

PK rлЙ нЬЙ U СбсбеЦ лЕкЙпл jR с OM нз лЕкЙп нЬЙ ЕзеоЙЕнбзе

ЕзздЙк зенз нЬЙ ЕзЗЙ йд~нЙK J fС узм млЙ знЬЙк лЕкЙплI зДлЙкоЙ нЬЙ белЙкнбзе ЗЙйнЬ н бенз

íÜÉ ÅçäÇ éä~íÉW Uãã≤ í ≤ NM ãã

J qбЦЬнЙебеЦ нзкимЙW PKQ kгK

QK mмн нЬЙ Ц~лвЙн Скзг нЬЙ Скзен зе нЬЙ ЕзеоЙЕнбзе ЕзздЙкK

RK mмлЬ нЬЙ ЕзенкзддЙк Скзг ДЙЬбеЗ нЬкзмЦЬ нЬЙ ЕмнJзмн ~н нЬЙ

Д~Ев зС нЬЙ Езенкзд Е~ДбеЙнK

SK pЕкЙп нЬЙ СбсбеЦ лЕкЙпл U с jS с NO Скзг белбЗЙ нЬЙ Езенкзд

Е~ДбеЙн нЬкзмЦЬ нЬЙ Д~Ев ~еЗ нЬЙ Ц~лвЙн бе нЬЙ н~ййЙЗ ЬздЙл зС нЬЙ ЬЙ~н лбевK

J qбЦЬнЙе лЕкЙпл ЕкзллпблЙK J qбЦЬнЙебеЦ нзкимЙW RKQ kгK

Page 25

Installation

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M6 x 12

Lenze

Postfach 101352 ,31763 HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

c2 c1

cfd QJQ aбгЙелбзел UONuJsMMPW `зенкздJЕ~ДбеЙн ~ллЙгДду зС iЙетЙ ЕзеоЙЕнбзе ЕзздЙкл

With attachable fieldbus or I/O module:

max. 75 °C

hPRKMMRT

Observe assembly depth and assembly space required for connection cables

[mm]

a b c1 c2 d1 d2 e

f g 8215-V003 300 400 145 100 263 80.5 138 83 6.5 8216-V003 300 500 145 100 263 80.5 138 83 6.5 8217-V003 300 600 145 100 263 80.5 138 83 6.5 8218-V003 300 750 145 100 263 80.5 138 83 6.5

Assembly cut-out [mm] Height Width

250 ±5 132 ±5

UONu_^MPMQ 4-7

Page 26

Installation

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4.2 Electrical installation

4.2.1 Important notes

D bелмкЙ ~ййкзйкб~нЙ ~Енбо~нбзе пЬЙе млбеЦ ЕмккЙенJзйЙк~нЙЗ

ÉKäKÅKÄKëK

D cзк беСзкг~нбзе зе нЬЙ белн~дд~нбзе ~ЕЕзкЗбеЦ нз bj`I лЙЙ

ÅÜ~éíÉê QKP

D mкбзк нз ~ллЙгДду ~еЗ лЙкобЕЙ зйЙк~нбзелI нЬЙ йЙклзееЙд

гмлн ДЙ СкЙЙ зС ЙдЙЕнкзлн~нбЕ ЕЬ~кЦЙK

D rемлЙЗ Езенкзд беймнл ~еЗ змнймнл лЬзмдЗ ДЙ ЕзоЙкЙЗ пбнЬ

йдмЦлK

D fе Е~лЙ зС ЕзеЗЙел~нбзеI ЕзееЙЕн нЬЙ ЕзенкзддЙк нз нЬЙ г~бел

оздн~ЦЙ зеду ~СнЙк нЬЙ облбДдЙ ЬмгбЗбну Ь~л Йо~йзк~нЙЗK

D mдЙ~лЙ зДлЙкоЙ нЬЙ кЙлнкбЕбнзел зС Й~ЕЬ г~бел нуйЙ>

Mains Operation of the controller Notes

With grounded neutral No restrictions Obser ve controller ratings With isolated neutral

(IT mains)

With grounded phase Operation only possible with one

DC supply via +UG/-UG DCvoltagemustbesymmetrical

Operation with recommended mainsfiltersisnotpossible

variant

to PE

D Mains filter will be destroyed if

”earth fault” occurs.

D Contact Lenze.

Contact Lenze

Controller will be destroyed when grounding +U

-U

G conductor

G conductor or

4-8 UONu_^MPMQ

Page 27

4.2.2 Power connections

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4.2.2.1 Mains connection

D `зееЙЕн нЬЙ г~бел Е~ДдЙл пбнЬ нЬЙ лЕкЙп нЙкгбе~дл

iNI iOI iPK J qбЦЬнЙебеЦ нзкимЙл

Type 8211 - 8218 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) 3.4 Nm (30 lbin)

L1,L2,L3,+UG,-UG PE connection

4.2.2.2 M otor connection

_ЙЕ~млЙ зС нЬЙ bj` л~СЙну пЙ кЙЕзггЙеЗ нЬЙ млЙ зС лЕкЙЙеЙЗ гзнзк Е~ДдЙл зедуK

pЕкЙЙе ЕзееЙЕнбзе

D UONN J UONQW lе нЬЙ Скзен c^pqJlk ЕзееЙЕнзкK D UONR J UONUW lе нЬЙ Скзен гЙн~дд лмкС~ЕЙK D `зееЙЕн нЬЙ гзнзк Е~ДдЙл нз нЬЙ лЕкЙп нЙкгбе~дл rI sI tK

J lДлЙкоЙ ЕзккЙЕн йздЙ ЕзееЙЕнбзеK J qбЦЬнЙебеЦ нзкимЙл

Type 8211 -

8218

U, V, W PE connection

0.5 ... 0.6 Nm

(4.4 ... 5.3 lbin)

3.4 Nm

(30 lbin)

Ter min als

Installation

Screen/

strain relief

- -

T1, T2

D pпбнЕЬбеЦ зе нЬЙ гзнзк лбЗЙ зС нЬЙ ЕзенкзддЙк бл йЙкгбннЙЗ

J Сзк л~СЙну лпбнЕЬ зСС EЙгЙкЦЙеЕу лпбнЕЬ зССFK J ЗмкбеЦ зйЙк~нбзе меЗЙк дз~ЗK

UONu_^MPMQ 4-9

Page 28

Installation

+sinefilter

motorchok

8213/8214

8215/8216

2,3,4

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D qЬЙ гзнзк Е~ДдЙ лЬзмдЗ ДЙ ~л лЬзкн ~л йзллбДдЙ ДЙЕ~млЙ зС

нЬЙ йзлбнбоЙ ЙССЙЕн зе нЬЙ ЗкбоЙ ЕЬ~к~ЕнЙкблнбЕK J cfd QJR лЬзпл нЬЙ кЙд~нбзе ДЙнпЙЙе гзнзкJЕ~ДдЙ дЙеЦнЬ

~еЗ нЬЙ йзллбДдЙ кЙимбкЙЗ змнймн СбднЙклK

J cзк Цкзмй ЗкбоЙл EлЙоЙк~д гзнзкл ЕзееЙЕнЙЗ нз зеЙ

ЕзенкзддЙкF бн бл еЙЕЙлл~ку нз Е~дЕмд~нЙ нЬЙ кЙлмднбеЦ Е~ДдЙ дЙеЦнЬ д

= pмг зС ~дд гзнзк Е~ДдЙ дЙеЦнЬл ⋅ kзK зС ~дд гзнзк Е~ДдЙ дЙеЦнЬл

êÉë

J qЬЙ ЕзеЗбнбзел лн~нЙЗ бе cfd QJR ~кЙ о~дбЗ Сзк ЕЬзййЙк

СкЙимЙеЕбЙл ЕзенкзддЙкл пбнЬ ЕЬзййЙк СкЙимЙеЕбЙл [ U вeтI ЗбССЙкЙен гЙ~лмкЙл г~у ДЙ кЙимбкЙЗK mдЙ~лЙ Езен~Ен iЙетЙK

J tЬЙе млбеЦ мелЕкЙЙеЙЗ гзнзк Е~ДдЙлI нЬЙ З~н~ беЗбЕ~нЙЗ

бе cfd QJR ~кЙ о~дбЗ Сзк нЬЙ ЗзмДдЙ гзнзкJЕ~ДдЙ дЙеЦнЬK

J mдЙ~лЙ Езен~Ен iЙетЙ пЬЙе нЬЙ ~ДлздмнЙ зк кЙлмднбеЦ

гзнзкJЕ~ДдЙ дЙеЦнЬл ~кЙ [ OMM гK

Type Permissible control mode C014

8211

8212

8213/8214 8215/8216 8217/8218

Motor-cable length (resulting), screened in m

cfd QJR lмнймн СбднЙкл ~ЗЗбнбзе~дду кЙимбкЙЗ бе нЬЙ гзнзк Е~ДдЙ

-2-,

-3-,

-4-

-2-, -3-,

-4-

-2-, -3-, -4-

0 15 25 50 100 200

-2-, -3-

êÉë



≤ U вeт E`MNU Z JMJI JNJFK tЬЙе млбеЦ

-2-, -3-

+ motor filter/

motor choke

-2-, -3-

+ sine filter

4-10 UONu_^MPMQ

Page 29

4.2.2.3 Connection diagram

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Installation

F1 F2 F3

K10

8211 ... 8218

+UG

-UG

RB1

RB2

+UG

-UG

F1 - F3 Fuses K1 Mains contactor Z1 Mains filter/mains choke,

see Accessories

Z2 Motor filter/sine filter,

see Accessories

Z3 Brake chopper/brake module,

see Accessories

RB Brake resistor, see Accessories

Temperature monitoring - brake

resistor

X1 Terminal strip in control cabinet

8214/8218 operation only with assigned mains choke/mains filter

cfd QJS UONu йзпЙк ЕзееЙЕнбзел

-X1

hPRKMMTUJO

UONu_^MPMQ 4-11

Page 30

Installation

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4.2.3 Control connections

4.2.3.1 Control cables

D tЙ кЙЕзггЙеЗ нЬЙ мебд~нЙк~д лЕкЙЙебеЦ зС ~дд Е~ДдЙл Сзк

~е~дзЦ лбЦе~дл нз ~озбЗ лбЦе~д ЗблнзкнбзеK

D `зееЙЕн нЬЙ лЕкЙЙел зС нЬЙ Езенкзд Е~ДдЙл ~л СзддзплW

J UONN J UONQW

lе нЬЙ Скзен c^pqJlk ЕзееЙЕнзкK

J UONR J UONUW

lе нЬЙ Скзен гЙн~д лмкС~ЕЙ EлЕкЙп дЙеЦнЬ г~сKNO ггFK

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D `зеееЙЕн нЬЙ СбсбеЦ лЕкЙп зС нЬЙ лЙнйзбен йзнЙенбзгЙнЙк нз

mbK

4-12 UONu_^MPMQ

Page 31

Installation

0to10

0to10VC

G30

JOGequece

aycod

60VDC/0.5

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4.2.3.2 Assignment of the control terminals

Protection againstcontac

D The control terminals have basic isolation (single insulating distance). D If protection against contact is required,

6 2 7 8 9 K 1 1 K 1 2 K 1 4

cfd QJT mзлбнбзе зС нЬЙ Езенкзд нЙкгбе~дл

Ter min al Use

Analog

7 GND 1

inputs

8 Setpoint input,

9 Supply for setpoint potentiometer 5.2V / 6mA

2 0

- a double insulating distance must be available.

2 8

- the components to be conncted must provide the second insulating

E 1 E 2 E 3 E 4 3 9

hPRKMMOS

(Factory setting is printed in bold)

reference: Ter min al 7

(0 to 10V)

distance.

Protection against polarity reversal

The protection against polarity reversal prevents the wrong connection of the internal control inputs. It is however possible to overcome the protection against polarity reversal by applying great force.

5-6

6 4 2

Jumper

5 3 1

5-6 3-4

1-2

Level Data

0to20mA

4to20mA

0to5V

Resolution: 10 bit Linearity fault: Temperature fault: 0.3 % (0...+40 Input resistance Voltage signal: > 100 k

urrent signal: 250 Ω

±0.5 %

°C)

Ω

Analog

62 Analog output, reference: terminal 7 output

Digital inputs

Relay output K1

(Field frequency)

20 Voltage supply for digital inputs

15 V/20 mA 28 Controller enable HIGH E4 CW rotation/

CCW rotation (CW/CCW)

E3 DC-injection brake HIGH

JOG frequencies

20Hz, 30Hz, 40Hz

E1 39 GND 2 (reference for external voltages)

Ter min al Use

(Factory setting is printed in bold)

K11 Relay output normally-closed contact

(TRIP)

K12 Relay mid-position contact K14 Relay output normally-open contact

(TRIP)

0... 6 V / 2mA

CW: LOW CCW: HIGH

Binary code

Relay position (switched)

opened

closed

Resolution: 10 bit

HIGH: 12 V ... 30 V LOW:0V...3V

Data

24 V AC / 3,0 A or 60 V DC / 0.5 A

UONu_^MPMQ 4-13

Page 32

Installation

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4.2.3.3 Connection diagrams

82XX

GND 1

3k3

>100k

62789

5,2V

Vref

K14

K11K12

3k3k

Vcc

2028E1E2E3 E4

GND 2

3k3k

R ³ 1k

cfd QJU `зенкзд ЕзееЙЕнбзелW pмййду пбнЬ бенЙке~д Езенкзд оздн~ЦЙ

82XX

GND 2

GND 1

Vref

3k3

5,2V

>100k

62 789

R ³ 1k

cfd QJV `зенкзд ЕзееЙЕнбзелW bснЙке~д оздн~ЦЙ лмййду EHNO s KKK HPM sF

GND1 Reference for internal voltages GND2 Reference for external voltages

GND1 and GND2 have a potential isolation inside the unit.

K11 K12K14

Vcc

20 28 E1 E2 E3 E4 39

3k3k3k

12...30V

hPRKMMTTJP

hPRKMMTTJQ

4-14 UONu_^MPMQ

Page 33

Installation

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4.3 Installation of a CE-typical drive system

General notes

Assembly D Connect controller, mains choke, and mains filter to the grounded mounting plate with a wire of

Filters D Use mains filters or RFI filters and mains chokes which are assigned to the controller:

D The user is responsible for the compliance of his application with the EC directives.

- If you observe the following measure you can be sure that the drive system will not cause any EMC problems, i.e. comply with the EMC Directive when running the machine.

- If devices which do not comply with the CE requirement concerning noise immunity EN 50082-2 are operated close to the controller, these devices may be interfered electromagneticall y by the controllers.

large a cross-section as possible:

- Mounting plates with conductive surfaces (zinc-coated, stainless steel) allow permanent contact.

- Varnished boards should not be used for installation in accordance with EMC

D If you use several mounting plates:

- Connect as much surface as possible of the mounting plates (e.g. with copper bands).

D Ensure the separation of motor cable and signal or mains cable. D Do not use the same terminal strip for mains input and motor output. D Cable guides as close as possible to the reference potential. Unguided cables have the same effect

as aerials.

- RFI filters reduce impermissible high-frequency interference to a permissible value.

- Mains chokes reduce low-frequency interferences which depend on the motor cable and its length.

- Mains filters combine the functions of mains choke and RFI filter.

UONu_^MPMQ 4-15

Page 34

Installation

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Screening D Connect the screen of the motor cable with the controller

Grounding D Ground all conductive metal components (controller, mains filter, motor filter, mains choke) using

- to the screen connection of the controller.

- additionally to the mounting plate with a surface as large as possible.

- Recommendation: For connection, use ground clamps on bare metal mounting surfaces.

D With contactors, motor-protecting switches or terminals are located in the motor cable:

- Connect the screens of the connected cables also to the mounting plate, with a surface as large as possible.

D Connect the screen to PE, with a surface as large as possible.

- Metal glands at the motor terminal box ensure a connection of the screen and the motor housing.

D If the mains cable between mains filter and controller is longer than 300 mm:

- Screen mains cables.

- Connect the screen of the mains cable directly to the inverter and to the mains filter and connect it to the mounting plate with as large a surface as possible.

D Use of a brake chopper:

- Connect the screen of the brake resistor cable directly to the mounting plate, at the brake chopper and the brake resistor with as large a surface as possible.

- Connect the screen of the cable between controller and brake chopper directly to the mounting plate, at the inverter and the brake chopper with a surface as large as possible.

D Screen the control cables:

- Connect both screen ends of the digital control cables.

- Connect one screen end of the analog control cables.

- Always connect the screens to the screen connection at the controller over the shortest possible distance.

D Application of the controllers 821X/822X/824X in residential areas:

- Use an additional screen damping achieved by installation in enclosed and grounded control cabinets made of metal.

suitable cables connected to a central point (PE bar).

D Maintain the minimum cross-sections prescribed in the safety regulations:

- For EMC, not the cable cross-section is important, but the surface and the contact with a cross-section as large as possible, i.e. large surface.

³ 10 dB to limit the radio interference. This is usually

4-16 UONu_^MPMQ

Page 35

Installation

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RB1 RB2+UG

K10

PES

+UG

-UG

UVW

PES

PE PE

-X1

PES

GND 1

82XX

789

GND 2

K12K14

Vcc

2028E1

E4 39

PES

hPRKMMUO

Vref

K11

Netz

PES

PES PES

cfd QJNM bс~гйдЙ Сзк ~е белн~дд~нбзе бе ~ЕЕзкЗ~еЕЙ пбнЬ нЬЙ bj` кЙЦмд~нбзелW

F1 Fuse K10 Mains contactor Z1 Mains filter ”A” or ”B”, see Accessories Z2 Motor filter/sine filter, see Accessories Z3 Brake module/brake chopper, see Accessories

-X1 Terminal strip in control cabinet RB Brake resistor PES HF screen because of a PE connection with a surface as large as possible (see ”Screening” in this

n Number of phases

chapter)

UONu_^MPMQ 4-17

Page 36

Installation

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4-18 UONu_^MPMQ

Page 37

5 Commissioning

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qЬЙ ЕзенкзддЙкл ~кЙ С~ЕнзкуJлЙн нз ЗкбоЙ ~ ЕзккЙлйзеЗбеЦ СзмкJйздЙ лн~еЗ~кЗ ~луеЕЬкзезмл гзнзкK cмкнЬЙк лЙннбеЦл ~кЙ езн еЙЕЙлл~куK

D OPMLQMM sI RM eò D OSRLQSM sI SM eò D OUMLQUM sI SM eò

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5.1 Before you switch on

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D mзпЙк ЕзееЙЕнбзеW

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j~бен~бе нЬЙ лпбнЕЬJзе лЙимЙеЕЙ>

Commissioning

UONu_^MPMQ 5-1

Page 38

Commissioning

Speedag

Capte53

and

Cuett

Capte53

power

withV

min

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5.2 Short set-up (Factory setting)

5.2.1 Switch-on sequence

Step

1.Switch on mains voltage The drive controller is ready for operation after approx.

2.Select the direction of rotation. D CW rotation:

3.Select the setpoint. Apply a voltage 0...+10 V to terminal 8.

4.Enable the controller. Apply a HIGH signal (+12...+30V) to terminal 28.

5.The drive is now operating according to factory setting.

5.2.2 Factory setting of the most important drive parameters

2 seconds.

- Apply a LOW signal to terminal E 4 (0...+3V).

D CCW rotation:

- Apply a HIGH signal to terminal E4 (+12...+30V).

5-2 UONu_^MPMQ

Setting Code Factory setting Adaption to

Operating mode C001 -0- Setpoint selection via terminal 8

Terminal configuration C007 -0- E4 E3 E2 E1

Machine data Chapter 5.3 ff. Speed range

Acceleration and deceleration times

Current limit values

Drive performance Chapter 5.4 ff. Current,

torque,

ower

characteristic

Min. field frequency C010 0.0 Hz Max. field frequency C011 50.0 Hz Acceleration time C012 5.0 s

Deceleration time C013 5.0 s

Motor mode C022 150 % Generator mode C023 80 %

Operating mode C014 -4- Motor-current control

V/f rated frequency C015 50.0 Hz

setting C016 0%

min

Slip compensation C021 0%

Control via terminals Parameter setting via 8201BB

CW/CCWDC injection brake JOG1/2/3

the application

See the Code Tab le chapter 7.2

Chapter 5.3.1

Chapter 5.3.2

Chapter 5.3.3

Motor-current control, see chapter

5.4.2.1

V/f characteris control

D with V

min

boost, see chapter

5.4.2.2

Page 39

5.3 Adapt machine data

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Commissioning

5.3.1 Determine speed range (f

Code Name

Possible settings

dmin,fdmax)

IMPORTANT

Lenze Selection Info

C010 Minimum field

frequency

C011 Maximum field

frequency

Function The speed range required for the application can be selected here by determing the

0.0 0.0 {0.1Hz} 480.0

50.0 7.5 {0.1Hz} 480.0

30.0 {0.1Hz} 480.0

field frequencies f

D f

corresponds to the speed at 0 % speed setpoint selection.

dmin

D f

corresponds to the speed at 100 % speed setpoint selection.

dmax

dmin

and f

dmax

(Software 2x) (Software 1x)

Adjustment Relation between field frequency and synchronous motor speed:

⋅ SM

Çã~ñ

êëóå

Example: 4 pole asynchronous motor: p=2,f

dmax

=50Hz

Important D With the setting of f

D When selecting the setpoint by means of JOG values, f D f

is and internal standardization variable:

dmax

- Use the LECOM interface only for important modifications, when the controller is inhibited.

dmin>fdmax

synchronous motor speed [min-1]

rsyn

max. field frequency [Hz]

dmax

p number of pole pairs

RM ⋅ SM

êëóå

= NRMM ãáå

the field frequency is limited to f

acts as limitation.

dmax

ÓN

D Observe the maximum speed of the motor! D f

is only effective under the following conditions:

dmin

- With analog setpoint selection.

- With the motor potentiometer function ”DOWN”.

Special features

D With field frequencies f

- Avoid chopper frequencies < 8 kHz.

D With C500 and C501, you can relate the display value of f

process value.

C011 (fdmax)

C010 (fdmin)

> 300Hz:

0 % 100 %

and f

dmax

to a

hPRKMMSO

dmin

UONu_^MPMQ 5-3

Page 40

Commissioning

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5.3.2 Adjustment of acceleration and deceleration times (T

ir,Tif

)

Code Name

C012 Accel e ration time 5.0 0.0 {0.1s} 999.0 T C013 Decele rati on time 5.0 0.0 {0.1s} 999.0 T

Function The accleration and deceleration times determine the time required by the drive to

Adjustment

Important Under unfavourable operating conditions, too short acceleration and deceleration

f /Hz

dmax

Possible settings

Lenze Selection Info

follow a setpoint change.

D The acceleration and deceleration times refer to a change of the field frequency

from 0 Hz to the max. field frequency set under C011.

D Calculate the times T

-t

and tifare the times required for the change between fd1and fd2:

times can lead to the deactivation of the controller under overload with the indication of TRIP OC5. In these events, the acceleration and deceleration times should be set short enough so that the drive can follow the speed profile without reaching I controller.

and Tif, which must be set under C012 and C013.

qáê= íáê⋅

Çã~ñ

ÑÇO− Ñ

ÇN

IMPORTANT

qáÑ= íáÑ⋅

Çã~ñ

ÑÇO− Ñ

max

ÇN

of the

5-4 UONu_^MPMQ

hPRKMMSP

Page 41

Commissioning

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5.3.3 Setting of the current limit (I

Code Name

C022 I

C023 I

Function The controllers are equipped with a current-limit control which determines the

Adjustment The acceleration and decleration time should be set short enough so that the drive can

Drive characteristic when reaching the limit value

Important

limit

max

motor mode

limit

max

generator mode

Possible settings

Lenze Selection Info

150 30 {1 %} 150

80 30 {1 %} 110

dynamic response under load. The measured load is compared with the limit values set under C022 for motor load and under C023 for generator load. If the current-limit values are exceeded, the controller will change its dynamic response.

follow the speed profile without reaching I

D During acceleration:

- Expansion of the acceleration ramp.

D During deceleration:

- Expansion of the deceleration ramp.

D When the load increases at constant speed:

- When the motor-current limit value is reached: Reduction of the field frequency to 0.

- When the generator-current limit value is reached:

Increase the field frequency to the maximum frequency (C011).

- Stop the field-frequency c hange if the load falls below the limit value.

D In the generator mode the current can only be controlled correctly when you

connect a brake unit or in group drive with energy exchange.

D For operation with chopper frequencies > 8 kHz, the current limit values should be

set to the currents ”I derating with higher chopper frequencies) .

for 60 s” indicated in the rated data (see chapter 3.2,

max

of the controller.

max

)

IMPORTANT

UONu_^MPMQ 5-5

Page 42

Commissioning

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5.4 Optimisation of the operating characteristic of the drive

_у гЙ~ел зС нЬЙ СзддзпбеЦ лЙннбеЦл узм Е~е беСдмЙеЕЙ нЬЙ ЕмккЙенI нзкимЙ ~еЗ йзпЙк ЕЬ~к~ЕнЙкблнбЕ зк нЬЙ ЕзееЙЕнЙЗ гзнзкK

vзм Е~е ЕЬззлЙ ДЙнпЙЙе нЬЙ Езенкзд гзЗЙл ТгзнзкJЕмккЙен ЕзенкздТ ~еЗ ТsLСJЕЬ~к~ЕнЙкблнбЕ ЕзенкздТK fе ЕЬ~йнЙк RKQKN узм пбдд СбеЗ лзгЙ гзкЙ беСзкг~нбзе нз ЬЙдй узм пбнЬ нЬЙ лЙдЙЕнбзеK

5.4.1 Select the control mode

Code Name

C014¿ Operating mode -4- -2- Linear characteristic V~fdwith

Function D Under C014 you can set the control mode and the voltage characteristic.

V o u t

1 0 0 %

m i n

0 1

Possible settings

Lenze Selection Info

Control modes of the voltage characteristic

constant V

-3- Square characteristic V with constant V

-4- Motor-current control

D The V/f-characteristic control with auto boost enables a low-loss operation of single

drives with standard three-phase AC motors with load-dependent V

D The motor-current control enables a ”Sensorless Speed Control”.Compared with the

V/f characteristic control, the drive can operate with a considerable higher torque and consumes less current during idle running.

C014 = -2Linear characteristic

boost

min

boost

min

C014 = -3Square-law characteristic (e. g. for pumps, fans)

V o u t

1 0 0 %

m i n

d N

IMPORTANT

min

boost.

hPRKMMSR

5-6 UONu_^MPMQ

Page 43

Commissioning

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Help for decision Motor cable*

screened ≤50 m

unscreened

Single drives

With constant load -4- -2- -2- With changing loads -4- -2- -2- With heavy start conditions -4- -2- -2- High-dynamic positioning and feed drives -2- - -2- Lifts and hoists -4- -2-/-4- -2- Pumps and fan drives -3- -2- -3- -2Three-phase reluctance motors -2- - -2- Three-phase sliding rotor motors -2- - -2- Three phase motors with assigned

frequency-voltage characteristic

Group drives (depending on the resulting motor-cable length)

Similar motors and loads -4- -2- -2- Different motors and/or changing loads -2- - -2-

* 8211: screened ≤ 15 m, unscreened ≤ 30 m

8212: screened

≤ 25 m, unscreened ≤ 50 m

recommended alternatively recommended alternatively

êÉë

≤100 m

-2- - -2- -

= á⋅ EäN+ äO+  + äáF

screened > 50 m

unscreened > 100 m

C014

UONu_^MPMQ 5-7

Page 44

Commissioning

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5.4.2 Optimisation of control modes

5.4.2.1 Optimisation of motor-current control

Codes required

Code Name

C015 V/f-rated

frequency

C021 Slip

compensation

C088 Rated motor

current

C091 Motor cos j * 0.4 {0.1} 1.0

Setting sequence D Drives with matching 4 pole standard motors 230/400 V in star connection do not

1.If necessar y, select C014 = -4-.

2.Select V/f-rated frequency (C015).

Possible settings

Lenze Selection Info

50.0 7.5 {0.1Hz} 960.0

30.0 {0.1Hz} 960.0

0 0{1%}20

0{1%}12

* 0.0 ... 1.2 ¡ rated output current

need to be adapted.After having started the drive, the controller itself detects all further motor data.

D The following drives can be optimized by entering the nameplate data ”rated motor

current” and ”cos

- Motor one power class smaller than the motor assigned to the controller.

- Motor one or two power classes smaller than the motor assigned to the controller.

- Drives with 2, 6, 8, 10 and 12 pole standard motors.

- Drives with special motors.

D With the slip compensation C021, you can optimize the ”sensorless speed control”

for your application.

(factory setting)

Motor voltage

220/380 V Y 52,6 Hz 230/400 V, 265/460 V, 280/480 V Y 50 Hz 220/380 V, 230/400 V, 265/460 V, 280/480 V D 87 Hz 380/660 V D 52,6 Hz 400/690 V D 50 Hz

j” under C088 or C091:

(Software 2x) (Software 1x)

* depends on the unit

IMPORTANT

Input only necessary when motors not adapted.

Motor connection

C015

3.If necessar y, enter the

5-8 UONu_^MPMQ

motor data of unadapted motors (C088, C091).

Page 45

Commissioning

4.Setslipcompensation

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4.Set slip compensation (C021):

Important

Rough setting by means of the motor data:

− å

êëóå

ë =

êëóå

Precise setting:

Change C021 under constant load until the speed is near the synchronous speed. If C021 is set to too high values, the drive may become instable (overcompensation).

D The change from V/f-characteristic control to motor-current control should only be

carried out when the controller is inhibited.

D The idle current of the motor (magnetizing current) must not exceed the rated

current of the controller.

D With very small friction values it is possible that an angle offset of up to 180°

occurs when enabling the controller.

⋅ NMMB

êëóå

⋅ SM

Çê

s Slip constant (C021)

synchronous motor speed [min-1]

rsyn

rated speed to motor nameplate [min-1]

rated frequency to motor nameplate [Hz]

p Number of pole pairs

UONu_^MPMQ 5-9

Page 46

Commissioning

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5.4.2.2 Optimisation of V/f-characteristic control

Codes required

Code Name

C015

V/f-rated frequency

C016

setting 0 0{1%}40

min

C021

Slip compensation

Setting sequence

1.If necessar y, select V/f characteristic (C014).

2.Select V/f-rated frequency (C015).

o u t

r a t e d m o t o r

Possible settings

IMPORTANT

Lenze Selection Info

50.0 7.5 {0.1Hz} 960.0

30.0 {0.1Hz} 960.0

0 0{1%}20

0{1%}12

D The V/f-rated frequency determines the slope of the V/f characteristic and has

considerable influence on the current, torque and power performance of the motor.

D An internal mains voltage compensation compensates deviations in the mains

during operation. They therefore do not have to be considered for the setting of C015.

(Software 2x) (Software 1x)

Adjustment

Calculate the frequency to be set under C015

`MNR xeòz =

C014 = -2Linear characteristic

QMMs

к~нЙЗ гзнзк

⋅ o~нЙЗ гзнз к СкЙимЙеЕу x eтz

xsz

C014 = -3Square-law characteristic (e. g. for pumps, fans)

o u t

r a t e d m o t o r

5-10 UONu_^MPMQ

m i n

C 0 1 5

d r a t e d m o t o r

m i n

C 0 1 5

d r a t e d m o t o r

hPRKMMSSd_

Page 47

Commissioning

Setspcopesato

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3.Set the Vmin boost (C016).

4.Set slip compensation (C021).

D Load-independent boost of the motor voltage for field frequencies below the

U/f-rated frequency. You can thus optimize the torque performance of the inverter drive.

D It is absolutely necessary to adapt the asynchronous motor used, since otherwise,

the motor can be destroyed by overtemperatue:

Adjustment

Please note the thermal characteristic of the connected motor under small field frequencies:

D Usually, standard asynchronous motors with insulation class B can be operated for a

short time with rated current and frequencies between 0Hz

D Please ask the motor manufacturer for the exact setting values for the motor

current.

A Operate the motor in idle running with a slip frequency of f

-P

≤7.5 kW: fd≈5Hz

mot

-P

>7.5 kW: fd≈2Hz

mot

B Increase V

- Motor in short-term operation at 0Hz with self-ventilated motors: I with forced-ventilated motors: I

- Motor in permanent operation at 0Hz ≤f with self-ventilated motors I with forced-ventilated motors: I

until you reach the following motor current:

min

≤fd≤ 25Hz:

motor motor

≤ 25Hz:

d motor motor

≤ I

rated motor

≤ 0.8 ¡I

≤ I

≤ fd≤25Hz.

≈:

rated motor

Rough setting by means of the motor data:

ë =

êëóå

− å

⋅ NMMB

êëóå

⋅ SM

Çê

s Slip constant (C021)

synchronous motor speed [min-1]

rsyn

rated speed to motor nameplate [min-1]

rated frequency to motor nameplate [Hz]

p Number of pole pairs

Precise setting:

Change C021 under constant load until the speed is near the synchronous speed. If C021 is set to too high values, the drive may become instable (overcompensation).

Important The change from V/f-characteristic control to motor-current control should only be

made when the controller is inhibited.

UONu_^MPMQ 5-11

Page 48

Commissioning

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5-12 UONu_^MPMQ

Page 49

6 During operation

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D oЙйд~ЕЙ ЗЙСЙЕнбоЙ СмлЙл пбнЬ нЬЙ йкЙлЕкбДЙЗ нуйЙ зеду пЬЙе

ез оздн~ЦЙ бл ~ййдбЙЗK qЬЙкЙ ~кЙ ез СмлЙл бе нЬЙ ЕзенкзддЙкK

D `уЕдбЕ г~бел лпбнЕЬбеЦW

J aз езн лпбнЕЬ зе нЬЙ ЕзенкзддЙк гзкЙ нЬ~е ЙоЙку P

гбемнЙлI знЬЙкпблЙ нЬЙ бенЙке~д бебнб~дJЕмккЙен дбгбн~нбзе Е~е ДЙ зоЙкдз~ЗЙЗK

D pпбнЕЬбеЦ зе нЬЙ гзнзк лбЗЙW

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гзнзк пЬЙе нЬЙ ЕзенкзддЙк бл Йе~ДдЙЗK

D aЙйЙеЗбеЦ зе нЬЙ ЕзенкзддЙк лЙннбеЦлI нЬЙ ЕзееЙЕнЙЗ гзнзк

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D qЬЙ ЕзенкзддЙкл ЦЙеЙк~нЙ ~е змнймн СкЙимЙеЕу зС мй нз QUM

eт пЬЙе лЙннбеЦ бн ЕзккЙлйзеЗбеЦдуW J fС ~е бе~ййкзйкб~нЙ гзнзк бл ЕзееЙЕнЙЗI ~ Ь~т~кЗзмл

зоЙклйЙЙЗ г~у зЕЕмкK

D fС узм млЙ нЬЙ СмеЕнбзе `tL``t EлЙдЙЕнбзе зС нЬЙ ЗбкЙЕнбзе зС

кзн~нбзеF пбнЬ нЬЙ ЕзеСбЦмк~нбзе `MMT Z JMJ нз JNPJW J qЬЙ ЗкбоЙ Е~е кЙоЙклЙ нЬЙ ЗбкЙЕнбзе зС кзн~нбзе бе нЬЙ ЙоЙен

зС ~ ЕзенкздJоздн~ЦЙ С~бдмкЙ зк ~ Е~ДдЙ ДкЙ~вK

D fС узм млЙ нЬЙ СмеЕнбзе ТcдубеЦJкЙлн~кн ЕбкЕмбнТ E`NQO Z JOJI

JPJF пбнЬ г~ЕЬбеЙл пбнЬ дзп беЙкнб~ нзкимЙ ~еЗ СкбЕнбзеW J qЬЙ гзнзк Е~е лн~кн Сзк ~ лЬзкн нбгЙ зк кЙоЙклЙ нЬЙ

ЗбкЙЕнбзе зС кзн~нбзе Сзк ~ лЬзкн нбгЙ ~СнЙк Йе~ДдбеЦ нЬЙ ЕзенкзддЙк пЬЙе нЬЙ гзнзк бл бе лн~еЗлнбддK

D cзк млЙ зС нЬЙ о~кб~ен UONUJsMMP пбнЬ нЬЙ iЙетЙ ЕзеоЙЕнбзе

ЕзздбеЦ лулнЙгW J aЙйЙеЗбеЦ зе нЬЙ ~ййдбЕ~нбзе ЕзеЗбнбзелI нЬЙ нЙгйЙк~нмкЙ

гзебнзкбеЦ EгЙлл~ЦЙ ТleТF Е~е ДЙ ~Енбо~нЙЗ ЗмкбеЦ дзпJезблЙ зйЙк~нбзе пбнЬ ~ NS вeт ЕЬзййЙк СкЙимЙеЕу E`MNU Z JRJFK

During operation

UONu_^MPMQ 6-1

Page 50

During operation

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6-2 UONu_^MPMQ

Page 51

7 Configuration

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7.1 Basics

D qЬЙ ЕзеСбЦмк~нбзе зС нЬЙ ЕзенкзддЙк бл млЙЗ нз ~З~йн нЬЙ ЗкбоЙ

нз узмк ~ййдбЕ~нбзелK

D cзк нЬблI узм Ь~оЙ нЬЙ СзддзпбеЦ СмеЕнбзел ~о~бд~ДдЙW

J lйЙк~нбеЦ СмеЕнбзел J `зенкзд СмеЕнбзе J aблйд~у СмеЕнбзел J jзебнзкбеЦ СмеЕнбзел

D qЬЙ йзллбДдЙ СмеЕнбзе лЙннбеЦл ~кЙ зкЦ~ебтЙЗ бе ЕзЗЙлW

J `зЗЙл ~кЙ емгЙкбЕ~дду лзкнЙЗI лн~кнбеЦ Скзг нЬЙ ЕзЗЙ пбнЬ

нЬЙ лг~ддЙлн емгДЙк нз нЬЙ зеЙ пбнЬ нЬЙ ЬбЦЬЙлн емгДЙкK

^дд ЕзЗЙл лн~кн пбнЬ ~ Т`ТK J qЬЙу ~кЙ дблнЙЗ бе нЬЙ ЕзЗЙ н~ДдЙK J b~ЕЬ ЕзЗЙ йкзобЗЙл й~к~гЙнЙкл пЬбЕЬ Е~е ДЙ млЙЗ нз

~Замлн ~еЗ зйнбгбтЙ узмк ЗкбоЙK

D qЬЙ ЕзеСбЦмк~нбзе зС нЬЙ ЕзенкзддЙк Е~е ДЙ ЙенЙкЙЗ Ду гЙ~ел

зС нЬЙ вЙуй~З зС нЬЙ UOMN__ зйЙк~нбеЦ гзЗмдЙ зк Ду гЙ~ел зС ~ СбЙдЗДмл об~ нЬЙ лЙкб~д бенЙкС~ЕЙK

J qЬЙ зйЙк~нбеЦ гзЗмдЙ ~еЗ СбЙдЗДмл гзЗмдЙл ~кЙ ~о~бд~ДдЙ

~л ~ЕЕЙллзкбЙлK

D qЬЙ ЕЬ~еЦбеЦ зС й~к~гЙнЙкл Ду гЙ~ел зС нЬЙ зйЙк~нбеЦ

гзЗмдЙ зк СбЙдЗДмл гзЗмдЙл бл ЗЙлЕкбДЙЗ J бе нЬЙ lйЙк~нбеЦ fелнкмЕнбзел зС нЬЙ гзЗмдЙлK J бе нЬЙ j~ем~дK

D ^дд СмеЕнбзел зС нЬЙ ЕзенкзддЙк ~кЙ ЗЙлЕкбДЙЗ лЬзкнду бе нЬЙ

ЕзЗЙ н~ДдЙK ^ ЗЙн~бдЙЗ ЗЙлЕкбйнбзе Е~е ДЙ зДн~беЙЗ Скзг нЬЙ j~ем~дK

Configuration

UONu_^MPMQ 7-1

Page 52

Configuration

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7.2 Code table

How to read the code table:

Column Abbreviation Meaning

Code C013 Code C013

C009* D The parameter value of the code is always the same in

C001¿ D The parameter value of the code will be accepted after

[C002] D The parameter value of the code will be accepted after

Name

Lenze Factory s etti ng of the code

* The column ”Important” contains further information

Selection 1{1%}99Minimum value {smallest step/unit}

Info - Meaning of the code

IMPORTANT Additional, important explanations of the code

D The parameter of the code can be different in PAR1 and

PAR2.

D The parameter value is accepted immediately (ONLINE).

PAR1 and PAR2, but is always displayed in PAR1.

pressing SH+PRG.

pressing SH+PRG but only if the controller is inhibited.

Name of the code.

820X

Unit-specific setting possibilites (here for 820X). Without unit designation the code is valid for all unit types.

maximum value

7-2 UONu_^MPMQ

Page 53

Configuration

CodeNam

IMPORTANT

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Code Name

C001¿Operating mode -0- -0- Setpoint selection via term. 8

[C00

Parameter set -0- Function executed

2]*

C004¿Switch-on display -0- -0- Field frequency f

Possible settings

Lenze Selection Info

Control via terminals Parameter setting via 8201BB

-1- Setpoint selection via 8201BB or via LECOM Control via terminals Parameter setting via 8201BB

-2- Setpoint selection via term. 8 Control via terminals Parameter setting via LECOM

-3- Setpoint selection via LECOM Control via LECOM Parameter setting via LECOM

-1- Overwrite PAR1 with factory setting

-2- Overwrite PAR2 with factory setting

-3- Overwrite PAR1 and PAR2 with the data of the operating module

-4- Overwrite PAR1 with the data of the operating module

-5- Overwrite PAR2 with the data of the operating module

-6- Transmit PAR1 and PAR2 to the operating module

-1- Controller load

-2- Motor current

IMPORTANT

UONu_^MPMQ 7-3

Page 54

Configuration

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Code IMPORTANTPossible settingsNameCode IMPORTANT

Name

InfoSelectionLenze

C007*Ter min al

configuration

C008¿Function relay K1 -1- -0- Ready for operation

C009*Device address 1 1 {1} 99 Only for LECOM

C010 Minimum field

frequency

C011 Maximum field

frequency

822X/824X 50.0 7.5 {0.1Hz} 480.0

-0- E4 E3 E2 E1

-0- CW/CCWDC brakeJOG1/2/3

-1- CW/CCWPAR JOG1/2/3

-2- CW/CCWQSP JOG1/2/3

-3- CW/CCWPAR DC brake JOG1

-4- CW/CCWQSP PAR JOG1

-5- CW/CCWDC brake Trip set JOG1

-6- CW/CCWPAR Trip set JOG1

-7- CW/CCWPAR DC brake Trip set

-8- CW/CCWQSP PAR Trip set

-9- CW/CCWQSP Trip set JOG1

-10- CW/CCWTrip set UP DOWN

-11- CW/CCWDC brake UP DOWN

-12- CW/CCW PAR UP DOWN

-13- CW/CCW QSP UP DOWN

-14- CCW/QSPCW/QSPDC brake JOG1

-15- CCW/QSPCW/QSP PAR JOG1

-16- CCW/QSPCW/QSPJOG1/2/3

-17- CCW/QSPCW/QSPPAR DC brake

-18- CCW/QSPCW/QSP PAR Trip set

-19- CCW/QSPCW/QSPDC brake Trip set

-20- CCW/QSPCW/QSP Trip set JOG1

-21- CCW/QSPCW/QSP UP DOWN

-22- CCW/QSPCW/QSP UP JOG1

-1- TRIP fault message

-2- Motor is running

-3- Motor is running / CW rotation

-4- Motor is running / CCW rotation

-5- Field frequency f

-6- f

reached

dset

reached

-7- Q

min

-8- I

reached

max

-9- Overtemperature (

-10- TRIP or Q

0.0 0.0 {0.1Hz} 480.0

820X 50.0 30.0 {0.1Hz} 480.0

821X 50.0 7.5 {0.1Hz} 480.0

30.0 {0.1Hz} 480.0

-10 °C)

max

or IMP

min

(Software 2x)

(Software 1x)

D CW =

CW rotation

D CCW =

CCW

rotation

D DC brake =

DC injection

brake

D PAR =

Change of parameter sets

D JOG =

JOG frequency

D QSP =

Quick stop

D Tri p -Se t =

External fault

D UP/DOWN =

Motor potentiometer functions

applications

7-4 UONu_^MPMQ

Page 55

Configuration

C06

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Code IMPORTANTPossible settingsNameCode IMPORTANT

Name

InfoSelectionLenze

C012 Acceleration time 5.0 0.0 {0.1s} 999.0

C013 Deceleration time 5.0 0.0 {0.1s} 999.0

C014¿Operating mode

820X -0- -0- Linear characteristic V~fdwith auto

821X/822X/

C015

V/f-rated frequency

822X/824X 50.0 7.5 {0.1Hz} 960.0

C016

setting

min

821X/822X/

C017 Threshold Q

C018

Chopper

frequency

821X/822X/824X -1- -0- 4 kHz

C019

Threshold auto DC brake

821X/822X/824X 0.1 0.1 {0.1Hz} 5.0

-4- -4- Motor-current control

824X

820X 50.0 30.0 {0.1Hz} 960.0

821X 50.0 7.5 {0.1Hz} 960.0

820X * 0{1%} 40 * depends on

0 0{1%} 40

824X

0.0 0.0 {0.1Hz} 480.0

min

boost

-1- Square characteristic V auto boost

-2- Linear characteristic V~fdwith constant V

-3- Square characteristic V constant V

30.0 {0.1Hz} 960.0

-1- 8 kHz

-2- 12 kHz

-3- 16 kHz

-4- 12 kHz noise optimized

-5- 16 kHz noise optimized

boost

min

boost

min

with

(Software 2x)

(Software 1x)

the unit

UONu_^MPMQ 7-5

Page 56

Configuration

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Code IMPORTANTPossible settingsNameCode IMPORTANT

Name

InfoSelectionLenze

C021

Slip compensation

820X 0 0{1%} 12

821X 0 0{1%} 20

0{1%} 12

822X/824X 0 0{1%} 20

(Software 2x) (Software 1x)

C022 I

C023 I

C034¿Master current -0- -0- 0 to 20mA /

C036 Voltage for DC

C037 JOG value 1 20 0 {1Hz} 480 C038 JOG value 2 30 0 {1Hz} 480 C039 JOG value 3 40 0 {1Hz} 480 C050*Output frequency Only display

C052*Motor voltage Only display

C054*Motor current Only display

C056*Controller load Only display

C061*Heat sink

C079

C088 Rated motor

C091 Motor cos j

C093

limit

max

motor mode

limit

max

generator mode

brake

temperature Oscillation

damping

822X/824X 5 0 {1} 80

current

821X/822X/824X

Type Only display

822X/824X 822X

150 30 {1 %} 150

80 30 {1 %} 110

0to5V/0to10V

-1- 4 to 20mA

* 0{1%} 40 * depends on

0.0 ... 1.2 ¡ rated output current

0.4 {0.1} 1.0

820X 820X

821X 821X

the unit

Only display

Is not transferred when transferring parameters via the operating module.

* depends on the unit

7-6 UONu_^MPMQ

Page 57

Configuration

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Code IMPORTANTPossible settingsNameCode IMPORTANT

Name

InfoSelectionLenze

C099

Software version Only display

C105 Deceleration time

quick stop

821X/822X/824X

C106

Holding time for autom. DC injection brake

C108

Gain (C111)

C111¿Monitor signal -0- -0- Field frequency

C117¿Function relay K2

C119¿Function PTC

C120

820X 82 1x (Software 1x)

821X 82 2x (Software 2x)

82 1x (Software 1x)

822X/824X 82 1x (Software 1x)

5.00 0.00 {0.01s} 999.00

820X 0.00 0.00 {0.01s} 50.00

821X/822X

822X/824X 128 0 {1} 255

822X/824X

¡ t switch off

822X/824X 0 0 {1 %} 100

0.02 0.00 {0.01s} 999.00

824X

820X 220 0 {1} 255

821X 128 0 {1} 255

-1- Controller load

-2- Motor current

-3- DC-bus voltage

-0- -0- Ready for operation

-1- TRIP fault message

-2- Motor is running

-3- Motor is running / CW rotation

-4- Motor is running / CCW rotation

-5- Field frequency f

reached

-6- f

dSet

-7- Q

reached

min

reached

-8- I

max

-9- Overtemperature (

-10- TRIP or Q

-11- PTC warning

-0- -0- PTC input inactive

-1- PTC input active, TRIP and IMP (pulse inhibit) are set

-2- PTC input active, warning

-10°C)

max

or IMP

min

UONu_^MPMQ 7-7

Page 58

Configuration

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Code IMPORTANTPossible settingsNameCode IMPORTANT

Name

InfoSelectionLenze

C125¿*LECOM baud rate -0- -0- 9600 baud

C142¿Start condition -1- -0- Automatic start inhibited,

C144

Chopper-

frequency reduction

821X/822X/824X -1- -0- No chopper-frequency reduction

C161*Current fault Only display

C162*Last fault Only display

C163*Last but one fault Only display

C164*Last but two fault Only display

-1- 4800 baud

-2- 2400 baud

-3- 1200 baud

-4- 19200 baud

flying-restart circuit inactive

-1- Automatic start, if term. 28 HIGH, flying-restart circuit not active

-2- Automatic start inhibited, flying-restart circuit active

-3- Automatic start, if term. 28 HIGH, flying-restart circuit active

-1- Automatic chopper-frequency lowering when

-10°C

max

Only for LECOM applications

C170¿TRIP-reset

C171 Delay for

C178*Operating time Only display

C179*Mains switch-on

C377 Gain Zk-voltage

C500

C501

7-8 UONu_^MPMQ

selection

Auto-TRIP-Reset

time

detection

822X/824X

Display factor

application datum numerator

821X/822X/824X 2000 1 {1} 25000

Display factor for

process variable denominator

821X/822X/824X 10 1 {1} 25000

-0- TRIP-reset by pressing the STP key or LOW signal at ctrl. enable

-1- Auto-TRIP-Reset

0 0{1s} 60

Only display

Should only be changed by the Lenze Service!

Page 59

Troubleshooting and fault elimination

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8 Troubleshooting and fault elimination

D vзм Е~е кЙЕзЦебтЙ бггЙЗб~нЙду пЬЙнЬЙк ~ С~мдн Ь~л зЕЕмккЙЗ

Ду Зблйд~у ЙдЙгЙенл зк лн~нмл беСзкг~нбзе EЕЬ~йнЙк UKNFK

D qЬЙ С~мдн Е~е ДЙ ~е~дулЙЗ Ду млбеЦ нЬЙ Ьблнзку ДмССЙк

EЕЬ~йнЙк UKOF ~еЗ нЬЙ дблн бе ЕЬ~йнЙк UKPK qЬЙ дблн ЬЙдйл узм пбнЬ нЬЙ Йдбгбе~нбзе зС С~мднлK

8.1 Troubleshooting

8.1.1 Display at the controller

aмкбеЦ зйЙк~нбзе пбнЬзмн ~е зйЙк~нбеЦ гзЗмдЙI нЬЙ зйЙк~нбеЦ лн~нЙ зС нЬЙ ЕзенкзддЙк бл Зблйд~уЙЗ зе нпз ibaл ~н нЬЙ Скзен зС нЬЙ мебнK

LED Operating status green red

on off Controller enabled on on Mains switched on and automatic start inhibited

blinking off Controller i nhibited off blinking every second Fault message, check under C161 off blinking every 0.4 seconds Undervoltage switch-off off off Programming mode

(AS_LC)

8.1.2 Display at the operating module

pн~нмл беЗбЕ~нбзел бе нЬЙ Зблйд~у беЗбЕ~нЙ нЬЙ ЕзенкзддЙк лн~нмлK

Display Meaning

OV Overvoltage

UV Undervoltage

IMAX Set current limit exceeded

TEMP Heat sink temperature near switch-off

UONu_^MPMQ 8-1

Page 60

Troubleshooting and fault elimination

ill

ina”higher”

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8.1.3 Maloperation of the drive

Maloperation Possible causes Motor does not rotate D DC-bus voltage too low

Motor does not rotate smoothly

Current consumption of motor too high

8.2 Fault analysis using the history buffer

D qЬЙ Ьблнзку ДмССЙк бл млЙЗ нз нк~ЕЙ С~мднлK qЬЙ С~мдн гЙлл~ЦЙл

~кЙ лнзкЙЗ бе нЬЙ Ьблнзку ДмССЙк бе нЬЙ зкЗЙк зС нЬЙбк зЕЕмккЙеЕЙK

D qЬЙ Ьблнзку ДмССЙк Ь~л Q гЙгзку дзЕ~нбзел пЬбЕЬ Е~е ДЙ

~ЗЗкЙллЙЗ об~ ЕзЗЙлK

(red LED is blinking every 0.4 s; message LU is displayed)

D Controller inhibited

(green LED is blinking, display of the operating module: OFF, STOP or AS_LC)

D Setpoint = 0 D DC braking active D Quick-stop function active D JOG setpoint activated and JOG frequency = 0 D Fault is indicated (see chapter 8.3 ) D Mechanical motor brake is not released

D Defective motor cable D Maximum current C022 and C023 too low D Motor underexcited or overexcited (check parameter setting)

D Setting of C016 too high D Setting of C015 too low D C088 and C091 are not adapted to the motor data.

8-2 UONu_^MPMQ

Structure of the history buffer

Code C0168 Entry Note

C161 Memory locations 1 Active fault

C162 Memory location 2 Last fault

C163 Memory location 3

C164 Memory location 4

Last but one fault

Last but two fault

If the fault is no longer active or has been acknowledged:

D The contents of the memory locations 1-3

D The contents of the memory location 4 will

D Memory location 1 will be deleted (= no

”

esave

be eliminated from the history buffer and cannot be read anylonger.

active fault).

”

ocation.

Page 61

Troubleshooting and fault elimination

OC2Earthfault

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8.3 Fault indications

Display Fault Cause Remedy

--- No fault - EEr External fault (TRIP-Set) A digital input assigned to the

H05 Internal fault Contact Lenze LU Undervoltage DC-bus voltage too low D Check mains voltage

OC1 Short circuit

OC2 Earth fault

OC3 Overload inverter during

acceleration or short circuit

OC4 Overload controller during

deceleration

OC5 I x t overload

OC6 Overload motor

OH Heat sink temperature is

higher than the value set in the controller

OH3 PTC monitoring

OH4 Overtemperature unit Inside unit too hot D Reduce controller load

TRIP-Set function has been activated

Short circuit Find out cause of short circuit; check

Excessive capacitive charging current of the motor cable

Grounded motor phase Check motor; check cable Excessive capacitive charging

current of the motor cable Acceleration time too short

(C012)

Defective motor cable Check wiring Interturn fault in the motor Check motor Deceleration time too short

(C013)

Frequent and too long acceleration processes with overcurrent

Permanent overload with I

>1.05xI

motor

Motor is thermally overloaded, for instance, because of

D impermissible continuous

current

D frequent or too long

acceleration processes

Ambient temperature T

amb

Heat sink very dirty Clean heat sink Incorrect mounting position Change mounting position Motor too hot because of

excessive current or frequent and too long acceleration

PTC not connected Connect PTC or switch off monitoring

>+40°Cor+50°C

Check external encoder

D Check supply module

cable Use motor cable which is shorter or of

lower capacitance

Use motor cable which is shorter or of lower capacitance

D Increase acceleration time D Check drive selection

D Increase deceleration time D Check the selection of the brake

resistor or connect the brake chopper

Check drive dimensioning

D Check drive selection

D Check the setting under C120

D Allow controller to cool and ensure

ventilation

D Check the ambient temperature in

the control cabinet

Check drive dimensioning

(C0585=3)

D Improve cooling D Check fan in the controller

UONu_^MPMQ 8-3

Page 62

Troubleshooting and fault elimination

OVOvervoltage

datatransferorloadthefactorysetting

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Display RemedyCauseFault

OH51 PTC monitoring (Warning)

OV Overvoltage

rSt Faulty auto-TRIP reset More than 8 fault messages in

Pr Faulty parameter transfer

via the operating module

Pr1 Faulty PAR1 transfer via

the operating module

Pr2 Faulty PAR2 transfer via

the operating module

IMotor too hot because of excessive current or frequent and too long acceleration

IPTC not connected Connect PTC or switch off monitoring Mains voltage too high Check voltage supply Feedback operation

Braking operation

Earth leakage on the motor side Check motor cable and motor for earth

10 minutes PAR1 and PAR2 are defective.

PAR1 is defective.

PAR2 is defective.

Check drive selection

D Increase deceleration times. D For operation with brake choppers:

- Check the selection and

- Increase the deceleration times

fault (disconnect motor from inverter) Depends on the fault message

It is absolutely necessary to repeat the data transfer or load the factory setting before enabling the controller.

connection of the brake resistor

8-4 UONu_^MPMQ

Page 63

Troubleshooting and fault elimination

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8.4 Reset of fault indications

TRIP

^СнЙк Йдбгбе~нбеЦ нЬЙ С~мднI нЬЙ ймдлЙ беЬбДбн пбдд зеду ДЙ кЙлЙн ~СнЙк нЬЙ ~ЕвезпдЙЗЦЙгЙен зС qofmK

Note!

fС нЬЙ qofm лзмкЕЙ бл лнбдд ~ЕнбоЙI нЬЙ qofm Е~еезн ДЙ кЙлЙнK

Code Name

C170¿ TRIP-reset

selection

C171 Deceleration for

Auto-TRIP reset

Function You can select whether the active fault is to be reset automatically or manually.

Activation C170 = -0-:

Important

Possible settings

Lenze Selection Info

-0- TRIP-reset by pressing the STP key or a LOW signal at ctrl. enable

-1- Auto-TRIP reset

0 0{1s}60

Auto-Trip reset does not reset all faults automatically.

D Manual TRIP-reset D STP key D LOW signal at terminal 28

C170 = -1-:

Auto-Trip reset resets the following fault messages after the time set under C171:

- OC3 (overload during acceleration)

- OC4 (overload during deceleration)

- OC5 (overload)

¡ t switch-off)

-OC6(I

- OH (overtemperature)

- OUE (overvoltage in DC bus)

D Mains switching always resets TRIP. D With more than 8 auto-trip resets within 10 minutes, the controller sets TRIP and

indicates rST (numerator exceeded).

IMPORTANT

UONu_^MPMQ 8-5

Page 64

Troubleshooting and fault elimination

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8-6 UONu_^MPMQ

Page 65

9 Accessories (Overview)

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9.1 Accessories for all types

Name Order number

8201BB operating module EMZ8201BB Diagnosis terminal (2.5 m cable) EMZ8272BB-V001 Diagnosis terminal (5.0 m cable) EMZ8272BB-V002 Diagnosis terminal (10 m cable) EMZ8272BB-V003 Digital display EPD203 Setpoint potentiometer ERPD0001k0001W Rotary button for potentiometer ERZ0001 Scale for potentiometer ERZ0002 RS232/485 fieldbus module EMF2102IB-V001 RS485 fieldbus module EMF2102IB-V002 Level converter for RS485 EMF2101IB PC system cable RS232/485 EWL0020 Optical fibre fieldbus module EMF2102IB-V003 Optical fibre adaptor for PLC 0...40m EMF2125IB Supply unit for optical fibre adaptor 2125 EJ0013 InterBus-S module EMF2111IB PROFIBUS module EMF2131IB System bus module (CAN) EMF2171IB System bus module (CAN) with addressing EMF2172IB PTC module EMZ8274IB I/O module EMZ8275IB Monitor module EMZ8276IB Bipolar setpoint module EMZ8278IB

Accessories

9.2 Software

Name Order number

PC program for Global Drive controllers ESP-GDC 1

UONu_^MPMQ 9-1

Page 66

Accessories

Nam

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9.3 Type-specific accessories

Name

8211 8212 8213 8214

E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10A Fuse EFSM-0060AWE EFSM-0060AWE EFSM-0100AWE EFSM-0100AWE Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type B EZN3B1500H003 EZN3B0800H004 EZN3B0750H005 EZN3B0500H007 Mains choke ELN3-0700H003 ELN3-0450H004 ELN3-0350H006 ELN3-0250H007 RFI filter Operation with mains choke EZF3-008A003 EZF3-008A003 EZF3-008A003 EZF3-016A003 Operation without mains choke EZF3-008A003 EZF3-008A003 EZF3-008A003 inadmissible Motor filter ELM3-030H004 ELM3-030H004 ELM3-014H010 ELM3-014H010 Sine filter EZS3-002A001 EZS3-004A001 EZS3-006A001 EZS3-010A001 Brake module EMB8252-E EMB8252-E EMB8252-E EMB8252-E Brake chopper EMB8253-E EMB8253-E EMB8253-E EMB8253-E Brake resistor ERBM470R100W ERBM370R150W ERBM240R200W ERBD180R300W Swivel wall assembly EJ0001 EJ0001 EJ0001 EJ0001 DIN-rail assembly EJ0002 EJ0002 EJ0002 EJ0002 DC-bus fuse EFSCC0063AYJ EFSCC0063AYJ EFSCC0080AYJ EFSCC0120AYJ Fuse holder EFH20004 EFH20004 EFH20004 EFH20004

Name

8215 8216 8217 8218

E.l.c.b. EFA3B13A EFA3B20A EFA3B25A EFA3B32A Fuse EFSM-0160AWE EFSM-0200AWE EFSM-0250AWH EFSM-0320AWH Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type B EZN3B0400H009 EZN3B0300H013 EZN3B0250H015 EZN3B0150H024 Mains choke ELN3-0160H012 ELN3-0160H012 ELN3-0120H017 ELN3-0120H025 RFI filter Operating with mains choke EZF3-016A003 EZF3-016A003 EZF3-016A003 EZF3-024A001 Operation without mains choke EZF3-016A003 EZF3-024A001 EZF3-024A001 inadmissible Motor filter ELM3-014H010 ELM3-007H025 ELM3-007H025 ELM3-007H025 Sine filter EZS3-009A002 EZS3-013A001 EZS3-017A001 EZS3-024A001 Brake module EMB8252-E EMB8252-E EMB8252-E EMB8252-E Brake chopper EMB8253-E EMB8253-E EMB8253-E EMB8253-E Brake resistor ERBD100R600W ERBD082R600W ERBD068R800W ERBD047R01k2 Thermal separation

(“Push-through technique”) Heat sink with assembly kit

only for variant V003 DC-bus fuse EFSCC0160AYJ EFSCC0200AYJ EFSCC0320AYJ EFSCC0400AYJ Fuse holder EFH20004 EFH20004 EFH20004 EFH20004

EJ0004 EJ0004 EJ0004 EJ0004

EJ0005 EJ0005 EJ0005 EJ0005

Order number

9-2 UONu_^MPMQ

Page 67

10 Index

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Acceleration times, 5-4 Adapt the motor, 5-6 Application, as directed, 1-2 Application conditions, 2-1 Applications as directed, 1-2 Approvals, 2-1 Assembly

Cold Plate technique, Types 821X, 4-6 Cold-plate technique, Preparations, 4-6 With fixing rail, Types 821X, 4-3

Auto-TRIP reset, 8-5

Cable cross-sections, Single drives, 3-7

120 % overload, 3-7 150 % overload, 3-7

Code table, 7-2

Information on the, 7-2

Cold plate, Variant, 4-6 Commissioning, 5-1 Configuration, 7-1

Acceleration and deceleration times, 5-4 Basic information, 7-1 Code table, 7-2 Current limit value, 5-5 Maximum field frequency, 5-3 Minimum field frequency, 5-3

Connecti, Leistungs-, Schaltplan, 4-11 Connection

Control, Connection diagram, 4-14 Control cables, 4-12 Mains, 4-9 Motor, 4-9

Connection diagram

Control connections, 4-14 Power connection, 4-11

Connections, Power, 4-9

Index

Control cables, 4-12 Control connections, 4-12 Control mode, permissible, 5-6 Control terminals, 4-13

Protection against polarity reversal, 4-13 Survey, 4-13 Terminal assignment, 4-13

Controller, 1-1

Application as directed, 1-2 Labelling, 1-2

Current limit, 5-5

Deceleration times, 5-4 Definitions of terminology used, 1-1 Degree of pollution, 2-1 Derating, 5-5 Dimensions

821X with fixing rail, 4-3 821X-V003 Cold Plate, 4-6 Controller, 3-8

Display

LED-, 8-1 Operating status, 8-1

Drive parameters, Factory setting, 5-2 Drive system, 1-1

Electrical installation, 4-8

Important notes, 4-8

EMC

Assembly, 4-15 CE-typical drive system, Installation, 4-15 Filters, 4-15 Grounding, 4-16 Installation, 4-15 Screening, 4-16

Enclosure, 2-1

UONu_^MPMQ 10-1

Page 68

Index

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Factory setting

Important drive parameters, 5-2 Short set-up, 5-2 Switch-on sequence, 5-2

Fans, Application of 82XX, 3-6 Fault analysis, 8-2 Fault messages, 8-3

Reset, 8-5

Field frequency

Maximum, 5-3 Minimum, 5-3

Frequency inverter. Siehe Controller Fuses, Single drives, 3-7

120 % overload, 3-7 150 % overload, 3-7

General data, 2-1

Heat-conducting paste, 4-6 History buffer, 8-2

Structure, 8-2

Humidity class, 2-1

Initial switch-on, 5-1 Inputs

analog, 4-13 digital, 4-13

Installation, 4-1

CE-typical drive system, 4-15

Assembly, 4-15 Filters, 4-15 Grounding, 4-16

Screening, 4-16 electrical, 4-8 mechanische, 4-1

Installation height, 2-1 Insulation strength, 2-1

Jumper, Analog setpoint selection, 4-13

Labelling, Controller, 1-2 LED, 8-1 Legal regulations, 1-2 Lenze convection cooler, A, 4-6 Liability, 1-2

Mains connection, 4-9 Mains-voltage compensation, 5-10 Maloperation of the drive, 8-2 Manufacturer, 1-2 Mechanical installation, 4-1 Messages, Fault, 8-3 Monitor output, 4-13 Motor, Adapt, 5-6 Motor cable, Screening, 4-9 Motor connection, 4-9 Mounting positions

Types 8211-8214, 4-2 Types 8215-8218, 4-2

Noise emmission, 2-1 Noise immunity, 2-1

Operating module, Fault display, 8-1 Operating status, Display, 8-1 Operation, Status display, 8-1 Operator’s safety, 2-3 Outputs, analog, 4-13 Overspeeds, 2-3

Packaging, 2-1 Power connections, 4-9 Protection against contact, 4-13 Protection against polarity reversal, 4-13 Pumps, Application of 82XX, 3-6

10-2 UONu_^MPMQ

Page 69

Index

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Rated data

Types 8211-8214, 150 % overload, 3-2 Types 8215-8218, 150 % overload, 3-4 Types 821X, 120 % overload, 3-6

Relay output, 4-13 Reset, Fault message, 8-5 Residual hazards, 2-3

Safety information

For controllers to Low-Voltage Directive, 2-1 Layout, 2-2

Safety notes, Layout

Other notes, 2-2 Warning of damage to material, 2-2 Warning of danger to persons, 2-2

Scope of delivery, 1-1 Screening

EMC, 4-16 Motor cable, 4-9

Short set-up, 5-2 Switch-on, Initial, 5-1 Switch-on sequence, Factory setting, 5-2

Technical data, 2-1

General data/application conditions, 2-1

Temperature ranges, 2-1 Transport, storage, 2-1 TRIP , 8-5 T roubleshooting, 8-1

Display at the operating module , 8-1 Fault analysis using the history buffer , 8-2 Fault indication, 8-3 LED, 8-1 Maloperation of the drive, 8-2 Resetoffaultindications,8-5 TRIP, 8-5

Unit protection, 2-3

Variant

821X-V003, 4-6 Cold Plate, 4-6 V003, 4-6

Vibration resistance, 2-1

Warranty, 1-2 Waste disposal, 1-2

UONu_^MPMQ 10-3

Page 70

Index

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10-4 UONu_^MPMQ

Lenze 8210 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1 Preface and general information

1.1.1 Terminology used

1.1.2 What is new?

1.2 Scope of delivery

1.3 Legal regulations

2 Safety information

2.1 General safety information

2.2 Layout of the safety information

2.3 Residual hazards

3 Technical data

3.1 General data/application conditions

3.2 Rated data (Operation with 150 % overload)

3.2.1 Types 8211 to 8214

3.2.2 Types 8215 to 8218

3.3 Rated data (Operation with 120 % overload)

3.3.1 Operating conditions

3.3.2 Types 821X

3.4 Fuses and cable cross-sections

3.4.1 Single drives with 150 % overload

3.4.2 Single drives with 120 % overload

3.5 Dimensions

4 Installation

4.1 Mechanical installation

4.1.1 Important notes

4.1.2 Standard assembly with fixing rails or fixing brackets

4.1.2.1 Types 8211 to 8214

4.1.2.2 Types 8215 to 8218

4.1.3 DIN-rail assembly

4.1.4.1 Assembly preparations

4.1.4.2 Assembly 821X-C-V003

4.2 Electrical installation

4.2.1 Important notes

4.2.2 Power connections

4.2.2.1 Mains connection

4.2.2.2 M otor connection

4.2.2.3 Connection diagram

4.2.3 Control connections

4.2.3.1 Control cables

4.2.3.2 Assignment of the control terminals

4.2.3.3 Connection diagrams

4.3 Installation of a CE-typical drive system

5 Commissioning

5.1 Before you switch on

5.2.1 Switch-on sequence

5.2.2 Factory setting of the most important drive parameters

5.3 Adapt machine data

5.4 Optimisation of the operating characteristic of the drive

5.4.1 Select the control mode

5.4.2 Optimisation of control modes

5.4.2.1 Optimisation of motor-current control

6 During operation

7 Configuration

7.1 Basics

7.2 Code table

8 Troubleshooting and fault elimination

8.1 Troubleshooting

8.1.1 Display at the controller

8.1.2 Display at the operating module

8.1.3 Maloperation of the drive

8.2 Fault analysis using the history buffer

8.3 Fault indications

8.4 Reset of fault indications

9 Accessories (Overview)

9.1 Accessories for all types

9.2 Software

9.3 Type-specific accessories

10 Index