Lenze 8200 User Manual

Download

Page 1

EDH 8200UE

Show/Hide Bookmarks

00406193

Manual

= G l obal Drive

Frequ ency inv erters 8200

Page 2

This Manual is valid for 82XX controllers as of version:

Show/Hide Bookmarks

33.820X- E- 1x. 1x ( 8201- 8204)

33.8202- E- 1x. 1x -V002 R educedassem blydept h(8202)

33.821X- E- 0x. 1x ( 8211- 8218)

33.821X- E- 1x. 2x ( 8211- 8218)

33.821X- C- 1x. 2x -V003 Col dplate (8215- 8218)

33.821X- E- 3a. 3x -V020 HVAC (8211 - 8218)

33.822X- E- 0x. 0x ( 8221- 8227)

33.822X- C- 1x. 2x -V003 Col dplate (8221- 8222)

33.822X- E- 3a. 3x -V020 HVAC (8221 - 8227)

33.824X- E- 1x. 1x ( 8241- 8246)

33.824X- C- 1x. 1x -V003 Col dplate (8241- 8246)

33.824X- E- 3a. 3x -V020 HVAC (8241 - 8246)

Type

Design: B = Module C= Coldplate E = Built-in unitIP 20

Hardware version and index

Softwareversionandindex

Variant

Explanation

Edition of: 01/1999

revised

Page 3

Contents of the Manual

Show/Hide Bookmarks

Part Contents Material

A T able of contents

Preface and general information Safetyinform atio n

B T echnical data

In stallation

C Commissioning

Durin goper ation D Configuration 406184 01/99 D1 Code table for series “Standard” 406185 01/99 D2 Code table for series “HV AC” 406186 01/99 E Troubleshooting and

fault elimin atio n

Maintenance

F Net work of sever aldriv es 406188 01/99

G Ap p licatio nofbrake un its 393658 12/96 Operat i ngIn structionsforbrakeunit8250

H Au to mation 404788 11/98 Operating Instructions for fieldbus mo dule 2102

I Accesso riesandm otors 406189 01/99 Overvi ew

K Selectionhelp

Applicatio nexam ples

L Signal-flowcharts 406191 01/99 M Glossary

Table of keywords

N O P

number 406181 01/99

406182 01/99

406183 01/99

406187 01/99

399907 02/98 Operating Instructions for regenerative power supply

394036 01/97 Op eratingInstru c t i onsforbrakeun i t9350

393434 12/96 Operating Instructions for fieldbus mo dule 2111 394179 01/97 Operating Instructions for fieldbus mo dule 2131 402381 06/98 Operating Instructions for fieldbus mo dule 2171/2172 391883 08/96 Operating Instructions PTC input module 8274 391882 08/96 Op eratingInstru c t i onsI/O mo dule8275 402956 11/96 Flyer: PC software Global Drive Control

403236 12/96 Catalog:Frequ encyinverter8200 401950 11/96 Flyer: Three-phase AC motors 406190 01/99

406192 01/99

Edition of Note

un i t9340

Page 4

820X/821X

Show/Hide Bookmarks

Lenze

Postfach 101352 ,31763 HAM E LN

822X/824X

+U G -U G

L1 L2 L3

PAR2 0VLVIM AXDBTEMP

PAR1

SET

PRG

LO A D

Screen-sheet m ains connection

M ains connection and D C connection

A %

D etachable operating m odule,

as alternative

STP

RUN

Fieldbus

INTERBUS

Typ

Id .-N R

F e rt.- N r

Serien-Nr.

Eingang1

Eingang2

C ontrol Term inals

62 7

K12

K21

K22

K24

E1 28

K11

E4 39

K14

C ontrol term inals

M ains-/M otor connection

Screen connection

Screen-sheet control connections

Therm al-contact connection

UVW

T1 T2

M otor connection

Screen-sheet m otor cables

Page 5

Contents

Show/Hide Bookmarks

Part A

1 Preface and general information 1-1...............................

1.1 Howto use this Manual 1-1...........................................

1.1.1 Terminology used 1-1.......................................

1.2 Scope of delivery 1-1................................................

1.3 Legalregulations 1-3................................................

1.4 ECDi rectives/D eclarationofConformity 1-4................................

1.4.1 What is the purpose of EC directives? 1-4.........................

1.4.2 What does the CE mark imply? 1-4.............................

1.4.3 EC Low-V oltage Directive 1-5.................................

1.4.4 EC Directive Electromagnetic Compatibility 1-7.....................

1.4.5 ECMachi neryDirect i ve 1-11...................................

2 Safety i nformation 2-1..........................................

2.1 Generalsaf etyin formation 2-1.........................................

2.2 Layout of the safety information 2-2.....................................

2.3 Residualhazards 2-2................................................

8200SHB0199

Page 6

Contents

Show/Hide Bookmarks

Part B

3 Technical data 3-1.............................................

3.1 Overview of types 3-1...............................................

3.2 Featu res 3-2......................................................

3.3 General data/application conditions 3-4...................................

3.4 Rated data (Operation with 150 % overload) 3-5.............................

3.4.1 Types8201 to8204 3-5.....................................

3.4.2 Types8211 to8214 3-6.....................................

3.4.3 Types8215 to8218 3-8.....................................

3.4.4 Types8221 to8224 3-10.....................................

3.4.5 Types8225 to8227 3-12.....................................

3.4.6 Types8241 to8243 3-14.....................................

3.4.7 Types8244 to8246 3-16.....................................

3.5 Rated data (Operation with 120 % overload) 3-18.............................

3.5.1 Operating conditions 3-18.....................................

3.5.2 Types821X 3-18...........................................

3.5.3 Types822X 3-19...........................................

3.5.4 Types824X 3-20...........................................

3.6 Fusesandcabl ecross-sections 3-21.....................................

3.6.1 Operation of controllers in UL-approved systems 3-21.................

3.6.1.1 Protectionof th emotorcabl es 3-21...................

3.6.2 Si ngl ed r i ves w i t h150 %ov er l oad 3-22...........................

3.6.3 Si ngl ed r i ves w i t h120 %ov er l oad 3-23...........................

3.7 Analog plug-in module 8279I B 3-24......................................

3.7.1 Features 3-24.............................................

3.8 Dim ensions 3-25....................................................

3.8.1 Analog plug-in module 3-25...................................

8200SHB0199ii

Page 7

Contents

Show/Hide Bookmarks

4 Installation 4-1................................................

4.1 Mechanical installation 4-1............................................

4.1.1 Important notes 4-1........................................

4.1.2 Standard assembly with fixing rails or fixing brackets 4-3..............

4.1.2.1 Types 8201 to8204 4-3..........................

4.1.2.2 Type 8202-V002(reduc edassem blydept h) 4-3..........

4.1.2.3 Types 8211 to8214 4-4..........................

4.1.2.4 Types 8215 to8218 4-5..........................

4.1.2.5 Types 8221 to8227 4-6..........................

4.1.2.6 Types 8241 to8246 4-7..........................

4.1.3 DIN-railass embl y 4-8.......................................

4.1.3.1 Types 8201 to8204 4-8..........................

4.1.3.2 Types 8211 to8214 4-9..........................

4.1.4 Assemblywith thermally separated power stage

(”push-through technique”) 4-10................................

4.1.4.1 Types 8215 to8218 4-11..........................

4.1.4.2 Types 8221 to8227 4-12..........................

4.1.4.3 Types 8241 to8246 4-13..........................

4.1.5 Assemblyofthe vari an t82XX-V003”coldplate” 4-14.................

4.1.5.1 General 4-14...................................

4.1.5.2 Demandsonthe cooler 4-15........................

4.1.5.3 Thermal performance of the system 4-16...............

4.1.5.4 Assemb l ypr ep ar ations 4-17........................

4.1.5.5 Assemb l yof821X-C-V003 4-18.....................

4.1.5.6 Assemb l yof822X-C-V003 4-21.....................

4.1.5.7 Assemb l yof824X-C-V003 4-22.....................

4.1.6 Assemblywi thm ainsfilter 4-23.................................

4.1.7 Assembly of the analog plug-in module 8279IB 4-24..................

4.2 Electrical in stallation 4-25.............................................

4.2.1 Oper ator’ ssafety 4-25.......................................

4.2.2 Pr otecti ono fthe controll ers 4-26...............................

4.2.3 Motor protection 4-26.......................................

4.2.4 Mains types/mains conditions 4-27..............................

4.2.5 Combination with compensation equipment 4-27.....................

4.2.6 Specification of the cables used 4-27.............................

4.2.7 Power connections 4-28......................................

4.2.7.1 Mains connection 4-28............................

4.2.7.2 Motor connection 4-29............................

4.2.7.3 Connection of a brake unit 4-34......................

4.2.7.4 Connection plan 820X 4-35.........................

4.2.7.5 Connection plan 821X 4-36.........................

4.2.7.6 Connection plan 822X/824X 4-37....................

4.2.8 Control connections 4-38.....................................

4.2.8.1 C ontrolcables 4-38..............................

4.2.8.2 Assignment of the control terminals 4-38...............

4.2.8.3 Connection diagrams 4-41.........................

4.2.8.4 Connection diagrams: Analog plug-in module 4-42........

4.3 Installation of a CE-typical drive system 4-43................................

8200SHB0199

iii

Page 8

Contents

Show/Hide Bookmarks

Part C

5 Commissioning 5-1............................................

5.1 Before switching on 5-1..............................................

5.2 Short commissioning (factory setting) 5-2..................................

5.2.1 Switch-on sequence 5-2.....................................

5.2.2 Factory setting of the most important drive parameters 5-2............

5.3 Adapt machine data 5-3..............................................

5.3.1 Determine speed range (fdmin, fdmax) 5-3........................

5.3.2 Settingofacceleration andd eceler ationtimes( Tir, Tif) 5-4.............

5.3.3 Setting of current limit values (I maxlimits) 5-5......................

5.4 Optimisation of the operating behaviour 5-6................................

5.4.1 Select control mode 5-6.....................................

5.4.2 Optimising operating modes 5-8...............................

5.4.2.1 Optimising motor-current control (C014 = -4-) 5-8.......

5.4.2.2 Optimise V/f-characteristic control with auto boost

(C014 = -0-/-1-) 5-10............................

5.4.2.3 Optimise V/f-characteristic control with constant Vmin boost

(C014 = -2-/-3-) 5-12............................

5.4.2.4 Norm alisationofan application datum 5-15.............

5.4.3 Operation with PIDcontroller 5-16...............................

5.5 Ap plication examples for PI Dcontrollers 5-18................................

5.5.1 Pumpapplication with pressure control 5-18........................

5.5.2 Pum papplication with level control 5-21...........................

5.5.3 Dancer-position control ( line drive) 5-23...........................

5.5.4 Air conditioning system 5-26...................................

6 During operation 6-1...........................................

6.1 Operating information 6-1............................................

6.1.1 General 6-1..............................................

6.1.2 822X /824X 6-2...........................................

6.1.3 8218-V003 6-2...........................................

6.2 Display of the controller status 6-2......................................

8200SHB0199iv

Page 9

Contents

Show/Hide Bookmarks

Part D

7 Configuration 7-1..............................................

7.1 8201BB operatingmodule 7-2.........................................

7.2 Structure of the operating program 7-4...................................

7.2.1 Oper ati nglevel 7-4........................................

7.2.2 Code level 7-4............................................

7.2.3 Parameterlevel 7-5........................................

7.3 Change and store parameters 7-5.......................................

7.3.1 Chan ge andstor eparameter swi t hthe8201BB operatingmodule 7-6.....

7.3.2 Change and store parameters with fieldbus modules. 7-8..............

7.3.3 Dynamic parameter change 7-8...............................

7.4 Operating functions 7-9..............................................

7.4.1 Operating mode 7-9........................................

7.4.2 Working with parameter sets 7-10...............................

7.4.3 Change parameter set via DC-bus voltage 7-12.....................

7.4.3.1 AC-motorbrakingbymeansofparameter setch angeover 7-12

7.4.3.2 Automatic parameter set changeover for controlled

deceleration in the event of mains failure 7-13...........

7.5 Control functions 7-15................................................

7.5.1 Speed range (fdmin, fdmax) 7-15...............................

7.5.2 Accelerationanddecelerat iontimesTi r, Tif 7-16.....................

7.5.3 Current limit values (I m ax limitvalues) 7-17........................

7.5.4 Current limitation controller (I m ax controller) 7-18....................

7.5.5 Control m ode 7-19.........................................

7.5.6 V /fch ar act eristi c 7-22.......................................

7.5.6.1 V /f-ratedfreq uencyfdr 7-22........................

7.5.6.2 V minsetti ng 7-24................................

7.5.7 Configuration 7-26..........................................

7.5.8 Motor data detection 7-27....................................

7.5.9 Running optimisation 7-28....................................

7.5.9.1 Sl i pcompensati on 7-28...........................

7.5.9.2 Chopper frequency 7-29...........................

7.5.9.3 Oscillation damping 7-31..........................

7.5.9.4 Ramp function generator S-shape 7-32................

7.5.9.5 Ski pfreq uenci es 7-33.............................

7.5.10 PIDcont rol l eras processcont rol l er 7-34..........................

7.5.10.1 R eset integral component and influence 7-38............

7.5.10.2 Setpoint selection for the process controller 7-38..........

7.5.10.3 Frequency precontrol 7-39.........................

7.5.10.4 Fr equen cysett i ngrange 7-39.......................

7.5.11 Setpoint input 7-40.........................................

7.5.11.1 Analog setpoint input 7-40.........................

7.5.11.2 Setpoint input using the keypad 7-42..................

7.5.11.3 Setpoint input via JOG frequencies 7-43................

7.5.11.4 Setpoint input via function ”Motor potentiometer” 7-44......

7.5.11.5 Setpoint input via of the function ”Motor potentiometer in

combin ation withJOG value” 7-46....................

7.5.11.6 Setpoint su m 7-47...............................

8200SHB0199

Page 10

Contents

Show/Hide Bookmarks

7.5.12 Con t r ollerenabl e RFR 7-48....................................

7.5.13 Start conditions/flying-restart circuit 7-49..........................

7.5.14 Function of the inputs to be configured block by block 7-50.............

7.5.14.1 Level inversion for digital inputs 7-52..................

7.5.14.2 Priority mask for digital inputs 7-53...................

7.5.14.3 Change of the direction of rotation (CW/CCW) 7-54........

7.5.14.4 Q uickstopQS P 7-55.............................

7.5.14.5 DC-in jectio nbr ake(DCB) 7-56.......................

7.5.14.6 Parametersetchan geov erPAR 7-58..................

7.5.14.7 TRIPset 7-58..................................

7.5.14.8 Manual/rem ote chan geover 7-59.....................

7.5.14.9 Digital frequency input 7-60.........................

7.5.15 In direct torque limitation 7-61..................................

7.6 Display functions 7-62................................................

7.6.1 Displ ayvalues 7-62.........................................

7.6.2 Switch-on display 7-62.......................................

7.6.3 Normalisation of an application datum 7-63........................

7.6.4 Elapsed operating time meter 7-64..............................

7.6.5 Software versionandcontrollertype 7-64..........................

7.7 Monitoring functions 7-65.............................................

7.7.1 Relay outputs 7-65.........................................

7.7.2 Analog output 7-69.........................................

7.7.3 Thermal motor monitoring 7-71.................................

7.7.3.1 I 2x t monitorin g 7-71.............................

7.7.3.2 PTC input 7-72.................................

7.7.4 Motor-phase failure detection 7-73..............................

Part D1

7.8 Code table for “Standard” series 7-77.....................................

Part D2

7.9 Code table for “HV AC” series 7-85.......................................

8200SHB0199vi

Page 11

Contents

Show/Hide Bookmarks

Part E

8 Troubleshooting and fault elimination 8-1...........................

8.1 T roubleshooting 8-1.................................................

8.1.1 Display at the controller 8-1..................................

8.1.2 Display at the operating module 8-1.............................

8.1.3 Maloperation of the drive 8-2.................................

8.2 Fault analysis wi ththe historybuffer 8-2..................................

8.3 Fault messages 8-2.................................................

8.4 Reset of fault messages 8-4...........................................

9 Maintenance 9-1..............................................

9.1 Maintenance services 9-1............................................

9.2 Service addresses 9-2...............................................

Part F

10 Network of several drives 10-1....................................

10.1 Funct i on 10-1......................................................

10.2 Conditions for trouble-free network operation 10-2............................

10.2.1 Possible combinations 10-2...................................

10.2.2 Mains connection 10-3.......................................

10.2.2.1 C ab le protection/cab l ecross-section 10-3..............

10.2.2.2 Main scho k e/m ainsfilter 10-3.......................

10.2.2.3 C ont r ollerprotection 10-3..........................

10.2.3 DC-bus connection 10-4......................................

10.2.4 Fusesandcablecro ss-sections fo ra networ kofseveraldr iv es 10-6.......

10.2.5 Prot ection innetworksofs everaldri ves 10-7.......................

10.3 Selecti onbasics 10-9................................................

10.3.1 Conditions 10-9............................................

10.3.2 Selecti onexample fo r4 drives 10-12..............................

10.3.2.1 Supplyonly via controllers 10-12......................

10.3.2.2 Supplyby means of 934Xsupply and feedback module 10-13.

10.4 Central supply 10-14..................................................

10.4.1 Central supply of 820X 10-14...................................

10.4.2 Central supply via 934Xfor821X/822X /824X/93XX 10-15...............

10.5 Decentral supply 10-16................................................

10.5.1 Decentral supply for 820X 10-16.................................

10.5.2 Central supply for 821X/822X /824X/93X X/934X 10-17.................

See also table of contents of the attached Operating Instructions

8200SHB0199

vii

Page 12

Contents

Show/Hide Bookmarks

Part G

11 Application of brake units

See: Table of contents of the attached Operating Instructions

Part H

12 Automation

See: Table of contents of the attached Operating Instructions

Part I

13 Accessories (Survey) 13-1........................................

13.1 Access oriesforall ty pes 13-1...........................................

13.2 Softw ar e 13-1.....................................................

13.3 Type-specificaccessories 13-2..........................................

13.3.1 T ypes820X 13-2...........................................

13.3.2 T ypes821X 13-3...........................................

13.3.3 T ypes822X 13-4...........................................

13.3.4 T ypes824X 13-5...........................................

Part K

14 Selection help 14-1.............................................

15 Application examples 15-1.......................................

15.1 Pum papplicationwithpressure control 15-1................................

15.2 Pum papplication with level control 15-4...................................

15.3 Dancer-positioncontrol(line drive) 15-6....................................

15.4 Air conditioning system 15-8...........................................

8200SHB0199viii

Page 13

Contents

Show/Hide Bookmarks

Part L

16 Signal-flow charts 16-1..........................................

16.1 Sig nal-flowchartfortypes820X 16-2.....................................

16.1.1 Con t r olst r uctu r e 16-2.......................................

16.1.2 Inver t ercon trol 16-3........................................

16.1.3 Mo nitorings 16-3...........................................

16.2 Sig nal-flowchartsfortypes 821X/822X/824X 16-4............................

16.2.1 Control structure control mode V/f control 16-4......................

16.2.2 Control structure control mode motor current control 16-5..............

16.2.3 Inver t ercon trol 16-6........................................

16.2.4 Mo nitorings 16-6...........................................

16.3 Sig nal-flowchartsfortypes 821X/822X/824X-H VAC 16-7.......................

16.3.1 Processandspeedco ntroll erforC005 = -0- 16-7...................

16.3.2 Processandspeedco ntroll erforC005 = -1- ... -7- 16-8...............

Part M

17 Gl ossary 17-1..................................................

18 Table of keywords 18-1..........................................

8200SHB0199

Page 14

Contents

Show/Hide Bookmarks

8200SHB0199x

Page 15

EDS8200U--A

Show/Hide Bookmarks

00406181

Manual Part A

Table of contents

Preface and general information

Safety information

= G l obal Drive

Frequ ency inv erters 8200

Page 16

This Manual is valid for 82XX controllers as of version:

Show/Hide Bookmarks

33.820X- E - 1x. 1x (8201- 8204)

33.8202- E- 1x. 1x -V002 Redu c edassem blydep t h(8202)

33.821X- E - 0x. 1x (8211- 8218)

33.821X- E - 1x. 2x (8211- 8218)

33.821X- C- 1x. 2x -V003 Coldplate(8215- 8218)

33.821X- E - 3a. 3x -V020 HVAC (8211 - 8218)

33.822X- E - 0x. 0x (8221- 8227)

33.822X- C- 1x. 2x -V003 Coldplate(8221- 8222)

33.822X- E - 3a. 3x -V020 HVAC (8221 - 8227)

33.824X- E - 1x. 1x (8241- 8246)

33.824X- C- 1x. 1x -V003 Coldplate(8241- 8246)

33.824X- E - 3a. 3x -V020 HVAC (8241 - 8246)

Type

Design: B = Module C= Coldplate E = Built-in unitIP 20

Hardware version and index

Softwareversionandindex

Variant

Explanation

Edition of: 01/1999

revised

Page 17

Preface and general information

Show/Hide Bookmarks

1 Preface and general information

1.1 How to use this Manual

- This Manual completes the Operating Instructions for 82XXfrequency inverters.

- It contains the Operating Instructions and additional information on planning, adaptability and the accessories valid at the time of printing.

- In case of doubt, refer to the Operating Instructions delivered with the

82XXfrequency inverters.

- The Manual is a help to select and adapt the 82XXfrequency inverters and the accessories to ensure safe and trouble-free operation. It contains safety information which must be observed.

- The Manual must always be in a complete and perfectly readable state.

1.1.1 Terminology used

Term In the following text used for 82XX Anyfrequencyinvert erof the series8200, 8210, 8220, 8240 Controllers 82XX frequency inverter Drive system Driv esystem swith82XXfrequencyinvertersand other Lenze drivecomp o nen ts

1.2 Scope of delivery

Scope of delivery Important

1 82XXfrequency inverter

1 Operating Instructions

1 accesso rykit (comp o n en tsandpieces fo rmechanicalandelectricalinstallation)

Afterrecepti onofthedelivery, checkim mediatelywhetherthe scope of supply matches the accompanying papers. Lenze does not accept anyliability for deficiencies claimedsubs equ ently. Claim

visible transport damage immediately to the forwarder.

visib ledeficiencies/incom pletenessimmediatelytoyou rLenze rep resent ative.

8200SHB0199

1-1

Page 18

Preface and general information

Show/Hide Bookmarks

Accessorykit

820X 821X 821X-V003 8221

8222 8223

7-pole socket connectors for contr o lcables

3-pole socket connectors for relay output K2

Fixingrails 2 2 2 - - - - 2 Fixing units incl. screws for

fixingthe inverter tothe housing

PGdiaphragm gland 21 - - - 1 1 1 1 - Screensheetfo rcont rol

cables incl. fixingscrew Screensheetfo rmo t orcable

incl. two fixing screws Hexagon nuts incl. washers

and spring-lock washers for the electrical connectio nof thepowerstage

Heat-conducting paste - - 1 tube - - - 1 tube - 1 tube Gasket - - 1 - - - 1 - 1 Tightening frame - - 1 - - - 2 - 2

2 2 2 2 2 2 2 2 2

- - - 1 1 1 1 1 1

- - - 4 4 - - - -

- - - 1 1 1 1 1 1

- - - 8M6 8M8 8M10 8M6 - -

8224 8225

8226 8227

8221-V003 8222-V003

824X 824X-V003

8200SHB01991-2

Page 19

1.3 Legal regulations

Identificatio

Disposa

Show/Hide Bookmarks

Preface and general information

Identification

Application as directed

Liability

Warranty

Disposal

Nameplate CE-identification Manufacturer

Lenze controllers are unambiguously designated bythe contents of the nameplate.

Conforms to the EC Low Voltage Directive

Lenze GmbH &Co KG Postfac h101352 D-31763Hameln

82XX frequency inverter

operate the controller only under the conditions prescribed in these operating instructions.

are components

- foropenandclo sedloopedco ntrol ofvariable speeddriveswithasynchro nous standardm otors,relu c t ance motors, PMsynchronous motors with asynchronous damper cage,

- for installation into a machine,

- used for assembly together with other components to forma machine.

are electric units for the installation into control cabinets or similar enclosed operating housing.

comply with the requirements of the Low-Voltage Directive.

are not machines for the purpose of the Machinery Directive.

are not to be used as domestic appliances, but only for industrial purposes.

Drivesystems with 82XX frequency inverters

meetthe ECElectrom agn etic Comp atibilityDirective ifthey are installed accordin gto the guidelinesof CE-typical drive systems.

can be used

- on public and no n-pu b licmains,

- in industrial as well as residential and commercial premises.

The user is responsible for the compliance of his application with the EC directives.

Any other use shall be deemed inappropriate!

The information, data, and notes in these instructions met the state of the art at the time of printing. Claims on m odif icatio nsreferringto cont roll erswh i chhavealread ybeensuppli edcannot be derivedfromtheinformation, illustratio n s,and description s.

The specifications, processes, and circuitry described in these instructions are for guidance only and mustbe adapted to yo u row nspecific application. Lenze doesnottake respo n sib ilityfor thesuitabilityof the pro cessand circuit proposals.

The specifications in these instructions describe the product features without guaranteeing them.

Lenzedoesnotaccept anyliabilityfordamageand operatinginterference causedby:

- disregarding the operating instructions

- unauthorised modifications to the controller

- operating errors

- improper working onand with the controller

Warrantyco ndit i ons :SeeSalesandDeliveryCond i tionsofLenze G mbH&Co KG .

Warrantyclaims mustbe made toLenze immediatel yafterdetecti ngthedefici encyorfault.

Thewarrantyisvoidin all cases w hereliability claims cannot be mad e.

Material Recycle Dispose

Metal - Plastic - Assembled PCBs - -

8200SHB0199

1-3

Page 20

Preface and general information

Show/Hide Bookmarks

1.4 EC Directives/Declaration of Conformity

1.4.1 What is the purpose of EC directives?

EC directives are issued by the European Council and are intended for the determinationofcommon technicalrequirements (harmonisation)and certification procedures within the European Community. A t the moment, there are 21 EC directivesofproduct ranges.Thedirectivesareor willbeconverted to nationallaws of the member states. A certification issued by one member state is valid automatically without any further approval in all other member states.

The texts of the directive are restricted to the essential requirements. Technical details are or will be determined by European harmonised standards.

1.4.2 What does the CE mark imply?

After a verification, the conformity according to the EC directives is certified by affixing a CE mark. Within the EC there are no commercial barriers for a product withthe CEmark.

The enclosure of a conformity certification is not necessary according to most directives. Therefore, the customer is not able to appreciate which of the 21 EC directivesapplies to a product andwhichharmonised standardsareconsidered in the conformity verification.

Controllers on their own with the CE mark exclusively correspond to the Low Voltage Directive. For the compliance with the EMC Directive only general recommendations have been issued so far. The CE conformity of the installed machine remains the responsibility of the user. For the installation of CE-typical drivesystems,LenzehasalreadyprovedtheCEconformitytotheEMCDirective.

8200SHB01991-4

Page 21

Preface and general information

Show/Hide Bookmarks

1.4.3 EC Low-Voltage Directive

(73/23/EEC) amended by: CE Mark Directive (93/68/EEC)

General

- The Low-Voltage Directive is effective for all electrical equipment for use with a rated voltage between 50 V and 1000 V AC and between 75 V and 1500 V DC, and under normal ambient conditions. The use of e.g. electrica l equipment in explosive atmospheres and electrical parts in passenger and goods lifts are excepted.

- The objective of the Low Voltage Directive is to ensure that only electrical equipment which does not endanger the safety of persons or animals is placed on the market. It should also be designed to conserve material assets.

8200SHB0199

1-5

Page 22

Preface and general information

Show/Hide Bookmarks

EC Declaration of Conformity ’95

for the purpose of the EC Low-Voltage Directive (73/23/EEC)

amended by: CE Mark Directive (93/68/EEC)

820X/821X/822X/824X controllers are developed, designed, and manufactured incompliance with the abovementioned ECDirective under thesole responsibility of

Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln

Standards considered:

Standard

DINV DE0160 5.88 +A1/ 4.89 +A2 /10.88 DINEN50178 Classificati onVDE0160 / 11.94

DINV DE0100 S tand ardsfor theinstallation of powerinstallations EN60529 IP degrees of protection IEC 249 / 1 10/86, IEC249 / 2-15 / 12/89 Base material for printed circuits IEC 326 / 1 10/90, EN60097 / 9.93 Prin tedcircuits, printed boards DINV DE0110 /1-2 /1/89 /20/ 8/90 Creepacedistancesandclearan c es

Electronic equipment for use in electrical power installations

Hameln, 01 October, 1995

________________ (i.V.Loy)

Product Manager

8200SHB01991-6

Page 23

Preface and general information

Show/Hide Bookmarks

1.4.4 EC Directive Electromagnetic Compatibility

(89/336/EEC) amended by: F irst Amendment Directive (92/31/EEC)

CEMark Directive(93/68/EEC)

General

- The EC Electromagnetic Compatibility Directive is effective for ”devices” which may cause electromagnetic interference or the operation of which may be impaired by such interference.

- The aim is to limit the generation of electromagnetic interference so that an operation without interference to radio and telecommunication systems and other equipment is possible. The devices must also show an appropriate resistance against electromagnetic interference to ensure the application as directed.

- Controllers cannot be driven in stand-alone operation and therefore the controllers cannot be evaluated on their own in terms of EMC. Only after the integration of the controllers into a drive system, can this system be tested concerning the objectives of the EC EMC Directive and the compliance with the ”Law about the Electromagnetic Compatibility of Devices”.

- Lenze has verified the conformity of controllers integrated into certain defined drive systems. In the following these systems are called ”CE-typical drivesystems”.

The following configurations can now be selected by the user:

- The user himself can determine the system components and their

integration into the drive system and is then held responsible for the conformityof the drive.

- The user can select the CE-typcial drive systems for which the

manufacturer has already proved the conformity.

8200SHB0199

1-7

Page 24

Preface and general information

Show/Hide Bookmarks

Components of the CE-typical drive system

System component Specification

Contr o ller 820X/821X/822X/824Xcontro l l er s

For type designation see inner cover page

RFIfilter For data and data assignment, see chapter ”Accessories ”

Mains choke For data and data assignment, see chapter ”Accessories” Mainsfilters For data and data assignment, see chapter ”Accessories” Motor cable Screenedpowercable withtinned E-CUbraidwitha m inimumof 85 % optical

Mainscable betw eenRFIfilter and controller

Contr o lcables Screen edsignal cable typeLIYCY Motor Standard three-phase AC asynchronous motor

Accesso r ies Forratedaccessories ,seeinnercoverpage.

- Controller, RFI filter and mains choke are mounted on one assembly board.

cov erag e As fromcable length 300 mm:

Screenedpow ercable withtinnedE-CUbraid witha minimumof 85 % optical cov erag e

Lenzetype DXRA or similar

- The system components are functionally wired according to chapter 4,

”Electrical installation”.

Application as directed/Scope of application

- The820X/821X/822X/824X controllers areintended for the useincontrol cabinets.

- The820X/821X/822X/824X controllers aredirected as components for the control of variable-speed drives with three-phase AC motors to be assembled together with other components to form a drivesystem. The drive systems are intended for installation into a machine or for the constructiontogetherwith other components to form a machine or a plant.

- Drive syste mswith the 820X/821X/822X/824X controllers, which are installed according to the guidelines of CE-typical drive systems, correspond to the EC EMC Directive and the standards mentioned below.

- The CE-typical drive systems are suitable for the operation on public and non-public mains.

- The CE-typical drive systems are provided for the operation in industrial premises as well as in residential and commercial areas.

- Because of the earth-potential reference of the RF I filters, the described CE-typical drive systems are not suitable for the connection to IT-mains (mains without earth-reference potential).

8200SHB01991-8

- The controllers are not domestic appliances, but they are intended as a part of drivesystems for commercialuse.

Page 25

Preface and general information

Show/Hide Bookmarks

EC Declaration of Conformity ’95 for the purpose of the EC Directive

on Electromagnetic Compatibility (89/336/EEC)

amended by: F irst Amendment Directive (92/31/EEC)

CEMark Directive(93/68/EEC)

820X/821X/822X/824Xcontrollerscannot be driven in stand-alone operation for the purpose of the R egulation about Electromagnetic Compatibility (EMVG of 9/11/92 and 1. EMVGÄndG of 08 August, 1995). The EMC can only be verified

when thecontroller isintegrated into a drive system.

Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln

declaresthat thedescribed ”CE-typicaldrivesystems” withthe controllersof the types 820X/821X/822X/824X comply with the above mentioned EC Directive.

Theconformity evalua tion is based on the working paper of the product standard for drive systems:

IEC 22G-W G4 5/94 EMC product standard including specific test methods for power drive systems”

Generic standardsconsidered:

Generic standard

EN50081-1 /92 Generic standard for the emission of noise

Part 1: Residential area, commercial premises, and small businesses

EN50081-2 /93 (u sedinadditionto the requirements of IEC 22G)

prEN50082-2 3/94 Generic standard for noise immunity

Generic standard for the emission of noise Part 2: Industrial premises The emission of noise in industrial premises is not limited in IEC 22G.

Part 2: Industrial premises The requirements of noise immunity for residential areas were not considered since they are less strict.

8200SHB0199

1-9

Page 26

Preface and general information

Show/Hide Bookmarks

Considered basic standards for the test of noise emission:

Basic standard Test Limit value

EN55022 7/92 R adio interference housing and mains

EN55011 7/92 (u sedinadditionto the requirements of IEC 22G)

IEC 801-2 /91 Electrostatic discharge

IEC 1000-4-3 Electromagnetic fields

ENV50140 /93 High-frequency field

IEC 801-4 /88 Fast transients

IEC 801-5 Surge test

Freq uencyrange0.15 - 1000MHz

Radio interference housing and mains Freq uencyrange0.15 - 1000MHz The emission of noise in industrial premises is not limitedin IEC22G.

on housing and heat sink

Freq uencyrange26 - 1000 MHz

Freq uencyrange80 - 1000 MHz, 80 % amplitude modulated

Fixed frequency 900 MH zwith200 Hz, 100 %modulated

burst on power terminals Burst on bus and control cables Severity 4

Mainscables

Class B for use in residential areas and commercial premises

Class A foruse in industrial premesis

Severity 3 6 kV with contact discharge 8 kV air discharge

Severity 3 10 V/m

10 V/m

Severity 3 2kV/5kHz

2kV/5kHz In stallatio nclass 3

Hameln, 01 October, 1995

________________ (i.V.Loy)

Product Manager

8200SHB01991-10

Page 27

Preface and general information

Show/Hide Bookmarks

1.4.5 EC MachineryDirective

(89/392/EEC) amended by: First Amendment Directive(91/368/EEC)

Second Amendment Directive (93/44/EE C) CEMark Directive(93/68/EEC)

General

For the purpose of the Machinery Directive, ”machinery” means an assembly of linked parts or components, at least one of which moves, with the appropriate actuators, control and power circuits, etc., joined together for a specific application, in particular for the processing, treatment, moving or packaging of a material.

8200SHB0199

1-11

Page 28

Preface and general information

Show/Hide Bookmarks

EC Manufacturer’s Declaration

for the purpose of the EC Machinery Directive (98/392/EEC)

amended by: First Amendment Directive (91/368/EE C)

Second Amendment Directive (93/44/EE C) CE Mark Directive (93/68/EEC)

The 820X/821X /822X/824X controllers were developed, designed, and manufactured under the sole responsibility of

Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln

Commissioning of the controllers is prohibited until it is proven that the machine in which they are to be installed corresponds to the EC Machinery Directive.

Hameln, 01 October, 1995

________________ (i.V.Loy)

Product Manager

8200SHB01991-12

Page 29

2 Safety information

Show/Hide Bookmarks

2.1 General safety information

Safety and application notesfor controllers

(to: Low-V oltage Directive 73/23/EEC)

Safety information

1. General

Dur in goperatio n , drive controllersmay have, accordin gtotheir ty pe o fprot ec t i on,live,bar e,inso me casesalsomovab l eor rotatingpartsaswellashotsurfaces.

Non-authorised removal of the required cover, inappropriate use, inc orr ectinstall ationoroperatio n, creates theris kofsevereinjury toper sonsordamagetomaterialasset s.

Further information can be obtained from the documentation. All operations concerning transport, installation, and

commis sioningas w el las maintenancemustbecarriedoutby qualified, skilled perso n nel(I E C364 and CENEL ECHD384 orDI N VDE0100 and IECrep ort664 or DI NVD E0110 andnati onal regulations for the prevention of accidents mustbe observed).

Accord in gtothisbasic safetyinformationqualifiedskilled perso nn elare person swh oare familiarwiththe erection, assembly , comm issioning, and operation of the product and who have the qualifications necessary for their occupation.

2. Application as directed

Drive controllers are components which are designed for installati oninelectr i calsyst ems o rmachi nery.

W heninstallingin machin es,com missio n ingof thedrive contr o llers( i.e. the starting of operationas directed)is pro h ib ited until it is proven that the machine corresponds to the regulations oftheECDirectiv e89/392/EEC( MachineryDirect i ve); EN60204 must be observed.

Com missio n ing(i.e. startingof operationas directed) is on ly allowedwh enthere is com p liancewiththe EM CDirectiv e ( 89/336/EEC).

The drive controllers meet the requirements of the LowVoltage Directiv e73/23/EEC.Theharmonis edstand ardsoftheEN50178/ DINV DE0160 seriestog et her withEN60439-1/DINVD E0660 part500 andEN60146/DINV DE0558 areappl i cable to drive controllers.

The technical data and information on the connection conditions m ustbeobt ai nedfromthenameplat eandthe docu mentationand m ustbeobservedin all cas es.

3. Transport, storage

Notes on transport, storage and appropriate handling must be observed.

Climaticcondit ionsmust be observedaccor dingto EN50178.

4. Erection

The devices must be erected and cooled according to the regulations of the corresponding documentation. The drive controllers must be protected from inappropriate loads. Particularly during transport and handling, components must not be bent and/or isolating distances mustnot be changed. Touching ofelectron i cco mpon entsandco ntactsmust be av oided. Driv econtro llerscon tainelectrostaticallysensitivecomp o n ents which can easily be damaged by inappropriate handling. Electrical compon entsmustnot be damaged ordest royedmechanic al l y (health risks are possible!).

5. Electrical connection

W henwo r kingon live drivecontro llers ,the validnational regulations for the prevention of accidents ( e.g. VBG4)must be observed. Th eelectr i c alinstall at i onm ustbecarriedoutacco rdingtothe appropriate regulations (e.g. cable cross-sections, fuses, PE connection). More detailed information is included in the documentation. No tesconcernin gthe installationin compliancewithEMC- such as screening, grounding, arrangement of filters and laying of cables - are included in the documentation of the drive controllers. These notes mustalso be observed in all cases for drive controllers with the CE mark. The compliance with the required limitvaluesdemandedbythe EMClegislationis the respon sib ility ofthem anufac t urerofth esy stemormachine.

6. Operation

Systems where drive controllers are installed must be equipped, if necessary, with additional monitoring and protective devices according to the valid safety regulations, e.g. law on technical tools, regulations for the prevention of accidents, etc. Mo d ification softhe driv econtrollersby theoperatingsoftw are are allowed. After disconnecting the drive controllers from the supply voltage, live parts of the controller and power connections must not be touched immediately, because of possibly charged capacitors. For this, observe the corresponding labels on the drive controllers. During operation, all covers and doors must be closed.

7.Maintenance and servicing

The manufacturer’s documentation must be observed.

This safety information must be kept!

The product-specific safety and application notes in these Operating Instructions must also be observed!

8200SHB0199

2-1

Page 30

Safety information

Show/Hide Bookmarks

2.2 Layout of the safet y information

- All safety information has a uniform layout:

- The icon characterises the type of danger.

- The signal word characterises the severity of danger.

- The note describes the danger and suggests how to avoid the danger.

Signal word

Note

Icons used Signal words

Warning of danger to persons

Warning of damage to material

Other notes Note! Designates a general, useful note.

Warning of hazardous electr i c alvolt age

Warning of a general danger

Danger! Warns of impending dangeU .

Consequences if disregarded: Deat horsevere injur i es.

Warning! Warns of potential,very hazardous situations.

Possible consequences if disregarded: Deat horsevere injur i es.

Caution! Warns of potential,hazardous situations .

Possible consequences if disregarded: Light or minor injuries.

Stop! Warns of potential damage to material .

Possible consequences if disregarded: Dam ageof the contro ller/driv e systemorits enviro n ment

Ifthisnote is obs erved , handlingof the contr o ller/driv e systemis easier.

2.3 Residual hazards

Operator’s safety After mains disconnection, the power terminals U, V, Wand +UG,-UGremainliv efo rat least3 minutes .

Protection of devices Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG,+UGmay

Overspeeds Drive systems can reach dangerous overspeeds (e.g. setting high field frequencies for motorsand

8200SHB01992-2

Before working onthe controller, check that no voltage is applied to the power terminals.

overload the internal input current limit.

Allow at least 3 minutes between disconnection and reconnection.

machines which are not suitable):

The controllers do not offer any protection against these operating conditions. Use additional com po n entsforthis.

Page 31

EDS8200U--B

Show/Hide Bookmarks

00406182

Manual Part B

Technical data

Installation

= G l obal Drive

Frequ ency inv erters 8200

Page 32

This Manual is valid for 82XX controllers as of version:

Show/Hide Bookmarks

33.820X- E - 1x. 1x (8201- 8204)

33.8202- E- 1x. 1x -V002 Reducedassembl ydepth(8202)

33.821X- E - 0x. 1x (8211- 8218)

33.821X- E - 1x. 2x (8211- 8218)

33.821X- C- 1x. 2x -V003 Coldplate(8215- 8218)

33.821X- E - 3a. 3x -V020 HVAC (8211 - 8218)

33.822X- E - 0x. 0x (8221- 8227)

33.822X- C- 1x. 2x -V003 Coldplate(8221- 8222)

33.822X- E - 3a. 3x -V020 HVAC (8221 - 8227)

33.824X- E - 1x. 1x (8241- 8246)

33.824X- C- 1x. 1x -V003 Coldplate(8241- 8246)

33.824X- E - 3a. 3x -V020 HVAC (8241 - 8246)

Type

Design: B = Module C= Coldplate E = Built-in unitIP 20

Hardware version and index

Softwareversionandindex

Variant

Explanation

Edition of: 01/1999

revised

Page 33

3 Technical data

Show/Hide Bookmarks

3.1 Overview of types

Technical Data

Motor power (4-pole ASM 230/400V)

7.5

5.5

4.0

3.0

2.2

8204

8218

8217

8216

8215

8214

8213

Frame size

8227

8226

8225

8224

8223

8222

8221

8246

8245

8244

1.5

0.75

0.55

0.37

FIG 3-1 Overview of types

8203

8202

8202 V002

8201

L1/N/PE AC 220/230V

8212

8211

Rated voltage

L1/L2/L3/PE AC 400/460V

L1/L2/L3/PE AC 400/480V

8243

8242

8241

L1/L2/L3/PE AC 400/480V

8200SHB0199

3-1

Page 34

Technical Data

Show/Hide Bookmarks

3.2 Features

820X 821X 822X 824X

Co mpact desig n Loadcapacit yof upto150 %Irfor1 min Inverter outputs are protected against short circuit Earth-fault check at mains connection Chopper frequency 9.2 kHz Chopper frequency selectable: 4 kHz, 8 kHz, 12 kHz, 16 kHz V/f-characterist i cco ntrol withcons t ant V

boost or auto boost

min

Motor-current control orV/f-characteristic control selectable Mains -vo ltagecomp ens ation Slipcom p ens atio n Adjus tablecurrentlimitationwith V/f-ov errid e PWM converterwithIGBT-powerstages DC-bus connection and brake-chopper connection Isolated analog input and output Relay outputs (change-over contact) 1 1 2 2 PLC-compatibledigitalout puts(I/O module8275) 3 (option) 3 (option) 3 (option) 3 (option) Isolated digital inputs with programmable functions 4 4 4 4 Upto 3 JOG frequencies per parameter set DC-injection brake TRI Pset and TRI Preset function M oto rpotentiomet er Output frequency up to 240 Hz / 480 Hz Output frequency up to 480 Hz Flyi ngrest art circui t 2 parametersets Elapsedtime meter Assem blywi t hthermal separatio nofthepowerstag e asfro m

T emperature-dependent blower activation PTCmo n ito rin gofthe m o to rbyintegrated evaluation option option Process andspeedcont roll er Setpo intsum mation Level inversion for digital inputs Priority for digital inputs Manual/remote changeover (H/Re) Belt monitoring Sel ectionof an inver se an al ogsetp oint Limit frequencies Rampfunction generator S-shape Mo to rphasefailure detection

/ / / / / / / / / / / / / / / / /

/ / /

/ / / / / / / / / / / / / / / / / / / / / / / / / / /

/ / / / / / / / / / / / / / / / /

/ / / / / / / / / / / / / / /

/ /

8215E

/ / / /

8200SHB01993-2

Page 35

Attachable accessories

Show/Hide Bookmarks

8201BBop eratingmo duleforco ntrol and parametersetting withmem oryfor parameter-set transmission

Ser i al2102IBLEC O Mfieldbusmodule for RS 232/485 or opti c alfibre INTER B US 2111IBfieldbus module 2171 syst embusmo dule(C AN) I/Om odule 8275 IB PTC module8274 IB M onit ormodul e8276 IB Bipolar analog input 8278 IB Anal ogplu g-inmodu l e8279IB(2. analogchann el )

Onl yfor821X/2X/4XHVAC (V 020)controllers .

Technical Data

824X822X821X820X

/ / / /

/ / / / / / / / / / / / / / / / / / / / / / / / / /

8200SHB0199

3-3

Page 36

Technical Data

Permissibletemperatur

Show/Hide Bookmarks

3.3 General data/application conditions

Field Values Vibration resistance Germanischer Lloyd, general conditions Humidity class Humidi t yclassF with outco nden satio n(averagerelativehumidity85 %) Permissi ble temperature

range

Permissible installation height

Degree of pollution VDE0110 part2 pol l utio ndegree2 Noise emission Req uirementsto EN50081-2, EN50082-1, I EC 22G-W G4 (Cv)21

Noise immunity

Insulation strength Overv oltage categoryIIItoV DE0110 Packaging to DIN 4180 Types820X,821X,824X

Enclosure

Approvals

During transport of the controller: -25C¡+70 C During storage of the controller: -25C¡+55 C During operation of the controller: 0C¡+40 C

+40 C¡+50C

h$ 1000 ma.m.s.l . 1000 m a.m.s.l. h$ 4000 m a.m.s.l.

Limit val ue classA to EN 55011 (i ndustry)with mains filter Limit v alue classB to EN 55022 ( resid entialarea)withmain sfilterandinstallati onintocon t rol cabinet

Limit v al uesmaintain edwithmain sfilter R equir ementsto EN50082-2, IEC 22G-WG4 (Cv)21

Requirements Standard Severities

ESD EN61000-4-2 3, i.e. 8 kVwithair disch arge,

R Fint erference (enc l osu re) EN61000-4-3 3, i.e. 10 V/m; 27¡1000MHz Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz Surge

(Surge on mains cable)

T ypes822X, 821X/2X/4XHVAC (V020)

T ypes82XX,82XXHVAC (V 020) IP20

T ypes8215 - 8218, 822X ,824X, 8215/16/17/18/2X/4XHVAC( V020)

T ypes82XX,82XXHVAC (V 020) CE: Low-Voltage Directive and

T ypes822X, 824X, 822X/4XHVAC (V020)

IEC 1000-4-5 3, i.e. 1.2/50 ³s,

Dust packaging T ransport packaging

NEMA1: Protecti onagain st cont ac t IP 41 on the heat-sink sid e with thermal separation in

push-through technique

U L508: U L508C:

without power derating with power derating

6 kV with contact discharge

1 kV phase-phase, 2 kV phase-PE

Electrom ag neticComp atibility Industrial Control Equipment

Power Conversion Equipment

8200SHB01993-4

Page 37

Technical Data

Variant”reducedassembly

Motorpower(4poleASM

)

Field

Analogsetpoin

Show/Hide Bookmarks

3.4 Rated data (Operation with 150 % overload)

3.4.1 Types 8201 to 8204

150 % overload Type 8201 8202 8203 8204

Order No. EV F8201-E E VF8202-E EV F8203-E EVF8204-E

Variant ”reduced assembly depth”

Mains voltage Vr[V] 190 V -0 %$ Vr$ 260 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 270 V -0 %$ VDC$ 360 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Data for mains operation with 1 AC / 230 V / 50 Hz/60 Hz; 270 V $ VDC$ 275 V

Motor power (4 pole ASM) at 9.2 kHz*

Output power U, V, W at 9.2 kHz* S Output power +UG,-U

Output current Ir[A] 2.6 4.0 7.0 9.5 Max. output current for 60 s Mo to rvoltage

Power loss (operation with Ir) P Powerderating [%/K]

Field frequency

Resolution Absolute 0.05Hz Digital setpoint

selection Analog setpoint

selection

Weight m[kg] 1.0 1.3

Type 8202-V002

Order No. EVF8202-E- V002

[A]

mains

4.2

5.0

7.5

9.0

12.5

15.0

Pr[kW] 0.37 0.75 1.5 2.2

Pr[hp] 0.5 1.0 2.0 2.9

[kVA] 1.0 1.5 2.7 3.6

r9.2

PDC[kW] 0.0 0.0 0.0 0.0

[A] 3.9 6.0 10.5 14.2

rmax

VM[V] 0-3xV

[W] 30 50 70 100

loss

/0Hz¡ 50 Hz, if requir edupto240 H z

mains

40 C< TV<50C: 2.5 %/K

[%/m]

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m

Accuracy á0.05Hz

Linearit y á0.5 %(max.selectedsign allevel, 5 Vor10 V) Temperat ure

0 ¡ 40 C: +0.4 %

sensitiv ity Offset á0.3 %

2.2 2.2

Variant 1.0

17.0

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Ir.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Observe the N-conduction load when having a symm etrical mains distribution! (See electrical installation)

* Chopper frequency of the inverter

8200SHB0199

3-5

Page 38

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

)

for60

)

Show/Hide Bookmarks

3.4.2 Types 8211 to 8214

150 % overload Type 8211 8212 8213 8214

Order No. EV F8211-E EVF8212-E EVF8213-E EVF8214-E

Variant “HVAC” Type 8211-V020 8212-V020 8213-V020 8214-V020

Order No. EVF8211-E -V 020 EV F8212-E-V020 EV F8213-E -V 020 EVF8214-E -V 020 Mains voltage Vr[V] 320 V -0 %$ Vr$ 510 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 450 V-0 %$ VDC$ 715 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 450 V$ VDC$ 650 Vor 3 AC/460 V/50Hz/60Hz ;460 V $ VDC$ 725 V 400 V 460 V 400 V 460 V 400 V 460 V 400 V 460 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W

at 4 kH z/8 kHz* Output power +UG,-U Output

current

4kHz* Ir4[A] 2.4 2.4 3.9 3.9 5.5 5.5 7.3 7.3 8kHz* Ir8[A] 2.4 2.4 3. 9 3. 9 5. 5 5. 5 7.3 7.3

12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

mains

[A] [A]

2.5

3.75

3.9

5.85

5.0

7.5

7.0

Pr[kW] 0.75 1.1 1.5 1.5 2.2 2.2 3.0 3.7

Pr[hp] 1.0 1.5 2.0 2.0 2.9 2.9 4.0 5.0

Sr8[kVA] 1.6 1.9 2.7 3.1 3.8 4.3 5.2 5.8

PDC[kW] 0.7 0.7 0.0 0.0 1.0 1.0 0.0 0.0

[A] 2.0 1.9 3.3 3.0 4.6 4.3 6.1 5.7

r12

[A] 1.8 1.7 2.9 2.7 4.1 3.8 5.5 5.1

r16

Ir4[A] 2.4 2.3 3.9 3.7 5.5 5.2 7.3 6.9 Ir8[A] 2.1 2.0 3.4 3.2 4.7 4.5 6.3 6.0

[A] 1.9 1.8 3.1 2.9 4.4 4.1 5.8 5.4

r12

[A] 1.6 1.5 2.5 2.3 3.6 3.3 4.7 4.4

r16

[A] 3.6 3.6 5.9 5.9 8.3 8.3 11.0 11.0

rmax4

[A] 3.6 3.6 5.9 5. 9 8.3 8.3 11.0 11.0

rmax8

[A] 3.0 2.8 4.9 4.6 6.9 6.6 9.2 8.7

rmax12

[A] 2.7 2.5 4.4 4.1 6.2 5.8 8.2 7.7

rmax16

[A] 3.6 3.7 5.9 5.6 8.3 7.8 11.0 10.4

rmax4

[A] 3.1 2.9 5.1 4.8 7.1 6.7 9.4 8.9

rmax8

[A] 2.9 2.7 4.7 4.4 6.6 6.2 8.8 8.2

rmax12

[A] 2.4 2.1 3.8 3.5 5.4 5.0 7.1 6.6

rmax16

8200SHB01993-6

Page 39

Technical Data

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload 8214821382128211Type

EVF8214-EEVF8213-EEVF8212-EEVF8211-EOrder No.

8214-V0208213-V0208212-V0208211-V020TypeVariant “HVAC”

EVF8214-E-V020EVF8213-E-V020EVF8212-E-V020EVF8211-E-V020Order No . Mo to rvoltage Power loss (operation with Irx) P Powerderating [%/K]

Field frequency

Weight m[kg] 2.2 2.2 2.2 2.2

VM[V] 0-3xV

[W] 55 75 90 100

loss

/0Hz¡ 50 Hz, if requir edupto480 H z

mains

40 C< TV<50C: 2.5 %/K

[%/m]

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m Resolution Absolute 0.02 Hz Di gitalsetp oin tselec t i on Accu r acy á0.05 Hz

Analog setpoint selection

Linearit y á0.5 %(max. selec t edsign allevel: 5 Vor10 V) Temperat ure

0 ¡ 40 C: +0.4 %

sensitiv ity Offset á0%

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HVAC”

* Chopper frequency of the inverter

8200SHB0199

3-7

Page 40

Technical Data

Variant”ColdPlate

”

Motorpower(4poleASM

)

Outpu

Max

current

)

for60

)

Show/Hide Bookmarks

3.4.3 Types 8215 to 8218

150 % overload Type 8215 8216 8217 8218

Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-E

Variant ”Cold Plate” Type 8215-V003 8216-V003 8217-V003 8218-V003

Order No. EVF8215-C-V 003 E VF8216-C-V003 E VF8217-C-V003 E VF8218-C-V003

Variant “HVAC” Type 8215-V020 8216-V020 8217-V020 8218-V020

Order No. EV F8215-E -V 020 EV F8216-E -V 020 EV F8217-E -V 020 EV F8218-E -V 020 Mains voltage Vr[V] 320 V-0 %$ Vr$ 510 V+0 %; 45 Hz¡ 65 H zá0% Alternative DC supply VDC[V] 450 V-0 %$ VDC$ 715 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 450 V$ VDC$ 650 Vor 3 AC/460 V/50Hz/60Hz ;460 V $ VDC$ 725 V 400 V 460V 400 V 460 V 400 V 460V 400 V 460 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W at 4 kHz/8 kHz* Sr8[kVA] 6.5 7.5 9.0 10.3 11.4 13.7 16.3 19.5

Output power +UG,-U Output

current

4kHz* Ir4[A] 9.4 9.4 13.0 13.0 16.5 16.5 23.5 23.5 8kHz* Ir8[A] 9.4 9.4 13.0 13.0 16.5 16.5 23. 5 23.5

12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

mains

[A] [A]

8.8

13.2

12.0

18.0

15.0

22.5

20.5

Pr[kW] 4.0 5.5 5.5 7.5 7.5 11.0 11.0 15.0

Pr[hp] 5.4 7.5 7.5 10.0 10.0 15.0 15.0 20.0

PDC[kW] 1.0 1.0 0.0 0.0 3.9 3.9 0.0 0.0

[A] 7.9 7.4 10.9 10.3 13.9 13.0 19.7 18.5

r12

[A] 7.0 6.6 9.7 9.1 12.3 11.6 17.6 16.5

r16

Ir4[A] 9.4 8.9 13.0 12.3 16.5 15.6 23.5 22.1 Ir8[A] 8.0 7.6 11.1 10.5 14.1 13.3 20.0 18.8

[A] 7.5 7.0 10.4 9.7 13.2 12.4 18.8 17.6

r12

[A] 6.1 5.6 8.4 7.8 10.7 9.9 15.3 14.1

r16

[A] 14.1 14.1 19.5 19.5 24.8 24.8 35.3 35.3

rmax4

[A] 14.1 14.1 19. 5 19.5 24. 8 24.8 35. 3 35.3

rmax8

[A] 11.9 11.1 16.4 15.4 20.8 19.6 29.6 27.9

rmax12

[A] 10.6 9.8 14.6 13.6 18.6 17.4 26.5 24.7

rmax16

[A] 14.1 13.3 19.5 18.3 24.8 23.4 35.3 55.1

rmax12

[A] 12.0 11.3 16.6 15.6 21.1 19.9 30.0 28.2

rmax12

[A] 11.3 10.6 15.6 14.6 19.8 18.8 28.2 26.4

rmax12

[A] 9.1 8.5 12.7 11.7 16.1 14.9 22.9 21.1

rmax16

8200SHB01993-8

Page 41

Technical Data

Variant”ColdPlate

”

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload Type 8215 8216 8217 8218

Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-E

Variant ”Cold Plate” Type 8215-V003 8216-V003 8217-V003 8218-V003

Order No. EVF8215-C-V 003 E VF8216-C-V003 E VF8217-C-V003 E VF8218-C-V003

Variant “HVAC” Type 8215-V020 8216-V020 8217-V020 8218-V020

Order No. EV F8215-E -V 020 EV F8216-E -V 020 EV F8217-E -V 020 EV F8218-E -V 020 Mo to rvoltage Power loss (operation with Irx) P Powerderating [%/K]

Field frequency

Weight

”Cold Plate” without heat sink ”ColdPlate” with heat sink

VM[V] 0-3xV

[W] 150 200 280 400

loss

/0Hz¡ 50 Hz, if requir edupto480 H z

mains

40 C< TV<50C: 2.5 %/K

[%/m]

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m Resolution Absolute 0.02 H z Di gitalsetp oin tselec t i on Accuracy á0.05 Hz

Analog setpoint selection

Linearit y á0.5 % (max.select edsignal level: 5 Vor10 V) Temperat ure

0 ¡ 40 C: +0.4 %

sensitiv ity Offset á0%

m[kg] 5.3

2.8

20.8

5.3

2.8

20.8

5.3

2.8

20.8

5.3

2.8

20.8

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HV AC”

* Chopper frequency of the inverter

8200SHB0199

3-9

Page 42

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

for60

)

Show/Hide Bookmarks

3.4.4 Types 8221 to 8224

150 % overload Type 8221 8222 8223 8224

Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-E

Variant ”Cold Plate” Type 8221-V003 8222-V003

Order No. EVF8221-C-V 003 E VF8222-C-V003

Variant “HVAC” Type 8221-V020 8222-V020 8223-V020 8224-V020

Order No. EV F8221-E -V 020 EV F8222-E -V 020 EV F8223-E -V 020 EV F8224-E -V 020 Mains voltage Vr[V] 320 V-0 %$ Vr$ 528 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 460 V-0 %$ VDC$ 740 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 Vor 3 AC / 480 V/ 50 Hz/60 Hz; 460 V$ VDC$ 740 V 400 V 480 V 400 V 480 V 400 V 480V 400 V 480 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W at 4 kHz/8 kHz* Sr8[kVA] 22.2 26.6 32.6 39.1 41.6 49.9 61.7 73.9

Output power +UG,-U Output

current

4kHz* Ir4[A] 32 32 47 47 59 56 89 84 8kHz* Ir8[A] 32 32 47 47 59 56 89 84

12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I

16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Mo to rvoltage

Power loss (operation with Irx) P

mains

[A] [A]

29.0

43.5

42.0

55.0

80.0

Pr[kW] 15 18.5 22 30 30 37 45 55

Pr[hp] 20 25 30 40 40 49.5 60 74

PDC[kW] 10.2 11.8 4.0 4.6 0 0 5.1 5.9

[A] 27 25 40 37 50 47 71 67

r12

[A] 24 22 35 33 44 41 62 58

r16

Ir4[A] 32 30.5 47 45 59 56 89 84 Ir8[A] 29 27 43 41 47

[A] 25 24 37 35 44 38 62 58

r12

[A] 21 19 30 28 35 30 53 49

r16

[A] 48 48 70.5 70.5 89 84 134 126

rmax4

[A] 48 48 70.5 70. 5 89 84 134 126

rmax8

[A] 40 38 59 56 75 70 92 87

rmax12

[A] 36 33 53 49 66 61 81 75

rmax16

[A] 48 46 70.5 66.5 89 56 134 126

rmax4

[A] 43 41 64 61 70

rmax8

[A] 38 36 56 53 66 57 81 75

rmax12

[A] 31 29 46 42 53 45 69 63

rmax16

VM[V] 0-3xV

[W] 430 640 810 1100

loss

/0Hz¡ 50 Hz, if requir edupto480 H z

mains

8200SHB01993-10

Page 43

Technical Data

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload Type 8221 8222 8223 8224

Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-E

Variant ”Cold Plate” Type 8221-V003 8222-V003

Order No. EVF8221-C-V 003 E VF8222-C-V003

Variant “HVAC” Type 8221-V020 8222-V020 8223-V020 8224-V020

Order No. EV F8221-E -V 020 EV F8222-E -V 020 EV F8223-E -V 020 EV F8224-E -V 020

Powerderating [%/K]

[%/m]

Field frequency

Weight

”Cold Plate” without heat sink

Resolution Absolute 0.02 H z Di gitalsetp oin tselec t i on Accuracy á0.05 Hz Analog setpoint selection

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HV AC”

Must only be operated with C144 = -1- (automatic chopper frequency derating at J exceedthe curr ents.

* Chopper frequency of the inverter

Linearit y á0.5 % (max.select edsignal level: 5 Vor10 V) Temperat ure

sensitiv ity Offset á0%

m[kg] 15

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m

40 C< TV<50C: 2.5 %/K

0 ¡ 40 C: +0.4 %

15 11

=+5C) . Ensure not to

max

33.5

8200SHB0199

3-11

Page 44

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

for60

)

Show/Hide Bookmarks

3.4.5 Types 8225 to 8227

150 % overload Type 8225 8226 8227

Order No. EVF8225-E EV F8226-E EV F8227-E

Variant “HVAC” Type 8225-V020 8226-V020 8227-V020

Order No. EVF8225-E-V020 EVF8226-E-V020 EVF8227-E-V 020 Mains voltage Vr[V] 320 V-0 %$ Vr$ 528 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 460V-0 %$ VDC$ 740 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 Vor 3 AC / 480 V/ 50 Hz/60 Hz ; 460 V$ VDC$ 740 V 400 V 480 V 400 V 480 V 400 V 480 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W at 4 kHz/8 kHz* Sr8[kVA] 76.2 91.4 103.9 124 124.7 149

Output power +UG,-U Output

current

4kHz* Ir4[A] 110 105 150 142 180 171 8kHz* Ir8[A] 110 105 150 142 171 162

12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I

16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Mo to rvoltage

Power loss (operation with Irx) P

mains

[A] [A]

100

135

165

Pr[kW] 55 75 75 90 90 110

Pr[hp] 74 100 100 120 120 148

PDC[kW] 0 0 28.1 32.4 40.8 47.1

[A] 88 83 120 112 126 117

r12

[A] 77 72 105 98 108 99

r16

Ir4[A] 110 104 150 141 159 Ir8[A] 76

[A] 66 60 82 75 90 81

r12

[A] 60 55 67 60 72 63

r16

[A] 165 157 225 213 270 256

rmax4

[A] 165 157 225 213 221 211

rmax8

[A] 114 108 156 147 164 153

rmax12

[A] 100 94 136 128 140 130

rmax16

[A] 165 156 225 212 238

rmax4

[A] 114

rmax8

[A] 85 78 107 98 117 106

rmax12

[A] 78 72 87 78 94 83

rmax16

VM[V] 0-3xV

[W] 1470 1960 2400

loss

107

mains

138

169

/0Hz¡ 50 Hz, if requir edupto480 H z

100

150

149

223

141

8200SHB01993-12

Page 45

Technical Data

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload Type 8225 8226 8227

Order No. EVF8225-E EV F8226-E EV F8227-E

Variant “HVAC” Type 8225-V020 8226-V020 8227-V020

Order No. EVF8225-E-V020 EVF8226-E-V020 EVF8227-E-V 020

Powerderating [%/K]

Field frequency

[%/m]

Resolution Absolute 0.02 Hz Di gitalsetp oin tselec t i on Accuracy á0.05 Hz Analog setpoint selection

Linearit y á0.5 % (max.select edsignal level: 5 Vor10 V)

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m

Temperat ure sensitiv ity

Offset á0%

Weight m[kg] 36.5 59 59

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % I

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HVAC”

Must only be operated with C144 = -1- (automatic chopper frequency derating at J

exceedthe curr ents.

* Chopper frequency of the inverter

40 C< TV<50C: 2.5 %/K

0 ¡ 40 C: +0.4 %

=+5C) . Ensure not to

max

8200SHB0199

3-13

Page 46

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

for60

)

Show/Hide Bookmarks

3.4.6 Types 8241 to 8243

150 % overload Typ 8241 8242 8243

Order No. EVF8241-E EVF8242-E EVF8243-E

Variant ”Cold Plate” Type 8241-V003 8242-V003 8243-V003

Order No. EV F8241-C-V003 EVF8242-C-V003 E VF8243-C-V003

Variant “HVAC” Type 8241-V020 8242-V020 8243-V020

Order No. EVF8241-E-V020 EVF8242-E-V 020 EVF8243-E-V020 Mains voltage Vr[V] 320 V-0 %$ Vr$ 528 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 460 V -0 %$ VDC$ 740 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 Vor 3 AC / 480 V/ 50 Hz/60 Hz ; 460 V$ VDC$ 740 V 400 V 480 V 400 V 480 V 400 V 480 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W at 4 kHz/8 kHz* Sr8[kVA] 1.0 1.2 1.7 2.1 2.7 3.2

Output power +UG,-U Output

current

4kHz* Ir8[A] 1.5 1.5 2.5 2.5 3.9 3.9 8kHz* Ir8[A] 1.5 1. 5 2.5 2.5 3.9 3.9

12kH z * I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I

16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Mo to rvoltage

Power loss (operation with Irx) P

mains

[A] [A]

1.5

2.1

2.5

3.5

3.9

5.5

Pr[kW] 0.37 0.37 0.75 0.75 1.5 1.5

Pr[hp] 0.5 0.5 1.0 1.0 2.0 2.0

PDC[kW] 1.9 2.3 0.7 0.9 0 0

[A] 1.35 1.35 2.2 2.2 3.5 3.5

r12

[A] 1.2 1.2 2.0 2.0 3.1 3.1

r16

Ir4[A] 1.5 1.5 2.5 2.4 3.9 3.7 Ir8[A] 1.3 1.3 2.2 2.1 2.9 2.8

[A] 1.3 1.3 2.1 2.1 3.4 3.4

r12

[A] 1.1 1.1 1.8 1.8 2.9 2.9

r16

[A] 2.2 2.25 3.7 3.75 5.8 5.85

rmax8

[A] 2. 2 2.25 3.7 3.75 5.8 5.85

rmax8

[A] 2.0 2.0 3.3 3.3 5.2 5.2

rmax12

[A] 1.8 1.8 3.0 3.0 4.7 4.7

rmax16

[A] 2.3 2.2 3.8 3.6 5.8 5.5

rmax4

[A] 2.0 1.8 3.2 3.0 5.0 4.7

rmax8

[A] 1.9 1.9 3.2 3.2 5.1 5.1

rmax12

[A] 1.6 1.6 2.7 2.7 4.3 4.3

rmax16

VM[V] 0-3xV

[W] 50 65 100

loss

/0Hz¡ 50 Hz, if requir edupto480 H z

mains

8200SHB01993-14

Page 47

Technical Data

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload Type 8241 8242 8243

Order No. EVF8241-E EVF8242-E EVF8243-E

Variant ”Cold Plate” Type 8241-V003 8242-V003 8243-V003

Order No. EV F8241-C-V003 EVF8242-C-V003 E VF8243-C-V003

Variant “HVAC” Type 8241-V020 8242-V020 8243-V020

Order No. EVF8241-E-V020 EVF8242-E-V 020 EVF8243-E-V020

Powerderating [%/K]

[%/m]

Field frequency

Weight

”Cold Plate” without heat sink

Resolution Absolute 0.02 Hz Di gitalsetp oin tselec t i on Accuracy á0.05 Hz Analog setpoint selection

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HV AC”

* Chopper frequency of the inverter

Linearit y á0.5 %(max. selec t edsignal level: 5 Vor10 V) Temperat ure

sensitiv ity Offset á0%

m[kg] 3.5 3.5 5.0

1000 m a.m.s.l. h$ 4000 ma.m.s .l.:5 %/1000 m

40 C< TV<50C: 2.5 %/K

0 ¡ 40 C: +0.4 %

8200SHB0199

3-15

Page 48

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

for60

)

Show/Hide Bookmarks

3.4.7 Types 8244 to 8246

150 % overload Type 8244 8245 8246

Order No. EVF8244-E EVF8245-E EVF8246-E

Variant ”Cold Plate” Type 8244-V003 8245-V003 8246-V003

Order No. EVF8244-C-V003 EVF8245-C-V003 EV F8246-C-V003

Variant ”HVAC” Type 8244-V020 8245-V020 8246-V020

Order No. EVF8244-E-V 020 EVF8245-E-V020 EV F8246-E -V020 Mains voltage Vr[V] 320V-0 %$ Vr$ 528 V+0 %; 45 Hz ¡ 65 Hz á0% Alternative DC supply VDC[V] 460 V-0%$ VDC$ 740 V+0 % Mains current

withmainsfilter/mainschoke wi t hout main sfilter/main schoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 Vor 3 AC / 480 V/ 50 Hz/60 Hz ; 460 V$ VDC$ 740 V 400 V 480 V 400 V 480 V 400 V 480 V Motor power (4 pole ASM)

at 4 kH z/8 kHz* Output power U, V, W at 4 kHz/8 kHz* Sr8[kVA] 4.8 5.8 9.0 10.8 16.3 10.8

Output power +UG,-U Output

current

4kHz* Ir4[A] 7.0 7.0 13.0 13.0 23.5 23.5 8kHz* Ir8[A] 7.0 7.0 13.0 13.0 23.5 23.5

12 kHz* I 16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Max. output

4kHz* I 8kHz* I 12 kHz* I

16 kHz* I No iseoptimised4 kHz* No iseoptimised8 kHz*

No iseoptimised12 kHz* I No iseoptimised16 kHz* I

Mo to rvoltage

Power loss (operation with Irx) P Powerderating [%/K]

mains

[A] [A]

7.0

12.0

16.8

20.5

Pr[kW] 3.0 3.0 5.5 5.5 11.0 11.0

Pr[hp] 4.0 4.0 7.5 7.5 15.0 15.0

PDC[kW] 2.0 2.5 0 0 0 0

[A] 6.3 6.3 11.7 11.7 20.0 19.1

r12

[A] 5.6 5.6 10.4 10.4 16.5 15.7

r16

Ir4[A] 7.0 6.6 13.0 12.3 23.5 22.1 Ir8[A] 6.0 5.6 11.1 10.4 20.0 18.8

[A] 6.1 6.1 11.3 11.3 19.4 18.4

r12

[A] 5.2 5.2 9.7 9.7 15.2 14.6

r16

[A] 10. 5 10.5 19.5 19.5 35.0 33.5

rmax8

[A] 10.5 10.5 19.5 19.5 35.0 33.5

rmax8

[A] 9.5 9.5 17.5 17.5 30.0 28.7

rmax12

[A] 8.4 8.4 15.6 15.6 24.6 23.6

rmax16

[A] 10.5 8.4 19.5 15.6 35.5 28.2

rmax4

[A] 7.8 7.8 14.5 14.5 22.9 21.8

rmax8

[A] 9.1 9.1 16.5 16.5 29.0 27.6

rmax12

[A] 7.8 7.8 14.5 14.5 22.9 21.8

rmax16

VM[V] 0-3xV

[W] 150 210 360

loss

/0Hz¡ 50 Hz, if requir edupto480 H z

mains

40 C< TV<50C: 2.5 %/K

[%/m]

1000 m a.m.s.l. h $ 4000 m a.m.s.l.: 5 % /1000m

8200SHB01993-16

Page 49

Technical Data

Field

Analogsetpointselection

Show/Hide Bookmarks

150 % overload Type 8244 8245 8246

Order No. EVF8244-E EVF8245-E EVF8246-E

Variant ”Cold Plate” Type 8244-V003 8245-V003 8246-V003

Order No. EVF8244-C-V003 EVF8245-C-V003 EV F8246-C-V003

Variant ”HVAC” Type 8244-V020 8245-V020 8246-V020

Order No. EVF8244-E-V 020 EVF8245-E-V020 EV F8246-E -V020

Field frequency

Weight

”Cold Plate” without heat sink

Resolution Absolute 0.02 Hz Di gitalsetp oin tselec t i on Accuracy á0.05 Hz Analog setpoint selection

Prin tedin bo ld Data forthe op erationwithfactorysetting and a chop perfrequencyof8 kHz.

Th i spowercan be additi onall yobt ai nedwh enoper at i nga matchi ngmoto r

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage

Only with variant “HV AC”

* Chopper frequency of the inverter

Linearit y á0.5 %(max. selectedsignallevel:5 V or10 V ) Temperat ure

sensitiv ity Offset á0%

m[kg] 5.0 7.5 7.5

0 ¡ 40 C: +0.4 %

8200SHB0199

3-17

Page 50

Technical Data

Motorpower(4poleASM

)

Outpu

outpu

Show/Hide Bookmarks

3.5 Rated data (Operation with 120 % overload)

3.5.1 Operating conditions

- Applications:

- Pumps with square characteristic

-Fans

- Operation only

- with mains filter or mains choke,

- withmainsvoltage3AC/400V/50Hz/60Hz,

- 821Xwith chopper frequencies{ 8kHz,

- 822X/824X with chopper frequencies= 4 kHz (chopper frequencies { 16 kHz possible, load-dependent derating) .

- Automatic chopper-frequency reduction to 4 kHz.

- Adapt mains-side accessories to the increased mains current:

- Fuses and cable cross-sections, see chapter 3.6.3.

- For data of other components , see”Accessories”.

3.5.2 Types 821X

120 % overload Type 8211 8212 8213 8214 8215 8216 8217 8218

Rated mains current withmainsfilter/mainschoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 450 V$ VDC$ 650 V Motor power (4 pole ASM)

Output power U, V, W Sr[kVA] 2.1 2.7 5.2 5.2 9.0 9.0 16.3 16.3 Output

current Max.

output current for60 s

Power loss P

4kHz Ir[A] 3.0 3.9 7.3 7.3 13.0 13.0 23.5 23.5

*1)

8kHz 4kHz INm[A] 3.6 5.9 8.3 11.0 14.1 19.5 24.8 35.3

*1)

8kHz

Only with variant “HVAC”

* No dyn. chopper frequency derating of the inverter

Allotherdata, see chapter3.4.2 and chapter3.4.3.

Ir[A]

3.0 3.9 7.0 7.0 12.0 12.0 20.5 20.5

Pr[kW] 1.1 1.5 3.0 3.0 5.5 5.5 11.0 11.0

Pr[hp] 1.5 2.0 4.0 4.0 7.5 7.5 15.0 15.0

Ir[A] 3.0 3.9 7.3 7.3 13.0 13.0 23.5 23.5

INm[A] 3.6 5.9 8.3 11.0 14.1 19.5 24.8 35.3

[W] 65 75 100 100 200 200 400 400

loss

8200SHB01993-18

Page 51

3.5.3 Types 822X

Motorpower(4poleASM

)

Outpu

Max

current

for

60s

)

Show/Hide Bookmarks

Technical Data

120 % overload Type 8221 8222 8223

Mains current withmainsfilter/mainschoke

[A] 39.0 50.0 60.0 97.0 119 145 185

mains

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 V Motor power (4 pole ASM)

at 4 kH z/8 kHz Output power U, V, W

at 4 kH z/8 kHz Output

current

Max. output

4kHz

8kHz

12 kHz

16 kHz No iseoptimised4 kHz No iseoptimised8 kHz No iseoptimised12 kHz No iseoptimised16 kHz

4kHz

8kHz

12 kHz

16 kHz No iseoptimised4 kHz No iseoptimised8 kHz No iseoptimised12 kHz No iseoptimised16 kHz

*3) *3)

* *

*3) *3)

* *

Power loss (operation with Ir4) P

Pr[kW] 22 30 37.5 55 75 90 110

Pr[hp] 30 40 50 74 100 120 148

Sr4[kVA]

[kVA]

29.8

22.2

39.5

32.6

46.4

41.6 Ir4[A] 43 56 66 100 135 159 205 Ir8[A] 32 47 59 89 110 150 171

[A] 27 40 50 62 88 120 126

r12

[A] 24 35 44 54 77 105 108

r16

Ir4[A] 32 47 59 89 110 150 159 Ir8[A] 29 43 47

[A] 25 37 44 54 66 82 90

r12

[A] 21 30 35 46 60 67 72

r16

[A] 48 70.5 89 134 165 225 270

rmax4

[A] 48 70.5 89 134 165 225 221

rmax8

[A] 40 59 75 92 114 156 164

rmax12

[A] 36 53 66 81 100 136 140

rmax16

[A] 48 70.5 89 134 165 225 238

rmax4

[A] 43 64 70

rmax8

[A] 38 56 66 81 85 107 117

rmax12

[A] 31 46 53 69 78 87 94

rmax16

[W] 640 810 810 1350 1470 2100 2400

loss

8224 8225

74.8

61.7

91.5

76.2

114

8226 8227

110

103.9

138

142

124.7

100

150

Max. permissible ambient operating temperature +35 C

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

Only with variant “HVAC”

Must only be operated with C144 = -1- (automatic chopper frequency derating at J

=+5C) . Ensure not to

max

exceedthe curr ents.

* Chopper frequency of the inverter

Formore data, seechap t er3.4.4 and chapt er3.4.5.

8200SHB0199

3-19

Page 52

Technical Data

Motorpower(4poleASM

)

Outpu

Max

current

for

60s

)

Show/Hide Bookmarks

3.5.4 Types 824X

120 % overload Type 8241 8242 8243 8244 8245 8246

Mains current withmainsfilter/mainschoke

Dat aformain soperat i onwit h3 AC/ 400 V/ 50 Hz/60 H z; 460 V$ VDC$ 620 V Motor power (4 pole ASM)

at 4 kH z/8 kHz Output power U, V, W

at 4 kH z/8 kHz Output

current

4kHz

8kHz

12 kHz

16 kHz No iseoptimised4 kHz No iseoptimised8 kHz No iseoptimised12 kHz No iseoptimised16 kHz

*2) *2)

* *

Max. output

8kHz

12 kHz

16 kHz No iseoptimised4 kHz No iseoptimised8 kHz No iseoptimised12 kHz No iseoptimised16 kHz

*2) *2)

* *

Power loss (operation with Irx) P

[A] 1.7 2.8 5.0 8.8 15.0 20.5

mains

Pr[kW] 0.55 1.1 2.2 4.0 7.5 11.0

Pr[hp] 0.75 1.5 2.9 5.4 10.0 15.0

Sr4[kVA]

[kVA]

1.3

1.0

2.1

1.7

3.8

2.7

6.5

4.8

11.1

9.0

16.3

16.3 Ir4[A] 1.8 3.1 5.5 9.2 16.0 23.5 Ir8[A] 1.5 2.5 3.9 7.0 13.0 23.5

[A] 1.35 2.2 3.5 6.3 11.7 20.0

r12

[A] 1.2 2.0 3.1 5.6 10.4 16.5

r16

Ir4[A] 1.5 2.5 3.9 7.0 13.0 23.5 Ir8[A] 1.3 2.2 2.9 6.0 11.1 20.0

[A] 1.3 2.1 3.4 6.1 11.3 19.4

r12

[A] 1.1 1.8 2.9 5.2 9.7 15.2

r16

[A] 2.25 3.6 6.6 11.0 19.5 35.3

rmax4

Ir8[A] 2.2 3.7 5.8 10.5 19.5 35

[A] 2.0 3.3 5.2 9.5 17.5 30.0

r12

[A] 1.8 3.0 4.7 8.4 15.6 24.6

r16

Ir4[A] 2.3 3.8 5.8 10.5 19.5 35.5 Ir8[A] 2.0 3.2 5.0 7.8 14.5 22.9

[A] 1.9 3.2 5.1 9.1 16.5 29.0

r12

[A] 1.6 2.7 4.3 7.8 14.5 22.9

r16

[W] 50 65 115 165 260 360

loss

The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 % Irx.

Only with variant “HVAC”

* Chopper frequency of the inverter

Formore dat aseechap t er3.4.6 and chapter3.4.7.

8200SHB01993-20

Page 53

Technical Data

Show/Hide Bookmarks

3.6 Fuses and cable cross-sections

3.6.1 Operation of controllers in UL-approved systems

- Use only UL-approved fuses and fuse holders:

- 500 V to 600 V in the main sinput (AC, F1 ... F3),

- 700 V in the voltageDC bus (DC, F4/F5),

- Activation characteristic ”H” or”K5”.

- OnlyuseUL-approved cables

Note!

- UL-approved fuses and fuse holder are produced and sold by e.g. Gemballa Electronics GmbH in Kaltenkirchen, Germany.

- DC fuses as part of the Lenze accessories are UL approved.

3.6.1.1 Protection of the motor cables

- For functional reasons, the motor cables need not to be protected by fuses if you only connect a motor per controller.

- If you want to drive several motors in parallel connected to a controller, an individual cable protection is required when reducing the cable cross-section.

- Refer to the data listed in ”Operation with mains filter/mains choke”

8200SHB0199

3-21

Page 54

Technical Data

Typ

Show/Hide Bookmarks

3.6.2 Single drives with 150 % overload

Thetablevaluesarevalid for the operation of 82XXcontrollers assingle driveswith a matching motor and 150 % overload.

Type

Mains input L1, N,PE / motor connection U,V, W,PE

Operationwithoutmainsfilter/mainschoke Op eratio nwithmain sfilter/mainschoke

Fus e F1, F2, F3

VDE UL VDE mm

E.l.c.b. Cable cross-section1)Fus e

F1, F2, F3

AWG VDE UL VDE mm

E.l.c.b. Cable cross-section

AWG

8201 M10A - C 10A 1.5 15 M10A - C 10A 1.5 15 8202 M15A - C 16A 2.5 13 M15A - C 16A 2.5

[1.5]

8203 M20A - C 20A 4 11 M15A - C 16A 2.5

[1.5]

8204 - - - - - M20A - C 20A 4

[2.5]

13 [15]

11 [13]

Valu esin square brackets are validformo to rconnection

Type

Mains input L1, L2,L3,PE / motor connection U,V, W,PE

Operationwithoutmainsfilter/mainschoke Op eratio nwithmain sfilter/mainschoke

Fus e F1, F2, F3

VDE UL VDE mm

E.l.c.b. Cable cross-section1)Fus e

F1, F2, F3

AWG VDE UL VDE mm

E.l.c.b. Cable cross-section

AWG

8211 M6A - B6A 1 17 M6A - B6A 1 17 8212 M10A - B6A 1.5 15 M6A - B6A 1 17 8213 M10A - B 10A 1.5 15 M10A - B 10A 1.5 15 8214 - - - - - M10A - B 10A 1.5 15 8215 M16A - B 16A 2.5 13 M16A - B 13A 2.5 13 8216 M25A - B 25A 6 10 M20A - B 20A 4 11 8217 M32A - B 32A 6 10 M25A - B 25A 6 10 8218 - - - - - M32A - B 32A 6 10

Type

Mains input L1, L2,L3,PE / motor connection U,V, W,PE

Operationwithoutmainsfilter/mainschoke Op eratio nwithmain sfilter/mainschoke

Fus e F1, F2, F3

VDE UL VDE mm

E.l.c.b. Cable cross-section1)Fus e

F1, F2, F3

AWG VDE UL VDE mm

E.l.c.b. Cable cross-section

AWG

8221 63A -- -- 16 5 M35A 35A -- 10 7 8222 -- -- -- -- -- M50A 50A -- 16 5 8223 -- -- -- -- -- M80A 80A -- 25 3 8224 -- -- -- -- -- M100A 100A -- 50 0 8225 -- -- -- -- -- M125A 125A -- 70 2/0 8226 -- -- -- -- -- M160A 175A -- 95 3/0 8227 -- -- -- -- -- M200A 200A -- 120 4/0 8241 M6A 5A B6A 1 17 M6A 5A B6A 1 17 8242 M6A 5A B6A 1 17 M6A 5A B6A 1 17 8243 M10A 10A B 10A 1.5 15 M10A 10A B 10A 1.5 15 8244 -- -- -- -- -- M10A 10A B10A 1.5 15 8245 M25A 25A B 25A 6 10 M20A 20A B 20A 4 11 8246 -- -- -- -- -- M32A 25A B32A 6 10

Observe national and regional regulations (e.g. VDE/EVU) !

8200SHB01993-22

Page 55

3.6.3 Single drives with 120 % overload

Typ

Show/Hide Bookmarks

The table values are valid for operation of 82XX controllers with matching motor and120%overloadinpumpandfandrives.

Technical Data

Type

8211 M6A - B6A 1 17 8212 M6A - B6A 1 17 8213 M10A - B 10A 1.5 15 8214 M10A - B 10A 1.5 15 8215 M20A - B 20A 4 11 8216 M20A - B 20A 4 11 8217 M32A - B 32A 6 10 8218 M32A - B 32A 6 10

Type

8221 M50A 50A -- 16 5 8222 M63A 63A -- 25 3 8223 M80A 80A -- 25 3 8224 M125A 125A -- 70 2/0 8225 M160A 175A -- 95 3/0 8226 M160A 175A -- 95 3/0 8227 M200A 200A -- 120 4/0 8241 M6A 5A B6A 1 17 8242 M6A 5A B6A 1 17 8243 M10A 10A B10A 1.5 15 8244 M10A 10A B10A 1.5 15 8245 M20A 20A B20A 4 11 8246 M32A 25A B32A 6 10

Mains input L1, L2,L3,PE / motor connection U,V, W,PE

Op eratio nwithmain sfilter/mainschoke

Fus eF1, F2, F3 E.l.c.b. Cable cross-section VDE UL VDE mm

Mains input L1, L2,L3,PE / motor connection U,V, W,PE

Operation only with mains filter/mains choke

Fus eF1, F2, F3 E.l.c.b. Cable cross-section VDE UL VDE mm

AWG

Observe national and regional regulations (e.g. VDE/EVU) !

8200SHB0199

3-23

Page 56

Technical Data

Show/Hide Bookmarks

3.7 Analog plug-in module 8279IB

Order No. EMZ8279IB

Note!

Onlycontroll ersofthe8210, 8220and8240 HVAC(V020)seriescanbeequipped with an analog plug-in module 8278IB, because they provide the required software.

3.7.1 Features

Theanalog plug-inmodule8279IBprovidesasecond analoginput.It convertsan analog input signal(0 ... 10 V or 0 ... 20 mA)into a digitalsignal (pulsefrequency 0 ... 10 kHz) with the following levels:

- LOW level = 0 V ... 3 V

- HIGH level = 12 V ... 30 V

For operation with 4 ... 20 mA, the following codes must be parameterised:

- C426 = 125 %

- C427 = -12.5 %

Further notes can be obtained from the code table. Controllers of the 8210, 8220 and 8240 series equipped with an analog plug-in

module, can be used for the following process controller applications:

- Pressure regulation

- Temperature or volume control

- Setpoint summation

- Speed or dancer-position control

Tooperate the analog plug-inmodule, the terminalconfiguration C007 hasto be set to -28-...-45- or -48- ... -51-.

Theinverterswith plug-inmodule aresubject to the technicaldata and application conditions of the controllers.

8200SHB01993-24

Page 57

3.8 D ime nsions

Show/Hide Bookmarks

Thecontrollerdimensionsdepend onthemechanicalinstallation(seechapter4.1).

3.8.1 Analog plug-in module

Note!

Onlycontrollerof theseries 8210, 8220 and 8240 HVAC (V020)canbeequipped with the analog plug-in module.

Technical Data

- -

20 28

0 - 10 V

0-20mA

Jumper

E1 E2 E3

3.90 cm

4.00 cm

4.80 cm

FI G3-2 Dimensions of analog plug-in module

8279frnt_gb

The changeover of the analog input between 0 V ... 10 V ( factory setting) or 0 mA ... 20 mA (internal 500 W load) is carried out via a jumper on the PCB.

The jumper can be accessed when removing the cover from the internal PCB.

8200SHB0199

3-25

Page 58

4 Installation

Show/Hide Bookmarks

4.1 Mechanical installation

4.1.1 Important notes

- Use the controllers only as built-in devices!

- If the cooling air contains pollutants (dust, fluff, grease, aggressive gases):

- Take suitable preventive measures, e.g. separate air duct, installation of

filters, regular cleaning, etc.

- Ensure free space!

- You can install severalcontrollersnext to each other without freespace

in a control cabinet.

- E ns ur eunimpeded ventila tion of cooling air and outlet of exhaust air!

- Allow a free space of 100 mm at the top and at the bottom.

Installation

- Do not exceed the ambient temperature permitted during operation (see chapter 3.3).

- With continuous oscillations or vibrations:

- Check the use of shock absorbers.

8200SHB0199

4-1

Page 59

Installation

Show/Hide Bookmarks

Possible mounting positions for t ypes 8201 to 8214

- In vertical position at the back of the control cabinet, terminals point to the front:

- With attached fixing rails.

- With special fixing unit on one or two DINrai l s .

- Turned by 90 (flast assembly on the backside of the control cabinet) :

- Insert the attached fixing rail into the guides at the heat sink.

- Horizontally with an additional fan.

- On a pivoting frame for assembly depths< 198 mm:

- Therefore easy handling and installation of the front interfaces possible.

Possible mounting positions for t ypes 8215 to 8218

- In vertical position at the back of the control cabinet, terminals point to the front:

- With attached fixing rails.

- Thermally separated with external heat sink (”push-through technique”).

- Variant V003 thermallyseparated w ith external cooler in ” Cold plate”

technique (e.g. w ith convection cooler).

Possible mounting positions types 822X/824X

- In vertical position at the back of the control cabinet, terminals point to the front:

- Withattached fixing brackets.

- Thermally separated with external heat sink (”push-through technique”).

- Variant V003 thermallyseparated w ith external cooler in ” Cold plate”

technique (e.g. w ith convection cooler).

8200SHB01994-2

Page 60

Installation

Show/Hide Bookmarks

4.1.2 Standard assembly with fixing rails or fixing brackets

4.1.2.1 Types 8201 to 8204

Lenze

Postfach101352,31763HAMELN

Typ

Id.-NR

Fert. -Nr

Serien-Nr.

Eingang 1

Eingang 2

FIG 4-1 Dimensions 8201 - 8204: Standard assembly

Insert the fixing rail here for side assembly

Observe the free space required for the connection cables

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm]

a b c d e

g k

8201 64 210 29 190 158 6.5 30 8202 64 210 29 190 198 6.5 30 8202-V002 64 210 29 190 158 6.5 30 8203 / 8204 83 283 38 263 211 6.5 30

4.1.2.2 Type 8202-V002 (reduced assembly depth)

This variant is equipped with a heat sink with a smaller surface. Observe the following points to comply withthetechnical data:

- Assembly on an unpainted, metallic assembly board.

- Area > 0.15 m

- Sheet thickness at least 2 mm.

8200SHB0199

4-3

Page 61

Installation

Show/Hide Bookmarks

4.1.2.3 Types 8211 to 8214

Lenze

Postfach101352,31763HAMELN

Typ

Id.-NR

Fert. -Nr

Serien-Nr.

Eingang 1

Eingang 2

FIG 4-2 Dimensions 8211 - 8214: Standard assembly

Insert the fixing rail here for side assembly

Observe the free space required for the connection cables

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm]

a b c d e

g k

8211 / 8212 / 8213 / 8214 83 283 38 263 211 6.5 30

8200SHB01994-4

Page 62

4.1.2.4 Types 8215 to 8218

Show/Hide Bookmarks

Installation

Lenze

Postfach101352,31763 HAMELN

Typ

Id.- NR

Fert .-N r

Serien-Nr.

Eingang1

Eingang2

FIG 4-3 Dimensions 8215 - 8218: Standard assembly

Insert the fixing rail here for side assembly

Observe the free space required for the connection cables

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm]

a b d e

g k

8215 / 8216 / 8217 / 8218 125 283 263 218 6.5 30

8200SHB0199

4-5

Page 63

Installation

Show/Hide Bookmarks

4.1.2.5 Types 8221 to 8227

Assembly preparation (see FIG 4-4)

T oassem bleand install the controllerit isnecessary to remo v ethe unit cover. The accessory kit inside the controller contains the parts required forassemb lyandinstallation.

1.Loosen screws (x).

2.Swin gcoverto the topanddet ac h.

3.Screwfixingbrackets ontothe hou sin g .

(x)

FIG 4-4 Dimensions 8221 - 8227: Standard assembly

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] a b b1 c c1 d d1 e 8221 / 8222 / 8223 250 402 350 22 206 370 24 250 230 6.5 24 11 8224 340 580 510 28.5 283 532 38 285 265 11 24 18 8225 340 672 591 28.5 283 624 38 285 265 11 28 18 8226 / 8227 450 748.5 680 30.5 389 702 38 285 265 11 28 18

e1 g k m

8200SHB01994-6

Page 64

4.1.2.6 Types 8241 to 8246

Show/Hide Bookmarks

Installation

FIG 4-5 Dimensions 8241 - 8246: Standard assembly

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] 8241 / 8242 A 78 384 350 39 - 365 - 230 250 6.5 30 - 8243 / 8244 B 97 384 350 48.5 - 365 - 230 250 6.5 30 - 8245 / 8246 C 135 384 350 21.5 92 365 - 230 250 6.5 30 -

Fig. a b b1 c c1 d d1 e

e1 g k m

8200SHB0199

4-7

Page 65

Installation

Show/Hide Bookmarks

4.1.3 DIN-rail assembly

4.1.3.1 Types 8201 to 8204

Lenze

Postfach101352,31763HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-N r.

Eingang1

Eingang2

FIG 4-6 Dimensions 8201 - 8204: DIN rail assembly

8201/8202: As semblyona DINrail(middle)ortw oDINrails(topandbot t om )po ssible) 8203 - 8204: Ass emblyontw oDI Nrailsrequired

Observe the free space required for the connection cables

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm]

a b c1 c2 c3 e

8201 64 188 16 98 149 173 8202 64 188 16 98 149 213 8203 / 8204 83 258 16 - 149 237

8200SHB01994-8

Page 66

4.1.3.2 Types 8211 to 8214

Show/Hide Bookmarks

Lenze

Postfach101352,31763HAMELN

Installation

Typ

Id.-NR

Fert.-Nr

Serien-N r.

Eingang1

Eingang2

FIG 4-7 Dimensions 8211 - 8214: DIN-railassembly

Assembly on twoDINrails required

Observe the free space required for the connection cables

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm]

a b c1 c2 c3 e

8211 / 8212 / 8213 / 8214 83 258 16 - 149 226

8200SHB0199

4-9

Page 67

Installation

Show/Hide Bookmarks

4.1.4 Assembly with thermally separated power stage (” push-through technique”)

Theheatsinkofthecontrollers

- 8215 to 8218

- 8221 to 8227

- 8241 to 8246

canalsobeexternallymounted toreducetheheat generatedinthecontrolcabinet. You need an assembly frame with seal (see Accessories) .

- Distribution of the power loss of the controller:

- Enter approx. 65 % via the separated heat sink (heat sink + blower)

- Enterapprox. 35 % inside thec ontroller

- The enclosure of the separated heat sink (heat sink + blower) is IP41.

- The rated data of the controller is still valid.

Assemblypreparation

1. Lay the halves of the assembly frame into the slot provided on the

controller.

2. Pushtheframe halves togetheruntilthe ends catch.

3. Slip the seal over the heat sink and lay it into the provided slot.

8200SHB01994-10

Page 68

4.1.4.1 Types 8215 to 8218

Show/Hide Bookmarks

Lenze

Postfach101352,31763HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

Installation

FIG 4-8 Dimensions 8215 - 8218: Assemblywith thermally separated power stage

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] a b c1 c2 d1 d2 d3 e

f g h

8215 / 8216 / 8217 / 8218 162 283 31 132 10 90.5 192.5 218 88 6.5 8.5

Assembly cut-out [mm] Height Width k l m n

Line Z 250 5 132 5 16 2 147 2 19 2 266 2

8200SHB0199

4-11

Page 69

Installation

Show/Hide Bookmarks

4.1.4.2 Types 8221 to 8227

FIG 4-9 Dimensions 8221 - 8227: Assemblywith thermally separated power stage

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] a b c1 c2 c3 d1 d2 d3 d4 e

f g h

8221 / 8222 / 8223 280 379 28 140 252 41 141 238 338 250 90 6 9 8224 / 8225 8226 / 8227

Assembly cut-out Z [mm] Height Width k l m n 8221 / 8222 / 8223 338 1 238 1 20 2 259 2 20 2 359 2 8224 / 8225 8226 / 8227

8200SHB01994-12

Page 70

4.1.4.3 Types 8241 to 8246

Show/Hide Bookmarks

Lenze

Installation

FIG 4-10 Dimensions 8241 - 8246: Assembly with thermally separated power stage

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] a b b1 c c1 d d1 e 8241 / 8242 112.5 385.5 350 60 95.5 365.5 105.5 250 92 6.5 8243 / 8244 131.5 385.5 350 79 114.5 365.5 105.5 250 92 6.5 8245 / 8246 135 385.5 350 117 137.5 365.5 105.5 250 92 6.5

f g

Assembly cut-out [mm] Height Width 8241 / 8242 3503 82 3 8243 / 8244 3503 101 3 8245 / 8246 3503 139 3

8200SHB0199

4-13

Page 71

Installation

Show/Hide Bookmarks

4.1.5 Assembly of the variant 82XX-V003 ”cold plate”

4.1.5.1 General

Fields of application

- Application of coolers without separately driven fan:

- If e.g. the cooling air is so contaminated that it is not possible to use separa telydriven fans. The performance as well as the service life of the fan would be reduced.

- High enclosure with thermal separation:

- If thermal separationisrequired becauseof the heat generation in the control cabinet and if the enclosure class of the cooling unit must be higherthan IP41.

- Application of controllers directly in the machine with reduced assembly depth:

- Machine components adopt the cooling function.

- Thedrive concept provides common cooling units(water cooler, forced-air cooler, etc.) for all controllers.

- Because of technical reasons, t he c onvection cooling is not suitable for continuous powers> 22 kW. Here, forced c ooling (e.g. waterc ooling)is required.

8200SHB01994-14

Page 72

4.1.5.2 Demands on the cooler

Controller/brak

Show/Hide Bookmarks

Coolers, which can be operated with different coolants (air, water, oil, etc.), can dissipate the power lossof the controller.

In addition to the features required by the user, the following features are important for safe operation:

- Good thermal connection with the cooler

- The contact surface between cooler and controller must be at least as large as the cold plate of the controller .

- Smooth c ontact surface: approx. 0.05 mm

- Connect coolerand c old plate by means of the provided screws.

- For further information see chapter4.1.5.4 ff.

Installation

- Observe the thermal resistance R

thmin heat sink

(transition cooler- coolant)

according to the table. The values are valid for

- theoperation of controllers underrated conditions (seechapter 3.4),

- a max. temperature of the cold plate of 75 EC, measuring point: see FIG4- 11, FIG 4-13, FIG4-14.

Controller / brake units

8215-V 003 135 0.25 8216-V 003 180 0.19 8217-V 003 250 0.14 8218-V 003 360 0.10 8221-V 003 410 0.085 8222-V 003 610 0.057 8241-V 003 24 1.45 8242-V 003 42 0.85 8243-V 003 61 0.57 8244-V 003 105 0.33 8245-V 003 180 0.19 8246-V 003 360 0.10 9351-V 003 100 0.3 9352-V 003 63 0.3

Power to be dissipated P

Cooling path

[W] R

loss crtl

thmin heat sink

[K/W]

8200SHB0199

4-15

Page 73

Installation

Show/Hide Bookmarks

4.1.5.3 Thermal performance of the system

The thermal conditions of a system are influenced by sever a lfactors. Take the following into account for the selection of a control cabinet/system:

Ambient temperature of the controller

Therated dataand thecorresponding derating factors for highertemperaturesare still valid for the ambient temperature of the controller.

Heat generation inside control cabinets

In addition to the unit losses, which are to be dissipated via the external heat sink, further losses must be taken into account:

- Losses inside the controller

- Thes elosses are generated by the electronics supply, fans, DC-bus capacitors, etc.

- Losses of the mains and motor components:

- You find detailed information about the losses of these components in the corresponding technical data (Part 1) of the catalogs.

- Heat radiation from the external cooler into the unit:

- Thisportion of the thermalenergy depends, among others, on the type of cooling unit and assembly .

- 821X-V003: Lenzeconvection coolers dissipate approx. 65 % of the total power loss of the controller via the cooler, approx. 35 % must be dissipated viat he control-c abinet cooling.

- 822X-V003/824X-V003: No details at present.

Thermal distribution to common cooling units/in the control cabinet

If several components (controller, brake units, etc.) are mounted onto a common cooler, it must be ensured that the cold plate temperature at the controller does not exceed 75 EC.

Measures:

- 821X-V003 with Lenze convection coolers

- Min. free spacerequired for the convection coolers: 200 mm left and right / 500 mm top and bottom.

- Do not installone controller on top of the other.

- If necessary, use integral fans to avoid heat concentration inside the control cabinet.

8200SHB01994-16

- 82XX-V003 with other coolers:

- No details at present, empirical testing required.

Page 74

4.1.5.4 Assembly preparations

Show/Hide Bookmarks

- Apply the heat-conducting paste beforeyoubolt the cooleronto the cold plate of the controller to reduce the heat-transfer resistance to a minimum.

Installation

- The heat-conducting paste, which you will find in the accessory kit, will be enough for an area of approx. 1000 cm

Application of heat-conducting paste

1. Clean the contact surfaces of the cooler and cold plate with ethanol.

2. Apply the heat-conducting paste thinly with a scraper or a brush.

8200SHB0199

4-17

Page 75

Installation

Show/Hide Bookmarks

4.1.5.5 Assembly of 821X-C-V003

Note!

With 821X-C-V 003,the coolerisscrewed to the back of thecontrollercold plate. Provide enough free space for the dismantling of the controller.

Control-cabinet assemblyof Lenze convection coolers

The fixing screws are included in the delivery package of the convection cooler.

1. Use the 8 fixing screws M5 x 20 to screw the convection cooler onto the cold plate.

- For other screws observe theinsertiondepth t into thecold plate:

8mm$ t $ 10 mm

- Tightening torque: 3.4 Nm.

2. Push the gasket over the front onto the convection cooler.

3. Push the controller from behind through the cut-out at the back of the control cabinet.

4. Screw the fixing screws 8 x M6 x 12 from inside the control cabinet through the back and the gasket in the tapped holes of the heat sink.

- Tighten screws crosswise.

- Tightening torque: 5.4 Nm.

8200SHB01994-18

Page 76

Installation

Show/Hide Bookmarks

M6 x 12

Lenze

Postfach 101352 ,31763 HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

max. 75 °C

FIG 4- 11 Dimensions 821X-V003: Control-cabinet assemblyof Lenzeconvection coolers

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

[mm] a b c1 c2 d1 d2 e

f g

8215-V003 300 400 145 100 263 80.5 138 83 6.5 8216-V003 300 500 145 100 263 80.5 138 83 6.5 8217-V003 300 600 145 100 263 80.5 138 83 6.5 8218-V003 300 750 145 100 263 80.5 138 83 6.5

Assembly cut-out [mm] Height Width

250 5 1325

8200SHB0199

4-19

Page 77

Installation

Show/Hide Bookmarks

Wall mounting of Lenze convection coolers

1. Use the 8 fixing screws M5 x 20 to screw the convection cooler onto the cold plate.

- The fixing screws are included in the delivery package of the convection

cooler.

- For other screws observe theinsertion depth t in thecold plate:

8mm$ t $ 10 mm

- Tightening torque: 3.4 Nm.

2. Fix the unit at the wall by screwing the 4 screws (max. diameter 8 mm) through the bores provided.

Lenze

Postfach 101352 ,31763 HAMELN

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

c a

max. 75 °C

FIG 4- 12 Dimensions 821X-V003: Wall mounting of Lenzeconvection coolers

3) With of attachable fieldbus orI/O modules:

Observe the assembly depth and the space required for connection cables.

[mm]

a b c d e

f g

8215-V003 300 400 230 320 138 83 9 8216-V003 300 500 230 320 138 83 9 8217-V003 300 600 230 320 138 83 9 8218-V003 300 750 230 320 138 83 9

8200SHB01994-20

Page 78

4.1.5.6 Assembly of 822X-C-V003

Show/Hide Bookmarks

- Fix the controller to the heat sink using the fixing screws M5 x 25.

- Tightening torque: 3.4 Nm.

Installation

max. 75 °C

[mm] 8221-V003

8222-V003

FIG 4- 13 Dimensions 822X-C-V003: Control-cabinet assembly

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

a a1 b b1 c c1 d e

234 250 381 350 110 220 367 171 6.5

8200SHB0199

4-21

Page 79

Installation

Show/Hide Bookmarks

4.1.5.7 Assembly of 824X-C-V003

- Fix the controller to the heat sink using the fixing brackets and the fixing screws M5x20.

- Tightening torque: 3.4 Nm.

Lenze

c a

FIG 4- 14 Dimensions 824X-C-V003: Control-cabinet assembly

With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables

max. 75 °C

[mm] 8241-V003

8242-V003 8243-V003

8244-V003 8245-V003

8246-V003

a b b1 c c2 d e

78 381 350 48 - 367 168 6.5

97 381 350 67 - 367 168 6.5

135 381 350 105 38 367 168 6.5

8200SHB01994-22

Page 80

Installation

Show/Hide Bookmarks

4.1.6 Assembly with mains filter

Note!

More information about dimensions, installation and selection of the appropriate mains filter can be obtained from the catalog Global Drive 8200 Frequency Inverters.

Standard assembly 1.Screw the fixingbrackets to the housingof the controllerand the mainsfilter .

2.Connect the ready-to-use output cables (unit/load) of the filter to the mains input of the controller (L1, L2, L3, PE).

3.Use all fixing brackets to mountthe unit to the assembly wall.

Assembly with thermally separated power stage

Assembly of the variant “Cold plate” 1.Forassemblypreparations ,seechapt er4.1.5.

Assembly, if the assembly space is not deep enough

1.Forassemblypreparatio ns,see chapter4.1.4.

2.Dismantle the housing of the mains filter.

3.Mou n tthe contr o llerintothe assem blycut-out.

4.Connect the ready-to-use output cables of the filter (unit/load) to the mains input of the controller (L1, L2, L3, PE).

2.Dismantle the housing of the mains filter.

3.Mou n tthe contr o llerintothe assem blycut-out.

4.Connect the ready-to-use output cables of the filter (unit/load) to the mains input of the controller (L1, L2, L3, PE).

1.Mou n tthe m ainsfilter nexttothe contr o ller.

2.Refer to the dimensions for assembly with thermally separated power stage.

8200SHB0199

4-23

Page 81

Installation

Show/Hide Bookmarks

4.1.7 Assembly of the analog plug-in module 8279IB

Note!

Onlycontroll ersoftheseries8210,8220and8240 HVAC(V020)canbeequipped with the analog plug-in module 8279IB.

Front view Side view

8279

K 35.0141G B

FIG 4-15 Analog plug-in module directly mounted onto the controller

Assembly

- The analog plug-in module is plugged onto the right terminal strip (terminals 20 ... 39).

- The assembly depth of the controller is thus increased by 40 mm.

Step What to do

1. If mounted, remove the socket connector mounted to terminals 20 ... 39.

2. Connect the plug-in module to the terminals 20 ... 39.

3. Plug the socket connector in the terminals strip of the analog plug-in module (the plug-in module servesas intermediate adapter) .

4. Connect the analog input to the terminals E1 and 39 of the socket connector.

8200SHB01994-24

Note!

Because of the mechanical instability, the installation of an analog plug-in module

and a PTC input module should be avoided.

Page 82

4.2 Electrical installation

Show/Hide Bookmarks

For information on the installation according to EMC, see chapter 4.3.

4.2.1 Operator’s safety

Danger!

All power terminals remain live up to 3 minutes after mains disconnection.

Labelling of the r.c.c.b. Meaning

AC-sensitive residual-current circuit breaker (RCCB, type AC)

Pulse-current sensitive residual-current circuit breaker (RCCB, type A)

Installation

All-current sensitive residual-current circuit breaker (RCCB, type B)

Definition Inthe follo w in gtext “RCCB” is used for “residual-current circuit breaker”. Protection of persons and

animals

Rated fault current Please observe the rated fault current for the selection of the r.c.c.b.

Installation The r.c.c.b. must only be installed between the supplying mains and the controller. Note about the use of

all-current sensitive r.c.c.b.

DINV DE0100 withres i dual-cu rrentoperat edpro t ectivedev i ces(RCCB ):

The controllers are internally equipped with a mains rectifier. In the event of a short circuit to framea sm o o thDC faultcurrentcan blo ckthe activationof theAC sens itiv e or pulse-current sensitive r.c.c.b. and thus eliminate the protective function for all units connected to this r .c.c.b. We thereforerecommend:

- ”Pu l se-currentsensitiv er.c.c.b.”insy stem swith820Xcontr oller s(L 1/N) .

- ”All-cu rrentsen sitiv er.c.c.b.”insystem swith821X/822X/824Xcontr oller s(L 1/L 2/L3) .

The r.c.c.b. may be activated unintentionally by

capaci t iveleakagecurrentsbetweenthe cable screen s(es peciallywithlongscreen edmo t or cables),

simultaneousco nnect i onofsev eral cont roll erstothemains,

usingRFIfilters.

All-current sensit i ve r.c.c.b. aredesc r i bedforth efirst timeintheEur opeanstand ar dEN50178 ( vers i onOctober1997). The EN50178 hasbeen harmon i sedandhasbeeneffectivesince October1997. Itreplacesthe natio nal stand ardVDE 0160. Ther.c.c.b.are alsodesc ribedin th e IEC 755.

R.c.c.b. with a rated fault current of

- 30 m Aare onlysu it able forsy stem swith820X contr oller s,

- 300 m Aare onlysui t able forsy s t ems w i t h821X/822X/824Xcontroll ers.

Electrical isolation / protection against contact

Replacement of defective fuses

Separate controller from the mains

The control inputs and outputs of all controllers are mains isolated. Please observe the terminal description of the different controllers.

R eplacedefecti ve fuseswiththepr escribedtyp eonlywhennovoltag eisapp l i ed.

Forsing l edri ves,thecontrollercarr i esa hazar dousvol tage uptothr eem i nutesafter mains disconnection.

InDC-bus operation, all controllers mustbe inhibited and separated fromthe mains.

Make a safety disconnection between the controller and mains onlyvia a contactor at the input side.

Ensure that all controllers connected to the DC-bus are inhibited.

8200SHB0199

4-25

Page 83

Installation

Show/Hide Bookmarks

4.2.2 Protection of the controllers

Stop!

The controllers contain electrostatically sensitive components:

- Prior to assembly and service operations, the personnel must be free of electrostatic charge.

- Discharging is possible by touching the PE fixing screw or another grounded metal part in the control cabinet.

- The controller is protected by external fuses.

- Unused control inputs and outputs should be covered with plugs.

- Frequent mains switching can overload the internal switch-on current

limitation. For cyclic mains switching, the controller can be switched on every three minutes as a maximum.

- Thecontrollers 8204, 8214, 8218, 8222 - 8227, 8224, 8246 must only be operated together with appropriate mains filter/mains choke.

- In case of condensation, connect the controller to the mains voltage only after the visible humidity has evaporated.

4.2.3 Motor protection

- Totalmotor protection according to VDE:

- By overcurrent relay s or temperature monitoring

- Required for group drives

(motors connected in parallel to a controller)

- We recommend the use of PTC thermistors or thermostats withPTC

characteristic for monitoring the motor temperature. ( A s standard, Lenze three-phase AC motors are equipped with PTCs.)

- The PTC or thermostat can be directlyconnected to the units 822X/824X.

With the units 820X/821X, they are connected by mean sof the PTC module 8274 or the I/O module 8275 (see Accessor ies).

8200SHB01994-26

- When using motors with insulation which is not suitable for inverter operation:

- Pleasecontact your motor supplier.

Lenze-three-phase AC motors are designed for inverter operation.

- In general, operation with the assigned motor filters is possible.

- With the corresponding parameter setting, the controllers reach field frequencies up to 240 Hz/480 Hz:

- When operating inappropriate motors, dangerous overspeeds may occur

and result in the destruction of the drive.

Page 84

4.2.4 Mains types/mains conditions

Show/Hide Bookmarks

Please observe the restrictions of each mains type!

Mains Operation of the controllers Notes

With grounded neutral (TT/TN mains)

Withisolatedneutral (IT mains)

With grounded phase Operation is onlypossible with one

DC-supply via +UG/-U

Norestrictions Observecontro llerratings.

Op er ationof sever al820Xco ntrollers connect edto a mai ns3AC / N/ PEand symm etrical distribution to the three outer conductors excepted

Po ss ible, if the contr o lleris protected from an earth fault in the supplying mains

by corresponding equipment which detects the earth fault and

immediatelyseparates the cont roll er fromthe mains.

variant. The DC voltage must be symm etrical to

PE.

Installation

ObservetheloadofthecommonN conductor.

- For r .m.s. current see chapter 3.4

Possibly enlarge the cross-section of the N conductor.

Saf eoperationintheeventof an eart hfault in the output of the controller cannot be guaranteed.

Co ntactLen z e.

The controller will be destroyed when grounding +UG-conductor or -UG-conductor.

4.2.5 Combination with compensation equipment

- The controllers take up a very low fundamental reactive power from the supplying AC mains. Therefore compensation is not necessary.

- If the controllers are operated at a mains with compensation, this equipment must be used with chokes.

- For this, contact thesupplier of the compensation equipment.

4.2.6 Specification of the cables used

- The cables used must comply with the approvals required at the site (e.g. UL).

- The prescribed minimum cross-sections of PE conductors must be maintained in all cases. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.

- The screening quality of a cable is determined by

- a good screen connection,

- a low screen resistance.

Only use screens with tin-plated or nickel-plated copper braids! Screens of steel braid are not suitable.

- For theoverlapping degree of thescreenbraid:

At least 70 % to 80 % with an overlapping angle of 90.

8200SHB0199

4-27

Page 85

Installation

Show/Hide Bookmarks

4.2.7 Power connections

4.2.7.1 M ains connection

Types 8221 to 8227 Types 8241 to 8246

➀

➁

+UG

Corr ectscreen connectio nwithscreened cables:

Co nnectthescr eenwithsuitable clampto the conducting control cabinet mounting plate.

T oimprove the screen connection: Connect screen additionally to the stud next to the power connections.

-UG

L1 L2 L3

-UG+UG

Corr ectscreen connectio nwithscreened cables (r equir edparts in the accessorykit):

Screwsreenplate➀ onfixing bracket ➁.

Fixscreen usingcablelug s. D onotuse as a strain relief!

T oimprove the screen connection: Connect the screen additionally to the stud next to the power connections.

FIG 4-16 Proposalfor mainsconnection822X/824X

- Connect themains cablesto thescrew terminals L1, L2, L3.

- Connect cables for brake unit (935X), supply module (934X)or further

controllers in the DC-bus connection to the screw terminals +U

,-UGat the

top of the controller.

- Max. permissible cable cross-sections and tightening torques:

8200SHB01994-28

Terminals

Max.permissible

Type 8201 - 8214 2.5 mm 8215 - 8218 4mm 8221 - 8223 25 mm 8224 - 8225 95 mm 8226 - 8227 120 m m 8241 - 8246 4mm

With pin-end connector: 6 mm

cable cross-sections

21)

22)

21)

With wire crimp cap: 4 mm

With ring cable lug: The cross-section is onlylimited by the cable cut-out in the housing.

L1, L2, L3, +UG,-U

PEconnection

0.5 ... 0.6 Nm(4.4 ... 5.3 lbin) 1.7 Nm( 15lbin)

0.5 ... 0.6 Nm(4.4 ... 5.3 lbin) 1.7 Nm( 15lbin) 4 Nm(35 lbin) 7 Nm(62 lbin)

12 Nm( 106.2lbin)

0.5 ... 0.6 Nm(4.4 ... 5.3 lbin) 3.4 Nm( 30lbin)

2 2

Page 86

Installation

Show/Hide Bookmarks

Protection Fuses and cable cross-sections The specifications in chapter 3.6 are recomm endations and refer to the application

in contro lcabinetsand machines,

installationin the cable duct,

m ax. ambi ent temp erature +40 C,

as single drive with matching motor .

Selection of the cable cross-section For selection take into account the voltage drop when being loaded

Protection of cables and controller on theACside(L1,L2,L3)

Protection of cables and controller on theDCside(+UG,-UG)

For DC group drives or supply via DC source

Connection of a brake unit If the unit is connected to the terminals +UG/-UG, the fuses and cross-sections

Further information Forpr otecti onofcablesandcon t roll ers, see chapter”Accessor i es”.

Further standards Thecompli ance withot her standards(e.g.VDE0113, V DE0289, etc.)rem ai nsinthe

( t oDI N18015 par t1: ≤ 3%).

By standard comm ercial fuses.

Fuses in UL -conform plants must have ULapproval.

The rated voltages of the fuses must be dimensioned according to the mains voltage at the site. Theactiv at i onchar ac t eristi cisdefi nedby”H”or”K5”.

Bymeansof recommend edDC fuses.

The fuses/fuse holders recomm ended by Lenze are all UL-approved.

Observe notes in Part F.

indicated in chapter 3.6 are not valid. These unit-specific data can be obtained from the technical documentation for the brake unit.

respo ns ib ilityofthe us er.

4.2.7.2 Motor connection

For EMC safety reasons we recommend the use of screened motor cables.

Note!

Thescreeningofthe motorcableis onlyrequired tocomplywithexisting standards (e.g. VDE 0160, E N50178).

Screenconnection

- 820X: On the front FAST-ON connector.

- 8211 - 8214: On the front FAST-ON connector.

- 8215 - 8218: On the front metal surface.

8200SHB0199

4-29

Page 87

Installation

Show/Hide Bookmarks

Types 8221/8222/8223

Types 8224/8225

Corr ectscreen connectio nwithscreened cables:

Fixthescr eenofthemotorcable andthermal contact.Donotus easa strainrelief !

T oimprove the screen connection: Connect the screen additionallyto the studPEnext to the

UVW

contr o ller.

Strain relief by using cable binders ➀.

Corr ectscreen connectio nwithscreened cables:

- Applymotorcable screen tothe screening plate using clampand screws M5x12

➁.

- Connect thermal contactscreen tothe stud PE next to the motor connection over a large su rface.

M5 X 12





Types 8226/8227

M4 X 12



M5 X 12

 

FIG 4-17 Proposalfor motor connection with 822X

Strainrelief by us ingcable clampsand screws M4x12

➂.

- An additional strain relief/fixing is possible with cable binders

Corr ectscreen connectio nwithscreened cables:

➀.

- Applymotorcable screen tothe screening plate using clampand screws M5x12

➁.

- Connect thermal contactscreen tothe stud PE next to the motor connection over a large su rface.

8200SHB01994-30

Page 88

Types 824X

(4.4...5.3lbin)

Show/Hide Bookmarks

Corr ectscreen connectio nwithscreened cables (r equir edparts in the accessorykit):

Screwsreenplate➀ onfixing bracket ➁.

Fix the screen of the motor cable and thermal contact. Do not use as a strai nrelief!

T oimprove the screen connection: Connect the screen addition allytothe studPEnextto the mo to rconn ection s.

UVW

T1 T2





FIG 4-18 Proposalfor motor connection with 824X

Installation

- Connect themotor cablesto thescrew terminals U, V, W.

- Observecorrect poleconnection.

- Max. permissible cable cross-sections and tightening torques

Terminals

Max.permissible

Type 8201 - 8214 2.5 mm

8215 - 8218 4mm 8221 - 8223 25 m m

8224 - 8225 95 m m 8226 - 8227 120 mm

8241 - 8246 4mm

With pin-end connector: 6 mm

cable cross-sections

21)

22)

21)

With wire crimp cap: 4 mm

With ring cable lug: The cross-section is onlylimited by the cable cut-out in the housing.

U, V, W

0.5 ... 0.6 Nm

(4.4 ... 5.3 lbin)

0.5 ... 0.6 Nm

(4.4 ... 5.3 lbin)

4 Nm(35 lbin) 7 Nm(62 lbin) 3.4 Nm( 30lbi n)

12 Nm( 106.2lbin)

0.5 ... 0.6 Nm

(4.4 ... 5.3 lbin)

2 2

connection

1.7 N m

(15 lbin)

1.7 N m

(15 lbin)

3.4 N m

(30 lbin)

Screen/

strain relief

- -

M4: 1.7 Nm(15 lbin) M5: 3.4 Nm(30 lbin)

T1, T2

0.5 ... 0.6 Nm

(4.4 ... 5.3 lbin)

Note!

- Switching on the motor side of the controller is permitted

- for safety switch-off ( e mergency switch-off) ,

- under load.

8200SHB0199

4-31

Page 89

Installation

-0-,-1-

-2-,-3--2-,-3

-2-,-3-

-2-,-3-+motorfilter/+sinefilter

-2-,-3-

-2-,-3-+motorfilter/+sinefilter

8213/8214

motorchoke+sinefilter

8213/8214

motorchok

8215/8216

-2-,-3-,-4-

8215/8216

-2-,-3-,-4-

8217/8218

motorchok

Show/Hide Bookmarks

- Themotorcableshouldbeasshortaspossiblebecauseofthepositive effect on the drive characteristic.

- FIG 4-19 shows the relation between the motor cable length and the

possiblyrequired output filters.

- For group drives (severalmotors connected to one controller)it is

necessary to calculate the resulting cable length I

res

 VXP RI DOO PRWRU FDEOH OHQJWKV ô 1R RI PRWRU FDEOHV

UHV

- The components stated in FIG 4-19 are valid for chopper frequencies

$ 8 kHz (C018 = -0-, -1-). When usingcontrollerswith chopper frequencies > 8 kHz, different measures may be required. Please contact Lenze.

- When using unscreened motor cables, the data indicated in FIG 4-19 are

valid for the double motor cable length.

- P lease contact Lenze whenthe absolute or resulting motor cable lengths

are> 200 m.

Type Permissible control mode C014 8201 8202 8203 8204

Type Permissible control mode C014

8211

8212 -2-,-3-, -4- -2-, -3-

-0-,-1-,

-2-,-3-

0 15 25 50 100 200

Mo to rcable length(r esu ltin g), screened inm

-2-,

-3-,

-4-

-2-,-3-

+ motor filter/

-2-,-3-

+ sine filter

0 15 25 50 100 200

Mo to rcable length(r esu ltin g), screened inm

Type Additionally required output filters in the motor cable 8221/8222 motor filter/motor choke

8223/8224/8225 8226/8227

8241/8242/8243 8244/8245/8246

0 50 100 200

Motor-cable length (resulting), screened in m

FIG 4-19 Output filters additionally required in the motor cable

8200SHB01994-32

none

none motor filter/motor choke sin efilter

none

(contact Lenze)

Page 90

Installation

Show/Hide Bookmarks

- When switchingonthe motor side, theswitching units must be rated for DC voltages.

- 820X: V

- 821X, 822X, 824X: V

- If you only switch when no voltage is applied, e.g. electrical latching via

controller inhibit, you can also use standard AC switching units.

Note!

- When switching with controller enabled, the fault indication ”OCx” (short-circuit/earth fault during operation x) can be activated.

- Whe nusing long motor cables an d controllers with low output power, leakage currents via parasitic cable capacities can activate the fault indication ”OCx”.

- In such a case, motor filters or sine filters should be used.

- Further information on long motor cables for stand-alone and group drives

can be obtained from the corresponding application reports.

max  400 V

max  800 V

8200SHB0199

4-33

Page 91

Installation

Show/Hide Bookmarks

4.2.7.3 Connection of a brake unit

- When connecting a brake unit (brake module with internal brake resistor or brakechopperwith external brakeresistor)observe thecorresponding Operating Instructions in all cases.

Stop!

- Design the circuit so that, if the temperature monitoring of the brake unit is activated,

- the controllers are inhibited (X5/28 = LOW) ,

- the mains is disconnected.

8200SHB01994-34

Page 92

4.2.7.4 Connection plan 820X

Show/Hide Bookmarks

L1 N/L2 PE

Installation

+UG

-UG

F1 F2*

K10

+UG

-UG

ZZ42

-X1

K10*

8201... 8204

UVW

K10

RB1 RB2

FIG 4-20 820X p ower c onnections

F1, F2* Fuses, F2*only for supply with 2AC / PE / 190 - 260 V K10, K10* Mains contactor, K10*only for supply with 2AC / PE / 190 - 260 V Z1 Mains choke, see Accessories (not required when using mains filters)

8204 operation only with assigned mains choke/mains filter

Z2 Moto rfilter/sine filter ,see Accesso ries Z3 Brake chopper/brake module, see Accessories Z4 RFIfilter/mainsfilter ( sy mm etricallydesignedfiltersfor L1/N ( L 2) R B Brak eresi sto r, seeAcces sor i es

Temperature monitoring brake resistor

X1 Terminal strip in control cabinet

8200SHB0199

4-35

Page 93

Installation

Show/Hide Bookmarks

4.2.7.5 Connection plan 821X

K10

F1 F2 F3

K10

ZZ41

RB1

RB2

+UG

-UG

-X1

8211 ... 8218

FIG 4-21 821X p ower c onnections

F1, F2, F3 Fuses K10 Mains contactor Z1 Mains choke, see Accessories (not required when using mains filters)

Types 8214/8218 should only be operated with assigned mains choke/mains filter

Z2 Moto rfilter/sine filter ,see Accesso ries Z3 Brake chopper/brake module, see Accessories Z4 RFIfilter/mainsfilter R B Brak eresi sto r, seeAcces sor i es

Temperature monitoring brake resistor

X1 Terminal strip in control cabinet

8200SHB01994-36

Page 94

4.2.7.6 Connection plan 822X/824X

Show/Hide Bookmarks

F1 F2 F3

K10

ZZ41

Installation

RB1

RB2

+UG

-UG

-X1

L2 L3

8221 ... 8227 8241 ... 8246

FIG 4-22 822X/824Xpower connections

F1, F2, F3 Fuses K10 Mains contactor Z1 Mains choke, see Accessories (not required when using mains filters)

Operate types 8222-8227, 8244/8246 only with assigned mains choke/mains filter

Z2 Moto rfilter/sine filter ,see Accesso ries Z3 Brake chopper/brake module, see Accessories Z4 RFIfilter/mainsfilter R B Brak eresi sto r, seeAcces sor i es

Temperature monitoring brake resistor

X1 Terminal strip in control cabinet

8200SHB0199

4-37

Page 95

Installation

Show/Hide Bookmarks

4.2.8 Control connections

4.2.8.1 Control cables

- Connect thecontrolcables to the screw terminals:

Max.permissiblecable cross-section Tightening t orques

2.5 mm

- We recommend the unilateral screening of all cables for analog signals to avoid signal distortion.

- Connect the screens of the control cables

- 820X:

To the front FAST-ON connector

- 8211 - 8214:

To the front FAST-ON connector

- 8215 - 8218:

To the front metalsurface (screw length max. 12 mm).

0.5 ... 0.6 Nm(4.4 ... 5.3 lbin)

- 822X, 824X

With thescreen sheet to the front metal surface (screw length max. 12 mm).

- If the control cables are interrupted (terminal strips, relays), the screens must be reconnected over the shortest possible distance.

- Connect the fixing screw of the setpoint potentiometer to PE.

- Motor-temperature monitoring

(Optionally for 820X/821X, as standard for 822X/824X)

- If possible, separatethe cablesfrom themotor cable.

4.2.8.2 Assignment of the control terminals

Protection against contact - 820X/821X

8200SHB01994-38

- The control terminals have a basic isolation (single insulating distance).

- If protection against contact is required,

- adouble insulating distance must be provided,

- the components to be connected must have a second insulating distance.

Protection against contact - 822X/824X

- Thecontrol termi nal sare separated (VDE 0160, EN50178), the protection against contact is ensured without additional measures.

Page 96

Installation

Show/Hide Bookmarks

Protection against polarity reversal

- The protection against polarity reversal prevents the wrong connection of the internalcontrol inputs. It is however possible to overcome the protection against polarity reversal by applying great force.

Overview

820X/821X 822X/824X

K21 K22 K24

62 7 8 9 K11 K12 K14

FI G4-23 Layout of the control terminals

20 28 E1 E2 E3 E4 39

62 7 8 9 K11 K12 K14

K21 K22 K24

20 28 E1 E2 E3 E4 39

8200SHB0199

4-39

Page 97

Installation

Analo

Inputresistance

HIGH:12V...30

JOGfrequencie

Binarycod

outputK

60VDC/0.5

outputK

Show/Hide Bookmarks

Analog inputs

Analog output Digital

inputs

Monitoring

Terminal Use

(Factory setting is printed in bold)

7 GND 1 8 Setpoint input,

reference: Terminal 7

(0 to 10 V)

9 Supply for setpoint potentiometer 5.2 V / 6 m A 62 Analogoutput,refer ence: Ter minal 7

(Field frequency)

20 Voltage supply for digital inputs

820X:12 V / 20 mA

821X/822X/824X:15 V/ 20 mA 28 Controller enable HIGH E4 CW/

CCW rotation (CW/CCW)

E3 DC-injection brake HIGH E2 E1 39 G ND2 (ref erenceforexternal volt ages) T1 Motor -temp eraturemon ito rin g

T2 Motor -temp eraturemon ito rin g

JOGfrequencies

20 Hz, 30 Hz, 40 Hz

(PTCthermistor/thermal contact)

6 4 2

Jum p er

5 3 1

Level Data

5-6

0to20mA

5-6

4to20mA

3-4

0to5V

1-2

0to10V

0 ... 6 V / 2 mA

0... 10 V / 2m A

CW : LOW CCW : HIG H

Binary code

R esolutio n: 820X :9 bi t , 821X/822X/824X:10 bit Linearit yfault:0.5 % Temperat urefault:0.3 % (0... +40 C) Input resistance Vo ltag e signal: > 100 k Current signal: 250 

R esolutio n: 820X :8 bi t

821X/822X/824X:10 bit

H IGH: 12 V... 30 V LOW: 0V...3V

Ifnotused: S etparam et erC119 = -0-!

Relay output K1

Relay output K2

Terminal Use

(Factory setting is printed in bold)

K11 Relay output normally-closed contact

(TRIP)

K22 Relaymid-po s itio ncontact K24 Relay output normally-open contact

(TRIP)

K21 Relay output normally-closed contact

(Ready for operation)

K22 Relaymid-po s itio ncontact 250VAC / 3.0 Aor

K24 Relay output normally-open contact

(Ready for operation)

W i t h821X/822X/824XHVAC( V020)

Relay position (switched) Data

Op ened

Closed

Op ened 250 VAC/ 3.0 A or

Closed 250 V AC / 3.0 A or

24 V AC / 3.0 A or 60 V DC / 0.5 A

60 V DC / 0.5 A

8200SHB01994-40

Page 98

4.2.8.3 Connection diagrams

Show/Hide Bookmarks

82XX

Installation

for 822X/824X only

GND 2

GND 1

Vref

3k3

5,2V

>100k

R ³ 1k

K11 K12

K14

Vcc

2028E1E2E3 E4

3k3k

FI G4-24 Control connections: Supply with internal control voltage

for 822X/824X only

82XX

GND 2

GND 1

3k3

>100k

62 789

Vref

5,2V

K11 K12 K14

Vcc

20 28 E1 E2 E3 E4 39

3k3k3k

12...30V

K21

K22

K24

T1 T2

PTC

T1 T2

PTC

R ³ 1k

FIG 4-25 Control connections: Externalvoltagesupply(+12 V ... +30 V)

GND1 Reference for internal voltages GND2 Reference for external voltages

GND1 and GND2 have a potential isolation inside the unit.

The connections for the motor temperature monitoring ( T 1, T2) are next to the connection terminals U, V, W.

8200SHB0199

4-41

Page 99

Installation

Show/Hide Bookmarks

4.2.8.4 Connection diagrams: Analog plug-in module

Note!

Only controllersof the series8210, 8220 and 8240 HVAC can be equipped with an analog plug-in module.

Connection

821X/822X/824X HVAC (V020)

GND2

GND1

62 7 8 9K11K12K14 2028E1E2E3E439

VCC15

8279

20 28 E1 E2 E3 E4 39

Voltage supply for the 8279 pl ug-inm odule:

Plug the module onthe controller.

Bri dgeterminals7 and39.

Note:

W iththistype of wirin gthere are 2 ormor e wires connected to oneterminal. Toavo idthis, provid ean externalconnectio nfacility .

0 ... 10 V 0 ... 20 mA 4 ... 20 mA

K3501421

FI G4-26 Control connections: Supply with internal control voltage

Danger!

821X/822X/824X HVAC (V020)

GND2

GND1

62 7 8 9K11K12K14 2028 E1E2E3E439

VCC15 5%

There is no mains isolation between external supply and unit mass. There is no double mains isolation between the mains and the termin als. Th erefore, the unitisnotelectricallyisol ated, i.e. not protected againstcontact.

Connection

Voltage supply for the 8279 pl ug-inm odule:

Plug the module onthe controller.

Bri dgeterminals7 and39.

Note

W iththistype of wirin gthere are 2 ormor e wires connected to oneterminal. Toavo idthis, provid ean externalconnectio nfacility .

K3501422

8279

20 28 E1 E2 E3 E4 39

0 ... 10 V 0 ... 20 mA 4 ... 20 mA

12 ... 30V

FI G4-27 Control connections: Supply with external control voltage (+12 V... +30 V)

GND1 Reference for internal voltages GND2 Reference for external voltages

GND1 and GND2 have a potential isolation inside the unit.

8200SHB01994-42

Page 100

4.3 Installation of a CE-typical drive system

Show/Hide Bookmarks

Installation

General notes

Assembly

Filters

Theelectromagnetic compatibilityof a machine depends on the typeof installation and care taken. Please observe:

- Assembly

- Filters

- Scr eening

- Grounding

For diverging installations, the conformity to the CE EMCDirective requires a check of the machine or system regardin gthe EMClimitvalues. Th isis for instance validfor

- the use of unscreened cables,

- the use of groupRFI filters instead of assigned RFI filters,

- the operatio nwitho u tmainsfilter .

The compliance of the machine application with the EMC Directive is in the responsibility of the user.

- If you observe the following measures, you can assume that the machine will operate without any EMCproblems caused by the drive system, and that compliance with the EMC Directive and the EMC law is achieved.

- Ifdev i c eswhic hdonotcom plywi t hthe CE requirement conc ernin gnoise immun i t yEN50082-2 areop er ated clo se to the cont roll er, these devicesmaybedis t urbedelectromagneti c al l ybythecontrollers.

Connect controller, mains choke, and mains filter to the grounded mounting plate with a wire of large a cross-section as possible:

- Mounting plates with conductive surfaces (zinc-coated, stainless steel) allow permanent contact.

- Pain ted platesareno tsuitab l efo rthe instal l at i oninaccordan c ewith the EM C .

If you use several mountingplates:

- Connect as muchsurface as possible of the mounting plates (e.g. with copper bands).

Ensure the separation of motor cable and signal or mains cable.

Donot use the same terminal strip for mains input and motoroutput.

Cable guides as close as possible to the reference potential. Unguided cables have the same effect as aerials.

Use mains filters or RFI filters and mains chokes which are assigned to the controller:

- RFI filters reduce impermissible high-frequency interference to a permissible value.

- Mains chokes reduce low-frequency interferences which depend onthe motor cable and its length.

- Mains filters combine the functions of mains choke and RFI filter.

8200SHB0199

4-43