L.B. White I-40 User Manual
Congratulations!
You have purchased the finest radiant heater available for the heating of livestock
in agricultural animal confinement buildings.
Your new L.B. White radiant heater incorporates the benefits from the most
experienced manufacturer of heating products using state-of-the-art technology.
We, at L.B. White, thank you for your confidence in our products and welcome any
suggestions or comments you may have...call us toll free at 1-(800) 345-7200.
Owner’s Manual and Instructions
Spark Ignition Infraconic
Agricultural Building Radiant Heaters
ATTENTION ALL USERS
This heater has been tested and evaluated by L.B. White Co., Inc. as a direct
gas-fired radiant heater with intended use for the heating of livestock in agricultural
animal confinement buildings. If you are considering using this product for any
application other than its intended use, then please contact your fuel gas supplier,
or the L.B. White Co., Inc.
150-28503
MODELS OUTPUT (Btuh) FUEL
I40 40,000
Propane Vapor
Withdrawal
or Natural Gas
WARNING
Fire and Explosion Hazard
■ Not for home or recreational vehicle use.
■ Installation of this heater in a home or
recreational vehicle may result in a fire or
explosion.
■ Fire or explosions can cause property
damage or loss of life.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other heater.
WARNING
Fire and Explosion Hazard
■ Keep solid combustibles a safe distance
away from the heater.
■ Solid combustibles include wood or paper
products, feathers, straw, and dust.
■ Do not use the heater in spaces which
contain or may contain volatile or airborne
combustibles.
■ Volatile or airborne combustibles include
gasoline, solvents, paint thinner, dust
particles or unknown chemicals.
■ Failure to follow these instructions may
result in a fire or explosion.
■ Fire or explosions can lead to property
damage, personal injury or loss of life.
GENERAL HAZARD WARNING
■ Failure to comply with the precautions and instructions provided with this heater, can result in:
— Death
— Serious bodily injury or burns
— Property damage or loss from fire or explosion
— Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning
— Electrical shock
■ Read this Owner’s Manual before installing or using this heater.
■ Only properly-trained service people should repair or install this heater.
■ Save this Owner’s Manual for future use and reference.
■ Owner’s Manuals and replacement labels are available at no charge. For assistance, contact
L.B. White at 800-345-7200.
WARNING
■ Proper gas supply pressure must be provided to the inlet of the heater.
■ Refer to rating plate for proper gas supply pressure.
■ Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause
fires or explosions.
■ Fires or explosions can lead to serious injury, death, building damage or loss of livestock.
■ Gas pressure below the minimum inlet pressure specified at the heater inlet may cause
improper combustion.
■ Improper combustion can lead to asphyxiation or carbon monoxide poisoning and therefore
serious injury or death to humans and livestock.
2
This owner's manual includes all options and accessories
commonly used on or with this heater. However, depending
on the configuration purchased, some options and
accessories may not be included.
When calling for technical service assistance, or for other
specific information, always have the model number and
serial number available.
This manual will instruct you in the operation and care of
your radiant heater. Have your qualified installer review this
manual with you so that you fully understand the heater and
how it functions.
The gas supply line installation, and the repair, installation
and servicing of the heater requires continuing expert
training and knowledge of gas heaters and should not be
attempted by anyone who is not so qualified. See page 6
for definition of the necessary qualifications.
Contact your local L. B. White distributor or the L. B. White
Co., Inc. for assistance, or if you have any questions about
the use of the heater or its application.
The L. B. White Co., Inc. has a policy of continuous product
improvement. It reserves the right to change specifications
and design without notice.
SECTION
PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas Train Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Zone Control Panel Function and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installing Dust Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Start-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Shut-Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cleaning Instructions
A. Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
B. Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Service Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ignition Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Burner Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
High Voltage Ignition Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Igniter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Burner Combustion Cones and Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Gas Pressure Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Electrical Connection and Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Heater Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Parts Identification
Parts Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Replacement Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table of Contents
General Information
3
I40
Maximum Input (Btuh) 40,000
Ventilation Air to Support Combustion
5 psig
5 psig
5 psig
2 psig
5 psig
“A” 30 3/4 in.
“B” 20 1/4 in.
“C” 9 3/4 in.
Net Weight 16 lbs.
PROPANE GAS 1.85 lbs./hr.
NATURAL GAS
120/60/1
0.5
CHICKENS 2900 - 4400
TURKEYS 920-1100
SWINE 345
CHICKENS 6.5 - 7.5 ft.
TURKEYS 5.5 - 6.5 ft.
SWINE 5 - 6 ft.
TOP OF HOOD TO CEILING 3 ft.
POINT OF COMBUSTION
CONE TO FLOOR4
SIDES 3 ft.
POULTRY
SWINE
4
SPECIFICATIONS
Radiant Heater Specifications
FIG. 1
Heater Dimensions
(See Fig. 1)
Fuel Consumption Per Hour
Animal Coverage Per Heater (1)
Minimum Safe Clearances to
Combustible Materials
Recommended Height Installation
For Livestock From Point of
Combustion Cone to Floor
4.5 ft.
40 CFH
468 CFM
(1) There are other factors that will affect the quantity of animals
each heater can cover. These include building ventilation and
control systems, building insulation, building size and population
density, etc. Consult your L. B. White dealer or call L. B. White for
specific recommendations for your application.
(2) This is typical sensor placement range. The size and type of
livestock being grown, heater spacing and height, etc. will dictate
sensor location. Care should always be taken to ensure that the
sensor is sufficiently high as to not be damaged by the animal
during operation.
"B"
"A"
"C"
Electrical Supply (Volts/HZ/Phase)
Amp Draw
Animal Occupied Zone Temperature
Control Sensor Location (2)
Inlet Gas Supply Pressure at the Heater
MAX.
MIN.
MAX.
MIN.
VERTICAL FROM FLOOR 6-12 in.
HORIZONTAL FROM BROODER 8-12 ft.
VERTICAL FROM FLOOR Above Animal Height
HORIZONTAL FROM BROODER 4-8 ft.
Model
FULL OUTPUT
(On/Off
Version)
ZONE
CONTROLLED
(Dual Solenoid
Version)
Burner Manifold Pressure at Maximum Pressure
Propane gas and natural gas have man-made odorants added specifically for detection of fuel gas leaks.
If a gas leak occurs, you should be able to smell the fuel gas.
THAT’S YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
■ Do not take any action that could ignite the fuel gas. Do
not operate any electrical switches. Do not pull any
power supply or extension cords. Do not light matches
or any other source of flame. Do not use your
telephone.
■ Get everyone out of the building and away from the area
immediately.
■ Close all propane gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the
meter if you use natural gas.
■ Propane gas is heavier than air and may settle in low
areas. When you have reason to suspect a propane
leak, keep out of all low areas.
■ Natural gas is lighter than air and can collect around
rafters or ceilings.
■ Use your neighbor’s phone and call your fuel gas
supplier and your fire department. Do not re-enter the
building or area.
■ Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas
supplier.
■ FINALLY, let the fuel gas service person and the
firefighters check for escaped gas. Have them air out
the building and area before you return. Properly
trained service people must repair the leak, check for
further leakages, and then relight the heater for you.
WARNING
■ Do not use this radiant heater for heating human living
quarters.
■ Do not use in unventilated areas.
■ The flow of combustion and ventilation air must not be
obstructed.
■ Proper ventilation air must be provided to support the
combustion air requirements of the heater being used.
■ Refer to the specification section of the Owner’s
Manual, heater’s dataplate, or contact the
L.B. White Company to determine combustion air
ventilation requirements of the heater.
■ Lack of proper ventilation air will lead to improper
combustion.
■ Improper combustion can lead to carbon monoxide
poisoning in humans leading to serious injury or death.
Symptoms of carbon monoxide poisoning can include
headaches, dizziness and difficulty in breathing.
■ Symptoms of improper combustion affecting livestock
can be disease, lower feed conversion, or death.
Asphyxiation Hazard
■ Some people cannot smell well. Some people cannot
smell the odor of the man-made chemical added to
propane or natural gas. You must determine if you can
smell the odorant in these fuel gases.
■ Learn to recognize the odor of propane gas and natural
gas. Local propane gas dealers and your local natural
gas supplier (utility) will be more than happy to give you
a “scratch and sniff” pamphlet. Use it to become
familiar with the fuel gas odor.
■ Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your
sensitivity to that particular odor. Odors present in
animal confinement buildings can mask fuel gas odor.
■ The odorant in propane gas and natural gas is colorless
and the intensity of its odor can fade under some
circumstances.
■ If there is an underground leak, the movement of gas
through the soil can filter the odorant.
■ Propane gas odor may differ in intensity at different
levels. Since propane gas is heavier than air, there may
be more odor at lower levels.
■ Always be sensitive to the slightest gas odor. If you
continue to detect any gas odor, no matter how small,
treat it as a serious leak. Immediately go into action as
discussed previously.
Safety Precautions
FUEL GAS ODOR
ODOR FADING -- NO ODOR DETECTED
ATTENTION -- CRITICAL POINTS TO REMEMBER!
■ Propane gas and natural gas have a distinctive odor.
Learn to recognize these odors. (Reference “Fuel Gas
Odor” and “Odor Fading” sections above.
■
If you have not been properly trained in repair and service
of propane gas and natural gas fueled heaters, then do
not attempt to light the heater, perform service or repairs,
or make any adjustments to the heater on a propane (LP)
gas or natural gas fuel system.
■ Even if you are not properly trained in the service and
repair of radiant heaters, ALWAYS be consciously aware
of the odors of propane gas and natural gas.
■ A periodic “sniff test” around the heater or at the
heater’s joints; i.e. hose, connections, etc., is a good
safety practice under any conditions. If you smell even
a small amount of gas, CONTACT YOUR FUEL GAS
SUPPLIER IMMEDIATELY. DO NOT WAIT!
5
1. Do not attempt to install, repair or service this heater
or the gas supply line unless you have continuing
expert training and knowledge of gas heaters.
Qualifications for service and installation of this
equipment are as follows:
QUALIFICATIONS FOR
SERVICING AND INSTALLATION:
a. To be a qualified gas heater service person, you
must have been trained in gas-fired heater
servicing, repair and also have sufficient
experience to allow you to troubleshoot, replace
defective parts, and test heaters in order to get
them into a continuing safe and normal operation
condition. You must completely familiarize
yourself with each model heater by reading and
complying with the safety instructions, labels,
owner’s manual, etc. that is provided with each
heater.
b. To be a qualified gas installation person, you must
have sufficient training and experience to handle
all aspects of installing, repairing and altering gas
lines, including selecting and installing the proper
equipment, and selecting proper pipe size to be
used. This must be done in accordance with all
local, state and national codes as well as the
manufacturer’s requirements.
2. All installations or applications of L. B. White Co.,
Inc.’s radiant heater and associated zone control
panel should meet the requirements of local, state
and national L.P. gas and natural gas, electrical and
safety codes. Your gas supplier, local licensed
electrician, local fire department and government
agencies can help you determine these requirements.
In the absence of local codes, comply with the
following:
-- ANSI/NFPA 58, latest edition, Standard for
Storage and Handling of Liquefied Petroleum
Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas
Code
-- ANSI/NFPA 70, National Electrical Code.
3. If at any time you notice something unusual about the
operation of your heater such as gas odor,
overheating, flames other than in the combustion
cone area, etc., evacuate the area immediately and
call your fire department and your gas service
agency. Get assurances from the fire department
that the area is free of gas before you attempt to
relight the heater.
4. The components on the heater that call for hand
operation should work with hand pressure only. If
more force is required, have a qualified gas heater
service agency replace the complete part. Do not
attempt to repair.
5. This heater is intended for the heating of livestock in
agricultural animal confinement buildings only. The
heater shall only be mounted inside the animal
confinement building. It shall not be used for outside
heating applications.
6. Do not locate fuel gas containers or fuel supply hoses
anywhere within the heating zone of the heater.
7. Do not block the air intake, burner venturi tube or
burner cone area. Doing so may cause improper
combustion or damage to the heater components,
leading to property damage or animal loss.
8. Do not move, handle, or service the heater while in
operation or connected to fuel supply.
9. The hose assembly must be inspected on a regular
basis. This should be done at least once a year, or
when the building is cleaned out. If it is evident there
is excessive abrasion or wear, or if the hose is cut, it
must be replaced prior to heater being put into
operation. The hose assembly shall be protected
from animals, building materials, and contact with
hot surfaces during use. The hose assembly shall be
that specified by the manufacturer. See parts list.
10. Check for gas leaks and proper function upon
installation, before building repopulation and when
relocating.
11. If the gas flow is interrupted and the burner flame is
extinguished, immediately shut off the gas. Do not
relight the heater until you are sure that all of the gas
that may have accumulated through the heater has
cleared away. Do not relight the heater until at least
five minutes have passed.
12. If the heater is to be relocated, make sure that all gas
connections are capped and the gas supply is shut
off. All connection points must be leak checked after
disconnection and after reconnection.
13. The grower shall inspect the heater before building
repopulation. Such inspection should consist of, but
is not limited to, the following points of action:
-- Insure proper clearance of heater to nearest
combustible materials.
6
WARNING
Burn Hazard
■ The heater’s combustion cones and canopy are
extremely hot during operation and shortly after
shutting down.
■ Always be aware of your proximity to the heater and
avoid contact with its hot surfaces during or shortly
after operation.
■ Failure to follow this warning can result in burns
leading to severe personal injury.
Safety Precautions
1. Read all safety precautions and follow L. B. White
recommendations when installing this heater. If
during the installation or relocating of the heater, you
suspect that a part is damaged or defective, call a
qualified service agency for repair or replacement.
2. On initial installation and before use, position the
heater properly regarding clearance to combustible
materials and ground clearance to protect the heater
from livestock. Refer to the specification table on
page 4 as well as Figure 2 for installation information
for proper hanging and clearances.
3. The heater may be connected to an approved
electrical supply and operated from off to full heat
output by utilizing the building’s environment
controller. In this type of installation, 5 psig must be
plumbed directly to each radiant heater for proper
combustion.
4. For installations requiring two stage heating, a zone
control panel is available which, when interfaced with
the building’s environment controller, will provide
from half to full heat output. Refer to page 10 of this
manual for more information relative to the control
panel.
5. Position the gas hose outside of the hot zone directly
above the heater avoid any contact with the hot
canopy surface of the heater. Refer to Fig. 2.
6. Insure that all accessories that ship with the heater
have been removed from inside of heater’s shipping
container and installed. This pertains to gas hose,
regulators, etc.
7. The heater’s gas regulator (with pressure relief valve)
should be installed outside of building. Typically any
regulators inside the buildings must be properly
vented to the outside. However, local, state and
national codes always apply to regulator installation.
8. Any regulator mounted outside the building be
protected against the weather, particularly ice
formation. Ice formation can lead to
overpressurization of the regulator and subsequent
gas leaks. See codes covering proper protection.
9. Always use pipe joint compound that is resistant to
liquefied petroleum gas and natural gas.
10. Check all connections for gas leaks using approved
gas leak detectors. Gas leak testing is performed as
follows:
-- Check all pipe connections, hose connections,
fittings and adapters upstream of the gas
control with approved gas leak detectors.
-- In the event a gas leak is detected, check the
components involved for cleanliness and
proper application of pipe compound before
further tightening.
-- Furthermore tighten the gas connections as
necessary to stop the leak.
-- After all connections are checked and any
leaks are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to
prevent injury caused from hidden leaks that
could cause flashback.
-- With the main burner in operation, check all
connections, hose connections, fittings and
joints as well as the gas control valve inlet and
outlet connections with approved gas leak
detectors.
7
Installation Instructions
GENERAL
-- Check for general cleanliness. Clean if necessary.
-- Check for tightness of the gas hose connections.
14. A qualified service person shall inspect the heater
and its gas train at least on an annual basis. This
should consist of, but is not limited to, the following
points of action:
-- Start-up and shut down of the heaters and zone
control panel to test for proper operation.
-- Leak check of all pipe joints and hose connections.
-- Thorough cleaning of the exterior of the heater, its
inlet venturi, combustion cones and filter (if
applicable).
-- Thorough inspection of the heater’s component
parts for corrosion, stripped threads, etc. with
subsequent parts replacement as necessary.
-- Gas pressure checks.
15. Turn off the gas supply when the heater is not in use.
WARNING
Fire and Explosion Hazard
■ Do not use open flame (matches, torches, candles,
etc.) in checking for gas leaks.
■ Use only approved leak detectors.
■ Failure to follow this warning can lead to fires or
explosions.
■ Fires or explosions can lead to property damage, injury
or death.
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