L.B. White I-34 User Manual

Owner’s Manual and Instructions
Agricultural Building Radiant Heaters
MODELS OUTPUT (Btuh) FUEL
I34 34,200
Propane Vapor
Withdrawal
or Natural Gas
Congratulations!
You have purchased the finest radiant heater available for the heating of livestock in agricultural animal confinement buildings.
Your new L.B. White radiant heater incorporates the benefits from the most experienced manufacturer of heating products using state-of-the-art technology.
We, at L.B. White, thank you for your confidence in our products and welcome any suggestions or comments you may have...call us toll free at 1-800-345-7200.
ATTENTION ALL USERS
This heater has been tested and evaluated by L.B. White Co., Inc. as a direct gas-fired radiant heater with intended use for the heating of livestock in agricultural animal confinement buildings. If you are considering using this product for any application other than its intended use, then please contact your fuel gas supplier, or the L.B. White Co., Inc.
150-23922-A
GENERAL HAZARD WARNING
Failure to comply with the precautions and instructions provided with this heater, can result in:
Death — Serious bodily injury or burns — Property damage or loss from fire or explosion — Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning — Electrical shock
Read this Owner’s Manual before installing or using this heater.
Only properly-trained service people should repair or install this heater.
Save this Owner’s Manual for future use and reference.
Owner’s Manuals and replacement labels are available at no charge. For assistance, contact
L.B. White at 1-800-345-7200.
WARNING
Proper gas supply pressure must be provided to the inlet of the heater.
Refer to rating plate for proper gas supply pressure.
Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause
fires or explosions.
Fires or explosions can lead to serious injury, death, building damage or loss of livestock.
Gas pressure below the minimum inlet pressure specified at the heater inlet may cause
improper combustion.
Improper combustion can lead to asphyxiation or carbon monoxide poisoning and therefore
serious injury or death to humans and livestock.
WARNING
Fire and Explosion Hazard
Not for home or recreational vehicle use.
Installation of this heater in a home or
Fire and Explosion Hazard
Keep solid combustibles a safe distance
away from the heater.
WARNING
recreational vehicle may result in a fire or explosion.
Fire or explosions can cause property
Solid combustibles include wood or paper
products, feathers, straw, and dust.
damage or loss of life.
Do not use the heater in spaces which
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other heater.
contain or may contain volatile or airborne combustibles.
Volatile or airborne combustibles include
gasoline, solvents, paint thinner, dust particles or unknown chemicals.
FOR YOUR SAFETY If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
Failure to follow these instructions may
result in a fire or explosion.
Fire or explosions can lead to property
damage, personal injury or loss of life.
4. Immediately call your gas supplier.
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Table of Contents
SECTION PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas Train Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Zone Control Panel Function and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installing Dust Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Start-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Shut-Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cleaning Instructions
A. Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
B. Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Service Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ignition Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Burner Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
High Voltage Ignition Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Igniter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
High Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Gas Pressure Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Electrical Connection and Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Heater Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Parts Identification
Parts Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Replacement Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

General Information

This owner's manual includes all options and accessories commonly used on or with this heater. However, depending on the configuration purchased, some options and accessories may not be included.
When calling for technical service assistance, or for other specific information, always have the model number and serial number available.
This manual will instruct you in the operation and care of your radiant heater. Have your qualified installer review this manual with you so that you fully understand the heater and how it functions.
33
The gas supply line installation, and the repair, installation and servicing of the heater requires continuing expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualified. See page 6 for definition of the necessary qualifications.
Contact your local L. B. White distributor or the L. B. White Co., Inc. for assistance, or if you have any questions about the use of the heater or its application.
The L. B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifications and design without notice.

Radiant Heater Specifications

"B"
"A"
"C"
MMooddeell
SSPPEECCIIFFIICCAATTIIOONNSS
I34
Maximum Input (Btuh) 34,200
Ventilation Air to Support Combustion
FULL OUTPUT
Inlet Gas Supply Pressure at the Heater
(On/Off Version)
ZONE CONTROLLED
(Dual Solenoid Version)
Burner Manifold Pressure at Maximum Pressure
MAX.
MIN.
MAX.
MIN.
400 CFM
5 psig
5 psig
5 psig
2.0 psig
5 psig
“A” 26-3/8 in.
Heater Dimensions (See Fig. 1)
“B” 20 1/4 in.
“C” 10 3/8 in.
Net Weight 15 lbs. 8 oz.
Fuel Consumption Per Hour
Electrical Supply (Volts/HZ/Phase)
PROPANE GAS 1.58 lbs./hr.
NATURAL GAS
34.2 CFH
120/60/1
Amp Draw
CHICKENS 2500 - 3800
Animal Coverage Per Heater (1)
TURKEYS 800 - 950
SWINE 300
Recommended Height Installation For Livestock From Point of Combustion Cone to Floor
CHICKENS 6 - 7 ft.
TURKEYS 4.5 ft. SWINE 4 - 5 ft.
TOP OF HOOD TO CEILING 3 ft.
Minimum Safe Clearances to Combustible Materials
POINT OF COMBUSTION CONE TO FLOOR
SIDES 3 ft.
Animal Occupied Zone Temperature
POULTRY
Control Sensor Location (2)
SWINE
(1) There are other factors that will affect the quantity of animals
(2) This is typical sensor placement range. The size and type of
each heater can cover. These include building ventilation and control systems, building insulation, building size and population density, etc. Consult your L. B. White dealer or call L. B. White for specific recommendations for your application.
livestock being grown, heater spacing and height, etc. will dictate sensor location. Care should always be taken to ensure that the sensor is sufficiently high as to not be damaged by the animal during operation.
0.5
4.5 ft.
VERTICAL FROM FLOOR 6-12 in. HORIZONTAL FROM BROODER 8-12 ft.
VERTICAL FROM FLOOR Above Animal Height HORIZONTAL FROM BROODER 4-8 ft.
FIG. 1
44

Safety Precautions

Asphyxiation Hazard
Do not use this radiant heater for heating human living
quarters.
WWAARRNNIINNGG
L.B. White Company to determine combustion air ventilation requirements of the heater.
Do not use in unventilated areas.
The flow of combustion and ventilation air must not be
obstructed.
Proper ventilation air must be provided to support the
combustion air requirements of the heater being used.
Refer to the spe c ification s ection of the Owner’s
Man u al , hea t e r’ s dat a pla te, or c on t ac t t he
Lack of proper ventilation air will lead to improper
combustion.
Improper combustion can lead to carbon monoxide
poisoning in humans leading to serious injury or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and difficulty in breathing.
Symptoms of improper combustion affecting livestock
can be disease, lower feed conversion, or death.
FUEL GAS ODOR
PPrrooppaannee ggaass aanndd nnaattuurraall ggaass hhaavvee mmaann--mmaaddee ooddoorraannttss aaddddeedd ssppeecciiffiiccaallllyy ffoorr ddeetteeccttiioonn ooff ffuueell ggaass lleeaakkss.. IIff aa ggaass lleeaakk ooccccuurrss,, yyoouu sshhoouulldd bbee aabbllee ttoo ssmmeellll tthhee ffuueell ggaass.. TTHHAATTSS YYOOUURR SSIIGGNNAALL TTOO GGOO IINNTTOO IIMMMMEEDDIIAATTEE AACCTTIIOONN!!
Do not take any action that could ignite the fuel gas. Do
not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or a ny ot h er so u rce of fl a me. Do not us e you r telephone.
Get everyone out of the building and away from the area
immediately.
Close all propane gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the meter if you use natural gas.
Propane gas is heavier than air and may settle in low
areas. When you have reason to suspect a propane leak, keep out of all low areas.
Natural gas is lighter than air and can collect around
rafters or ceilings.
Use your neighbor’s phone and call your fuel gas
supplier and your fire department. Do not re-enter the building or area.
Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas
supplier.
FFIINNAALLLLYY ,,
firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the heater for you.
le t the fuel gas service person a n d the
ODOR FADING -- NO ODOR DETECTED
SSoommee ppeeooppllee ccaannnnoott ssmmeellll wweellll.. SSoommee ppeeooppllee ccaannnnoott
ssmmeellll tthhee ooddoorr ooff tthhee mmaann--mmaaddee cchheemmiiccaall aaddddeedd ttoo pprrooppaannee oorr nnaattuurraall ggaass.. YYoouu mmuusstt ddeetteerrmmiinnee iiff yyoouu ccaann ssmmeellll tthhee ooddoorraanntt iinn tthheessee ffuueell ggaasseess..
Learn to recognize the odor of propane gas and natural
gas. Local propane gas dealers and your local natural gas supplier (utility) will be more than happy to give you a “scratch and snif f” pamphlet. Use it to become familiar with the fuel gas odor.
Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your sensitivity to that particular odor. Odors present in animal confinement buildings can mask fuel gas odor.
TThhee ooddoorraanntt iinn pprrooppaannee ggaass aanndd nnaattuurraall ggaass iiss ccoolloorrlleessss
aanndd tthhee iinntteennssiittyy ooff iittss ooddoorr ccaann ffaaddee uunnddeerr ssoommee cciirrccuummssttaanncceess..
If there is an underground leak, the movement of gas
through the soil can filter the odorant.
Propane gas odor may differ in intensity at different
levels. Since propane gas is heavier than air, there may be more odor at lower levels.
AAllwwaayyss bbee sseennssiittiivvee ttoo tthhee sslliigghhtteesstt ggaass ooddoorr..
continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
ATTENTION -- CRITICAL POINTS TO REMEMBER!
Propane gas and natural gas have a distinctive odor.
Learn to recognize these odors. (Reference “Fuel Gas Odor” and “Odor Fading” sections above.
If you have not been properly trained in repair and service of propane gas and natural gas fueled heaters, then do not attempt to light the heater, perform service or repairs, or make any adjustments to the heater on a propane (LP) gas or natural gas fuel system.
55
Even if you are not properly trained in the service and
repair of radiant heaters, ALWAYS be consciously aware of the odors of propane gas and natural gas.
A periodic “snif f test” around the heater or at the
heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amou nt of gas, CONTACT YOUR FUEL G AS SUPPLIER IMMEDIATELY. DO NOT WAIT!
If you
Safety Precautions
1. Do not attempt to install, repair or service this heater or the gas supply line unless you have continuing expert training and knowledge of gas heaters.
Qualifications for ser vice and installation of this equipment are as follows:
QUALIFICATIONS FOR SERVICING AND INSTALLATION:
a. To be a qualified gas heater service person, you
must have been tra i n ed in gas- f i red heater ser vi c in g , rep a ir a n d als o have su f f i ci e nt experience to allow you to troubleshoot, replace defective parts, and test heaters in order to get them into a continuing safe and normal operation conditio n . You must co m p l ete ly familia r i z e yourself with each model heater by reading and complying with the safety instructions, labels, owner’s manual, etc. that is provided with each heater.
b. To be a qualified gas installation person, you must
have sufficient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
5. This heater is intended for the heating of livestock in agricultural animal confinement buildings only. The heater shall only be mounted inside the animal confinement building. It shall not be used for outside heating applications.
6. Do not locate fuel gas containers or fuel supply hoses anywhere within the heating zone of the heater.
7. Do not block the air intake, burner venturi tube or burner cone area. Doing so may cause improper combustion or damage to the heater components, leading to property damage or animal loss.
8. Do not move, handle, or service the heater while in operation or connected to fuel supply.
9. The hose assembly must be inspected on a regular basis. This should be done at least once a year, or when the building is cleaned out. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to heater b eing put into operation. The hose assembly shall be protected from animals, building materials, and contact with hot surfaces during use. The hose assembly shall be that specified by the manufacturer. See parts list.
10. Ch e c k for ga s leaks and proper func t i o n u pon installation, before building repopulation and when relocating.
2. All installations or applications of L. B. White Co., Inc.’s radiant heater and associated zone control panel should meet the requirements of local, state and national L.P. gas and natural gas, electrical and sa fety codes. Yo ur gas s upplier, l ocal lic ensed electrician, local fire department and government agencies can help you determine these requirements. In the absen c e of loca l codes, co mply with the following:
-- ANSI/NFPA 58, latest edition, Standard for Storage and Handling of Liquefied Petroleum Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas Code
-- ANSI/NFPA 70, National Electrical Code.
3. If at any time you notice something unusual about the ope r at i on of you r h e ate r s u ch as ga s o dor, overheating, flames other than in the combustion cone area, etc., evacuate the area immediately and ca l l you r f i re depar t m e n t and you r gas ser v i c e agency. Get assurances from the fire department that the area is free of gas before you attempt to relight the heater.
4. The components on the heater that call for hand operation should work with hand pressure only. If more force is required, have a qualified gas heater service agency replace the complete part. Do not attempt to repair.
11. If the gas flow is interrupted and the burner flame is extinguished, immediately shut off the gas. Do not relight the heater until you are sure that all of the gas that may have accumulated through the heater has cleared away. Do not relight the heater until at least five minutes have passed.
12. If the heater is to be relocated, make sure that all gas connections are capped and the gas supply is shut off. All connection points must be leak checked after disconnection and after reconnection.
WWAARRNNIINNGG
BBuurrnn HHaazzaarrdd
The heater’s combustion cones and canopy are
extremely hot during operation and shortly after shutting down.
Always be aware of your proximity to the heater and
avoid contact with its hot surfaces during or shortly after operation.
Failure to follow this warning can result in burns
leading to severe personal injury.
13. The grower shall inspect the heater before building repopulation. Such inspection should consist of, but is not limited to, the following points of action:
66
-- Ins u re p r ope r cle a ra n ce o f he a ter to nea r es t combustible materials.
-- Check for general cleanliness. Clean if necessary.
-- Check for tightness of the gas hose connections.
14. A qualified service person shall inspect the heater and its gas train at least on an annual basis. This should consist of, but is not limited to, the following points of action:
-- Leak check of all pipe joints and hose connections.
-- Thorough cleaning of the exterior of the heater, its inlet ventur i , comb u s t i o n con e s and filter (if applicable).
-- Thorough inspection of the heater’s component parts for corrosion, stripped threads, etc. with subsequent parts replacement as necessary.
-- Gas pressure checks.
-- Start-up and shut down of the heaters and zone control panel to test for proper operation.

Installation Instructions

GENERAL
1. Read all safety precautions and follow L. B. White recommendations when installing this heater. If during the installation or relocating of the heater, you suspect that a part is damaged or defective, call a qualified service agency for repair or replacement.
2. On initial installation and before use, position the heater properly regarding clearance to combustible materials and ground clearance to protect the heater from livestock. Refer to the specification table on page 4 as well as Figure 2 for installation information for proper hanging and clearances.
3. The h e ater m a y b e con n ecte d t o an ap p ro v e d electrical supply and operated from off to full heat outp u t by util i zing t h e bui l d ing’ s e nvironm e nt controller. In this type of installation, 5 psig must be plumbed directly to each radiant heater for proper combustion.
4. For installations requiring two stage heating, a zone control panel is available which, when interfaced with the building’s environment controller, will provide from half to full heat output. Refer to page 10 of this manual for more information relative to the control panel.
5. Position the gas hose outside of the hot zone directly above the heater. Position the gas hose to avoid any opportunity for contact with the hot canopy surface of the heater. Refer to Fig. 2.
6. Insure that all accessories that ship with the heater have been removed from inside of heater’s shipping container and installed. This pertains to gas hose, regulators, etc.
7. The heater’s gas regulator (with pressure relief valve) should be installed outside of building. Typically any regulators inside the buildings must be properly vented to the outside. However, local, state and national codes always apply to regulator installation.
15. Turn off the gas supply when the heater is not in use.
8. Any reg u l a tor mounted outside the building be pro tec ted ag a i n st the weather, pa r ticula r l y i c e fo rm a ti o n. Ic e fo rm a ti o n can le a d to overpressurization of the regulator and subsequent gas leaks. See codes covering proper protection.
9. Always use pipe joint compound that is resistant to
liquefied petroleum gas and natural gas.
10. Check all connections for gas leaks using approved gas leak detectors. Gas leak testing is performed as follows:
WWAARRNNIINNGG
FFiirree aanndd EExxpplloossiioonn HHaazzaarrdd
Do not use open flame (matches, torches, candles,
etc.) in checking for gas leaks.
Use only approved leak detectors.
Failure to follow this warning can lead to fires or
explosions.
Fires or explosions can lead to property damage, injury
or death.
-- Check all pipe connections, hose connections, fittings and adapters upstream of the gas control with approved gas leak detectors.
-- In the event a gas leak is detected, check the co mponents involved for cle anliness a nd proper application of pipe compound before further tightening.
-- Furthermore tighten the gas connections as necessary to stop the leak.
-- After all connections are checked and any leaks are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback.
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