LAVAZZA LB 1000 BLUE FAMILY Maintenance Manual

Use only original spare parts

The manufacturer declines all responsibility

if non original spare parts are used

Tel. [phone]

Fax [phone]

E-mail: [e-mail]

TECHNICAL ASSISTANCE

“LB 1000 BLUE FAMILY”

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OD. 83346 / REL. 1.00 / SEPTEMBER 2004

1 General information

2 Electrical diagram

3 Hydraulic diagram

4 Maintenance schedules

© Copyright LUIGI LAVAZZA S.p.A

Maintenance manual for technical assistance

LB 1000 BLUE FAMILY

Machine code:

80601

Handbook code: 83346
Revision: September 2004

Rel: 1.00

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Table of contents

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• Preface

• Safety information

• Safety specifications

• Residual risks

• Environmental conditions allowed

• Warehousing

• Scrapping

• Transport

• List of tools necessary for maintenance

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General information

This manual contains information, safety instructions, spare parts and wiring
diagrams to carry out the correct maintenance and to solve eventual problems.
All rights reserved by Lavazza S.p.A. including the rights to reproduce the text
and images of this document or part of it.

The continuous development and improvement of the machine may have
caused modifications that are not included in this manual. Read it carefully and
keep it at hand for reference.

Before leaving the factory this specific machine's model has been submitted to
a strict control in order to guarantee reliability; therefore you should verify that
during transportation the dispenser has not incurred structural damages that
could compromise its operation and safety.

Some items illustrated in the figures of this manual could be different of those
on the machine; some components may be omitted to obtain illustrations.

Keep this manual in an accessible place near maintenance staff.

Preface

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General information

Safety information

Failure to comply with basic safety rules and precautions could cause
accidents during machine operation, maintenance and repair. An accident can
often be avoided by recognising potential hazardous situations before they
occur. The operator has to pay attention to potential hazards and have training,
competences and correct tools to carry out these tasks properly.

The improper use of the machine either during operation or maintenance could
be dangerous and cause serious accidents.

Do not operate the machine or carry out maintenance until these instructions
have been read and understood.

Safety precautions and warnings are given in this manual and indicated on the
machine. If the operator does not pay attention to these warnings he could
have an accident with serious consequences for himself and others.

Lavazza S.p.A. does not foresee every possible situation that could be
potentially dangerous.
The warnings in this manual and on the machine are not exhaustive.
If tools, procedures, working methods or techniques not expressly
recommended by Lavazza S.p.A. are used, make sure that there is no risk of
personal injury or injury for other people.

Information, specifications and illustrations of this manual are based on the
information available at the moment of editing. Specifications, adjustments,
illustrations and other items can change anytime and these modifications can
influence the maintenance operation to be performed.

Use only original spare parts
The manufacturer declines any responsibility for the use of uncertified spare
parts.

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General information

Safety specifications

Residual risks

The following indications cannot completely protect from all dangers which
could be incurred while operating the “LB 1000” machine, good sense should
be used at all times and only experienced personnel should carry out
maintenance, along with measures to prevent accident.

In each section ulterior safety specific prescriptions for different operations are
described.

Do not operate the machine or perform ordinary maintenance before having
read and understood the instructions in the present manual.
Do not plug the machine into an outlet with a voltage different from that
indicated on the label on the bottom of the machine.
Some components of the machine operate at the net tension.
Do not touch electric wires, switches, push buttons etc... with wet hands.
Before proceeding with processing or intervention not scheduled, performed
following a different procedure from that one indicated in the manual, consult
Lavazza technical assistance.

Do not position “LB 1000” machine in corrosive or explosive environment or
exposed to the atmospheric agents.
Keep the “LB 1000” machine free from extraneous material such as deposits,
tools and other objects that could damage the operation and cause harm to
people.
Avoid the use of inflammable or toxic solvents, benzene compounds, ether and
alcohol for cleaning.
Always keep the manual near authorized maintenance personnel, so that it can
be consulted in case of need.
If this manual is lost or damaged, Lavazza will provide a copy.
Structural damages, modifications, tamperings, alterations or improper repairs
could compromise the safety of the “LB 1000” machine, this will negate any
certification.
Any modifications should be performed exclusively by Lavazza technicians.

The accurate analysis of the risks provided by Lavazza and filed in the technical
dossier, has eliminated most of risks related with the use and maintenance of
the machine. The users shouls remember to strictly follow the instructions,
procedures and recommendations contained in this manual and the safety
rules in force, including the use of the protection devices, both integrated in the
machine and individual.

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General information

Environmental conditions allowed

Storage / Warehousing

Demolition / Scrapping

Transport

To guarantee its correct operation, the “LB 1000” machine must be positioned
in a place protected from atmospheric agents (rain, hail, snow, fog, dust etc...)
with an environmental temperature between 0°C and 32 °C and with relative
damp not above 70%.
The working environment must be clean, sufficiently bright and free from
explosive or corrosive atmosphere.

Store the “LB 1000” machine in a place protected from atmospheric agents with
temperatures between 0°C and 40°C, possibly in the original packing or by
protecting it with nylon sheets to avoid the accumulation of dust.

The demolition happens at the end of the working cycle of the machine that in
normal conditions of use and maintenance should last more than 10 years.
In case of demolition all the components must be disposed in appropriate
dumps following the law in force. Before demolition it is necessary to separate
the different parts (plastics or rubber, electric and electronic material etc...).
The section made of plastic, aluminium and steel material may be recycled..

Loading and unloading operations and in general all handling operation of the
“LB 1000” machine must be done with extreme care. For occasional transport
use the original packaging, which will contain and protect the machine.

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General information

1

5

10

14

15

11

12

13

6

16

7 8

9

2

3 4

3 mm Hexagonal
key.

Tamper torx t10
recess male key.

Long nose pliers.

Small flat-tip
screwdriver.

Plastic hammer;

12 mm spanner;

15 mm spanner;

Cross tip
screwdriver ph2;

14 mm spanner;

8 mm socket
spanner;

5 mm Hexagonal
key;

Large flat-tip
screwdriver;

Pliers for seeger
ring;

Flat cotter-key
pusher;

7 mm Hexagonal
socket spanner;

5.5 mm spanner.

List of tools necessary for maintenance

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General information

T

MF=

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A

FETY

T

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M1=

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M 4

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Board

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Luminous main

switch

8

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Wiring diagram

Hydraulic diagram

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Water tank

Vibration damping unit

Vibration damping unit

Water

Water

Air

Air

Filter

Pump

Pump

Dispenser

“Steam” pos.

“Cof” pos.

Coffee valve

Steam valve

Steam

Quick-release

Cylinder

Coffee

Heating unit

Coffee

valve

Steam

valve

Steam position

knob

“0” position

knob

Coffee position

knob

Close

Open Open

Open

Close

Close

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4.1 Preliminary operations of case maintenance

4.2 Hydraulic section maintenance

4.3 Electric section maintenance

4.4 Heating unit maintenance

4.5 Piston unit maintenance

4.6 Board frame maintenance

4.7 Frame maintenance

4.8 Micro switch maintenance

4.9 Base maintenance

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Index of maintenance sheets

CAUTION
Remove plug from power outlet before any
maintenance operations!
Never start the machine during maintenance
operations.

Slide and remove the water tank, hold from the cover “A”
and pull upward

Remove the drop and capsule drawer, catch on the rear side
“A” and pull to the external side.

!

Preliminary operations of

case maintenance

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A

Open the capsule inserting cover “A” and by means of the
key “1” unscrew the two fixing screws “B”.

Remove by pulling up the entire capsule inserting unit.

1

1

A

B

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Unscrew the 4 screws which fix the upper
panel by torx t10 key “2”.

Remove the upper panel “A” from the seat of the
capsule inserting unit and with a light traction
pull to the machine rear following the arrow in
such a way as to release it from the frame.

2

2

A

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Disconnect the earthing cable “A” from the male
faston terminal on the rear panel following the
figure, now remove the entire panel.

Slide the micro switch “A” from its seat being
careful of the electric connexion.

To replace the micro switch disconnect the two
cables of the electric system.

A

A

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To remove the upper frame you have to hold it by
point “A” pull outwards to the rear of machine in
direction of the arrow, until the two fixing pins
“B” exit from their seats.

Make a rotation “A” of about 90° of the upper
frame; release the micro switch “C” with
relative electric system from the upper frame
passing through the hole “D” in the direction of
the arrow “E”, slide the upper frame in the
direction of the arrow “B” and remove it.

A

B

B

A

C

E

D

B

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Slide out the silicon tube “A” from the capsule
holder “B” by passing through the dispenser
space.

D

A

B

Push on the two hooks “A” right and “B” left in
the direction of the arrows, sliding the front
panel “C” in the direction “D” of about 1-2
cm. With a combined movement of sliding and
traction downwards and some little rotations,
remove the entire steam dispenser tube “D”,
now extract the front panel.

B

A

C

D

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Preliminary operations of

case maintenance

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