Land Rover Discovery 1999 2004 User Manual
ENGINE, DISCOVERY SERIES II
2
1
DISCOVERY II, 1999-2004
4
5
6
3
7
8
9
10
Description Order Number Explanatory Notes Qty
1. Piston Ring Set, 4.0 & 4.6 RV-STC1427 For ERR5553 or ERR5554 Piston 1
2. Piston, 4.0 Liter RV-ERR5553 High Compression, Standard Bore 8
2. Piston, 4.6 Liter RV-ERR5554 High Compression, Standard Bore 8
3. Rod Bearing Set RV-STC1426 1
3. Rod Bearing Set, +.010" RV-STC1426.010 Oversize 1
3. Rod Bearing Set, +.020" RV-STC1426.020 Oversize 1
4. Rod Bolt RV-ERR1772 16
5. Main Bearing Set, standard RV-STC4299 1
5. Main Bearing Set, + .010" RV-STC4299.010 Oversize 1
6. Output Shaft Bearing RV-549911 AKA “Pilot Bearing” 1
7. Crankshaft Key RV-ERR2846 1
8. Timing Gear on Crankshaft RV-ERR2958 1
9. Crankshaft Damper/Pulley RV-LHG000060 1
10. Washer, End of Crankshaft RV-ERC416 1
196
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
CYLINDER BLOCK/HEAD HARDWARE, DISCOVERY SERIES II
3
2
4
3
1
5
11
12
DISCOVERY II, 1999-2004
13
1
14
15
6
7
8
9
10
Description Order Number Explanatory Notes Qty
Engine Block
Cup Plug RV-602152 8
1.
Oil Seal, Crankshaft RV-ERR2640 1
2.
3. Plug RV-ERR4314 2
4. Plug, Cam Bore, Rear RV-602146 1
5. Oil Seal Retainers RV-LUN000010 2
6. Dowel, Flywheel Housing RV-602141 2
7. Plug, Rear Flange RV-612898 2
8. Plug, Drain RV-ERR4315 1
9. Bolt, Bearing Cap RV-602130 10
10. Plug, tappet RV-602147 4
Cylinder Head
11. Core Plug RV-602123 4
12. Dowel, head to block RV-602040 4
13. Cylinder Head Bolt, 96mm RV-ERR2944 i 6
14. Cylinder Head Bolt, 66mm RV-ERR2943 i 14
15. Cup Plug RV-602289 4
i Note: Always replace head bolts when cylinder heads are removed.
* Denotes Aftermarket Part
GOLD COAST ROVERS (800) 444-5247
197
VALVE TRAIN, DISCOVERY SERIES II
17
1
18
2
15
16
DISCOVERY II, 1999-2004
12
14
13
11
10
6
25
20
5
4
21
7
9
3
8
Description Order Number Explanatory Notes Qty
1. Rocker Shaft Only RV-611659L 1
2. Rocker Arm RV-602153 RH or LH 16
3. Lifter/Tappet RV-ERC4949 16
4. Push Rod RV-603378 16
5. Rocker Arm Bracket/Stand RV-603734 8
6. Special Bolt, Rocker Arm Bracket/Stand RV-602097 8
7. Rocker Shaft Spring RV-602142 6
8. Valve, Intake RV-ERR1780* Up to Engines 94D00000A; 97D05503A;
56D50786A & 55D05667A 8
8. Valve, Intake RV-LGH000030 From above engine numbers, on
9. Valve, Exhaust RV-LGH000040 8
10. Valve Seat, Exhaust RV-ETC8596 Standard Size 8
10. Valve Seat, Exhaust RV-ERC211 +.010" oversize 8
11. Valve Seat, Intake, Standard RV-ERC224 Standard Size 16
11. Valve Seat, Intake RV-ERC225 +.010" oversize 8
12. Valve Guide, Intake or Exhaust RV-LGJ100900 Standard 16
12. Valve Guide, Intake or Exhaust RV-LGJ100900.002 .002" oversize 16
12. Valve Guide, Intake or Exhaust RV-LGJ100900.005 .005" oversize 16
13. Valve Spring, sold per each RV-ERR4628* 16
14. Valve Stem Seal RV-ERR1782 Intake Only 8
15. Valve Spring Retaining Cap RV-ERC573 16
16. Cotter, split (per pair) RV-ERC1637 16
17. Updated Rocker Shaft Assembly RV-611660 i 1
i These are complete assemblies that use alloy rocker arms for less reciprocating mass. Highly recommended.
18. Cam Bearing Set RV-STC1961 1
19. Camshaft RV-ERR3720 4.0 Liter 1
19. Camshaft RV-ERR5250 4.6 Liter 1
20. Timing Chain RV-ERC7929 1
21. Chain Gear on Camshaft RV-ERR7375 1
22. Crankshaft Key RV-ERR2846 1
23. Timing Gear on Crankshaft RV-ERR2958 1
19
22
23
198
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
OIL PUMP/FRONT COVER, DISCOVERY SERIES II
1
DISCOVERY II, 1999-2004
2
3
6
4
5
Description Order Number Explanatory Notes Qty
1. Front Cover Gasket RV-ERR7280 1
2. Oil Pump/Front Engine Cover RV-ERR6438 To XA231750 1
2. Oil Pump/Front Engine Cover RV-LJR105040 From XA231751 to 2A753561 1
2. Oil Pump/Front Engine Cover RV-LJR000220 From 2A753562 1
3. Water Pump Gasket RV-ERR4077
4. Crankshaft Seal RV-ERR6490 1
5. Oil Filter RV-ERR3340*
6. Oil Pressure Switch RV-STC4104K* To XA231750, includes seal 1
6. Oil Pressure Switch RV-NUC100280L From XA231751, includes seal 1
* Denotes Aftermarket Part
GOLD COAST ROVERS (800) 444-5247
199
MOUNTS, DISCOVERY SERIES II
1
DISCOVERY II, 1999-2004
3
2
3
Description Order Number Explanatory Notes Qty
1. Transmission Mount RV-KQB100140 RH 1
2. Transmission Mount RV-KQB100150 LH 1
3. Engine Mount RV-KKB102450 2
FILTERS, DISCOVERY SERIES II
1
2
3
5
Description Order Number Explanatory Notes
1. Air Filter RV-ESR4238
2. Replacement for ESR4238 RV-1499
3. Oil Filter RV-ERR3340*
4. Windshield Washer Reservoir Filter RV-AMR3266 To 4A842249
4. Windshield Washer Reservoir Filter RV-DMS500011 4A842250-On
5. Automatic Transmission Filter Kit RV-RTC4653 (Includes Filter, Gasket and two O-Rings)
Fuel Filter Not Fitted
200
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
4
ENGINE GASKETS & SEALS, DISCOVERY SERIES II
1
2
3
4
7
DISCOVERY II, 1999-2004
8
9
10
11
5
6
12
13
14
Description Order Number Explanatory Notes Qty
1. O-Ring, Oil Filler Cap to Filler Tube RV-ERR5219 1
2. O-Ring, Under Cap RV-564258 1
3. Valve Cover Gasket, Cork RV-602512* Each 2
4. Updated Rubber Valve Cover Gasket RV-LVC100260 Each 2
5. Intake Manifold Gasket RV-LKJ500020 1
6. Seal, front of intake gasket RV-ERR7283 2
7. Head Gasket RV-ERR7217* Up to 3A999999 (through 2003) 2
7. Head Gasket RV-LVB500030 From 4A000001 (2004-on) 2
8. Gasket, Exhaust Manifold RV-ERR6733 Each, To Head 4
9. Gasket, Exhaust Manifold RV-ETC4524 Each, To Downpipe/Catalyst 2
10. Rear Crankshaft Seal RV-ERR2640 1
11. Retainers for Rear Seal RV-LUN000010 2
12. Oil Pan Gasket RV-LVF100400 1
13. Sealing Washer, Oil Pan Drain Plug RV-ALU1403L 1
14. Drain Plug, Oil Pan RV-LSF100040L 1
* Denotes Aftermarket Part
GOLD COAST ROVERS (800) 444-5247
201
FUEL SYSTEM, DISCOVERY SERIES II
DISCOVERY II, 1999-2004
1
2
5
3
4
Description Order Number Explanatory Notes Qty
1. Seal, Pump to Tank RV-WGQ500020 1
2. Fuel Pump RV-WFX101070 1999 & 2000 1
2. Fuel Pump RV-WFX101060 2001-on 1
3. Fuel Tank RV-ESR4678 To 2A736339 1
3. Fuel Tank RV-WHK000100 2A736340-On 1
4. Seal/Grommet RV-WLR000010 1
5. Fuel Filler Cap RV-WLD100770 To 3A842697 1
5. Fuel Filler Cap RV-WLD500100 3A842698-On 1
202
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
FUEL RAIL & AIR FLOW METER, DISCOVERY SERIES II
1
4
DISCOVERY II, 1999-2004
5
2
6
3
7
Description Order Number Explanatory Notes Qty
1. Injector RV-ERR6600 8
2. O-Ring, Injector Sealing RV-ERR7309 8
3. Fuel Pressure Regulator RV-ETC8494 1
4. Air Flow Meter RV-ERR7171 4.0-Liter 1
4. Air Flow Meter RV-MHK100800 4.6-Liter 1
5. Seal RV-PHN100200 All, Air Flow Meter to Air Cleaner Housing 1
6. Air Filter RV-ESR4238 1
7. Seal, Air Filter Intake RV-PHN100210 1
* Denotes Aftermarket Part
GOLD COAST ROVERS (800) 444-5247
203
ENGINE ELECTRICAL SENSORS, DISCOVERY II
1
DISCOVERY II, 1999-2004
2
3
6
4
5
Description Order Number Explanatory Notes Qty
1. Oxygen Sensor RV-MHK100920 Front 1
1. Oxygen Sensor RV-MHK100930 Rear 1
2. Knock Sensor RV-NSC100650 2
3. Position Sensor, Camshaft RV-ERR6169 1
4. Temperature Sensor RV-MEK100160 To 3A818214 1
4. Temperature Sensor RV-MEK500130 From 3A818215 1
5. Position Sensor, Crankshaft RV-ERR7354 1
6. Throttle Cable RV-SBB500010 1
204
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
AUTOMATIC TRANSMISSION, DISCOVERY SERIES II
1
2
3
DISCOVERY II, 1999-2004
9
4
8
5
6
7
Description Order Number Explanatory Notes Qty
1. Gasket, Case to Governor Housing RV-RTC4295 1
2. Coupling Shaft RV-FTC5090 1
3. Rear Oil Seal RV-RTC4650 1
4. Switch Assembly, Side of Transmission RV-UHB100190 1
5. Auto Trans Filter Kit RV-RTC4653 Includes Filter, Gasket and Two O-Rings. 1
6. Gasket & Seal Kit
7. Shift Control Cable RV-UCV100590 1
8. Front Oil Seal RV-RTC5102 1
9. Front Pump Assembly RV-STC1836 1
RV-STC4449 1
* Denotes Aftermarket Part
GOLD COAST ROVERS (800) 444-5247
205
TRANSFER BOX, DISCOVERY SERIES II
10
1
2
9
DISCOVERY II, 1999-2004
3
8
4
5
7
6
der Number Explanatory Notes Qty
Description
Solenoid, Gear Change Lock RV-FTC3283 To 3A000000 1
1.
2. Seal, Rear Output Flange RV-FTC4939 1
3. Switch, Oil Temperature RV-PRC7984 1
4. Switch, Neutral Sensing RV-AMR6666 From 3A000000 1
5. Switch Assembly, Differential Lock RV-IGM500011 From 3A771055 1
5. Switch Assembly, Differential Lock RV-PRC2911 To 2A999999 1
6. O-ring, Speedometer Drive RV-571665 1
7.
Seal, Speedometer Drive RV-AAU2304 1
8. Seal, Front Output Shaft RV-FTC4939 1
9. Switch, Front Housing, Low-Ratio Detect RV-IGM100000 1
10. Seal, Main Shaft Gear RV-ICV100000 1
Or
BORLA FOR THE DISCOVERY SERIES II
Gold Coast Rovers is a Warehouse Distributor for Borla
Exhaust, the leader in late-model performance exhaust
systems. Made entirely of aircraft-quality T-304 stainless
steel, these "cat-back" systems are entirely mandrel-bent
for smooth flow and noticeable power gains. Give your
Land Rover a distinctive exhaust note and more power
with a Borla stainless steel exhaust system.
Discovery Series II ........................................................RV-14839
206
GOLD COAST ROVERS (800) 444-5247
* Denotes Aftermarket Part
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