Landoll PPO User Manual

®
Pick-up Pulverizer
PPD Series 10’ through 20’
PPO Series 10’ through 20’
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
1098rev0813 5K804
5K804
○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○
PICK-UP PULVERIZERS
CONTENTS
Introduction ..................................................................................................................................... 3
Location Reference ................................................................................................................ 3
Parts Ordering ........................................................................................................................ 3
Safety Suggestions ........................................................................................................................ 4
Safety Signs ............................................................................................................................ 4
Safety Sign Location .............................................................................................................. 5
Operating Instructions .................................................................................................................... 6
Warning Light Assembly ................................................................................................................. 7
Tire Track Remover Assembly ....................................................................................................... 8
PPD Model Pulverizers - Machine Specifications .................................................................. 9
Optional Equipment ................................................................................................................ 9
Repair Parts ........................................................................................................................ 10
Frame & Roller Assembly - 10’ through 16’ Machines ................................................. 10
Frame & Roller Assembly - 18’ through 20’ Machines ................................................. 12
Three Point Hitch .......................................................................................................... 14
Scrapers........................................................................................................................ 16
Light Kit ......................................................................................................................... 18
Tire Track Remover ...................................................................................................... 19
PPO Model Pulverizers......................................................................................................... 23
Index ...................................................................................................................................... 28
Page I
5K804
5K804
INTRODUCTION
Your Brillion Pulverizer is built with the best materials and workmanship available. It has been designed to give years of trouble-free operation. Proper care and operation will insure that you receive the service and long life built into this machine.
Study this manual carefully before attempting to operate the machine. If items in the manual are not understood, contact your local Brillion dealer.
This safety alert symbol is used to call your attention to instructions concerning your personal safety. It is found on your machine and in this manual. It is important to pay attention the the precautions indicated and to be alert to the possiblility of personal
injury or death.
Federal law requires you to explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine. These instructions must be
SAFETY ALERT
SYMBOL
repeated to the employees at the beginning of each season. Be sure to observe and follow these instructions for your own and your employee’s safety.
Location Reference
Right hand, left hand, and forward designations are determined by standing behind the machine and facing the direction it will travel during field operation.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number. Refer to the nameplate located on the right side of the 3-point hitch. Please read and record this number upon taking delivery of this machine. See Figure 1.
Pulverizer Model No. _______________________
Serial Number ____________________________
Date Purchased __________________________
Be sure to read the Warranty Form which is provided.
Figure1
Return the proper portion of the Warranty Form for recording at the factory.
Page 3
5K804
SAFETY SUGGESTIONS
Investigation has shown that nearly one-third of all farm accidents are caused by careless use of machinery. You can do your part in improving safety by observing the following suggestions. Insist that all people working with you or for you abide by them.
1. Do not stand between tractor and implement when attaching or detaching implement, unless neither are moving.
2. Do not allow anyone to ride on tractor or machine.
3. Lower machine to ground when not in use.
4. Use support stand so that machine will not roll when unhitched from tractor.
5. Do not transport at speeds over 20 MPH.
6. When transporting machine, avoid sudden stops or sharp turns because the weight of the machine may cause the operator to lose control of the tractor.
7. When transporting the machine on a road or highway, use adequate warning symbols, reflectors, lights and slow moving vehicle signs as required.
8. Securely block machine when working on or under it to prevent injury in case of hydraulic failure or inadvertent lowering by another person.
SAFETY WARNING SIGNS
The “WARNING” signs illustrated on this page are placed on the machine to warn of hazards. “The warnings found on the sign are for your personal safety and those around you.” Their locations on the machine are shown on the following page. OBSERVE THESE WARNINGS!
Keep these signs clean so they can be observed readily. Wash with soap and water or cleaning solution as required.
Replace “WARNING” signs should they become damaged, painted over or if they are missing.
When replacing decals, clean the machine surface thoroughly using soap and water or cleaning
solution to remove all dirt and grease.
Figure 2A
CAUTION
MOVING MACHINES CAN CAUSE INJURY. KEEP AWAY!
1. DO NOT STAND OR WALK IN FRONT OF TRACTOR WHEN IT IS MOVING FORWARD.
2. DO NOT STAND OR WALK BETWEEN TRACTOR & IMPLEMENT WHEN EITHER OR BOTH ARE MOVING.
3. DO NOT STAND OR WALK BEHIND IMPLEMENT WHEN IT IS BEING BACKED UP.
4. DO NOT RIDE OR ALLOW OTHERS TO RIDE ON TRACTOR OR IMPLEMENT.
5. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED FROM TRACTOR.
8J309
1
1. 8J309 - Decal, “Caution” list
2. 528934 - Decal, Reflective Amber
3. 528933 - Decal, Reflective Red
2
3
1098ev401
Page 4
5K804
Decal Locations
2
5
1
3
5
4
6
1. 8J309 - “Caution” Decal
2. 528938 - Orange Stripe
3. 528933 - Red Reflector
4. 528934 - Yellow Reflector (on frontside of decal plate)
5. 4K103 - Brillion Decal
6. 2P151 - SMV with bracket
Figure 2B
1098rev0813 Page 5 5K804
OPERATION
Securely block machine when working on or under it to prevent injury in case of hydraulic failure or inadvertent lowering by another person.
This pulverizer is designed to be mounted to tractors with a category II 3-point hitch. Clevis pins (with 1 1/8” dia.) are provided for attaching to the tractor’s lower links. Fasten to upper tractor link securely with a 1" pin.
When operating, keep support stand locked up in raised position. To park the pulverizer, lower it to a level surface; then set and fix the support stand all the way down.
After the first 1 - 2 hours of use, check over all fasteners to insure that they remain tight. Periodic checks should be made thereafter.
1098ev401
Page 6
5K804
Red LED Lamp
1098rev0813 Page 7 5K804
Amber LED Lamp
Amber LED Lamp
LED Warning Lights Harness
Flasher Control Module
7Pin/4Pin WP Harness
When plugging in the LED 7-pin connector:
1) Make sure the tractor has a good clean receptacle, free of dirt and corrosion.
2) Make sure the 7-pin connector is inserted ALL the way in. With tighter fitting pins, operator
may think the connector is all the way in, but really isn’t.
3) Make sure the tractor receptacle cover latches over the keyway on the 7-pin connector to hold
the connector in place.
If an operator plugs in the 7-pin connector, but the lights do not seem to work right, check the above items to make sure there is a good connection with the 7-pin connector.
LED Lamp Placement Dimensions
1098rev0813 Page 7A 5K804
96” 64”
48” 32”
5 7/8”
Red Lamp
Light Module
C
L
Light Module and Bracket
Red Lamp
Bracket
Light Module
Light Module Bracket
Locknut, 1/4-20
Screw, 1/4-20 X 1-1/2
LED Lamp and Harness Installation
1. Install the inner Light Brackets on the frame tube, approximately 32” from the center of the frame. Place a Strap under the frame and secure Light Brackets with 1/2-13 X 7-1/2 Screws, Washers and Locknuts. See pages 7A and 7C.
2. Install the outer Light Brackets on the frame tube using existing Bearing Hanger Hardware.
3. Place the Amber LED’s inside the Light Shields and attach to the outer Light Bracket using 1/4­20 X 1-3/4 Screws, then attach the Decal Plate to the opposite side of the Light Bracket and secure with Washers and Locknuts.
4. Attach the Red LED’s to the inner Light Brackets using 1/4-20 X 1-1/2 Screws, then attach the Decal Plate to the opposite side of the Light Bracket and secure with Washers and Locknuts.
5. Install the Light Module under the Light Module Bracket using two 1/4-20 X 1-1/2 Screws and Locknuts. Then attach the Light Module Bracket to the frame approximately 5 7/8” right of the center of the frame using 1/2-13 X 7-1/2 Screws, Washers and Locknuts. See page 7A
6. Attach the 7 pin harness to the Light Module. Route the harness along the frame and to the front of the 3 point Hitch.
7. Layout the LED Lamp Harness. Note that the cords are marked “Left” and “Right”. Attach the harness to the Light Module.
8. Route the left 2 plug cord along the top of the left side frame, going through both Light Brackets. Attach the cord into the Amber LED, repeat for the right side.
9. Route the left 3 plug cord along the top of the left side frame, through the Red LED Light Bracket. Attach the cord into the Red LED, repeat for the right side.
10. Secure both harnesses with tie straps, making sure to leave enough slack to allow the machine to raise and lower. Bundle and secure any excess cord with tie straps.
11. Raise and lower machine to check for proper clearance, adjust accordingly.
Important: All wires must be firmly attached to machine frame members, so they don’t sag or
become torn loose by field debris. Use the cable and hose ties provided.
1098rev0813 Page 7B 5K804
LED Warning Light Installation
Light Module Bracket
Screw,1/4-20 X 1-3/4
Amber LED
Screw, 5/8-11 X 8
Washer,5/8
Nut,5/8-11
Light Shield
Washer,1/4
Washer,1/2
Lock Washer,5/8
Locknut,1/2-13
Light
Bracket
Decal Plate
Screw, 1/4-20 X 1-1/2
Red LED
Screw, 1/2-13 X 7-1/2
Screw, 1/4-20 X 1-1/2
Locknut,1/4-20
Light Module
7 Pin Harness
Lamp Harness
SMV
Lock Washer,5/8
Screw,5/16-18 X 3/4
1098rev0813 Page 7C 5K804
Locknut, 5/16-18
Strap
Locknut,1/2-13
Locknut,5/8-11
5” Strap
Centered behind each tractor tire, attach a set of Channel Adapters to the Pulverizer frame using the 8” Straps and ½” X 8” Bolts, Lockwashers, and Hex Nuts. Ensure that the Channel Adapter end with four holes is downward. Prior to inserting the bottom 8” Bolts line up the S-Tine bracket with the four lower holes on the Channel Adapter. Attach with 8” Bolts and Hex Nuts. The 1 ½ Screws, Lockwashers and Nuts are inserted in the two bottom holes. Tighten all fasteners at this time.
Attach Tooth bar Tubes to the S-Tine Brackets using 5” Straps and ½” X 6” Bolts, Lockwashers, and Nuts. Tighten all fasteners at this time.
Locate and install S-Tines as needed to cover tractor tire tracks.
Attach the Duckfoot and Reversible Points to the S-Tines using the Cultivator Bolts and 3/8” Flange Nuts. The suggested pattern is to use the Reversible Point on center tine and Duckfoot Points on each side. If needed, additional tines may be purchased and installed.
Check for interference between tractor tires and S-Tines. If this occurs, the Tooth Bar Tubes can be mounted behind rearmost vertical member on the S-Tine brackets.
Screw ½”-13 X 6”
7/16”-14 Lock Nut
Cultivator Bolt
Channel Adapter
S-Tine Bracket
ASSEMBLY OF THE 5K977 TIRE TRACK REMOVER KIT
Screw ½”-13 X 8”
Clamp
Screw 7/16”-14 X 3 ½”
Screw ½”-13 X 1½”
½”-13 Hex Nut
½” Lockwasher
8” Strap
Duckfoot Point
3/8”-16 Flange Nut
Reversible Point
Tooth Bar Tube
1098rev1212 Page 8 5K804
Loading...
+ 29 hidden pages